Antibacterial and acarus killing device for goose down raw materials

Abstract

The invention relates to an antibacterial and acarus killing device for goose down raw materials, and belongs to the field of down processing equipment.The antibacterial and acarus killing device comprises a heating mechanism, an air drying mechanism and a water control mechanism which are sequentially arranged from top to bottom, and further comprises an ultraviolet sterilization mechanism which is arranged on one side of the water control mechanism and matched with the air drying mechanism; the water control mechanism is used for conducting standing water control treatment on goose down input into a cavity of the water control mechanism, the air drying mechanism is used for outputting and drying the goose down in the water control mechanism, the heating mechanism is used for heating airflow making contact with the goose down, and the ultraviolet sterilization mechanism is used for grabbing the goose down on the air drying mechanism and conducting ultraviolet illumination treatment on the goose down. The antibacterial and acarus killing device for the goose down raw material can be used for sequentially performing water control, hot air drying and ultraviolet lamp sterilization treatment on impregnated or cleaned goose down.

Description

Technical Field

[0001] The invention belongs to the field of down processing equipment, and in particular relates to an antibacterial and mite-removing device for goose down raw materials. Background Art

[0002] Down is widely used in the production of thermal insulation products due to its high thermal insulation and light weight. Among the many down materials, goose down has better fluffiness and fiber length than other types of down, so it is more widely used and has higher value. In order to give full play to the thermal insulation performance of goose down, ensure the service life of goose down and improve the feeling of use, before using goose down as a filling material for thermal insulation products, the goose down raw materials need to be washed, degreased, dried, sorted and sterilized in sequence.

[0003] Sterilization treatment is a general term for treatment steps such as sterilization, disinfection and mite removal. The prior art uses one or more of the methods of immersion, high-temperature drying and ultraviolet lamps to sterilize goose down. However, in the process of sterilizing large quantities of goose down, on the one hand, although the sterilization treatment method using multiple methods has good effect, the transportation of goose down between various processing flows will greatly reduce the processing efficiency and increase the processing difficulty. On the other hand, when the accumulated goose down is concentratedly dried and processed by ultraviolet lamps, the uniformity and comprehensiveness of the processing effect cannot be guaranteed. In view of the above problems, the present invention provides an antibacterial and mite removal device for goose down raw materials. Summary of the invention

[0004] The purpose of the present invention is to provide an antibacterial and mite-removing device for goose down raw materials in order to solve the above-mentioned problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] The present invention provides an antibacterial and mite-removing device for goose down raw materials, comprising a heating mechanism, an air-drying mechanism and a water-controlling mechanism arranged in sequence from top to bottom, and also comprising an ultraviolet sterilizing mechanism arranged on one side of the water-controlling mechanism and cooperating with the air-drying mechanism;

[0007] The water control mechanism is used to perform static water control treatment on the goose down input into its cavity, the air drying mechanism is used to output and dry the goose down in the water control mechanism, the heating mechanism is used to heat the air flow contacting the goose down, and the ultraviolet sterilization mechanism is used to grab the goose down on the air drying mechanism and perform ultraviolet light treatment on the goose down.

[0008] As a further optimization scheme of the present invention, the water control mechanism includes a processing box, in which a filter screen for receiving goose down and a lifting frame for supporting the filter screen are provided, and a feed pipe is provided at the upper end of the processing box.

[0009] As a further optimization scheme of the present invention, the air-drying mechanism includes a support tube, a cover tube with a mesh structure is sleeved on the outer side of the support tube, a first row of teeth distributed in a circular array is provided on the cover tube, an air hood is provided on the inner side of the support tube and a plurality of ventilation slots distributed in a circular array are opened on the support tube, and the air-drying mechanism also includes a ventilation component for drawing air from the inside of the cover tube to the outside.

[0010] As a further optimization scheme of the present invention, the ventilation assembly includes an exhaust duct and a plurality of branch pipes staggeredly distributed outside the exhaust duct, and the air inlet of the branch pipe is connected to the wind hood.

