Tobacco shred boxing system and method
By designing an automated tobacco packing system, using a closed conveyor and weighing mechanism, the problems of dust pollution, uneven packing and large measurement errors in existing container units are solved, and an efficient, safe and standardized tobacco packing process is achieved.
Patent Information
- Application Number
- CN202411927782.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-02-28
AI Technical Summary
The existing tobacco packing devices have problems such as dust pollution, uneven packing, and large measurement errors, which affect the environment and production safety.
A tobacco wire packing system is designed, including a closed transverse and longitudinal tobacco wire conveyor, weighing mechanism, mechanized feed hopper and lifting mechanism. Through an automated conveying system and packing process, continuous packing and standardization of tobacco wire is realized.
It significantly improves the speed of packing tobacco, reduces manual intervention, improves production efficiency, ensures the accuracy of the tobacco quantity, avoids dust pollution, and improves the safety and comfort of the operation.
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Figure CN119527668A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tobacco production equipment, and in particular to a tobacco shred packing system and a tobacco shred packing method. Background Art
[0002] In the tobacco industry, as the proportion of silk products in cigarette formulas gradually increases, the use of boxed materials inevitably requires a packing process. Based on the research and analysis of the production process and current status of silk lines, packing devices with different technical routes and structures have emerged to replace the various disadvantages of all-manual packing in some companies. The existing packing devices have a large footprint and low packing efficiency, and there is room for further improvement. Therefore, the existing patent document CN201922495118.7 proposes a new type of tobacco packing device that is suitable for packing large-flow finished tobacco and can meet the continuous production of silk lines. It packs tobacco through a double station, which can meet the packing requirements of large-flow continuous production of silk lines, and then improve the overall packing efficiency of the production line.
[0003] However, the following problems were found in actual use: First, the dust generated during the tobacco packing process is relatively large, which not only affects the surrounding environment, but also affects the health of personnel and is not conducive to safe production; Second, during the tobacco packing process, it is impossible to ensure that the tobacco is laid flat in the tobacco box, and a pressure head is required to be used for compaction for packing; Third, when the finished tobacco is automatically packed, due to the large incoming material flow and uneven material, the traditional metering table suspension method will produce large metering errors. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a tobacco packing system and a tobacco packing method.
[0005] The technical solution adopted by the present invention is: A tobacco box packing system, comprising a tobacco box conveying line composed of a plurality of conveyors, and a boxing station A and a boxing station B arranged on the tobacco box conveying line; a closed transverse tobacco conveyor is arranged between the boxing station A and the boxing station B, and the middle of the closed transverse tobacco conveyor is connected with the closed longitudinal tobacco conveyor; The packing stations A and B are both provided with an equipment outer frame and an equipment inner frame. The equipment outer frame is placed on the ground, and the equipment inner frame is placed inside the equipment outer frame through a weighing mechanism. The equipment inner frame is sequentially installed with a feed hopper connected to a horizontal tobacco conveyor from top to bottom, a box lifting mechanism located at the feed hopper outlet and capable of vertically moving and connecting with a cigarette box, and a cigarette box located in the equipment inner frame and on the cigarette box conveyor line.
[0006] Furthermore, the several conveyors of the cigarette box conveyor line include two conveyors installed at the bottom of the inner frame of the equipment, and two conveyors located between the packing station A and the packing station B.
[0007] Furthermore, the closed transverse tobacco conveyor and the closed longitudinal tobacco conveyor both include a conveyor and a closed cover installed on the upper part of the conveyor; the closed longitudinal tobacco conveyor extends into the closed cover of the transverse tobacco conveyor, and a first material shifting mechanism is also provided at the connection between the closed transverse tobacco conveyor and the closed longitudinal tobacco conveyor.
