Module power supply automation equipment

By designing module power automation equipment and using robots and multiple modules to realize automated production processes, the problem of existing automation equipment requiring a lot of manual intervention is solved, and production efficiency and product quality are improved.

CN119527869AActive Publication Date: 2025-02-28DONGGUAN GUANJIA ELECTRONICS EQUIP CO LTD
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202411913689.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-28
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

Existing automation equipment requires a lot of manual intervention during the processing process, resulting in reduced work efficiency and increased labor costs, making it difficult to develop on a large scale.

Method used

A module power supply automation equipment is designed, including frame, robot, feeding module, laser engraving module, labeling module, pressing module, inspection module and feeding module. The products are gradually transferred to each module for processing through robots to complete the entire automated production process.

Benefits of technology

The coherence and accuracy of automated production processes are achieved, manual intervention is reduced, production efficiency and product quality are improved, and a smooth production line is formed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119527869A_ABST
    Figure CN119527869A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of automation equipment, in particular to module power supply automation equipment which comprises a manipulator, a feeding module, a laser etching module, a labeling module, a pressing module, a detecting module and a discharging module which are sequentially arranged on a rack. The mechanical arm grabs a product from the feeding mechanism and sequentially passes through the laser etching module, the labeling module, the pressing module, the detecting module and the discharging module. The feeding module comprises a feeding mechanism, a material taking mechanism, an alignment mechanism and a discharging mechanism. The feeding mechanism is used for charging trays, the aligning mechanism is used for aligning the trays on the feeding mechanism so that the material taking mechanism can take materials from the tray module, and the discharging mechanism is used for recycling empty trays which are taken by the material taking mechanism; the machining process is completed through all the modules, the continuity and accuracy of operation are ensured, and therefore a smooth production line is formed, the overall structure is compact, the automation degree is high, the precise and efficient machining operation process is achieved, and practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of automation equipment, in particular to module power supply automation equipment. Background Art

[0002] Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services and families. The use of automation technology can not only liberate people from heavy physical labor, some mental labor and harsh and dangerous working environments, but also expand the functions of human organs, greatly improve labor productivity, and enhance human ability to understand and transform the world. Large-scale complete equipment in the automation system, also known as automation equipment. It refers to the process in which a machine or device automatically operates or controls according to the prescribed procedures or instructions without human intervention.

[0003] Existing automated equipment often requires human intervention during the processing process, which greatly reduces work efficiency and increases labor costs, making it inconvenient to develop vigorously. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a modular power supply automation equipment, which solves the problem that the existing automation equipment often requires human intervention during the processing process, greatly reduces the work efficiency, increases labor costs, and is inconvenient for vigorous development. The technical solution adopted by the present invention is: a modular power supply automation equipment, including a frame, a manipulator, a feeding module, a laser engraving module, a labeling module, a pressing module, a detection module and a blanking module; the feeding module, the laser engraving module, the labeling module, the pressing module, the detection module and the blanking module are arranged on the frame in sequence, the manipulator grabs the product from the feeding mechanism and passes through the laser engraving module, the labeling module, the pressing module, the detection module and the blanking module in sequence; the laser engraving module is used to laser engrave marks on the product, the labeling module is used to label the product after laser engraving, and the pressing module is used to label the product The marked products are pressed together, the detection module is used to detect the pressed products, and the unloading module is used to grab and unload the products after detection through a robot; the loading module includes a feeding mechanism, a picking mechanism, an alignment mechanism and a discharging mechanism; the feeding mechanism is used for loading the material tray, the picking mechanism is arranged on one side of the feeding mechanism, the alignment mechanism is used to align the material tray on the feeding mechanism so that the picking mechanism can pick up materials on the material tray module, the discharging mechanism is arranged on the lower side of the alignment mechanism, and the discharging mechanism is used to recycle the empty material tray after the picking mechanism has picked up materials.

