Integrated metal roof waterproof treatment device

Abstract

The invention discloses an integrated metal roof waterproof treatment device, which relates to the technical field of environment-friendly construction devices, and comprises a controller, a polishing mechanism, a detection mechanism and a coating mechanism which are sequentially arranged in parallel, and a feeding mechanism connected with an external feeding system, each of the polishing mechanism and the coating mechanism comprises a roller, a material distribution box, a recycling box, a material distribution screw and a recycling screw, the outer end of the roller is slidably connected with the material distribution box and the recycling box, the top ends of the material distribution box and the recycling box are fixedly connected with a box body, and the box body is filled with magnetic abrasive and water (the polishing mechanism) or magnetic powder and paint (the coating mechanism); the detection mechanism comprises a linear sensor array and is used for monitoring the polishing effect in real time and transmitting data to the controller, efficient, intelligent and environment-friendly treatment of the metal roof is achieved, the uniformity and consistency of polishing and coating are ensured, and the construction quality and efficiency are improved.

Description

Technical Field

[0001] The invention relates to the technical field of environmental protection construction devices, in particular to an integrated metal roof waterproofing treatment device. Background Art

[0002] In the maintenance and repair process of metal roofs, traditional manual polishing and coating methods have problems such as low efficiency and unstable quality. In recent years, with the development of technology, some intelligent and automated equipment has gradually been applied to the treatment of metal roofs, but there are still some shortcomings.

[0003] The specification of Chinese invention patent CN113123634B discloses a fully automatic intelligent roof maintenance system, which belongs to the field of roof construction technology. The system includes a main control device, a survey device, a lifting device, a rust removal and painting device, and a material transportation equipment. The survey equipment is connected to the main control device and is used for scanning, taking pictures, surveying and acceptance, and transmits data with the main control device; the lifting device, the rust removal and painting equipment, and the material transportation equipment are respectively connected to the main control device, and the rust removal and painting equipment is provided with a power generation device and a moving device. The main control device receives the information sent by the survey equipment and processes the data, and controls the lifting device to lift the rust removal and painting equipment to the roof or drop it back to the ground, and controls the rust removal and painting equipment and the material transportation equipment to perform rust removal, painting, material supply and dust recovery.

[0004] The specification of Chinese invention patent CN105381902B discloses a wall-climbing rust removal and painting robot and a control method thereof. The wall-climbing rust removal and painting robot may include: a wall-climbing trolley, configured to move on the wall surface to be rusted; a rust removal device, installed on the wall-climbing trolley, configured to at least partially remove the rust on the wall surface to be rusted; and a paint spraying device, installed on the wall-climbing trolley, configured to spray anti-rust paint on the wall surface to be rusted to form a protective layer on the wall surface to be rusted, which can automatically remove the rust on the wall surface to be rusted, and can automatically spray paint after the rust removal is completed to protect the wall surface to be rusted.

[0005] The above design significantly improves the construction efficiency and quality through intelligent and automated means, but there are still certain limitations. The existing fully automatic intelligent roof maintenance system and wall-climbing rust removal and painting robots are large in size and are not suitable for use on narrow or complex metal roofs. The existing equipment mainly focuses on rust removal and painting functions, lacks integrated grinding, testing and coating functions, and cannot meet the diverse needs of metal roof waterproofing treatment. Although intelligent operation has been achieved, it still requires a lot of manual intervention in actual use. The operation is complicated and not conducive to rapid construction. The existing equipment has poor adaptability when dealing with metal roofs of different materials and shapes, and it is difficult to ensure consistent treatment effects. Summary of the invention

[0006] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide an integrated metal roof waterproofing treatment device to solve the above-mentioned problems.

[0007] The objective of the present invention is achieved through the following technical solutions: an integrated metal roof waterproofing treatment device, comprising a controller and a grinding mechanism, a detection mechanism and a coating mechanism arranged in parallel in sequence, the grinding mechanism and the coating mechanism are fixedly connected to the top of the same feeding mechanism, the feeding mechanism is connected to an external feeding system, the grinding mechanism and the coating mechanism both include a drum, the outer end of the drum is slidably connected to a symmetrically arranged distribution box and a recovery box, the top of the distribution box and the recovery box are fixedly connected to the same box body, the drum is rotatably connected to a circulation box at both ends along its axial direction, the distribution box and the recovery box are respectively rotatably connected to a distribution screw and a recovery screw, the distribution screw and the recovery screw both penetrate the circulation box, and the circulation box is away from the recovery box. A motor is fixedly connected to the corresponding position of the end and the recovery screw, and the motor power shaft is connected to the recovery screw, the part of the feeding screw passing through the circulation box is connected to the recovery screw through a synchronous belt, and the synchronous belt is arranged in contact with the outer end of the drum, and the circulation box is fixedly connected to an end cover at the end away from the drum, and a plurality of wires are fixedly connected to the drum along its axial direction, the drum passes through the end cover, and the passing part is rotatably connected with an electric slip ring, and the plurality of wires are electrically connected to the controller through the electric slip ring, the feeding box and the recovery box are both connected to the circulation box, and the end of the box body close to the feeding box and the recovery box is connected to the circulation box through a plurality of pipes, the box body on the grinding mechanism is filled with magnetic abrasive and water, and the box body on the coating mechanism is filled with magnetic powder and coating.

