Multi-stage preparation equipment and process for honey wheat bran
By designing multi-stage preparation equipment for honey wheat bran, and using release components and transfer components to achieve automatic flattening and cooling, the labor intensity and inconvenience of manually spreading and cooling of honey wheat bran in the prior art has been solved, and production efficiency and quality have been improved.
Patent Information
- Application Number
- CN202411771072.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-28
AI Technical Summary
In the prior art, after the stir-frying of honey wheat bran is completed, the workers need to manually transfer and spread and cool through transport vehicles and shovels after the feeding is finished. The labor intensity is high, which can easily cause physical exhaustion and inconvenience.
A multi-stage preparation device is designed, including a support seat, a mixing cylinder, a receiving seat and a paving assembly. The bottom of the mixing cylinder is provided with a release assembly and a receiving seat, and a transfer assembly is provided on the side. When the release assembly releases the material, the transfer assembly drives the receiving seat to move horizontally, automatically leveling and cooling the material.
Through the automated paving and cooling process, the labor intensity of workers' manual operations is reduced, production efficiency is improved, the uniform cooling and sanitary conditions of materials are ensured, and the overall production quality is improved.
Smart Images

Figure CN119523806A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of honey bran manufacturing, and in particular to multi-stage preparation equipment and process for honey bran. Background Art
[0002] Honey bran refers to the product of wheat bran and honey mixed in a certain proportion, heated and fried, and used as an auxiliary material for Chinese medicine preparation. It can alleviate the dryness of the medicine and enhance the efficacy. It can also correct the taste and odor, so that the medicine has the effect of strengthening the spleen and middle. It is an important auxiliary material for Chinese medicine preparation. Multi-stage preparation equipment such as mixing and frying machines, crushers, sifters, etc. each undertakes different processing links. In the preparation process of honey bran, it is usually necessary to spread it and cool it after mixing, stirring and frying. Mixing, stirring and frying are usually carried out in a stirring device. The stirring device can prevent the material from depositing or agglomerating during the stirring and frying process by continuous stirring, thereby obtaining an ideal honey bran preparation.
[0003] In the prior art, after the honey bran is stirred and stir-fried by the stirring and stir-frying equipment, workers usually use a transport vehicle to transfer the stirred and stir-fried materials after unloading, and then use a shovel to spread the stirred and stir-fried materials on the ground for cooling. This process is labor-intensive, and workers need to bend over, shovel, and spread repeatedly. Moreover, the stirred and stir-fried materials are heavy, and long-term operation is likely to cause physical exhaustion and fatigue. In addition, since manual spreading is difficult to maintain consistency, workers need to adjust back and forth, which further increases the workload and inconvenience. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that after the honey bran is stirred and stir-fried by the stirring and stir-frying equipment in the prior art, most workers use a transport vehicle to transfer the stirred and stir-fried materials after unloading, and then use a shovel to spread the stirred and stir-fried materials on the ground for cooling. This process has high labor intensity, and workers need to bend over, shovel, and spread repeatedly. The stirred and stir-fried materials are heavy, and long-term operation is likely to cause physical exhaustion and fatigue. In addition, since manual paving is difficult to maintain consistency, workers need to adjust back and forth, which further increases the workload and inconvenience. A multi-stage preparation device and process for honey bran are proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A multi-stage preparation device and process for honey bran, comprising a support seat, a mixing drum, and a receiving seat, wherein two groups of support seats are provided, and weight-reducing grooves are provided on the sides of the two groups of support seats, and U-shaped grooves are symmetrically provided on the bottom of the support seat, a mixing drum is fixedly provided between the two groups of support seats, a mixing motor is fixedly provided on the side of the mixing drum, a stirring blade is fixedly provided on the output end of the mixing motor, and a heating wire is filled inside the stirring blade, a feeding hopper is provided on the top of the mixing drum, a material dropping chute is provided below the feeding hopper, a releasing component for automatically releasing the material in the inner cavity of the mixing drum is provided below the material dropping chute, a spreading component for flattening the material falling into the inner cavity of the support seat is provided on the outer wall of the mixing drum to facilitate cooling of the material, and a transfer component for driving the receiving seat to slowly receive the material along the bottom of the material dropping chute is provided on the side of the support seat.
[0006] Optionally, a common pipe is fixedly arranged in the inner cavity of the mixing cylinder along the horizontal direction, spray pipes are equidistantly arranged at the bottom of the common pipe, and one end of the common pipe extends out from the inner cavity of the mixing cylinder.
[0007] Optionally, the release assembly includes a release motor, a release gear, a driven gear ring, an extension rod, and a closed arc plate. The release motor is fixedly connected to the side of the support seat, and the release gear is fixedly provided at the output end of the release motor.