[0008] Furthermore, the feed hopper is a box structure with one side and a bottom opening. The feed hopper is connected to the two ends of the closed horizontal tobacco conveyor through the side feed port, and its bottom discharge port is connected to the tobacco box through the box lifting mechanism; a second material shifting mechanism is installed on the upper part of the outer frame of the equipment, and the second material shifting mechanism extends into the feed hopper.
[0009] Furthermore, the first material shifting mechanism and the second material shifting mechanism both include a material shifting power source, a driving shaft, a driving rod, and a material shifting plate; The driving shaft of the first material-shifting mechanism is rotatably mounted on the closed cover of the closed transverse tobacco conveyor through a bearing seat; the driving shaft of the second material-shifting mechanism is rotatably mounted on the outer frame of the equipment through a bearing seat, and the driving shaft of the second material-shifting mechanism passes through the feed hopper; The power source of the first material-moving mechanism is installed at the external end of the closed longitudinal tobacco conveyor through a mounting seat, and is connected to the driving shaft through a driving rod; the power source of the second material-moving mechanism is installed on the outer frame of the equipment through a mounting seat, and is connected to the driving shaft through a driving rod; The material-shifting plate of the first material-shifting mechanism is located in the closed cover of the closed transverse tobacco conveyor, and one end of the material-shifting plate is installed on the driving shaft of the first material-shifting mechanism; the material-shifting plate of the second material-shifting mechanism is located in the feed hopper, and one end of the material-shifting plate is installed on the driving shaft of the second material-shifting mechanism through a connecting piece.
[0010] Furthermore, both ends of the closed cover of the closed transverse tobacco conveyor are provided with pipeline interfaces connected to the pipelines of the workshop dust removal system.
[0011] Furthermore, the sleeve box lifting mechanism includes an upper fixed rectangular tube fixedly installed at the outlet of the feed hopper, a driving power source symmetrically arranged on both sides of the upper fixed rectangular tube and installed on the inner frame of the equipment through a fixed seat, and an output end of the driving power source is equipped with a sliding interface rectangular tube that is sleeved on the upper fixed rectangular tube, an upper sealing protection that cooperates with the upper fixed rectangular tube is provided above the sliding interface rectangular tube, a slope interface that cooperates with the top opening of the smoke box is provided below the sliding interface rectangular tube, and a lower sealing protection that cooperates with the smoke box is provided at the slope interface.
[0012] Furthermore, a clamping cover mechanism is installed inside the outer frame of the equipment between the casing lifting mechanism and the top opening of the cigarette box.
[0013] Furthermore, the weighing mechanism includes weighing sensors installed at the four corners of the bottom of the inner frame of the equipment.
[0014] A tobacco packing method is provided, which is based on the above tobacco packing system and comprises the following steps: Step 1, in the initial state, the cigarette box conveyor line places an empty cigarette box II with a box cover on the conveyor at the packing station A, and places an empty cigarette box I with a box cover on the conveyor at the packing station B. The clamping cover mechanisms at the packing stations A and B are actuated to remove the box covers of cigarette box II and cigarette box I, and move the box covers to the upper designated positions of the waiting station A on one side of the packing station A and the solid box outgoing station on one side of the packing station B; Step 2: The box-covering mechanism at the box-packing station A moves to the designated position, the longitudinal tobacco conveyor starts feeding, and cooperates with the first material-dispensing mechanism to distribute tobacco to the transverse tobacco conveyor through the first material-dispensing mechanism; at the same time, the conveyor belt of the transverse tobacco conveyor rotates counterclockwise, and cooperates with the second material-dispensing mechanism to feed tobacco into the feed hopper; tobacco is distributed layer by layer to the tobacco box II through the feed hopper and the box-covering mechanism in turn; Step 4: When the weight of the weighing system at the packing station A reaches the set value, the transverse tobacco conveyor rotates clockwise; before the transverse tobacco conveyor rotates clockwise, the box-covering mechanism at the packing station B moves to the specified position; consistent with the process of step 3, the tobacco is laid layer by layer to the cigarette box I; Step 5, while the cigarette box I is being packed with tobacco at the packing station B, the solid cigarette box II is transported to the waiting station A by a conveyor, and the box cover is covered by a clamping cover mechanism; the covered solid cigarette box II is transported to the waiting station B between the waiting station A and the packing station B by a conveyor; at the same time, the covered empty cigarette box III and the covered empty cigarette box IV at the empty box feeding station on the other side of the packing station A are transported to the packing station A and the waiting station A by a conveyor; Step 6, when the weight of the weighing system at the packing station B reaches the set value, the transverse tobacco conveyor rotates counterclockwise again, and repeats step 2 to pack the tobacco in the empty cigarette box IV; the covered empty cigarette box III, the covered full cigarette box II, and the full cigarette box I are moved forward one station in turn through the conveyor, and the covered full cigarette box II waits for the full cigarette box I to be covered at the full box exit station, and then is conveyed to the next process through the conveyor, while the covered empty cigarette box III enters the packing station B to wait for tobacco packing; Step 7, repeat the above steps to continuously pack the tobacco.