[0011] As a further optimization scheme of the present invention, the air-drying mechanism also includes followers arranged on both sides of the supporting cylinder, and driving components corresponding to the two followers are provided on both sides of the processing box. The driving components include an active component for driving the follower to rotate and a plurality of supporting components for supporting the follower.

[0012] As a further optimization scheme of the present invention, the heating mechanism includes a heating sleeve mounted on the air-drying mechanism, and the heating sleeve is an arc-shaped structure adapted to the cover tube, and a plurality of evenly distributed through grooves are opened in the heating sleeve and heating tubes are arranged in the through grooves.

[0013] As a further optimization scheme of the present invention, the ultraviolet irradiation treatment mechanism includes a linear conveyor and an ultraviolet disinfection lamp arranged on one side of the linear conveyor. The linear conveyor adopts a transmission network for transmission, and a plurality of evenly distributed second rows of teeth are provided on the transmission network.

[0014] As a further optimization solution of the present invention, the first row of teeth and the second row of teeth are offset from each other in the transverse direction.

[0015] As a further optimization scheme of the present invention, a mounting groove matched with the water control mechanism is provided on the water control mechanism, and positioning blocks for positioning and clamping the heating mechanism are provided on the water control mechanism and the ultraviolet irradiation treatment mechanism.

[0016] The beneficial effects of the present invention are:

[0017] The antibacterial and mite removal device for goose down raw materials realizes the effects of sequentially controlling water, hot air drying and ultraviolet lamp sterilization treatment of the impregnated or washed goose down by arranging a water control mechanism, an air drying mechanism, a heating mechanism and an ultraviolet lamp sterilization mechanism that cooperate with each other. During the treatment process, the goose down after water control is continuously grasped and transported through the cooperation of the liftable filter screen in the water control mechanism, the continuously rotating cover cylinder and the first row of teeth in the air drying mechanism, and the continuously rotating transmission net and the second row of teeth on the linear transmission mechanism in the ultraviolet lamp sterilization mechanism, so that the goose down is always transmitted in the state of a thin goose down layer during the hot air drying and ultraviolet lamp sterilization treatment. On the one hand, large quantities of goose down can be continuously processed with high processing efficiency and high degree of automation. On the other hand, the piled goose down is converted into a thin goose down layer for transmission, which can avoid the problem of uneven drying effect and lamp sterilization effect caused by the accumulation of goose down, and comprehensively realizes the effect of comprehensive and efficient antibacterial and mite removal treatment of the goose down. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall appearance of the present invention;

[0019] Figure 2 It is a schematic diagram of the splitting of the present invention;

[0020] Figure 3 It is a schematic diagram of the disassembly of the air-drying mechanism;

[0021] Figure 4 It is a cross-sectional diagram of the air-drying mechanism;

[0022] Figure 5 It is a schematic diagram of the matching of the cover cylinder, the first row of teeth, the transmission network and the second row of teeth;

[0023] Figure 6 It is a cross-sectional view of the water control mechanism.

[0024] In the figure: 100, water control mechanism; 101, processing box; 102, feed pipe; 103, filter screen; 104, lifting frame; 200, air drying mechanism; 201, support cylinder; 202, cover cylinder; 203, wind hood; 204, exhaust pipe; 205, branch pipe; 206, driven part; 300, heating mechanism; 301, heating sleeve; 302, heating tube; 400, ultraviolet sterilization mechanism; 401, linear conveyor; 402, transmission network; 403, ultraviolet disinfection lamp; 5, first row of teeth; 6, second row of teeth; 7, active part; 8, support part; 9, positioning block; 10, control module. DETAILED DESCRIPTION

[0025] The present application is described in further detail below. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0026] Example 1

[0027] like Figure 1-6 As shown, the antibacterial and mite removal device for goose down raw materials of this embodiment includes a heating mechanism 300, an air-drying mechanism 200 and a water control mechanism 100 arranged in sequence from top to bottom, and also includes an ultraviolet sterilization mechanism 400 arranged on one side of the water control mechanism 100 and matched with the air-drying mechanism 200;

