Cable forming equipment
By adopting three-layer sealing molding settings for internal mold, medium mold and external mold in the cable forming equipment, the problems of low production efficiency and poor structural stability of existing equipment are solved, and a more efficient cable forming process and lower defective rate are achieved.
Patent Information
- Application Number
- CN202510013479.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-02-28
AI Technical Summary
The production efficiency and poor structural stability of existing cable forming equipment lead to a high defect rate of cables.
The three-layer sealing molding arrangement of the inner mold, the middle mold and the outer mold are adopted to achieve the forming processing of the inner cast layer and the outer cast layer of the cable by forming the second cast gap and the first cast gap.
Ensure order of molding, improve operational stability and efficiency, and reduce the defective rate of cables.
Smart Images

Figure CN119526727A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable production, and in particular relates to a cable forming device. Background Art
[0002] Cable is a general term for items such as optical cables and electrical cables. Cables have many uses, mainly used for control installation, connecting equipment, transmitting electricity, transmitting information, etc. They are common and indispensable in daily life. Cables are generally made by winding multiple independent metal strands, and after winding, they need to be wrapped with an insulating layer on the outside. The current production method is to set up a melting furnace for insulating materials at a high place, and then flow it through a pipe into a cavity through which a metal strand passes. The insulating material attached to the strands gradually cools down after leaving the chamber.
[0003] However, the cable structure produced by the cable insulation layer molding equipment is poor in stability and low in production efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide a cable forming device to solve any of the above technical problems in view of the deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention adopts the following technical solution:
[0006] A cable forming device comprises a protective shell and an inner mold body, a middle mold body and an outer mold body which are sequentially arranged inside the protective shell; a forming path which can respectively penetrate the inner mold body, the middle mold body and the outer mold body is provided inside the protective shell; a first feeding channel and a second feeding channel are also provided on the protective shell; a first casting gap is provided between the inner mold body and the middle mold body; and the first casting gap is connected to the forming path; a second casting gap is provided between the middle mold body and the outer mold body; and the second casting gap is connected to the forming path.
[0007] Preferably, a first conveying channel is provided in the middle mold body; an input port of the first conveying channel is communicated with the first feeding channel; an output port of the first conveying channel is communicated with the first casting gap;
[0008] And / or, a second conveying channel is further provided in the middle mold body; an input port of the second conveying channel is communicated with the second feeding channel; and an output port of the second conveying channel is communicated with the second casting gap.
[0009] Preferably, the protective shell includes a partition component, a main shell and a locking component; the partition component and the locking component are respectively connected to the two inner ends of the main shell; and the inner mold body, the middle mold body and the outer mold body are arranged between the partition component and the locking component.
[0010] Preferably, at least one conductor conveying channel is provided on one side end of the inner mold body facing the first casting gap; and the conductor conveying channel is arranged through the thickness of the inner mold body.
[0011] Preferably, at least one first inflation channel is provided at one side end of the inner mold body facing the first casting gap; the first inflation channel is arranged to penetrate the thickness of the inner mold body; and a blowing assembly is provided at the input port of each first inflation channel.
[0012] Preferably, the blowing assembly comprises a blowing forming tube; an inflation hole is provided in the blowing forming tube; and the inflation hole is connected to an input port of the first inflation channel.
[0013] Preferably, a forming mold is provided in the middle mold body; the forming path runs through the forming mold; and the forming mold extends toward the outer mold body.
[0014] Preferably, a molding cavity is provided in the molding mold; a middle inner protrusion is provided in the inner center of the molding cavity; the middle inner protrusion enables the molding cavity to form a first cavity and a second cavity; the molding mold is provided with at least two side surrounding protrusions along the inner walls of the first cavity and the second cavity.
[0015] Preferably, a gas conveying component is further provided inside the protective shell; the gas conveying component is arranged on a side of the inner mold body away from the middle mold body.
[0016] Preferably, an exhaust port is provided in the gas delivery component; the exhaust port is connected to the input end of the conductor delivery channel; a fourth delivery cavity is provided in the gas delivery component; the fourth delivery cavity is used to deliver the cable metal conductor; and the blowing assembly passes through the fourth delivery cavity and is connected to the blowing pump.
[0017] The beneficial effect of the present invention lies in that the technical solution adopts a three-layer sealed molding setting of an inner mold, a middle mold body and an outer mold body to form a second casting gap and a first casting gap, thereby realizing the molding processing of the inner casting layer and the outer casting layer of the cable, thereby ensuring the orderliness of the molding, improving the operational stability and efficiency, and reducing the defective rate of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following will refer to the attached Figures 1 to 9 To describe the features, advantages and technical effects of exemplary embodiments of the present invention.