[0015] The beneficial effects of the present invention are: Through the automated conveying system and packing process, the packing system can significantly increase the packing speed of tobacco, reduce manual intervention, and improve production efficiency. The built-in weighing mechanism can monitor the weight of tobacco in the cigarette box in real time to ensure that the amount of tobacco loaded in each cigarette box meets the set standard, avoiding waste or quality problems caused by over- or under-loading. The closed transverse and longitudinal tobacco conveyor design effectively avoids the impact of the external environment on the quality of tobacco, while reducing the loss of materials during transportation. Through the mechanized feed hopper, lifting mechanism and material diverting mechanism, the labor intensity of manual packing is reduced, and the safety and comfort of operation are improved. The design of packing stations A and B and the layout of the closed conveying system allow smooth switching of product packing stations, and more flexibly meet the continuous packing needs of tobacco. The automated packing process not only improves production efficiency, but also ensures the standardization of tobacco loaded in each cigarette box.
[0016] In summary, the packing system can effectively prevent dust and dust overflow; the weighing is set at the bottom of the packing station, which can avoid the influence of various moving parts on the weighing, basically maintain static weighing, make the weighing measurement accurate, and has a simple structure, high packing efficiency, and realizes full automation of the packing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the automated conveying system of the present invention; Figure 2 A side view of the overall structure of the automated conveying system of the present invention; Figure 3 It is a schematic diagram of the connection between the feed hopper and the casing lifting mechanism of the present invention; Figure 4 For the present invention Figure 3 A magnified view of the local structure; Figure 1 —4, 1—cigarette box conveyor line, 2—enclosed transverse tobacco conveyor, 3—enclosed longitudinal tobacco conveyor, 4—equipment outer frame, 5—equipment inner frame, 6—weighing mechanism, 7—feed hopper, 8—box lifting mechanism, 9—first closed cover, 10—second closed cover, 11—first material dispensing mechanism, 12—second material dispensing mechanism, 13—material dispensing power source of the first material dispensing mechanism, 14—driving shaft of the first material dispensing mechanism, 15—driving rod of the first material dispensing mechanism, 16—material dispensing plate of the first material dispensing mechanism, 17—material dispensing power source of the second material dispensing mechanism, 18—driving shaft of the second material dispensing mechanism, 19—driving rod of the second material dispensing mechanism, 20—material dispensing plate of the second material dispensing mechanism, 21—pipeline interface, 22—fixed rectangular tube, 23—driving power source, 24—sliding interface rectangular tube, 25—upper sealing protection, 26—lower sealing protection, 27—clamping cover mechanism. DETAILED DESCRIPTION
[0018] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0019] In view of the problems existing in the high-flow finished tobacco packaging equipment, this embodiment provides a tobacco packaging system. Figure 1 As shown, the tobacco packing system includes a cigarette box conveyor line 1 composed of a plurality of conveyors, and is arranged with a packing station A and a packing station B on the cigarette box conveyor line 1; a closed transverse tobacco conveyor 2 is provided between the packing station A and the packing station B, and the middle of the closed transverse tobacco conveyor 2 is connected with the closed longitudinal tobacco conveyor 3.