[0028] The water control mechanism 100 is used to perform static water control treatment on the goose down input into its cavity, the air-drying mechanism 200 is used to output and dry the goose down in the water control mechanism 100, the heating mechanism 300 is used to heat the air flow contacting the goose down, the ultraviolet sterilization mechanism 400 is used to grab the goose down on the air-drying mechanism 200 and perform ultraviolet light treatment on the goose down, and the device is also equipped with a corresponding control module 10 to coordinately control the water control mechanism 100, the air-drying mechanism 200, the heating mechanism 300 and the ultraviolet sterilization mechanism 400.

[0029] After the goose down conveying pipe is connected to the water control mechanism 100, the impregnated goose down together with the impregnation liquid or the cleaned goose down together with the cleaning liquid can be directly conveyed into the water control mechanism 100. The goose down in the water control mechanism 100 is in a static water control state for a long time. During this process, the air drying mechanism 200 can grab the goose down with the fastest water control progress on the surface layer and convey it to the location of the ultraviolet sterilization mechanism 400. During this process, the airflow generated by the air drying mechanism 200 first passes through the heating mechanism 300, and the heated airflow contacts the goose down on the surface of the air drying mechanism 200, thereby achieving the effect of hot air drying the goose down. Subsequently, the ultraviolet sterilization mechanism 400 grabs the dried goose down from the air drying mechanism 200, drives the goose down to pass through the ultraviolet lamp area, and conveys the goose down to the unloading point for unloading.

[0030] In the above processing, on the one hand, the processes of static water control, hot air drying and ultraviolet lamp are carried out simultaneously, and the goose down can be continuously transported on the device to complete the above processing steps in sequence, and the processing efficiency is high. On the other hand, in the process of continuously transporting the goose down, the air-drying mechanism 200 will only continuously grab the surface goose down in contact with it. Therefore, a thin layer of goose down is attached to the air-drying mechanism 200, and only a thin layer of goose down is attached to the ultraviolet sterilization mechanism 400 that continuously grabs the goose down from the air-drying mechanism 200. This transportation method avoids the problems of incomplete drying and incomplete ultraviolet sterilization effect caused by too thick accumulation of goose down, and can ensure the processing effect while maintaining processing continuity and processing efficiency.

[0031] Preferably, the water control mechanism 100 includes a processing box 101, in which a filter screen 103 for receiving goose down and a lifting frame 104 for supporting the filter screen 103 are provided. A feeding pipe 102 is provided at the upper end of the processing box 101. The goose down and its impregnation liquid (or cleaning liquid) are input into the processing box 101 through the feeding pipe 102, and the liquid is discharged through the filter screen 103. The goose down is accumulated on the filter screen 103 for a long period of static water control treatment. During the static water control process, the cylinder can drive the lifting frame 104 and the filter screen 103 and goose down above it to rise, so that the goose down at the top with the fastest water control progress can contact with the air-drying mechanism 200 above, which is convenient for the air-drying mechanism 200 to grab.

[0032] Preferably, the air-drying mechanism 200 comprises a support cylinder 201, a cover cylinder 202 of a mesh structure is sleeved on the outer side of the support cylinder 201, a plurality of first row teeth 5 distributed in a circular array are arranged on the cover cylinder 202, a wind hood 203 is arranged on the inner side of the support cylinder 201, and a plurality of ventilation slots distributed in a circular array are opened on the support cylinder 201, and the air-drying mechanism 200 also comprises a ventilation component for extracting air from the inside of the cover cylinder 202 to the outside. During the continuous rotation of the air-drying mechanism 200, on the one hand, the first row of teeth 5 can grab the goose down, and the goose down can be attached to the surface of the cover cylinder 202 to form a thin goose down layer. When the goose down rotates to the point where it is aligned with the ultraviolet sterilization mechanism 4, the first row of teeth 5 can be used to absorb the goose down. 00, the thin goose down layer will be transferred to the ultraviolet sterilization mechanism 400, and the part of the cover cylinder 202 originally covered by the goose down will be vacated, and the goose down can be grabbed again, thereby achieving the effect of continuous transportation of goose down. On the other hand, in the process of rotating and transporting goose down, under the action of the ventilation component, the airflow on the outside of the cover cylinder 202 will pass through the ventilation groove into the wind cover 203, and then pass through the ventilation component and finally output. The continuously circulating airflow can pass through the goose down attached to the cover cylinder 202 to dry it. The filter screen 103 is designed as an arc structure compatible with the cover cylinder 202, which can reduce the amount of goose down residual on the filter screen 103.