[0005] A further improvement to the above scheme is that the manipulator includes a conveying rail, a mobile bracket, a control box, a holding mechanism, a first rotating mechanism, a second rotating mechanism and a mechanical chuck; the conveying rail is arranged on one side of the frame, and the manipulator clamps the products on the laser engraving module, the labeling module, the pressing module, the detection module and the blanking module in sequence through the conveying rail, the mobile bracket is arranged on the conveying rail, the control box is arranged above the mobile bracket, one end of the holding mechanism is arranged on the control box, and the other end is provided with a mechanical chuck, the first rotating mechanism is arranged in the control box, and the second rotating mechanism is arranged on the first rotating mechanism. The mechanical chuck is arranged on the second rotating mechanism; the mechanical chuck includes a transmission roller, a transmission sleeve, a shifter, an adjusting element, a clamp and a clamp driving motor; one end of the transmission roller is arranged on the second rotating mechanism, one end of the transmission sleeve is sleeved on the transmission roller, and the adjusting element is arranged on the shifter; the clamp includes a movable clamp and a fixed clamp, and one end of the clamp driving motor connects the movable clamp toward the fixed clamp to form a clamping groove for clamping the product; the first rotating mechanism and the second rotating mechanism drive the mechanical chuck to perform multi-directional transmission, the transmission roller drives the clamp to perform lifting transmission, and the clamp driving motor is used to drive the clamp to perform clamping activities.

[0006] A further improvement to the above scheme is that the laser engraving module includes a laser engraving frame, a laser engraving driving mechanism, a laser engraving conveying mechanism, a laser engraving placement mechanism and a laser engraving positioning mechanism; the laser engraving module is arranged on the laser engraving frame and faces the laser engraving placement mechanism, the laser engraving driving mechanism is arranged at one end of the laser engraving conveying mechanism, one end of the laser engraving driving mechanism is connected to the laser engraving conveying mechanism, the laser engraving placement mechanism is used to place the product, and the laser engraving positioning mechanism is arranged on one side of the laser engraving placement mechanism for positioning and engraving the laser engraving module; one end of the laser engraving driving mechanism is connected to the laser engraving conveying mechanism to drive the laser engraving module toward the laser engraving placement mechanism and perform alignment engraving on the product through the laser engraving positioning mechanism.

[0007] A further improvement to the above scheme is that the laser engraving positioning mechanism includes a laser engraving positioning frame, a positioning cylinder, a positioning shaft, a clamping drive and a positioning claw; the laser engraving positioning frame is arranged on one side of the frame relative to the laser engraving drive mechanism, the positioning cylinder is arranged on the laser engraving positioning frame, one end of the positioning shaft is connected to the laser engraving positioning frame, one end of the claw machine drive is connected to the positioning shaft, and the other end is connected to the positioning claw; one end of the positioning cylinder drives the positioning shaft to drive the clamping drive to rotate, and one end of the clamping drive drives the positioning claw to rotate and clamp toward the laser engraving placement mechanism, so that the laser engraving module can perform multi-directional engraving on the product on the laser engraving placement mechanism.

[0008] A further improvement to the above scheme is that the labeling module includes a labeling printing mechanism, a labeling conveying mechanism and a labeling placement mechanism; the labeling printing mechanism is close to the laser engraving module, and the labeling conveying mechanism is arranged below the labeling printing mechanism, and the labeling conveying mechanism is used to convey the labels printed by the labeling printing mechanism to the labeling placement mechanism so that the products placed on the labeling placement mechanism can be fitted.

[0009] A further improvement to the above scheme is that the labeling conveying mechanism includes a labeling conveying frame, a labeling conveying guide rail, a labeling transmission seat, a labeling fixed seat, a labeling lifting rod and a labeling placement table; the labeling conveying frame is close to one side of the labeling printing mechanism and is arranged on the frame, the labeling conveying guide rail is arranged on the labeling conveying frame, the labeling transmission seat is arranged on the labeling conveying guide rail, the labeling fixed seat is arranged on the labeling transmission seat, the labeling lifting rod is arranged on the labeling fixed seat, and the labeling placement table is arranged on the labeling lifting rod; the labeling fixed seat drives the labeling placement table along the labeling conveying guide rail toward the labeling placement mechanism for labeling movement through the labeling transmission seat; the labeling placement mechanism includes a labeling placement seat and a labeling placement positioning plate, and the labeling placement positioning plates are provided in multiple groups, and the multiple groups of labeling placement positioning plates are distributed along the labeling placement seat.