[0020] Among them, both packing station A and packing station B are equipped with equipment outer frame 4 and equipment inner frame 5, the equipment outer frame 4 is placed on the ground, and the equipment inner frame 5 is placed inside the equipment outer frame 4 through a weighing mechanism 6. The equipment inner frame 5 is sequentially installed with a feed hopper 7 connected with a horizontal tobacco conveyor, a box lifting mechanism 8 located at the outlet of the feed hopper 7 and capable of vertical movement and connection with a cigarette box, and a cigarette box located in the equipment inner frame 5 and on the cigarette box conveyor line 1.
[0021] The following is a detailed description of the structure and function of each component of the tobacco packing system: Cigarette box conveyor line 1: Figure 1 As shown, the function of the cigarette box conveyor line 1 is to convey empty cigarette boxes and full cigarette boxes after tobacco is packed, and at the same time, the empty cigarette boxes and full cigarette boxes are stopped at each station to cooperate with the tobacco packing work. The several conveyors of the cigarette box conveyor line 1 include two conveyors installed at the bottom of the internal frame 5 of the equipment, and two conveyors located between the packing station A and the packing station B.
[0022] Closed longitudinal tobacco conveyor 3 and closed transverse tobacco conveyor 2: Figure 2 As shown, the closed longitudinal tobacco conveyor 3 is used for longitudinal conveying of tobacco, and comprises a conveyor and a first closed cover 9 installed on the upper part of the conveyor. The first closed cover 9 can close the conveyor to prevent dust and dust overflow during the conveying of tobacco. Figure 1As shown, the closed transverse tobacco conveyor 2 is used for transverse conveyance of tobacco. By running the closed transverse tobacco conveyor 2 clockwise or counterclockwise, the tobacco can be conveyed to the packing station A or the packing station B to achieve continuous packing of tobacco. The closed transverse tobacco conveyor 2 includes a conveyor and a second closed cover 10 installed on the upper part of the conveyor. The second closed cover 10 can close the conveyor to prevent dust and dust overflow during the tobacco conveying process. The closed longitudinal tobacco conveyor 3 extends into the second closed cover 10 of the transverse tobacco conveyor to completely seal the tobacco conveying process. Figure 2 As shown, in addition, in order to avoid the accumulation of tobacco on the closed longitudinal tobacco conveyor 3 when it is transferred to the closed transverse tobacco conveyor 2, a first material transfer mechanism 11 is further provided at the connection between the closed transverse tobacco conveyor 2 and the closed longitudinal tobacco conveyor 3 in this embodiment.
[0023] Feed hopper 7: Figure 1 As shown, the feed hopper 7 is a box structure with one side and the bottom open. The feed hopper 7 is connected to the two ends of the closed transverse tobacco conveyor through the feed port on the side, and its bottom discharge port is connected to the cigarette box through the box lifting mechanism 8. The feed hopper 7 can receive the tobacco conveyed by the closed transverse tobacco conveyor 2 and transfer it to the cigarette box. In order to avoid the accumulation of tobacco after the tobacco falls through the feed hopper 7, as shown in FIG. Figure 1 As shown, in this embodiment, a second material shifting mechanism 12 is installed at the upper part of the outer frame 4 of the equipment, and the second material shifting mechanism 12 extends into the feed hopper 7.