[0008] Optionally, a driven gear ring is stably meshed at the bottom of the release gear, an extension rod is fixedly arranged at the bottom of the driven gear ring, the driven gear ring is rotatably connected to the side of the support seat, a closed arc plate is fixedly arranged at the bottom of the extension rod, and the closed arc plate is attached to the outer wall of the bottom of the mixing barrel.
[0009] Optionally, the paving assembly includes an arc rod, a connecting oblique rod, and a paving rod. The arc rod is sleeved on the outer wall of the mixing barrel, a connecting oblique rod is fixedly installed at the bottom of the arc rod, a paving rod is fixedly installed at the bottom of the connecting oblique rod, a paving surface is arranged at the bottom of the paving rod, and the paving rod is overlapped with the top of the receiving seat.
[0010] Optionally, the transfer assembly includes a transfer motor, a transfer gear, and a transfer gear rod. The transfer motor is vertically fixed on the top of the support seat, the output end of the transfer motor is vertically upward and fixed with a transfer gear, and the transfer gear rod is symmetrically fixed on the side of the receiving seat.
[0011] Optionally, the transfer gear is stably meshed with the transfer gear rod, a transverse shift groove is provided on the side of the support seat, the transfer gear rod and the transverse shift groove are of equal width, heat dissipation holes are equidistantly provided on the bottom of the receiving seat, walking wheels are rotatably provided at the four corners of the bottom of the receiving seat, and transverse shift handles are symmetrically fixedly provided on the side of the receiving seat.
[0012] Compared with the prior art, the present invention has the following advantages: 1. The present invention provides a receiving seat at the bottom of the mixing barrel, and the receiving seat is used to receive the stirred and fried materials. A release component is provided at the bottom of the mixing barrel, and a transfer component is provided on the side of the mixing barrel. When the release component releases the stirred and fried materials inside the mixing barrel, the transfer component can drive the receiving seat to move horizontally at a uniform speed along the bottom of the mixing barrel, and automatically spread and cool the stirred and fried materials, thereby avoiding the heavy manual handling of workers. The transfer component drives the receiving seat to move at a uniform speed, which helps to evenly spread the stirred and fried materials, ensures a consistent cooling effect, and avoids the unevenness caused by manual operation. In addition, the automated spreading process reduces manual labor intensity and improves efficiency, while reducing the risk of contamination from contact between materials and the outside world, ensuring sanitary conditions and helping to improve overall production quality.
[0013] 2. The present invention provides a flattening assembly on the outer wall of the mixing barrel. When the receiving seat stably moves horizontally along the bottom of the mixing barrel to receive the material, the flattening assembly flattens the material that falls on the top of the receiving seat. The flattening process is automated and does not require manual intervention, thereby greatly reducing the labor intensity of workers. At the same time, the flattening assembly can evenly distribute the material, help accelerate the natural cooling of the material and prevent local accumulation, thereby improving drying uniformity and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 for Figure 1 Schematic diagram of the half-section structure.
[0016] Figure 3 for Figure 1 Another perspective structural diagram of .
[0017] Figure 4 for Figure 3 Schematic diagram of the structure with one side support seat removed.
[0018] Figure 5 A schematic diagram of the structure of the paving component.
[0019] In the figure: 1. mixing barrel; 2. supporting seat; 3. weight reduction groove; 4. receiving seat; 5. feeding hopper; 6. stirring blade; 7. common pipe; 71. spray pipe; 8. mixing motor; 9. transfer gear; 10. transfer motor; 11. transverse shift groove; 12. transfer gear rod; 13. heat dissipation hole; 14. walking wheel; 15. transverse shift handle; 16. release motor; 17. release gear; 18. driven gear ring; 19. extension rod; 20. drop chute; 21. closed arc plate; 22. arc rod; 23. connecting diagonal rod; 24. spreading rod; 241. spreading surface. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] Reference Figure 1-5 A multi-stage preparation device and process for honey bran, including a support seat 2, a mixing drum 1, and a receiving seat 4. The support seat 2 is provided with two groups. The sides of the two groups of support seats 2 are provided with weight reduction grooves 3. The bottom of the support seat 2 is symmetrically provided with U-shaped grooves. A mixing drum 1 is fixedly arranged between the two groups of support seats 2. A mixing motor 8 is fixedly arranged on the side of the mixing drum 1. A stirring blade 6 is fixedly arranged at the output end of the mixing motor 8. The stirring blade 6 is filled with a heating wire. A feeding hopper 5 is arranged on the top of the mixing drum 1. The user can put the honey bran into the stirring and frying materials through the feeding hopper 5, and the stirring blade 6 with a built-in heating wire heats the stirred and frying materials.