[0008] It integrates grinding, testing and coating functions to realize the integration of metal roof treatment, simplify the construction process and improve work efficiency. The uniformity and consistency of grinding and coating are ensured through the adsorption and release of magnetic materials, the design of cloth box and recycling box. The linear sensor array is used to monitor the grinding effect in real time, and the data is processed and fed back through the controller to ensure that the grinding quality meets the requirements. Through the efficient circulation system and filtering mechanism, waste is reduced to ensure the cleanliness and long-term stable operation of the system. The device is pushed by steel wire or handle, which is easy to operate and suitable for metal roofs of various shapes and sizes, improving the flexibility and convenience of construction. It is suitable for different types of metal roofs, such as steel structure, aluminum structure, etc., demonstrating its wide applicability.

[0009] The boxes on the polishing mechanism and the coating mechanism are respectively clamped with a filter plate 1 and a filter plate 2, and the filter plate 1 and the filter plate 2 separate the corresponding boxes into a clean room and a filter room respectively.

[0010] The top of the clean room and filter chamber on the box of the polishing mechanism and the coating mechanism are connected to the feeding mechanism through pipes. The feeding mechanism includes an inlet pipe and a drain pipe connected to the clean room and the filter chamber on the polishing mechanism, and a feeding pipe and a return pipe connected to the clean room and the filter chamber on the coating mechanism.

[0011] A plurality of through holes are provided on the filter plate 1, and the filter plate 1 is a hollow structure, and the filter plate 1 is filled with filter material.

[0012] A handle is rotatably connected to the top of the detection mechanism, and the handle is fixedly connected to the feeding mechanism. A plurality of steel wires can be selectively fixedly connected to the top of the detection mechanism, and the plurality of steel wires are connected to an external driving system.

[0013] Both the material distribution screw and the recovery screw are cylindrical structures, and two spiral plates are fixedly connected to the outer ends of the cylinders, and the spiral directions of the two spiral plates are arranged in opposite directions.

[0014] The bottom ends of the material distribution box and the recovery box are both open structures, and a plurality of auxiliary openings are provided at one end of the material distribution box and the recovery box close to the drum for better distribution and reflux of materials.

[0015] The drum, material distribution box, recovery box, material distribution screw and recovery screw are all made of non-magnetic materials.

[0016] The coating mechanism includes a base rotatably connected to the handle. The base is a hollow structure with an opening at the bottom. A drying strip is fixedly connected to the bottom of the base near the polishing mechanism and the coating mechanism. A linear sensor array is slidably connected to the center of the base in a vertical direction. Rollers are rotatably connected to both ends of the linear sensor array. The linear sensor array is electrically connected to the controller. The base is made of transparent material.

[0017] The beneficial effects of the present invention are: 1. After the wire is energized, the magnetic abrasive and magnetic powder are adsorbed so that these materials are evenly distributed on the outer wall of the drum, ensuring the uniformity and consistency of grinding and coating. The opening structure and sub-opening design at the bottom of the feeding box and the recovery box are conducive to the uniform distribution and efficient reflux of the magnetic material on the outer wall of the drum, avoiding the problem of local accumulation or uneven distribution. The spiral directions of the feeding screw and the recovery screw are set in opposite directions, ensuring the uniform distribution and efficient recovery of the magnetic material on the drum, and improving the overall efficiency of the system.

[0018] 2. The linear sensor array on the detection mechanism can monitor the condition of the metal roof after grinding in real time and transmit the data to the controller. The controller evaluates and judges the grinding surface to ensure that the grinding quality meets the requirements. Through the remote service terminal, the operator can view the grinding and coating conditions in real time and adjust the operating parameters in time to ensure the construction quality. If the grinding does not meet the required standards, the device can be returned for a second or multiple grinding until it is qualified, ensuring the final grinding effect.

[0019] 3. Magnetic abrasive and magnetic powder circulate inside the system, reducing waste. The filtration of the filter plate ensures the cleanliness of the circulation system and extends the service life of the equipment. The through holes and filter materials on the filter plate can effectively remove impurities in the water, ensuring that the water used in the grinding process is always clean, improving the grinding effect. The drum, cloth box, recovery box, cloth screw and recovery screw are all made of non-magnetic materials, avoiding mutual interference between magnetic materials, ensuring that the adsorption and release of magnetic abrasive and magnetic powder on the drum are more precise and controllable, and improving the stability and reliability of the system.

