Baking method

By setting up cutting components and conveying components in the toaster, automatic cutting and circulating conveying baking is achieved, which solves the problems of low efficiency and over-baking of existing baking bread technology, and improves baking efficiency and taste of bread.

CN119523322APending Publication Date: 2025-02-28MEDERBE CATERING EQUIP (ZHUHAI) CO LTD
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Patent Information

Application Number
CN202411768199.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The existing baking bread technology is inefficient, requires frequent manual feeding, the process is cumbersome, and it is easy to over-grill food and affect the taste.

Method used

The baking method of the toaster is adopted, and by setting up the cutting assembly and conveying assembly, automatic cutting and circulating conveying baking is achieved, avoiding frequent manual loading and improving baking efficiency.

Benefits of technology

It realizes automatic cutting, improves baking efficiency, avoids over-grilling, and ensures the baking quality and taste of the bread.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a baking method, a toaster is applied, the toaster comprises a toaster body, a conveying assembly, a heating assembly and a discharging assembly, and the baking method comprises the steps that S1, bread is loaded into the discharging assembly, and then the discharging assembly is installed on the toaster body, so that the bread on the lowest layer in the discharging assembly is in a to-be-pulled state; s2, the conveying assembly and the heating assembly are started, the conveying assembly takes out the bread on the lower layer of the discharging assembly in the circulating operation process, at the moment, the bread in the discharging assembly slides downwards, the bread on the lowermost layer of the discharging assembly is in a to-be-pulled state, and the taken-out bread is baked on the conveying assembly; and S3, after baking is completed, along with operation of the conveying assembly, the bread on the conveying assembly is brought to fall off, bread discharging is achieved, by arranging a discharging assembly and the conveying assembly, automatic discharging can be achieved during baking, the cheapness of the whole baking process is improved, and the baking efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a baking method. Background Art

[0002] A toaster, also known as a toaster, is a common food processing equipment, generally used in major hotels and fast food restaurants.

[0003] In the past, bread was mainly baked in an oven. This type of oven baking cannot achieve continuous processing and often requires manual loading during baking. The process is cumbersome and the baking efficiency is low. Overtime baking can easily cause irreversible damage to the food and affect the taste. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a baking method, which can improve baking efficiency and ensure bread taste.

[0005] According to a baking method of an embodiment of the present invention, a toaster is used, the toaster comprises a furnace body, a conveying assembly, a heating assembly and a feeding assembly, the conveying assembly is arranged in the furnace body, the heating assembly is arranged in the furnace body, the heating assembly is arranged below the conveying assembly, the heating assembly is used to bake bread on the conveying assembly, the feeding assembly is detachably connected to the furnace body, the feeding assembly is used to load bread, the conveying assembly takes out the bread in the feeding assembly during operation, the conveying assembly is used to carry the bread and bake it on the heating assembly, the baking method comprises:

[0006] S1, loading bread into the feeding assembly, and then installing the feeding assembly on the furnace body, so that the bread at the bottom layer of the feeding assembly is in a state to be pulled;

[0007] S2, starting the conveying component and the heating component, the conveying component brings out the bread at the lower layer of the feeding component during the circulation operation, at this time the bread in the feeding component slides downward, the bread at the lower layer of the feeding component is in a waiting state, and the brought out bread is baked on the conveying component;

[0008] S3, after baking is completed, along with the operation of the conveying assembly, the bread on the conveying assembly is carried off to realize bread discharging.

[0009] A baking method according to an embodiment of the present invention has at least the following beneficial effects: by providing the unloading component and the conveying component, automatic unloading can be achieved during baking, and manual work only needs to be done once to load the bread, and subsequent unloading does not require manual participation, thereby improving the convenience of the entire baking process and improving the baking efficiency. The conveying component is provided for cyclic conveying, so that the bread can be moved and baked thereon, and the bread is automatically unloaded after baking is completed, thereby avoiding the phenomenon of over-baking and scorching caused by box-type baking, and ensuring the baking quality and taste of the bread.

[0010] According to some embodiments of the present invention, the furnace body is provided with a furnace cavity, the conveying component includes a mesh chain, the mesh chain is transmission-connected in the furnace cavity, the mesh chain can circulate in the furnace cavity, and a claw is provided on the mesh chain, and the claw is used to push away the bottom layer of bread in the unloading component.

[0011] According to some embodiments of the present invention, the material unloading assembly includes a mounting frame, a loading barrel and a material preparation rack, the mounting frame is used to be installed on the furnace body; the loading barrel is connected to the mounting frame, and the loading barrel is used to load bread; the material preparation rack is connected to the mounting frame, and the material preparation rack is arranged below the loading barrel, and an avoidance gap is provided on the material preparation rack, and the pusher claw is used to pass through the avoidance gap to push away the bread on the material preparation rack. The structure of the material unloading assembly is simple, and the detachable installation design enables the material unloading assembly to be produced and sold separately, and it is also convenient to remove it for installing bread during use.