[0023] The mixing drum 1 is provided with a feeding chute 20 below the feeding hopper 5, and a releasing component for automatically releasing the material in the inner cavity of the mixing drum 1 is provided below the feeding chute 20. The outer wall of the mixing drum 1 is provided with a spreading component for flattening the material falling into the inner cavity of the support seat 2 for cooling the material. The side of the support seat 2 is provided with a transfer component for driving the receiving seat 4 to slowly receive the material along the bottom of the feeding chute 20. A common pipe 7 is fixedly provided in the inner cavity of the mixing drum 1 in the horizontal direction, and spray pipes 71 are equidistantly provided at the bottom of the common pipe 7. One end of the common pipe 7 extends out from the inner cavity of the mixing drum 1, and the common pipe 7 can be externally connected to a honey supply system, so as to instantly adjust the entire honey bran honey ratio when the entire stirring and frying equipment is working.
[0024] The release assembly includes a release motor 16, a release gear 17, a driven gear ring 18, an extension rod 19, and a closed arc plate 21. The release motor 16 is fixedly connected to the side of the support seat 2. The release gear 17 is fixedly arranged at the output end of the release motor 16. The driven gear ring 18 is stably meshed at the bottom of the release gear 17. The extension rod 19 is fixedly arranged at the bottom of the driven gear ring 18. The driven gear ring 18 is rotatably connected to the side of the support seat 2. The closed arc plate 21 is fixedly arranged at the bottom of the extension rod 19. The closed arc plate 21 is attached to the bottom outer wall of the mixing barrel 1. The closed arc plate 21 is used to close the bottom of the blanking chute 20 and to control the unloading of the blanking chute 20.
[0025] The spreading assembly includes an arc rod 22, a connecting oblique rod 23, and a spreading rod 24. The arc rod 22 is sleeved on the outer wall of the mixing drum 1. The connecting oblique rod 23 is fixedly arranged at the bottom of the arc rod 22. The spreading rod 24 is fixedly arranged at the bottom of the connecting oblique rod 23. A paving surface 241 is arranged at the bottom of the spreading rod 24. The spreading rod 24 is overlapped with the top of the receiving seat 4. The transfer assembly includes a transfer motor 10, a transfer gear 9, and a transfer gear rod 12.
[0026] The transfer motor 10 is vertically fixed on the top of the support seat 2, the output end of the transfer motor 10 is vertically facing upward and is fixedly provided with a transfer gear 9, a transfer gear rod 12 is symmetrically fixedly provided on the side of the receiving seat 4, the transfer gear 9 is stably meshed with the transfer gear rod 12, a transverse shift groove 11 is opened on the side of the support seat 2, the transfer gear rod 12 is the same width as the transverse shift groove 11, heat dissipation holes 13 are equidistantly opened on the bottom of the receiving seat 4, walking wheels 14 are rotatably provided at the four corners of the bottom of the receiving seat 4, and a transverse shift handle 15 is symmetrically fixedly provided on the side of the receiving seat 4.
[0027] The specific implementation steps and principles of the present invention are as follows: In the initial state, the closed arc plate 21 closes the bottom of the blanking chute 20, and the worker pushes the receiving seat 4 to the oblique lower part of the blanking chute 20 through the transverse handle 15. At this time, the transfer gear rod 12 passes through the transverse groove 11 and starts to engage with the transfer gear 9. The worker fills the honey bran material into the mixing barrel 1 through the feeding hopper 5 and starts the mixing motor 8. The mixing motor 8 drives the material to be fully mixed through the stirring blade 6. At the same time, the heating wire inside the stirring blade 6 heats the mixed material.
[0028] After waiting for the stirring and frying of the materials inside the mixing drum 1 to be completed, start the release motor 16 and the transfer motor 10. The release motor 16 drives the closed arc plate 21 to rotate through the release gear 17 and the driven gear ring 18. At this time, the material drop chute 20 is opened, and the mixed material falls into the receiving seat 4. At this time, the transfer motor 10 drives the receiving seat 4 to move horizontally through the transfer gear 9 and the transfer gear rod 12. At the same time, the spreading rod 24 spreads the honey bran material on the top of the receiving seat 4.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multi-stage preparation device for honey bran, comprising a support base (2), a mixing cylinder (1), and a receiving base (4), characterized in that: The support base (2) is provided with two groups in total, and the sides of the two groups of support bases (2) are provided with weight-reducing grooves (3), and the bottom of the support base (2) is symmetrically provided with U-shaped grooves. A mixing drum (1) is fixedly provided between the two groups of support bases (2), and a mixing motor (8) is fixedly provided on the side of the mixing drum (1). A stirring blade (6) is fixedly provided at the output end of the mixing motor (8), and the stirring blade (6) is filled with a heating wire. A feeding hopper (5) is provided on the top of the mixing drum (1), and a material drop chute (20) is provided on the mixing drum (1) below the feeding hopper (5). A releasing component for automatically releasing the material in the inner cavity of the mixing drum (1) is provided on the mixing drum (1) below the material drop chute (20). A spreading component for flattening the material dropped into the inner cavity of the support base (2) is provided on the outer wall of the mixing drum (1) to facilitate cooling of the material. A transfer component for driving the receiving seat (4) to slowly receive the material along the bottom of the material drop chute (20) is provided on the side of the support base (2).