[0024] Box lifting mechanism 8: Figure 1 As shown, the box lifting mechanism 8 is used to connect the discharge port of the feed hopper 7 with the top opening of the cigarette box. Figure 3 and Figure 4 As shown, the casing lifting mechanism 8 includes an upper fixed rectangular tube 22 fixedly installed at the outlet of the feed hopper 7, a driving power source 23 symmetrically arranged on both sides of the upper fixed rectangular tube 22 and installed on the inner frame 5 of the equipment through a fixed seat, and a sliding interface rectangular tube 24 sleeved on the upper fixed rectangular tube 22 is installed at the output end of the driving power source 23. Further, considering the sealing problem, as Figure 4 As shown, in this embodiment, an upper sealing protection 25 cooperating with the upper fixed rectangular tube 22 is provided above the sliding interface rectangular tube 24, a slope interface cooperating with the top opening of the smoke box is provided below the sliding interface rectangular tube 24, and a lower sealing protection 26 cooperating with the smoke box is provided at the slope interface.
[0025] Weighing mechanism 6: Figure 1 As shown, the weighing mechanism 6 includes weighing sensors installed at the four corners of the bottom of the inner frame 5 of the equipment, which are used to weigh the tobacco boxes so that the weight of the tobacco in each cigarette box is uniform, ensuring the standardization of the tobacco loaded in each cigarette box.
[0026] Based on the above tobacco packing system, its working principle is as follows: First, if Figure 1 As shown, the conveyor of the cigarette box conveyor line 1 conveys the empty cigarette box to the packing station A and the packing station B; then, the box lifting mechanism 8 is activated, and the sliding interface rectangular tube 24 driven by the power source 23 of the box lifting mechanism 8 moves downward and pairs with the top opening of the cigarette box; at this time, the closed longitudinal tobacco conveyor 3, the closed transverse tobacco conveyor 2, the feed hopper 7, the box lifting mechanism 8, and the cigarette box are in a sealed and connected state to prevent dust and dust overflow during the tobacco packing process. Start the closed longitudinal tobacco conveyor 3 and the closed transverse tobacco conveyor 2, and the tobacco is evenly distributed to the closed transverse tobacco conveyor 2 by the closed longitudinal tobacco conveyor 3 through the first material shifting mechanism 11, and then transported to the feed hopper 7 on either side by the closed transverse tobacco conveyor 2. After entering the feed hopper 7, the tobacco is dropped into the cigarette box through the box lifting mechanism 8; at the same time, the second material shifting mechanism 12 in the feed hopper 7 ensures that the tobacco is evenly spread to prevent the tobacco from piling up at any position in the cigarette box. During the tobacco packing process, the weighing sensors at the four corners of the bottom of the inner frame weigh the static conveyor at the bottom of the inner frame, the tobacco box and the tobacco in the box, the static box lifting mechanism 8, and the feed hopper 7 in real time, avoiding the influence of the moving parts on the weighing, basically maintaining static weighing, and making the weighing measurement accurate.
[0027] When the tobacco is packed at packing station A, the box lifting mechanism 8 drives the sliding interface rectangular tube 24 driven by the power source 23 to move upward and separate from the top opening of the cigarette box; at the same time, the closed transverse tobacco conveyor 2 runs in the opposite direction to pack the tobacco at packing station B. Then, the full cigarette box leaves the packing station A and waits for the tobacco to be packed at the packing station B to be transported to the next process together; at the same time, the new empty cigarette box is transported to the packing station A to wait for the tobacco to be packed, so as to realize the continuity of tobacco packing and complete the high-efficiency and fully automated tobacco packing.