[0012] According to some embodiments of the present invention, several groups of claws are arranged side by side on the network chain, each group of claws includes several claws, and a group of claws is used to process a row of bread. The number of the loading barrels is set in a one-to-one correspondence with the number of groups of the claws, and the preparation rack is set in a one-to-one correspondence with the loading barrel, thereby increasing the baking threads, increasing the number of baked breads in the same batch, and increasing the baking efficiency.

[0013] According to some embodiments of the present invention, the material preparation rack extends into the furnace cavity, and a guide structure is provided at one end of the material preparation rack close to the furnace cavity, and the guide structure is used to guide the bread to slide into the conveying assembly. The guide structure is provided to enable the bread to smoothly transition to the conveying assembly, thereby avoiding the bread from jumping and shifting when transitioning to the conveying assembly.

[0014] According to some embodiments of the present invention, the loading barrel is tilted on the mounting frame, and the loading barrel and the mounting frame are integrally formed. The tilted loading barrel can balance the gravity of the bread so that the bread can slide down smoothly.

[0015] According to some embodiments of the present invention, in the step S1, before loading the bread, the inner wall of the loading barrel is coated with edible oil, and the sliding performance of the loading barrel is tested with a loaf of bread first, and then several loaves of bread are loaded after the test passes.

[0016] According to some embodiments of the present invention, a discharge channel is provided in the furnace body, the discharge channel is connected to receive the bread dropped by the conveying assembly, the discharge channel is inclined, a suspended bracket is provided on the discharge channel, and the suspended bracket is used to support the sliding of the bread.

[0017] According to some embodiments of the present invention, the heating component includes a plurality of heating rods arranged along the conveying direction of the conveying component, the heating rods are arranged in the furnace body, and the heating rods are arranged below the conveying component. In the S2 step, the heating values ​​of the plurality of heating rods show a decreasing gradient change along the conveying direction.

[0018] According to some embodiments of the present invention, a guide rod is provided on the furnace body, a positioning hole is provided on the mounting frame, the guide rod is used to be inserted into the positioning hole, and the mounting frame is fixed by the positioning hole and the guide rod.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 A schematic diagram of a toaster with its outer shell removed according to an embodiment of the present invention;

[0022] Figure 2 for Figure 1 A schematic diagram of a toaster shown from a side angle;

[0023] Figure 3 for Figure 1 Schematic diagram of the unloading assembly of the toaster Figure 1 ;

[0024] Figure 4 for Figure 1 Schematic diagram of the unloading assembly of the toaster Figure 2 .

[0025] Furnace body 100, furnace cavity 110, suspended bracket 120, guide rod 130, discharge channel 140;

[0026] Conveying assembly 200, pusher claw 210;

[0027] Heating assembly 300;

[0028] A blanking assembly 400, a mounting frame 410, and a positioning socket 411;

[0029] A loading barrel 420 , a material preparation rack 430 , and a guide structure 431 . DETAILED DESCRIPTION

[0030] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0031] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0033] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

[0034] Reference Figures 1 to 4 A baking method uses a toaster, which includes a furnace body 100, a conveying assembly 200, a heating assembly 300 and a feeding assembly 400. The conveying assembly 200 is arranged in the furnace body 100, the heating assembly 300 is arranged in the furnace body 100, and the heating assembly 300 is arranged below the conveying assembly 200. The heating assembly 300 is used to bake bread on the conveying assembly 200. The feeding assembly 400 is detachably connected to the furnace body 100. The feeding assembly 400 is used to load bread. The conveying assembly 200 takes out the bread in the feeding assembly 400 during operation. The conveying assembly 200 is used to carry bread and bake it on the heating assembly 300. The baking method includes:

[0035] S1, loading bread into the unloading assembly 400, and then installing the unloading assembly 400 on the furnace body 100, so that the bread at the bottom layer in the unloading assembly 400 is in a state to be pulled;

[0036] S2, start the conveying assembly 200 and the heating assembly 300, and the conveying assembly 200 brings out the bread at the lower layer of the feeding assembly 400 during the circulation operation. At this time, the bread in the feeding assembly 400 slides downward, and the bread at the lower layer in the feeding assembly 400 is in a state of waiting to be pulled out, and the brought out bread is baked on the conveying assembly 200;

[0037] S3, after baking is completed, with the operation of the conveying assembly 200, the bread on the conveying assembly 200 is carried off and the bread is discharged.