[0020] 4. During the coating process, the drying strips continue to dry the residual moisture after grinding, and at the same time, the metal roof is properly heated, which helps the adhesion and drying of the paint, improves the coating effect and construction efficiency. The base of the coating mechanism is made of transparent material, which is convenient for observing the internal working status and ensuring the normal operation and maintenance of the system.

[0021] 5. The device is pushed by a steel wire or handle, which is easy to operate and suitable for metal roofs of various shapes and sizes, improving the flexibility and convenience of construction. The controller can automatically control the working status of each mechanism, reducing manual intervention, improving the level of automation and reducing labor intensity.

[0022] 6. This device integrates the functions of grinding, testing and coating, realizes the integration of metal roof treatment, simplifies the construction process, improves work efficiency, and is suitable for different types of metal roofs, such as steel structures, aluminum structures, etc., demonstrating its wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is the overall structure diagram of the present invention; Figure 2 It is an overall exploded view of the present invention; Figure 3 The local explosion of the present invention Figure 1 ; Figure 4 The local explosion of the present invention Figure 2 ; Figure 5 The local explosion of the present invention Figure 3 ; Figure 6 It is a front view of the present invention; Figure 7 For the present invention Figure 6 Middle AA section view; Figure 8 For the present invention Figure 7 Middle BB section view; Fig. 9 For the present invention Figure 7 Middle CC section view; Fig.10 For the present invention Figure 8 Middle DD section view; Fig.11 For the present invention Figure 8 Enlarged view of point E in the middle; Fig.12 It is the appearance structure diagram of the present invention.

[0024] Description of the symbols in the figure 1. Grinding mechanism; 2. Detection mechanism; 3. Coating mechanism; 4. Feeding mechanism; 5. Roller; 6. Fabric box; 7. Recovery box; 8. Box body; 9. Circulation box; 10. Fabric screw; 11. Recovery screw; 12. Motor; 13. End cover; 14. Wire; 15. Filter plate one; 16. Filter plate two; 17. Clean room; 18. Filter room; 19. Drying strip; 20. Linear sensor array. DETAILED DESCRIPTION

[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0026] It is to be noted that the concepts of directions “left”, “right”, “up”, “down”, “front”, “back”, “inside” and “outside” in the following schemes are all relative directions and will not be listed one by one here.

[0027] Embodiment 1: like Figures 1 to 12 As shown, this embodiment relates to an integrated metal roof waterproofing treatment device, whose main components include a controller, a grinding mechanism 1, a detection mechanism 2 and a coating mechanism 3. These components are arranged in parallel in sequence and connected to an external feeding system through a common feeding mechanism 4.

[0028] The controller is used to control the operation of the entire device, including starting and stopping the wires 14 on the polishing mechanism 1 and the coating mechanism 3, and monitoring and adjusting the working status of each mechanism.

[0029] The grinding mechanism 1 comprises a drum 5, the outer end of which is slidably connected with a material distribution box 6 and a recovery box 7 which are symmetrically arranged.

[0030] A box body 8 is fixedly connected to the top of the material distribution box 6 and the recovery box 7, and the box body 8 is filled with magnetic abrasive and water.

[0031] The drum 5 is rotatably connected to a circulation box 9 at both ends along its axial direction. A distribution screw 10 and a recovery screw 11 are rotatably connected in the distribution box 6 and the recovery box 7 respectively. Both screws penetrate the circulation box 9.

[0032] A motor 12 is fixedly connected to one end of the circulation box 9 away from the recovery box 7 and at a position corresponding to the recovery screw 11 , and a power shaft of the motor 12 is connected to the recovery screw 11 .

[0033] The portion of the distribution screw 10 that passes through the circulation box 9 is connected to the recovery screw 11 through a synchronous belt, and the synchronous belt is arranged in contact with the outer end of the drum 5.

[0034] An end cover 13 is fixedly connected to the end of the circulation box 9 away from the drum 5. A plurality of wires 14 are fixedly connected to the drum 5 along its axial direction. The drum 5 passes through the end cover 13, and an electric slip ring is rotatably connected to the passing part. The plurality of wires 14 are electrically connected to the controller through the electric slip ring.

[0035] The material distribution box 6 and the recovery box 7 are both connected to the circulation box 9, and the end of the box body 8 close to the material distribution box 6 and the recovery box 7 is connected to the circulation box 9 through multiple pipes.

[0036] A handle is rotatably connected to the top of the detection mechanism 2 , and the handle is fixedly connected to the feeding mechanism 4 .

[0037] The top of the detection mechanism 2 can be selectively fixedly connected with a plurality of steel wires, which are connected to an external driving system for driving the device to move on the metal roof.

[0038] The coating mechanism 3 has a structure similar to that of the polishing mechanism 1 , and comprises a roller 5 , the outer end of which is slidably connected to a material distribution box 6 and a recovery box 7 symmetrically arranged.

[0039] A box body 8 is fixedly connected to the top of the material distribution box 6 and the recovery box 7, and the box body 8 is filled with magnetic powder and paint.