[0028] Further, as a preferred technical solution of this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the first material-dispensing mechanism 11 and the second material-dispensing mechanism 12 in this embodiment have similar structures, and both include a material-dispensing power source, a driving shaft, a driving rod, and a material-dispensing plate. The driving shaft 14 of the first material-dispensing mechanism is rotatably mounted on the closed cover of the closed transverse tobacco conveyor 2 through a bearing seat; the driving shaft 18 of the second material-dispensing mechanism is rotatably mounted on the equipment outer frame 4 through a bearing seat, and the driving shaft 18 of the second material-dispensing mechanism passes through the feed hopper 7. The material-dispensing power source 13 of the first material-dispensing mechanism is installed at the outer end of the closed longitudinal tobacco conveyor 3 through a mounting seat, and is connected to the driving shaft through the driving rod 15 of the first material-dispensing mechanism; the material-dispensing power source 17 of the second material-dispensing mechanism is installed on the equipment outer frame 4 through a mounting seat, and is connected to the driving shaft through the driving rod 19 of the second material-dispensing mechanism. The material-shifting plate 16 of the first material-shifting mechanism is located in the closed cover of the closed transverse tobacco conveyor 2, and one end of it is mounted on the driving shaft 14 of the first material-shifting mechanism; the material-shifting plate 20 of the second material-shifting mechanism is located in the feed hopper 7, and one end of it is mounted on the driving shaft 18 of the second material-shifting mechanism through a connecting piece.
[0029] The first material dispensing mechanism 11 and the second material dispensing mechanism 12 both drive the driving shaft to rotate through the driving rod, and the driving shaft rotates while driving the material dispensing plate to swing, thereby achieving uniform distribution of materials to the closed transverse tobacco conveyor 2, and uniform spreading of the tobacco into the cigarette box.
[0030] Further, as a preferred technical solution of this embodiment, Figure 1 As shown, in this embodiment, pipe interfaces 21 connected to the workshop dust removal system pipelines are provided at both ends of the closed cover of the closed transverse tobacco conveyor 2; the workshop dust removal system pipelines can be connected through the pipe interface 21, so as to suck out the dust and overflow dust in the tobacco packing process to prevent it from falling into the tobacco box.
[0031] In addition, as a preferred technical solution of this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, a clamping cover mechanism 27 is installed between the sleeve box lifting mechanism 8 and the top opening of the smoke box on the inner side of the outer frame 4 of the device. The clamping cover mechanism 27 is an existing device structure, and its detailed structure and working principle can be found in patent document CN201922495118.7, which will not be described in detail here.
[0032] It should be noted that, in this embodiment, the driving power source 23 and the material shifting power source mentioned may be a cylinder or an electric cylinder, or a motor in conjunction with a gear rack structure to achieve corresponding actions. Example 2
[0033] Based on the tobacco packing system provided in Example 1, this embodiment provides a tobacco packing method, which specifically includes the following steps: Step 1, initial state, the cigarette box conveyor line 1 places an empty cigarette box II with a box cover on the conveyor at the packing station A, and places an empty cigarette box I with a box cover on the conveyor at the packing station B, and the clamping cover mechanism 27 at the packing station A and the packing station B is actuated to remove the box covers of cigarette box II and cigarette box I, and move the box covers to the upper designated position of the waiting station A on the side of the packing station A and the solid box output station on the side of the packing station B.
[0034] Step 2, the box-covering mechanism at the packing station A moves to the specified position, the longitudinal tobacco conveyor starts feeding, and cooperates with the first material-dispensing mechanism 11 to make the tobacco pass through the first material-dispensing mechanism 11 to the transverse tobacco conveyor; at the same time, the conveyor belt of the transverse tobacco conveyor rotates counterclockwise, and cooperates with the second material-dispensing mechanism 12 to feed the tobacco into the feed hopper 7; the tobacco is sequentially distributed layer by layer through the feed hopper 7 and the box-covering mechanism to the cigarette box II.
[0035] Step 4, when the weight of the weighing system at packing station A reaches the set value, the transverse tobacco conveyor rotates clockwise; before the transverse tobacco conveyor rotates clockwise, the box-putting mechanism at packing station B moves to the specified position; consistent with the process of step 3, the tobacco is laid layer by layer into cigarette box I.
[0036] Step 5, while the cigarette box I is being packed with tobacco at the packing station B, the solid cigarette box II is conveyed to the waiting station A by the conveyor, and the box cover is covered by the clamping cover mechanism 27; the covered solid cigarette box II is conveyed to the waiting station B between the waiting station A and the packing station B by the conveyor; at the same time, the covered empty cigarette box III and the covered empty cigarette box IV at the empty box feeding station on the other side of the packing station A are conveyed to the packing station A and the waiting station A by the conveyor, as shown in FIG. Figure 1 In the direction indicated by the arrow.