[0010] A further improvement to the above scheme is that the pressing die set includes a pressing and fixing platform, a pressing and positioning mechanism, a lifting and pressing roller and an end face pressing roller; the pressing and fixing platform is arranged on a frame on a side close to the manipulator, the pressing and positioning mechanism is arranged on one side of the pressing and fixing platform for fixing the pressing and fixing platform, the lifting and pressing roller is arranged above the pressing and fixing platform, and the end face pressing roller is arranged on one side of the pressing and fixing platform; pressing and limiting baffles are arranged on both sides of the pressing and fixing platform, a plurality of limiting pins are arranged on the pressing and limiting baffles, and a plurality of limiting pins are evenly distributed on the pressing and limiting baffles, and the pressing and limiting baffles and the pressing and fixing platform form a pressing fixture groove; the pressing and positioning mechanism includes a pressing and positioning cylinder and a pressing and aligning chuck, one end of the pressing and positioning cylinder is connected to the pressing and aligning chuck, and one end of the pressing and positioning cylinder drives the pressing and aligning chuck to be aligned and fixed toward the pressing and fixing platform, and an alignment groove is arranged on the pressing and aligning chuck, and the alignment groove is a V-shaped groove.

[0011] A further improvement to the above scheme is that the lifting and pressing roller includes a pressing and lifting motor, a pressing and lifting chuck and a lifting roller, one end of the pressing and lifting motor is connected to the pressing and lifting chuck, one end of the pressing and lifting chuck clamps the lifting roller, and one end of the lifting motor drives the pressing and lifting chuck to drive the lifting roller along the pressing limit baffle to lift and push the product in the pressing fixture groove forward for pressing; the end face pressing roller includes an end face cylinder, an end face driving rod and an end face roller; one end of the end face cylinder is connected to the end face driving rod, and the end face driving rod is provided with two groups, and one side of the two groups of end face driving rods is provided with an end face adjusting element, and the end face roller is provided on the two groups of end face driving rods, and the end face roller is adjusted and locked by the end face adjusting element, so that one end of the end face cylinder drives the end face driving rod to drive the end face roller toward the pressing fixture groove to press one end of the product.

[0012] A further improvement to the above scheme is that the detection module includes a shooting detection mechanism and a weighing detection mechanism, the shooting detection mechanism includes a shooting platform, a shooting frame, a shooting transmission member and a shooting head, the shooting platform is arranged at the bottom of the shooting frame, the shooting transmission member is arranged on the shooting frame, one end of the shooting transmission member is connected to the shooting head, and one end of the shooting transmission member drives the shooting head to rise and fall along the shooting frame toward the shooting platform for shooting; the weighing detection mechanism includes a weighing platform, an electronic weighing device and a reflux transmission mechanism, the electronic weighing device is arranged on the weighing platform, the electronic weighing device is used to detect and weigh the product, and the reflux transmission mechanism is used to transport and recycle defective products.

[0013] A further improvement to the above scheme is that the material unloading module includes a material unloading mechanism, a material unloading and picking mechanism, a material unloading and positioning mechanism and a material discharging mechanism; the material unloading mechanism is used for unloading materials from a material tray, the material unloading and picking mechanism is arranged on one side of the material unloading mechanism, and the material unloading and positioning mechanism is used for unloading and positioning the material tray on the material unloading mechanism so that the material unloading and picking mechanism can pick up materials on the material tray module.