[0040] The drum 5 is rotatably connected to a circulation box 9 at both ends along its axial direction. A distribution screw 10 and a recovery screw 11 are rotatably connected in the distribution box 6 and the recovery box 7 respectively. Both screws penetrate the circulation box 9.

[0041] A motor 12 is fixedly connected to one end of the circulation box 9 away from the recovery box 7 and at a position corresponding to the recovery screw 11 , and a power shaft of the motor 12 is connected to the recovery screw 11 .

[0042] The portion of the distribution screw 10 that passes through the circulation box 9 is connected to the recovery screw 11 through a synchronous belt, and the synchronous belt is arranged in contact with the outer end of the drum 5.

[0043] An end cover 13 is fixedly connected to the end of the circulation box 9 away from the drum 5. A plurality of wires 14 are fixedly connected to the drum 5 along its axial direction. The drum 5 passes through the end cover 13, and an electric slip ring is rotatably connected to the passing part. The plurality of wires 14 are electrically connected to the controller through the electric slip ring.

[0044] The material distribution box 6 and the recovery box 7 are both connected to the circulation box 9, and the end of the box body 8 close to the material distribution box 6 and the recovery box 7 is connected to the circulation box 9 through multiple pipes.

[0045] The boxes 8 on the polishing mechanism 1 and the coating mechanism 3 are respectively clamped with a filter plate 15 and a filter plate 2 16 , which separate the corresponding boxes 8 into a clean room 17 and a filter room 18 .

[0046] The top ends of the clean room 17 and the filter room 18 are connected to the feeding mechanism 4 through pipes. The feeding mechanism 4 includes an inlet pipe and a drain pipe connected to the clean room 17 and the filter room 18 on the polishing mechanism 1, and a feeding pipe and a return pipe connected to the clean room 17 and the filter room 18 on the coating mechanism 3.

[0047] The filter plate 15 is provided with a plurality of through holes, and the filter plate 15 is a hollow structure. The filter plate 15 is filled with filter material for filtering impurities in water.

[0048] The distribution screw 10 and the recovery screw 11 are both cylindrical structures, and two spiral plates are fixedly connected to the outer ends of the cylinders. The spiral directions of the two spiral plates are set in opposite directions to ensure uniform distribution and recovery of materials on the outer wall of the drum 5.

[0049] Working process Preparation: Water and paint are respectively introduced into the grinding mechanism 1 and the coating mechanism 3 through the feeding mechanism 4 .

[0050] The controller starts the wires 14 on the grinding mechanism 1 and the coating mechanism 3. After being energized, the wires 14 adsorb the magnetic abrasive and magnetic powder on the grinding mechanism 1 and the coating mechanism 3 respectively, so that the magnetic abrasive and magnetic powder are adsorbed to the outer end of the roller 5 respectively.

[0051] Moving and grinding: The device is pushed to move on the metal roof by a steel wire or a handle. During the forward movement, the motor 12 drives the roller 5 on the grinding mechanism 1 and the coating mechanism 3 to rotate through the synchronous belt. The roller 5 on the grinding mechanism 1 drives the magnetic abrasive to grind the metal roof during the rotation.

[0052] Detection: After the grinding mechanism 1 has finished grinding, the linear sensor array 20 on the detection mechanism 2 scans the condition of the ground metal roof to the controller in real time. The controller evaluates and judges the ground surface and uploads the data to the remote service terminal for the operator to view remotely. If the grinding does not meet the required requirements, it will be returned for a second or multiple grindings until it is qualified.

[0053] Coating: After the polishing is qualified, the roller 5 on the coating mechanism 3 drives the magnetic powder during the rotation process, and the magnetic powder brings out the paint in the box 8 on the coating mechanism 3, and the paint is coated on the metal roof when passing through the metal roof.

[0054] Circulatory system: During the grinding process, the controller independently controls each conductor 14 so that the magnetic abrasive and magnetic powder are adsorbed at the bottom end of the drum 5 and are not adsorbed at the rest of the part. Under the action of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder rotate with the drum 5. The magnetic abrasive and magnetic powder pass through the outer wall of the drum 5 and flow to the recovery box 7. Then, under the action of the recovery screw 11, they flow from both ends of the recovery box 7 to the circulation box 9, and then flow from the circulation box 9 to the feeding box 6. Then, under the action of the feeding screw 10 in the feeding box 6, they are evenly distributed to the outer wall of the drum 5 and flow in a continuous circulation.

[0055] During the circulation of the magnetic abrasive, the water in the box 8 enters from the clean room 17, flows from the circulation box 9 to the filter room 18 after passing through the circulation box 9, and then flows into the clean room 17 again after being filtered by the filter plate 15. In this process, the water removes the dust and impurities on the magnetic abrasive, and the removed impurities are discharged through the drain pipe in the filter room 18.