[0019] Figure 1 A cross-sectional view of a cable forming device according to an embodiment of the present invention;
[0020] Figure 2 An exploded view of a cable forming device according to an embodiment of the present invention;
[0021] Figure 3 It is a structural schematic diagram of an inner mold body of a cable forming device according to an embodiment of the present invention;
[0022] Figure 4 A schematic structural diagram of an inner mold body of a cable forming device according to an embodiment of the present invention;
[0023] Figure 5 A front view of an inner mold body of a cable forming device according to an embodiment of the present invention;
[0024] Figure 6 It is a structural schematic diagram of a middle mold body of a cable forming device according to an embodiment of the present invention;
[0025] Figure 7 It is a structural schematic diagram of a middle mold body of a cable forming device according to an embodiment of the present invention;
[0026] Figure 8 It is a structural schematic diagram of a vacuum pumping device of a cable forming device according to an embodiment of the present invention;
[0027] Fig. 9 It is a schematic structural diagram of a cable produced by a cable forming device according to an embodiment of the present invention.
[0028] In the figure: 100-protective shell; 101-first feeding channel; 102-second feeding channel; 110-partitioning component; 111-first conveying cavity; 120-main shell; 121-second conveying cavity; 130-locking component; 200-inner mold body; 2011-guiding arc segment; 2012-installation protrusion; 2013-collection recessed segment; 202-conductor conveying channel; 203-first inflation channel; 210-blowing assembly; 211-blowing molding tube; 212-inflation hole; 213-installation gap; 300-middle Mould body; 301-first conveying channel; 3011-first through hole; 3012-second through hole; 302-second conveying channel; 3021-third through hole; 3022-fourth through hole; 310-molding mould; 311-guide bevel; 312-middle inner protrusion; 313-molding cavity; 314-side surrounding protrusion; 400-outer mould body; 401-third conveying cavity; 500-gas conveying component; 501-exhaust port; 502-fourth conveying cavity; 601-first casting gap; 602-second casting gap. DETAILED DESCRIPTION
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0030] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
[0031] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0032] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and multiple situations exist alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0033] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0034] The following is combined with Figures 1 to 9 The present invention is further described in detail, but is not intended to limit the present invention.
[0035] like Figure 1 and 2As shown, in one embodiment of the present invention, the cable forming equipment comprises a protective shell 100 and an inner mold body 200, a middle mold body 300 and an outer mold body 400 which are sequentially arranged inside the protective shell 100; a forming path which can respectively penetrate the inner mold body 200, the middle mold body 300 and the outer mold body 400 is provided in the protective shell 100; and the forming path is also used to convey the metal conductor of the cable; a first feeding channel 101 and a second feeding channel 102 are also provided on the protective shell 100; a first casting gap 601 is provided between the inner mold body 200 and the middle mold body 300; and the first casting gap 601 is connected to the forming path; a second casting gap 602 is provided between the middle mold body 300 and the outer mold body 400; and the second casting gap 602 is connected to the forming path.
[0036] The technical solution of the present invention adopts a three-layer sealed molding setting of an inner mold, a middle mold body and an outer mold body to form a second casting gap and a first casting gap, thereby realizing the molding processing of the inner casting layer and the outer casting layer of the cable, thereby ensuring the orderliness of the molding, improving the operational stability and efficiency, and reducing the defective rate of the cable.
[0037] Wherein, in some embodiments, Figure 1 As shown, the first feeding channel 101 is arranged above the second feeding channel 102. The two protective materials are transported by pouring at the upper and lower sides to achieve staggered pouring and avoid mutual interference and other influences.
[0038] Specifically, in some embodiments, Figure 1 and 2 As shown, the middle mold body 300 is provided with a first conveying channel 301 and a second conveying channel 302; the input port of the first conveying channel 301 is connected to the first feeding channel 101; the output port of the first conveying channel 301 is connected to the first casting gap 601; the input port of the second conveying channel 302 is connected to the second feeding channel 102; the output port of the second conveying channel 302 is connected to the second casting gap 602; and the first conveying channel 301 is not connected to the second casting gap 602; the second conveying channel 302 is not connected to the first casting gap 601. Figure 1 , 2 As shown in FIG. 6 , the first conveying channel 301 includes a first through hole 3011 and a second through hole 3012 vertically arranged; the first through hole 3011 is extended along the height direction of the middle mold body 300 and communicates with the first feeding channel 101; the second through hole 3012 is extended along the thickness direction of the middle mold body 300 and communicates with the first casting gap 601. Figure 1 , 2As shown in Figure 6, the second conveying channel 302 includes a third through hole 3021 and a fourth through hole 3022 arranged vertically; the third through hole 3021 is extended along the height direction of the middle mold body 300 and communicates with the second feeding channel 102; the fourth through hole 3022 is extended along the thickness direction of the middle mold body 300 and communicates with the second casting gap 602. This structure can realize the feeding and conveying of a single component and different materials by performing the feeding of two (same or different) casting materials at the upper and lower ends of the middle mold body 300, which is conducive to the convenience of subsequent maintenance and repair operations of the feeding process and reduces the detection of multiple groups of components. In addition, the material feeding on the front and rear sides is realized through the middle mold body 300 to ensure the smoothness of molding in different processes.