[0037] Step 6, when the weight of the weighing system at the packing station B reaches the set value, the horizontal tobacco conveyor rotates counterclockwise again, and repeats step 2 to pack the tobacco in the empty cigarette box IV; the covered empty cigarette box III, the covered solid cigarette box II, and the solid cigarette box I are moved forward one station in turn through the conveyor, and the covered solid cigarette box II waits for the solid cigarette box I to be covered with the box cover at the solid box exit station, and is then conveyed to the next process through the conveyor, while the covered empty cigarette box III enters the packing station B to wait for tobacco to be packed.
[0038] Step 7, repeat the above steps to continuously pack the tobacco.
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A tobacco packing system, characterized by: The tobacco packing system comprises a tobacco box conveying line composed of a plurality of conveyors, and is arranged with a packing station A and a packing station B on the tobacco box conveying line; a closed transverse tobacco conveyor is arranged between the packing station A and the packing station B, and the middle of the closed transverse tobacco conveyor is connected with the closed longitudinal tobacco conveyor; The packing stations A and B are both provided with an equipment outer frame and an equipment inner frame. The equipment outer frame is placed on the ground, and the equipment inner frame is placed inside the equipment outer frame through a weighing mechanism. The equipment inner frame is sequentially installed with a feed hopper connected to a horizontal tobacco conveyor from top to bottom, a box lifting mechanism located at the feed hopper outlet and capable of vertically moving and connecting with a cigarette box, and a cigarette box located in the equipment inner frame and on the cigarette box conveyor line.
2. The tobacco packing system according to claim 1, characterized in that: The several conveyors of the cigarette box conveyor line include two conveyors installed at the bottom of the inner frame of the equipment, and two conveyors located between the packing station A and the packing station B.
3. The tobacco packing system according to claim 1, characterized in that: The closed transverse tobacco conveyor and the closed longitudinal tobacco conveyor both include a conveyor and a closed cover installed on the upper part of the conveyor; the closed longitudinal tobacco conveyor extends into the closed cover of the transverse tobacco conveyor, and a first material shifting mechanism is also provided at the connection between the closed transverse tobacco conveyor and the closed longitudinal tobacco conveyor.
4. The tobacco packing system according to claim 1, characterized in that: The feed hopper is a box structure with one side and the bottom open. The feed hopper is connected to the two ends of the closed horizontal tobacco conveying through the side feed port, and its bottom discharge port is connected to the tobacco box through the box lifting mechanism; a second material shifting mechanism is installed on the upper part of the outer frame of the equipment, and the second material shifting mechanism extends into the feed hopper.
5. The tobacco packing system according to claim 3 or 4, characterized in that: The first material shifting mechanism and the second material shifting mechanism both include a material shifting power source, a driving shaft, a driving rod, and a material shifting plate; The driving shaft of the first material-shifting mechanism is rotatably mounted on the closed cover of the closed transverse tobacco conveyor through a bearing seat; the driving shaft of the second material-shifting mechanism is rotatably mounted on the outer frame of the equipment through a bearing seat, and the driving shaft of the second material-shifting mechanism passes through the feed hopper; The power source of the first material-moving mechanism is installed at the external end of the closed longitudinal tobacco conveyor through a mounting seat, and is connected to the driving shaft through a driving rod; the power source of the second material-moving mechanism is installed on the outer frame of the equipment through a mounting seat, and is connected to the driving shaft through a driving rod; The material-shifting plate of the first material-shifting mechanism is located in the closed cover of the closed transverse tobacco conveyor, and one end of the material-shifting plate is installed on the driving shaft of the first material-shifting mechanism; the material-shifting plate of the second material-shifting mechanism is located in the feed hopper, and one end of the material-shifting plate is installed on the driving shaft of the second material-shifting mechanism through a connecting piece.