[0056] During the circulation of the magnetic powder, the paint in the clean room 17 is distributed to the distribution box 6 through the circulation box 9, and then the paint and magnetic powder flow from the distribution box 6 to the outer wall of the drum 5, and then flow into the recovery box 7. The excess paint flows from the recovery box 7 to the circulation box 9, and then flows into the filter chamber 18 in the box body 8 and refluxes into the next cycle.

[0057] Efficient grinding and coating: The grinding mechanism 1 and the roller 5 of the coating mechanism 3 achieve efficient grinding and coating of the metal roof through the adsorption and release of magnetic materials, especially in gaps and uneven places, the grinding is more thorough and the coating is more uniform.

[0058] Intelligent detection and feedback, the linear sensor array 20 on the detection mechanism 2 can monitor the grinding effect in real time and transmit the data to the controller to ensure that the grinding quality meets the requirements. If necessary, multiple grinding can be performed, which improves work efficiency and quality.

[0059] Recycling and environmental protection, through the design of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder can circulate in the system, reducing waste. At the same time, through the filtration of the filter plate 15, the cleanliness of the circulation system is ensured, and the service life of the equipment is extended.

[0060] It is easy to operate, and the device is pushed by a wire or a handle. It is easy to operate and suitable for metal roofs of various shapes and sizes, which improves the flexibility and convenience of construction.

[0061] The automation level is high, and the controller can automatically control the working status of each mechanism, which reduces manual intervention, improves the automation level, and reduces labor intensity.

[0062] Through the above design and working process, this embodiment provides an efficient, intelligent and environmentally friendly integrated metal roof waterproofing treatment device, which is suitable for waterproofing treatment of various metal roofs.

[0063] Embodiment 2: like Figures 1 to 12 As shown, this embodiment further describes in detail the working principle and specific implementation method of the detection mechanism 2 and the control system on the basis of Embodiment 1, including the arrangement of sensors, data processing and remote monitoring functions.

[0064] A handle is rotatably connected to the top of the detection mechanism 2 , and the handle is fixedly connected to the feeding mechanism 4 .

[0065] The top of the detection mechanism 2 can be selectively fixedly connected with a plurality of steel wires, which are connected to an external driving system for driving the device to move on the metal roof.

[0066] The coating mechanism 3 includes a base rotatably connected to the handle. The base is a hollow structure with an opening at the bottom. A drying strip 19 is fixedly connected to the bottom of the base near the polishing mechanism 1 and the coating mechanism 3.

[0067] A linear sensor array 20 is slidably connected in the center of the base along the vertical direction. Rollers are rotatably connected to both ends of the linear sensor array 20. The linear sensor array 20 is electrically connected to the controller. The base is made of transparent material.

[0068] The bottom ends of the material distribution box 6 and the recovery box 7 are both open structures, and the material distribution box 6 and the recovery box 7 are both provided with a plurality of auxiliary openings at one end close to the drum 5 for better distribution and reflux of materials.

[0069] This design helps to evenly distribute the magnetic abrasive and magnetic powder on the outer wall of the drum 5, ensuring a more uniform and consistent grinding and coating effect.

[0070] The roller 5, the material distribution box 6, the recovery box 7, the material distribution screw 10 and the recovery screw 11 are all made of non-magnetic materials. The use of non-magnetic materials can avoid mutual interference between magnetic materials and ensure that the adsorption and release of magnetic abrasives and magnetic powders on the roller 5 are more precise and controllable.

[0071] Working process Preparation: Water and paint are respectively introduced into the grinding mechanism 1 and the coating mechanism 3 through the feeding mechanism 4 .

[0072] The controller starts the wires 14 on the grinding mechanism 1 and the coating mechanism 3. After being energized, the wires 14 adsorb the magnetic abrasive and magnetic powder on the grinding mechanism 1 and the coating mechanism 3 respectively, so that the magnetic abrasive and magnetic powder are adsorbed to the outer end of the roller 5 respectively.

[0073] Moving and grinding: The device is pushed to move on the metal roof by a steel wire or a handle. During the forward movement, the motor 12 drives the roller 5 on the grinding mechanism 1 and the coating mechanism 3 to rotate through the synchronous belt. The roller 5 on the grinding mechanism 1 drives the magnetic abrasive to grind the metal roof during the rotation.

[0074] Detection: After the grinding mechanism 1 has finished grinding, the linear sensor array 20 on the detection mechanism 2 scans the condition of the ground metal roof to the controller in real time. The controller evaluates and judges the ground surface and uploads the data to the remote service terminal for the operator to view remotely. If the grinding does not meet the required requirements, it will be returned for a second or multiple grindings until it is qualified.

[0075] Coating: After qualified grinding, the roller 5 on the coating mechanism 3 drives the magnetic powder during rotation, and the magnetic powder brings out the paint in the box 8 on the coating mechanism 3. The paint is coated on the metal roof when passing through the metal roof. During the coating process, the drying strip 19 continuously dries the residual moisture after grinding, and at the same time appropriately heats the metal roof, which helps the adhesion and drying of the paint.