[0039] Specifically, in some embodiments, Figure 1 and 2 As shown, the protective shell 100 includes a partition component 110, a main shell 120 and a locking component 130; the partition component 110 and the locking component 130 are respectively connected to the inner ends of the main shell 120; and the inner mold body 200, the middle mold body 300 and the outer mold body 400 are arranged between the partition component 110 and the locking component 130;
[0040] In addition, a first conveying cavity 111 is provided in the partition component 110; a second conveying cavity 121 is provided in the main housing 120; a fifth conveying cavity 131 is provided in the locking component 130; a third conveying cavity 401 is provided in the outer mold body 400; the first conveying cavity 111, the second conveying cavity 121, the third conveying cavity 401 and the fifth conveying cavity 131 are connected to each other along the direction of the molding path. Further, the partition component 110 is detachably connected to the inside of the main housing 120 through a fixing nut; the locking component 130 is detachably connected to the inside of the main housing 120 through a fixing thread. This structure realizes the limiting effect of the upper, lower, left and right positions of the inner mold body 200, the middle mold body 300 and the outer mold body 400 through the partition component 110, the main housing 120 and the locking component 130, so as to ensure the stable molding process.
[0041] Specifically, in some embodiments, Figure 1 , 3As shown in Figure 5, at least one conductor delivery channel 202 is provided on one side end of the inner mold body 200 facing the first casting gap 601; the conductor delivery channel 202 penetrates the thickness of the inner mold body 200; and the inner diameter of the conductor delivery channel 202 is larger than the outer diameter of the cable metal conductor delivered by the molding path; the input port of the conductor delivery channel 202 is connected to the vacuum pressure pipe; at least one first inflation channel 203 is provided on one side end of the inner mold body 200 facing the first casting gap 601; the first inflation channel 203 penetrates the thickness of the inner mold body 200; and a blowing component 210 is provided at the input port of each first inflation channel 203. Among them, the number of first inflation channels 203 is twelve, and they are symmetrically arranged inside the inner mold body 200. Among them, as Figure 1 and 5 As shown, the air extraction pressure pipe is used to communicate with the extraction and compression machine; the input port of the air extraction pressure pipe is arranged between the outer wall of the cable metal conductor and the inner wall of the conductor conveying channel 202. Figure 5 As shown, the number of the conductor delivery channels 202 is two, and they are symmetrically arranged inside the inner mold body 200. Further, as Figure 3 and 4 As shown, the blowing assembly 210 includes a blowing forming tube 211; a charging hole 212 is provided in the blowing forming tube 211; and the charging hole 212 is connected to the input port of the first charging channel 203. That is to say, when the first material is fed from the first feeding channel 101 to the first casting gap 601, 12 air holes are formed in the initial structure of the cable through the continuous blowing action of the blowing forming tube 211 and the continuous conveying action of the cable metal conductor; and the first material can be more closely attached to the cable metal conductor under the suction action of the conductor conveying channel 202, thereby improving the production and processing quality and efficiency through the action of blowing and sucking.
[0042] Specifically, in some embodiments, Figure 2 and 3As shown, a mounting protrusion 2012 is provided in the surface of one side of the inner mold body 200 away from the middle mold body 300; a guide arc section 2011 is provided between the top of the mounting protrusion 2012 and the inner top of the inner mold body 200; a collecting recess section 2013 is provided between the bottom of the mounting protrusion 2012 and the inner bottom of the inner mold body 200. The guiding arc section 2011 is a semicircular guiding arc; the collecting recess section 2013 is a recess with a W-shaped or inverted Ω-shaped cross section. Since part of the first material will pass through the conductor conveying channel 202 under the action of vacuum and pressure extraction, the W-shaped or inverted Ω-shaped recess is used to collect part of the material, so as to avoid blocking the conductor conveying channel 202 under the action of vacuum and pressure extraction, thereby ensuring the smoothness of production and processing. In addition, through the suction and air extraction action of the upper guide arc segment 2011, the two sides of the bottom of the guide arc segment 2011 can be subjected to negative pressure, so that the excess first material can be blown up onto the metal conductor of the cable, thereby avoiding adhesion and blockage caused by excessive collection, thereby ensuring the smoothness of production and processing.