6. The tobacco packing system according to claim 3, characterized in that: Both ends of the closed cover of the closed transverse tobacco conveyor are provided with pipeline interfaces connected to the pipelines of the workshop dust removal system.
7. The tobacco packing system according to claim 1, characterized in that: The casing lifting mechanism includes an upper fixed rectangular tube fixedly installed at the outlet of the feed hopper, a driving power source symmetrically arranged on both sides of the upper fixed rectangular tube and installed on the inner frame of the equipment through a fixed seat, and an output end of the driving power source is equipped with a sliding interface rectangular tube sleeved on the upper fixed rectangular tube, an upper sealing protection that cooperates with the upper fixed rectangular tube is provided above the sliding interface rectangular tube, a slope interface that cooperates with the top opening of the cigarette box is provided below the sliding interface rectangular tube, and a lower sealing protection that cooperates with the cigarette box is provided at the slope interface.
8. The tobacco packing system according to claim 1, characterized in that: A clamping cover mechanism is installed inside the outer frame of the equipment between the casing lifting mechanism and the top opening of the cigarette box.
9. The tobacco packing system according to claim 1, characterized in that: The weighing mechanism comprises weighing sensors installed at the four corners of the bottom of the inner frame of the equipment.
10. A tobacco box packing method, the tobacco box packing method is based on the tobacco box packing system according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1, in the initial state, the cigarette box conveyor line places an empty cigarette box II with a box cover on the conveyor at the packing station A, and places an empty cigarette box I with a box cover on the conveyor at the packing station B. The clamping cover mechanisms at the packing stations A and B are actuated to remove the box covers of cigarette box II and cigarette box I, and move the box covers to the upper designated positions of the waiting station A on one side of the packing station A and the solid box outgoing station on one side of the packing station B; Step 2: The box-covering mechanism at the box-packing station A moves to the designated position, the longitudinal tobacco conveyor starts feeding, and cooperates with the first material-dispensing mechanism to distribute tobacco to the transverse tobacco conveyor through the first material-dispensing mechanism; at the same time, the conveyor belt of the transverse tobacco conveyor rotates counterclockwise, and cooperates with the second material-dispensing mechanism to feed tobacco into the feed hopper; tobacco is distributed layer by layer to the tobacco box II through the feed hopper and the box-covering mechanism in turn; Step 4: When the weight of the weighing system at the packing station A reaches the set value, the transverse tobacco conveyor rotates clockwise; before the transverse tobacco conveyor rotates clockwise, the box-covering mechanism at the packing station B moves to the specified position; consistent with the process of step 3, the tobacco is laid layer by layer to the cigarette box I; Step 5, while the cigarette box I is being packed with tobacco at the packing station B, the solid cigarette box II is transported to the waiting station A by a conveyor, and the box cover is covered by a clamping cover mechanism; the covered solid cigarette box II is transported to the waiting station B between the waiting station A and the packing station B by a conveyor; at the same time, the covered empty cigarette box III and the covered empty cigarette box IV at the empty box feeding station on the other side of the packing station A are transported to the packing station A and the waiting station A by a conveyor; Step 6, when the weight of the weighing system at the packing station B reaches the set value, the transverse tobacco conveyor rotates counterclockwise again, and repeats step 2 to pack the tobacco in the empty cigarette box IV; the covered empty cigarette box III, the covered full cigarette box II, and the full cigarette box I are moved forward one station in turn through the conveyor, and the covered full cigarette box II waits for the full cigarette box I to be covered at the full box exit station, and then is conveyed to the next process through the conveyor, while the covered empty cigarette box III enters the packing station B to wait for tobacco packing; Step 7, repeat the above steps to continuously pack the tobacco.
Citation Information
Patent Citations
Tobacco shred boxing device
CN211711126U
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