[0076] Circulatory system: During the grinding process, the controller independently controls each conductor 14 so that the magnetic abrasive and magnetic powder are adsorbed at the bottom of the drum 5 and not adsorbed at the rest of the part. Under the action of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder rotate with the drum 5. The magnetic abrasive and magnetic powder pass through the outer wall of the drum 5 and flow to the recovery box 7. Then, under the action of the recovery screw 11, they flow from both ends of the recovery box 7 to the circulation box 9, and from the circulation box 9 to the feeding box 6. Then, under the action of the feeding screw 10 in the feeding box 6, they are evenly distributed to the outer wall of the drum 5 and circulate continuously. The opening structure and the secondary opening design at the bottom of the feeding box 6 and the recovery box 7 ensure the uniform distribution and efficient reflux of the magnetic abrasive and magnetic powder on the outer wall of the drum 5.

[0077] The linear sensor array 20 on the detection mechanism 2 can monitor the grinding effect in real time and transmit data to the controller to ensure that the grinding quality meets the requirements. If necessary, multiple grindings can be performed, thereby improving work efficiency and quality.

[0078] Through the remote service terminal, the operator can view the grinding and coating status in real time, adjust the operating parameters in time, and ensure the construction quality.

[0079] The opening structure and auxiliary opening design at the bottom of the material distribution box 6 and the recovery box 7 ensure the uniform distribution of the magnetic abrasive and magnetic powder on the outer wall of the drum 5, avoid the problem of local accumulation or uneven distribution, and improve the uniformity and consistency of grinding and coating.

[0080] The roller 5, the material distribution box 6, the recovery box 7, the material distribution screw 10 and the recovery screw 11 are all made of non-magnetic materials, which avoids mutual interference between magnetic materials, ensures that the adsorption and release of magnetic abrasives and magnetic powders on the roller 5 are more precise and controllable, and improves the stability and reliability of the system.

[0081] During the coating process, the drying strips 19 continue to dry the residual moisture after grinding, and at the same time appropriately heat the metal roof, which helps the adhesion and drying of the paint, thereby improving the coating effect and construction efficiency.

[0082] Through the above-mentioned design and working process, this embodiment provides an efficient, intelligent and reliable integrated metal roof waterproofing treatment device, which is particularly suitable for occasions requiring precise control of grinding and coating quality.

[0083] Embodiment 3: like Figures 1 to 12 As shown, this embodiment further describes in detail the specific design and working principle of the circulation system and the filtering mechanism based on Embodiment 1 and Embodiment 2 to ensure the effective circulation and filtering of the magnetic abrasive and the magnetic powder.

[0084] The coating mechanism 3 comprises a base rotatably connected to the handle, and the base is a hollow structure with an opening at the bottom.

[0085] A drying strip 19 is fixedly connected to the bottom of the base near the grinding mechanism 1 and the coating mechanism 3. The drying strip 19 is used to continuously dry the residual moisture of the metal roof during the grinding and coating process, and appropriately heat the metal roof to help the adhesion and drying of the paint.

[0086] A linear sensor array 20 is slidably connected to the center of the base in the vertical direction, and rollers are rotatably connected to both ends of the linear sensor array 20. The linear sensor array 20 is electrically connected to the controller for real-time monitoring of the grinding and coating effects.

[0087] The base is made of transparent material, which makes it easy to observe the internal working status and material flow.

[0088] The boxes 8 of the polishing mechanism 1 and the coating mechanism 3 are respectively clamped with a filter plate 15 and a filter plate 2 16 , which separate the corresponding boxes 8 into a clean room 17 and a filter room 18 .

[0089] The top ends of the clean room 17 and the filter room 18 are connected to the feeding mechanism 4 through pipes. The feeding mechanism 4 includes an inlet pipe and a drain pipe connected to the clean room 17 and the filter room 18 on the polishing mechanism 1, and a feeding pipe and a return pipe connected to the clean room 17 and the filter room 18 on the coating mechanism 3.

[0090] The filter plate 15 is provided with a plurality of through holes, and the filter plate 15 is a hollow structure. The filter plate 15 is filled with filter material for filtering impurities in water.

[0091] The bottom ends of the material distribution box 6 and the recovery box 7 are both open structures, and the material distribution box 6 and the recovery box 7 are both provided with a plurality of auxiliary openings at one end close to the drum 5 for better distribution and reflux of materials.

[0092] This design helps to evenly distribute the magnetic abrasive and magnetic powder on the outer wall of the drum 5, ensuring a more uniform and consistent grinding and coating effect.

[0093] The roller 5, the material distribution box 6, the recovery box 7, the material distribution screw 10 and the recovery screw 11 are all made of non-magnetic materials, which avoids mutual interference between magnetic materials and ensures that the adsorption and release of magnetic abrasives and magnetic powders on the roller 5 are more precise and controllable.