[0038] By providing the unloading component 400 and the conveying component 200, automatic unloading can be achieved during baking. Manual work only needs to be done once to load the bread, and subsequent unloading does not require manual intervention, thereby improving the convenience of the entire baking process and improving the baking efficiency. The conveying component 200 is provided for cyclic conveying, so that the bread can be moved and baked thereon. The bread is automatically unloaded after baking is completed, thereby avoiding the phenomenon of over-baking and scorching caused by box-type baking, and ensuring the baking quality and taste of the bread.

[0039] Reference Figure 1 The furnace body 100 is provided with a furnace cavity 110, and the conveying component 200 includes a mesh chain, which is connected to the furnace cavity 110, and the mesh chain can make a circulating motion in the furnace cavity 110. The mesh chain is provided with a pusher claw 210, and the pusher claw 210 is used to push away the bottom layer of bread in the unloading component 400. It should be noted that two sprocket shafts are provided in the furnace cavity 110, and the mesh chain is connected to the two sprocket shafts. There are chain buckles on both sides of the mesh chain, and the chain buckles are connected to the sprockets of the sprocket shafts.

[0040] Reference Figure 3 and Figure 4The material unloading assembly 400 includes a mounting frame 410, a loading barrel 420 and a material preparation rack 430. The mounting frame 410 is used to be installed on the furnace body 100; the loading barrel 420 is connected to the mounting frame 410, and the loading barrel 420 is used to load bread; the material preparation rack 430 is connected to the mounting frame 410, and the material preparation rack 430 is arranged below the loading barrel 420. An avoidance gap is arranged on the material preparation rack 430, and the pusher claw 210 is used to pass through the avoidance gap to push away the bread on the material preparation rack 430. The structure of the material unloading assembly 400 is simple, and the detachable installation design enables the material unloading assembly 400 to be produced and sold separately, and it is also convenient to remove and install the bread in use. It should be understood that the loading barrel 420 is arranged in a cylindrical shape, and an opening is arranged on the side of the loading barrel 420 away from the furnace cavity 110, and the operator can push the bread in the loading barrel 420 through the opening. This is to prevent the operator from clearing it in time if the bread is stuck in the loading barrel 420.

[0041] In some embodiments, several groups of claws 210 are arranged side by side on the mesh chain, each group of claws 210 includes several claws 210, and one group of claws 210 is used to process a row of bread. The number of loading barrels 420 is set in a one-to-one correspondence with the number of groups of claws 210, and the preparation rack 430 is set in a one-to-one correspondence with the loading barrel 420, thereby increasing the baking threads, increasing the baking quantity of the same batch of bread, and increasing the baking efficiency. The so-called baking thread refers to the number of breads that can be placed side by side on the circulating conveying route, and is also a baking thread of a piece of bread from loading to discharging.

[0042] Reference Figure 3 The material preparation rack 430 extends into the oven cavity 110, and a guide structure 431 is provided at one end of the material preparation rack 430 close to the oven cavity 110. The guide structure 431 is used to guide the bread to slide into the conveying assembly 200. The provided guide structure 431 allows the bread to smoothly transition to the conveying assembly 200, thereby preventing the bread from jumping and shifting when transitioning to the conveying assembly 200. It can be understood that the end of the material preparation rack 430 close to the oven cavity 110 is tilted downward, so that the end of the material preparation rack 430 close to the oven cavity 110 can smoothly transition to the conveying assembly 200.

[0043] It should be noted that the loading barrel 420 is tilted on the mounting frame 410, and the loading barrel 420 and the mounting frame 410 are integrally formed. The tilted loading barrel 420 can balance the gravity of the bread so that the bread can slide down smoothly.

[0044] In some embodiments, the loading barrel 420 is hinged on the mounting frame 410. The loading barrel 420 can be adjusted as needed. The hinge can be a damping hinge or can be additionally fixed with bolts.

[0045] In step S1, before loading the bread, edible oil is applied to the inner wall of the loading barrel 420, and the sliding performance of the loading barrel 420 is tested with a loaf of bread. After the test is passed, several loaves of bread are loaded.

[0046] It should be noted that a discharge channel 140 is provided in the furnace body 100, and the discharge channel 140 is connected to receive the bread dropped by the conveying component 200. The discharge channel 140 is inclined, and a suspended bracket 120 is provided on the discharge channel 140. The suspended bracket 120 is used to support the sliding of the bread. The heating component 300 includes a plurality of heating rods arranged along the conveying direction of the conveying component 200. The heating rods are arranged in the furnace body 100, and the heating rods are arranged below the conveying component 200. In step S2, the heat generation of the plurality of heating rods changes in a decreasing gradient along this conveying direction.

[0047] In some embodiments, a guide rod 130 is provided on the furnace body 100 , a positioning hole 411 is provided on the mounting frame 410 , the guide rod 130 is used to be inserted into the positioning hole 411 , and the mounting frame 410 is fixed by the positioning hole 411 and the guide rod 130 .