[0033] Preferably, the ventilation assembly includes an exhaust duct 204 and a plurality of branch pipes 205 staggeredly distributed on the outside of the exhaust duct 204, and the air inlet of the branch pipe 205 is connected to the air hood 203. The plurality of staggered branch pipes 205 are beneficial to uniformly outputting the airflow in the air hood 203 from multiple points, which is beneficial to expanding the coverage area of ​​the airflow, so that the airflow can evenly dry the goose down attached to the surface of the hood tube 202.

[0034] Preferably, the air-drying mechanism 200 also includes a follower 206 arranged on both sides of the support cylinder 201, and drive components corresponding to the two followers 206 are provided on both sides of the processing box 101. The drive component includes an active component 7 for driving the follower 206 to rotate and a plurality of support components 8 for supporting the follower 206. In this embodiment, the follower 206, the active component 7 and the support component 8 adopt the cooperation of a driven friction ring, an active friction roller and a support roller. The active friction roller drives the driven friction ring to rotate by means of friction force, that is, drives the air-drying mechanism 200 to rotate as a whole. The follower 206, the active component 7 and the support component 8 can also adopt the cooperation of a driven gear ring, an active gear and a support gear (not shown in the figure).

[0035] Preferably, the heating mechanism 300 includes a heating sleeve 301 which is sleeved on the air-drying mechanism 200, and the heating sleeve 301 is in an arc-shaped structure matched with the cover tube 202. A plurality of evenly distributed through grooves are opened in the heating sleeve 301, and a heating tube 302 is arranged in the through grooves. The airflow formed by the ventilation component is heated by the heating tube 302 in the process of passing through the through grooves, and then the high-temperature airflow contacts the goose down attached to the surface of the cover tube 202 to complete the air-drying. The hot airflow can effectively improve the air-drying efficiency and improve the air-drying effect.

[0036] Preferably, the ultraviolet sterilization mechanism 400 includes a linear conveyor 401 and an ultraviolet disinfection lamp 403 arranged on one side of the linear conveyor 401. The linear conveyor 401 adopts a transmission net 402 for transmission, and the transmission net 402 is provided with a plurality of evenly distributed second rows of teeth 6. The second row of teeth 6 can grab the goose down attached to the surface of the cover tube 202, so that the thin goose down layer is in turn attached to the transmission net 402 for transmission. The transmission net 402 then drives the goose down into the lighting area. Finally, the goose down is transported to the unloading point located at the bottom of the linear conveyor 401. The thin goose down layer on the surface of the transmission net 402 can be manually peeled off with the help of a brush to complete the loading. The cleaned transmission net 402 returns to the top of the linear conveyor 401 and can grab the goose down again.

[0037] Preferably, the first row of teeth 5 and the second row of teeth 6 are staggered in the transverse direction to avoid the problem of the second row of teeth 6 being blocked from contacting the first row of teeth 5 when inserted into the thin goose down layer, so that the thin goose down layer can be smoothly transferred from the cover tube 202 to the transmission net 402.