[0094] Working process Water and paint are respectively introduced into the grinding mechanism 1 and the coating mechanism 3 through the feeding mechanism 4 .

[0095] The controller starts the wires 14 on the grinding mechanism 1 and the coating mechanism 3. After being energized, the wires 14 adsorb the magnetic abrasive and magnetic powder on the grinding mechanism 1 and the coating mechanism 3 respectively, so that the magnetic abrasive and magnetic powder are adsorbed to the outer end of the roller 5 respectively.

[0096] The device is moved on the metal roof by pushing it with wires or handles.

[0097] During the forward movement, the motor 12 drives the rollers 5 on the grinding mechanism 1 and the coating mechanism 3 to rotate through the synchronous belt.

[0098] The roller 5 on the grinding mechanism 1 drives the magnetic abrasive to grind the metal roof during the rotation process.

[0099] After the grinding mechanism 1 has finished grinding, the linear sensor array 20 on the detection mechanism 2 scans the condition of the ground metal roof to the controller in real time.

[0100] The controller evaluates and judges the polished surface and uploads the data to the remote service terminal for the operator to view remotely.

[0101] If the polishing does not meet the required requirements, it will be returned for a second or multiple polishing until it passes.

[0102] After the polishing is qualified, the roller 5 on the coating mechanism 3 drives the magnetic powder during the rotation process, and the magnetic powder brings out the paint in the box 8 on the coating mechanism 3, and the paint is coated on the metal roof when passing through the metal roof.

[0103] During the coating process, the drying strips 19 continue to dry the residual moisture after grinding, and at the same time appropriately heat the metal roof, which helps the adhesion and drying of the coating.

[0104] During the grinding process, the controller independently controls each wire 14 so that the magnetic abrasive and magnetic powder are adsorbed at the bottom end of the drum 5 and are not adsorbed at the rest of the drum.

[0105] The magnetic abrasive and magnetic powder rotate with the drum 5 under the action of the distribution screw 10 and the recovery screw 11. The magnetic abrasive and magnetic powder flow through the outer wall of the drum 5 to the recovery box 7, and then flow from both ends of the recovery box 7 to the circulation box 9 under the action of the recovery screw 11, and flow from the circulation box 9 to the distribution box 6. Then, under the action of the distribution screw 10 in the distribution box 6, they are evenly distributed to the outer wall of the drum 5, and circulate continuously.

[0106] During the circulation of the magnetic abrasive, the water in the box 8 enters from the clean room 17, flows from the circulation box 9 to the filter room 18 after passing through the circulation box 9, and then flows into the clean room 17 again after being filtered by the filter plate 15. In this process, the water removes the dust and impurities on the magnetic abrasive, and the removed impurities are discharged through the drain pipe in the filter room 18.

[0107] During the circulation of the magnetic powder, the paint in the clean room 17 is distributed to the distribution box 6 through the circulation box 9, and then the paint and magnetic powder flow from the distribution box 6 to the outer wall of the drum 5, and then flow into the recovery box 7. The excess paint flows from the recovery box 7 to the circulation box 9, and then flows into the filter chamber 18 in the box body 8 and refluxes into the next cycle.

[0108] Through the design of the distribution screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder can circulate in the system, reducing waste. At the same time, through the filtration of the filter plate 15, the cleanliness of the circulation system is ensured, and the service life of the equipment is extended.

[0109] The through holes and filter material on the filter plate 15 can effectively remove impurities in the water, ensuring that the water used in the polishing process is always clean, thereby improving the polishing effect.

[0110] The opening structure and auxiliary opening design at the bottom of the material distribution box 6 and the recovery box 7 ensure the uniform distribution of the magnetic abrasive and magnetic powder on the outer wall of the drum 5, avoid the problem of local accumulation or uneven distribution, and improve the uniformity and consistency of grinding and coating.

[0111] The roller 5, the material distribution box 6, the recovery box 7, the material distribution screw 10 and the recovery screw 11 are all made of non-magnetic materials, which avoids mutual interference between magnetic materials, ensures that the adsorption and release of magnetic abrasives and magnetic powders on the roller 5 are more precise and controllable, and improves the stability and reliability of the system.

[0112] During the coating process, the drying strips 19 continue to dry the residual moisture after grinding, and at the same time appropriately heat the metal roof, which helps the adhesion and drying of the paint, thereby improving the coating effect and construction efficiency.

[0113] The base made of transparent material makes it easy to observe the internal working status, ensuring the normal operation and maintenance of the system.

[0114] Through the above-mentioned design and working process, this embodiment provides an efficient, intelligent and reliable integrated metal roof waterproofing treatment device, which is particularly suitable for occasions requiring precise control of grinding and coating quality, ensuring construction quality and efficiency.

[0115] The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein and should not be regarded as excluding other embodiments. It can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the scope of protection of the claims attached to the present invention.