2. A multi-stage preparation device for honey bran according to claim 1, characterized in that: A common pipe (7) is fixedly arranged in the inner cavity of the mixing cylinder (1) in the horizontal direction, and spray pipes (71) are equidistantly arranged at the bottom of the common pipe (7), and one end of the common pipe (7) extends out from the inner cavity of the mixing cylinder (1).
3. A multi-stage preparation device for honey bran according to claim 1, characterized in that: The release assembly comprises a release motor (16), a release gear (17), a driven gear ring (18), an extension rod (19), and a closed arc plate (21); the release motor (16) is fixedly connected to a side surface of a support seat (2); and a release gear (17) is fixedly provided at an output end of the release motor (16).
4. A multi-stage preparation device for honey bran according to claim 3, characterized in that: The bottom of the release gear (17) is stably meshed with a driven gear ring (18), the bottom of the driven gear ring (18) is fixedly provided with an extension rod (19), the driven gear ring (18) is rotatably connected to the side of the support seat (2), the bottom of the extension rod (19) is fixedly provided with a closed arc plate (21), and the closed arc plate (21) is attached to the bottom outer wall of the mixing barrel (1).
5. A multi-stage preparation device for honey bran according to claim 1, characterized in that: The paving assembly comprises an arc-shaped rod (22), a connecting oblique rod (23), and a paving rod (24); the arc-shaped rod (22) is sleeved on the outer wall of the mixing barrel (1); the connecting oblique rod (23) is fixedly arranged at the bottom of the arc-shaped rod (22); the paving rod (24) is fixedly arranged at the bottom of the connecting oblique rod (23); a paving surface (241) is arranged at the bottom of the paving rod (24); and the paving rod (24) is overlapped with the top of the receiving seat (4).
6. A multi-stage preparation device for honey bran according to claim 1, characterized in that: The transfer assembly comprises a transfer motor (10), a transfer gear (9), and a transfer gear rod (12); the transfer motor (10) is vertically fixedly arranged on the top of the support seat (2); the output end of the transfer motor (10) faces vertically upward and is fixedly provided with the transfer gear (9); and the transfer gear rod (12) is symmetrically fixedly arranged on the side of the receiving seat (4).
7. A multi-stage preparation device for honey bran according to claim 6, characterized in that: The transfer gear (9) is stably meshed with the transfer gear rod (12); a transverse shift groove (11) is provided on the side of the support seat (2); the transfer gear rod (12) and the transverse shift groove (11) are of equal width; heat dissipation holes (13) are equidistantly provided on the bottom of the receiving seat (4); walking wheels (14) are rotatably provided at the four corners of the bottom of the receiving seat (4); and a transverse shift handle (15) is symmetrically fixedly provided on the side of the receiving seat (4).
8. A process for a multi-stage preparation device for honey bran, used for a multi-stage preparation device for honey bran according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, honey bran material is mixed and stirred. In the initial state, the closed arc plate (21) closes the bottom of the material drop chute (20), and the worker pushes the receiving seat (4) into the oblique lower part of the material drop chute (20) through the transverse handle (15). At this time, the transfer gear rod (12) passes through the transverse groove (11) and starts to mesh with the transfer gear (9). The worker fills the honey bran material into the mixing barrel (1) through the feeding hopper (5), and starts the mixing motor (8). The mixing motor (8) drives the material to be fully mixed through the stirring blade (6), and at the same time, the heating wire inside the stirring blade (6) heats the mixed material; S2, the honey bran material is unloaded and spread to cool, the release motor (16) and the transfer motor (10) are started, the release motor (16) drives the closed arc plate (21) to rotate through the release gear (17) and the driven gear ring (18), at this time the material drop chute (20) is opened, and the mixed material falls into the receiving seat 4, at this time the transfer motor (10) drives the receiving seat (4) to move horizontally through the transfer gear (9) and the transfer gear rod (12), and at the same time the spreading rod (24) spreads the honey bran material on the top of the receiving seat (4).