[0043] Specifically, in some embodiments, Figure 1 , 2 As shown in FIG. 6 , a forming mold 310 is disposed in the middle mold body 300; the forming path is disposed through the forming mold 310; and the forming mold 310 is extended toward the direction of the outer mold body 400. In some embodiments, as Figure 6 and 7 As shown, the molding die 310 is provided with a molding cavity 303; a middle inner convex block 312 is provided in the middle of the molding cavity 303; the middle inner convex block 312 can form a first cavity and a second cavity in the molding cavity 303; the molding die 310 is provided with at least two side surrounding convex blocks 314 along the inner walls of the first cavity and the second cavity. Figure 7 As shown, the cross section of the molding cavity 303 is a symmetrical cavity of the shape of an 8. The structure transports the cable metal conductor with the first material and multiple pores through the interior of the molding die 310 to form a preliminary casting body with a depression in the middle and at least one groove around the upper and lower ends; to achieve the first process of partial processing of the cable structure; and finally, through the reinforcement casting of the second casting gap 602, a special cable structure (such as Fig. 9 shown).
[0044] Specifically, in some embodiments, Figure 1 , 2As shown in FIG. 8 , a gas delivery component 500 is further provided inside the protective shell 100; the gas delivery component 500 is disposed on a side of the inner mold body 200 away from the middle mold body 300; and the gas delivery component 500 is connected to the blowing assembly 210 and the conductor delivery channel 202. In some embodiments, as Figure 8 As shown, the gas delivery component 500 is provided with an air suction port 501; the air suction port 501 is connected to the input end of the conductor delivery channel 202; the gas delivery component 500 is provided with a fourth delivery cavity 502; the fourth delivery cavity 502 is used to deliver the cable metal conductor; and the blowing assembly 210 (middle blowing molding tube 211) passes through the fourth delivery cavity 502 and is connected to the blowing pump.
[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0046] According to the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs can also change and modify the above embodiment. Therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement, replacement or modification made by those skilled in the art on the basis of the present invention belongs to the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.
Claims
1. A cable forming device, characterized in that: It includes a protective shell and an inner mold body, a middle mold body and an outer mold body which are sequentially arranged inside the protective shell; a molding path which can respectively penetrate the inner mold body, the middle mold body and the outer mold body is provided inside the protective shell; a first feeding channel and a second feeding channel are also provided on the protective shell; a first casting gap is provided between the inner mold body and the middle mold body; and the first casting gap is connected to the molding path; a second casting gap is provided between the middle mold body and the outer mold body; and the second casting gap is connected to the molding path.
2. The cable forming device according to claim 1, characterized in that: A first conveying channel is provided in the middle mold body; an input port of the first conveying channel is communicated with the first feeding channel; an output port of the first conveying channel is communicated with the first casting gap; And / or, a second conveying channel is further provided in the middle mold body; an input port of the second conveying channel is communicated with the second feeding channel; and an output port of the second conveying channel is communicated with the second casting gap.
3. The cable forming device according to claim 1, characterized in that: The protective shell includes a partition component, a main shell and a locking component; the partition component and the locking component are respectively connected to the two inner ends of the main shell; and the inner mold body, the middle mold body and the outer mold body are arranged between the partition component and the locking component.
4. The cable forming device according to claim 1, characterized in that: At least one conductor conveying channel is provided at one side end of the inner mold body facing the first casting gap; the conductor conveying channel is arranged through the thickness of the inner mold body.
5. The cable forming device according to claim 4, characterized in that: At least one first air-filling channel is provided at one side end of the inner mold body facing the first casting gap; the first air-filling channel is arranged to penetrate the thickness of the inner mold body; and a blowing component is provided at the input port of each first air-filling channel.
6. The cable forming device according to claim 5, characterized in that: The blowing assembly comprises a blowing forming tube; an inflation hole is arranged in the blowing forming tube; and the inflation hole is communicated with an input port of the first inflation channel.
7. The cable forming device according to claim 1, characterized in that: A forming mold is disposed in the middle mold body; the forming path runs through the forming mold; and the forming mold extends toward the outer mold body.
8. The cable forming device according to claim 7, characterized in that: A molding cavity is provided in the molding mold; a middle inner convex block is provided in the inner center of the molding cavity; the middle inner convex block enables the molding cavity to form a first cavity and a second cavity; the molding mold is provided with at least two side surrounding convex blocks along the inner walls of the first cavity and the second cavity.
9. The cable forming device according to claim 5, characterized in that: A gas conveying component is also provided inside the protective shell; the gas conveying component is arranged on a side of the inner mold body away from the middle mold body.
10. The cable forming device according to claim 9, characterized in that: The gas delivery component is provided with an exhaust port; the exhaust port is connected to the input end of the conductor delivery channel; the gas delivery component is provided with a fourth delivery cavity; the fourth delivery cavity is used to deliver the cable metal conductor; and the blowing assembly passes through the fourth delivery cavity and is connected to the blowing pump.