[0014] The beneficial effects of the present invention are: Compared with the existing automated equipment, the present invention integrates the feeding module, laser engraving module, labeling module, pressing module, detection module and unloading module on the frame in an orderly manner. The modules are arranged in sequence to ensure the efficient and smooth production process. The product is grabbed from the feeding module by a manipulator and processed through each module in sequence to complete the entire automated production process. The manipulator, as the core transfer component, accurately grabs the product and completes the processing process through each module in sequence, ensuring the continuity and accuracy of the operation and forming a smooth production line. On the one hand, the feeding module is used to facilitate the loading of the material tray, and the material picking mechanism efficiently picks up the product from the material tray. The setting of the positioning mechanism has The first is to effectively improve the accuracy of material picking and avoid errors; the discharging mechanism is responsible for recycling empty material trays to achieve the recycling of resources; secondly, the laser engraving module accurately laser engraves marks on the product to meet the identification requirements; thirdly, the labeling module is responsible for labeling the laser engraved product to enhance the traceability of the product; fourthly, the pressing module further presses the labeled product to ensure the firmness of the label; fourthly, the detection module strictly detects the pressed product to ensure product quality; fifthly, the unloading module grabs and unloads the qualified products through the manipulator, realizing the closed loop of automated production. With compact structure and high automation program, the processing flow is completed through each module to ensure the continuity and accuracy of the operation, thus forming a smooth production line, and then realizing accurate and efficient processing operation flow, which is highly practical and has good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of the modular power supply automation device of the present invention; Figure 2 A top view of the modular power supply automation device of the present invention; Figure 3 It is a structural schematic diagram of the manipulator of the present invention; Figure 4 It is a structural schematic diagram of the feeding module of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the laser engraving module of the present invention; Figure 6 It is a schematic diagram of the top view of the structure of the laser engraving module of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the labeling module of the present invention; Figure 8 It is a schematic diagram of the top view of the structure of the pressing module of the present invention; Fig. 9 It is a structural schematic diagram of the pressing module of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the detection module of the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the blanking module of the present invention.

[0016] Description of reference numerals: frame 10; Manipulator 20, conveying rail 21, mobile bracket 22, control box 23, holding mechanism 24, first rotating mechanism 25, second rotating mechanism 26, mechanical chuck 27, transmission roller 271, transmission sleeve 272, shifter 273, adjusting element 274, clamping plate 275, clamping plate driving motor 276; A feeding module 30, a feeding mechanism 31, a material taking mechanism 32, a positioning mechanism 33, and a discharging mechanism 34; Laser carving module 40, laser carving frame 41, laser carving driving mechanism 42, laser carving conveying mechanism 43, laser carving placing mechanism 44, laser carving positioning mechanism 45, laser carving positioning frame 451, positioning cylinder 452, positioning shaft 453, gripping driving member 454, positioning clamping claw 455; Labeling module 50, labeling printing mechanism 51, labeling conveying mechanism 52, labeling conveying frame 521, labeling conveying guide rail 522, labeling transmission seat 523, labeling fixing seat 524, labeling lifting rod 525, labeling placement table 526, labeling placement mechanism 53; Pressing die set 60, pressing fixing table 61, pressing limit baffle 611, limit pin 612, pressing positioning mechanism 62, pressing positioning cylinder 621, pressing alignment chuck 622, alignment groove 623, lifting pressing roller 63, pressing lifting motor 631, pressing lifting chuck 632, lifting roller 633, end face pressing roller 64; Detection module 70, shooting detection mechanism 71, shooting platform 711, shooting frame 712, shooting transmission member 713, shooting head 714, weighing detection mechanism 72, weighing platform 721, electronic weighing device 722, reflux transmission mechanism 73; A material unloading module 80 , a material unloading mechanism 81 , a material unloading and picking mechanism 82 , a material unloading and positioning mechanism 83 , and a material discharging mechanism 84 . DETAILED DESCRIPTION