[0038] Preferably, the water control mechanism 100 is provided with an installation groove adapted to the water control mechanism 100, and both the water control mechanism 100 and the ultraviolet sterilization mechanism 400 are provided with a positioning block 9 for positioning and clamping the heating mechanism 300, and the heating mechanism 300 and the air-drying mechanism 200 can be disassembled separately, so as to facilitate thorough cleaning of the device after processing to remove residual goose down.

[0039] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. An antibacterial and mite removal device for goose down raw materials, comprising a heating mechanism (300), an air drying mechanism (200) and a water control mechanism (100) arranged in sequence from top to bottom, characterized in that: It also includes an ultraviolet sterilization mechanism (400) which is arranged on one side of the water control mechanism (100) and cooperates with the air drying mechanism (200); The water control mechanism (100) is used to perform a static water control treatment on the goose down input into its cavity, the air drying mechanism (200) is used to output and dry the goose down in the water control mechanism (100), the heating mechanism (300) is used to heat the airflow contacting the goose down, and the ultraviolet sterilization mechanism (400) is used to grab the goose down on the air drying mechanism (200) and perform an ultraviolet light treatment on the goose down.

2. The antibacterial and mite removal device for goose down raw materials according to claim 1, characterized in that: The water control mechanism (100) comprises a processing box (101), wherein a filter screen (103) for receiving goose down and a lifting frame (104) for supporting the filter screen (103) are arranged inside the processing box (101), and a feed pipe (102) is arranged at the upper end of the processing box (101).

3. The antibacterial and mite removal device for goose down raw materials according to claim 2, characterized in that: The air-drying mechanism (200) comprises a support tube (201), a cover tube (202) with a mesh structure is sleeved on the outer side of the support tube (201), a plurality of first-row teeth (5) distributed in a circular array are provided on the cover tube (202), a wind hood (203) is provided on the inner side of the support tube (201), and a plurality of ventilation slots distributed in a circular array are opened on the support tube (201), and the air-drying mechanism (200) further comprises a ventilation component for extracting air from the inside of the cover tube (202) to the outside.

4. The antibacterial and mite removal device for goose down raw materials according to claim 3, characterized in that: The ventilation assembly comprises an exhaust pipe (204) and a plurality of branch pipes (205) distributed in a staggered manner outside the exhaust pipe (204), and the air inlet of the branch pipe (205) is connected to the air hood (203).

5. The antibacterial and mite removal device for goose down raw materials according to claim 3, characterized in that: The air-drying mechanism (200) further comprises driven members (206) arranged on both sides of the supporting cylinder (201), and driving components corresponding to the two driven members (206) are arranged on both sides of the processing box (101), and the driving components comprise an active member (7) for driving the driven members (206) to rotate and a plurality of supporting members (8) for supporting the driven members (206).

6. The antibacterial and mite removal device for goose down raw materials according to claim 3, characterized in that: The heating mechanism (300) comprises a heating sleeve (301) sleeved on the air-drying mechanism (200), and the heating sleeve (301) is in an arc-shaped structure adapted to the cover tube (202), and a plurality of evenly distributed through grooves are provided in the heating sleeve (301), and a heating tube (302) is provided in the through grooves.

7. The antibacterial and mite removal device for goose down raw materials according to claim 3, characterized in that: The ultraviolet sterilization mechanism (400) comprises a linear conveyor (401) and an ultraviolet disinfection lamp (403) arranged on one side of the linear conveyor (401); the linear conveyor (401) uses a transmission net (402) for transmission, and the transmission net (402) is provided with a plurality of evenly distributed second rows of teeth (6).

8. The antibacterial and mite-removing device for goose down raw materials according to claim 7, characterized in that: The first row of teeth (5) and the second row of teeth (6) are staggered with respect to each other in the transverse direction.

9. The antibacterial and mite removal device for goose down raw materials according to claim 1, characterized in that: The water control mechanism (100) is provided with a mounting groove matched with the water control mechanism (100), and both the water control mechanism (100) and the ultraviolet sterilization mechanism (400) are provided with a positioning block (9) for positioning and clamping the heating mechanism (300).

Images