Claims

1. An integrated metal roof waterproofing treatment device, characterized in that: The invention comprises a controller and a grinding mechanism (1), a detection mechanism (2) and a coating mechanism (3) which are arranged in parallel in sequence. The grinding mechanism (1) and the coating mechanism (3) are fixedly connected to the same feeding mechanism (4) at the top ends thereof. The feeding mechanism (4) is connected to an external feeding system. The grinding mechanism (1) and the coating mechanism (3) both comprise a roller (5). The outer ends of the roller (5) are slidably connected to a symmetrically arranged material distribution box (6) and a recycling box (7). The top ends of the material distribution box (6) and the recycling box (7) are fixedly connected to the same box body (8). Both ends of the roller (5) along the axial direction thereof are rotatably connected to a circulation box (9). The material distribution box (6) and the recycling box (7) are respectively rotatably connected to a material distribution screw (10) and a recycling screw (11). The material distribution screw (10) and the recycling screw (11) both penetrate the circulation box (9). The end of the circulation box (9) away from the recycling box (7) is fixedly connected to a motor ( 12), and the power shaft of the motor (12) is connected to the recovery screw (11), the part of the distribution screw (10) that passes through the circulation box (9) is connected to the recovery screw (11) through a synchronous belt, and the synchronous belt is arranged in contact with the outer end of the roller (5), the end of the circulation box (9) away from the roller (5) is fixedly connected to an end cover (13), and the roller (5) is fixedly connected with a plurality of wires (14) along its axial direction, the roller (5) passes through the end cover (13), and the passing part is rotatably connected to an electric slip ring, and the plurality of wires (14) are electrically connected to the controller through the electric slip ring, the distribution box (6) and the recovery box (7) are both connected to the circulation box (9), and the end of the box body (8) close to the distribution box (6) and the recovery box (7) is connected to the circulation box (9) through a plurality of pipes, the box body (8) on the grinding mechanism (1) is filled with magnetic abrasive and water, and the box body (8) on the coating mechanism (3) is filled with magnetic powder and coating.

2. The integrated metal roof waterproofing treatment device according to claim 1, characterized in that: A filter plate 1 (15) and a filter plate 2 (16) are respectively clamped onto the boxes (8) on the polishing mechanism (1) and the coating mechanism (3); the filter plate 1 (15) and the filter plate 2 (16) respectively separate the corresponding boxes (8) into a clean room (17) and a filter room (18).

3. The integrated metal roof waterproofing treatment device according to claim 2, characterized in that: The top ends of the clean chamber (17) and the filter chamber (18) on the casing (8) of the polishing mechanism (1) and the coating mechanism (3) are connected to the feeding mechanism (4) through pipelines. The feeding mechanism (4) comprises a water inlet pipe and a water outlet pipe connected to the clean chamber (17) and the filter chamber (18) on the polishing mechanism (1), and a feeding pipe and a return pipe connected to the clean chamber (17) and the filter chamber (18) on the coating mechanism (3).

4. The integrated metal roof waterproofing treatment device according to claim 3, characterized in that: The filter plate 1 (15) is provided with a plurality of through holes, and the filter plate 1 (15) is a hollow structure, and the filter plate 1 (15) is filled with filter material.

5. The integrated metal roof waterproofing treatment device according to claim 1, characterized in that: The top of the detection mechanism (2) is rotatably connected to a handle, and the handle is fixedly connected to the feeding mechanism (4). The top of the detection mechanism (2) can be selectively fixedly connected to a plurality of steel wires, and the plurality of steel wires are connected to an external drive system.

6. The integrated metal roof waterproofing treatment device according to claim 1, characterized in that: The distribution screw (10) and the recovery screw (11) are both cylindrical structures, and two spiral plates are fixedly connected to the outer ends of the cylinders, and the spiral directions of the two spiral plates are opposite.

7. The integrated metal roof waterproofing treatment device according to claim 1, characterized in that: The bottom ends of the material distribution box (6) and the recovery box (7) are both open structures, and the material distribution box (6) and the recovery box (7) are both provided with a plurality of auxiliary openings at one end close to the drum (5) for better distribution and reflux of materials.

8. The integrated metal roof waterproofing treatment device according to claim 1, characterized in that: The roller (5), the material distribution box (6), the recovery box (7), the material distribution screw (10) and the recovery screw (11) are all made of non-magnetic materials.

9. The integrated metal roof waterproofing treatment device according to claim 1, characterized in that: The coating mechanism (3) comprises a base rotatably connected to the handle, the base being a hollow structure with an opening at the bottom, a drying strip (19) being fixedly connected to the bottom of the base near the polishing mechanism (1) and the coating mechanism (3), a linear sensor array (20) being slidably connected to the center of the base in a vertical direction, rollers being rotatably connected to both ends of the linear sensor array (20), the linear sensor array (20) being electrically connected to a controller, and the base being made of a transparent material.

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