[0048] Reference Figure 1 The mounting frame 410 is also provided with ears, through which the operator can conveniently grab the mounting frame 410, and the ears are also provided with placement grooves for placing chopsticks or other tools.

[0049] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A baking method, characterized in that: A toaster is used, comprising a furnace body (100), a conveying assembly (200), a heating assembly (300) and a feeding assembly (400), wherein the conveying assembly (200) is arranged in the furnace body (100) in a driving manner, the heating assembly (300) is arranged in the furnace body (100), the heating assembly (300) is arranged below the conveying assembly (200), the heating assembly (300) is used to bake bread on the conveying assembly (200), the feeding assembly (400) is detachably connected to the furnace body (100), the feeding assembly (400) is used to load bread, the conveying assembly (200) takes out the bread in the feeding assembly (400) during operation, the conveying assembly (200) is used to carry the bread and bake it on the heating assembly (300), and the baking method comprises: S1, loading bread into the unloading assembly (400), and then installing the unloading assembly (400) on the furnace body (100), so that the bottom layer of bread in the unloading assembly (400) is in a state to be pulled; S2, starting the conveying component (200) and the heating component (300), the conveying component (200) brings out the bread at the lower layer of the feeding component (400) during the circulation operation, at which time the bread in the feeding component (400) slides downward, the bread at the lower layer in the feeding component (400) is in a waiting state, and the brought out bread is baked on the conveying component (200); S3, after baking is completed, along with the operation of the conveying component (200), the bread on the conveying component (200) is carried off to achieve bread discharge.

2. A baking method according to claim 1, characterized in that: The furnace body (100) is provided with a furnace cavity (110), the conveying component (200) comprises a mesh chain, the mesh chain is transmission-connected in the furnace cavity (110), the mesh chain can make a circular motion in the furnace cavity (110), and a pusher claw (210) is provided on the mesh chain, and the pusher claw (210) is used to push away the bottom layer of bread in the unloading component (400).

3. A baking method according to claim 2, characterized in that: The blanking assembly (400) comprises: A mounting frame (410) used for being mounted on the furnace body (100); A loading barrel (420) connected to the mounting frame (410), the loading barrel (420) being used for loading bread; A material preparation rack (430) is connected to the mounting rack (410), the material preparation rack (430) is arranged below the loading barrel (420), an escape gap is arranged on the material preparation rack (430), and the pusher claw (210) is used to pass through the escape gap and push away the bread on the material preparation rack (430).

4. A baking method according to claim 3, characterized in that: A plurality of groups of pusher claws (210) are arranged side by side on the network chain, each group of pusher claws (210) includes a plurality of pusher claws (210), and a group of pusher claws (210) is used to process a row of bread. The number of the loading barrels (420) is arranged in a one-to-one correspondence with the number of groups of the pusher claws (210), and the material preparation rack (430) is arranged in a one-to-one correspondence with the loading barrels (420).

5. A baking method according to claim 3, characterized in that: The material preparation rack (430) extends into the oven cavity (110), and a guide structure (431) is provided at one end of the material preparation rack (430) close to the oven cavity (110), wherein the guide structure (431) is used to guide the bread to slide into the conveying assembly (200).

6. A baking method according to claim 3, characterized in that: The loading barrel (420) is arranged obliquely on the mounting frame (410), and the loading barrel (420) and the mounting frame (410) are integrally formed.

7. A baking method according to claim 3, characterized in that: In the step S1, before loading the bread, the inner wall of the loading barrel (420) is coated with edible oil, and the sliding performance of the loading barrel (420) is tested with a piece of bread first, and then several pieces of bread are loaded after the test passes.

8. A baking method according to claim 1, characterized in that: A discharge channel (140) is provided in the furnace body (100), and the discharge channel (140) is connected to receive the bread dropped by the conveying assembly (200). The discharge channel (140) is arranged at an angle, and a suspended bracket (120) is provided on the discharge channel (140), and the suspended bracket (120) is used to support the bread to slide.

9. A baking method according to claim 1, characterized in that: The heating component (300) comprises a plurality of heating rods arranged along the conveying direction of the conveying component (200), the heating rods being arranged in the furnace body (100), and the heating rods being arranged below the conveying component (200). In the step S2, the heating values ​​of the plurality of heating rods vary in a decreasing gradient along the conveying direction.

10. A baking method according to claim 3, characterized in that: The furnace body (100) is provided with a guide rod (130), the mounting frame (410) is provided with a positioning hole (411), the guide rod (130) is used to be inserted into the positioning hole (411), and the mounting frame (410) is fixed by means of the positioning hole (411) and the guide rod (130).