[0017] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0018] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0020] like Figure 1 to Figure 11As shown, in an embodiment of the present invention, a modular power supply automation device is involved, including: a frame 10, a manipulator 20, a feeding module 30, a laser engraving module 40, a labeling module 50, a pressing module 60, a detection module 70 and a blanking module 80; the feeding module 30, the laser engraving module 40, the labeling module 50, the pressing module 60, the detection module 70 and the blanking module 80 are sequentially arranged on the frame 10, the manipulator 20 grabs the product from the feeding mechanism and sequentially passes through the laser engraving module 40, the labeling module 50, the pressing module 60, the detection module 70 and the blanking module 80; the laser engraving module 40 is used to laser engrave marks on the product, the labeling module 50 is used to label the product after the laser engraving is completed, and the pressing module The group 60 is used to press the products after labeling, the detection module 70 is used to detect the pressed products, and the unloading module 80 is used to grab and unload the products after detection through the robot 20; the loading module 30 includes a feeding mechanism 31, a picking mechanism 32, an alignment mechanism 33 and a discharging mechanism 34; the feeding mechanism 31 is used for loading the material tray, the picking mechanism 32 is arranged on one side of the feeding mechanism 31, the alignment mechanism 33 is used to align the material tray on the feeding mechanism 31 so that the picking mechanism 32 can pick up materials on the material tray module, the discharging mechanism 34 is arranged on the lower side of the alignment mechanism 33, and the discharging mechanism 34 is used to recycle the empty material tray after the picking mechanism 32 has picked up materials. In this embodiment, a loading module 30, a laser engraving module 40, a labeling module 50, a pressing module 60, a detection module 70 and a unloading module 80 are orderly integrated on the frame 10, and each module is arranged in sequence to ensure the efficiency and smoothness of the production process. The robot 20 grabs the product from the loading module 30 and processes it through each module in sequence to complete the entire automated production process. The robot 20, as the core transfer component, accurately grabs the product and completes the processing process through each module in sequence, ensuring the continuity and accuracy of the operation and forming a smooth production line. On the one hand, the loading module 30 is used to facilitate the loading of the material tray, and the material picking mechanism 32 efficiently picks up the product from the material tray. The setting of the positioning mechanism 33 effectively improves the accuracy of material picking and avoids errors. The discharging mechanism 34 is responsible for recycling the empty material tray to realize the recycling of resources. Secondly, the laser engraving module 40 accurately engraves marks on the product to meet the identification requirements; thirdly, the labeling module 50 is responsible for affixing labels on the products after laser engraving, thereby enhancing the traceability of the products; fourthly, the pressing module 60 further presses the labeled products to ensure the firmness of the labels; fourthly, the detection module 70 strictly detects the pressed products to ensure product quality; fifthly, the unloading module 80 grabs and unloads the qualified products through the robot 20, thereby realizing a closed loop of automated production.

[0021] like Figure 3As shown, the manipulator 20 includes a conveying rail 21, a mobile bracket 22, a control box 23, a holding mechanism 24, a first rotating mechanism 25, a second rotating mechanism 26 and a mechanical chuck 27; the conveying rail 21 is arranged on one side of the frame 10, and the manipulator 20 clamps the products on the laser engraving module 40, the labeling module 50, the pressing module 60, the detection module 70 and the blanking module 80 in sequence through the conveying rail 21, the mobile bracket 22 is arranged on the conveying rail 21, the control box 23 is arranged above the mobile bracket 22, one end of the holding mechanism 24 is arranged on the control box 23, and the other end is arranged on the mechanical chuck 27, the first rotating mechanism 25 is arranged in the control box 23, the second rotating mechanism 26 is arranged on the first rotating mechanism 25, and the mechanical chuck 27 is arranged at the first rotating mechanism 25. On the second rotating mechanism 26; the mechanical chuck 27 includes a transmission roller 271, a transmission sleeve 272, a shifter 273, an adjusting element 274, a clamp 275 and a clamp driving motor 276; one end of the transmission roller 271 is arranged on the second rotating mechanism 26, one end of the transmission sleeve 272 is sleeved on the transmission roller 271, and the adjusting element 274 is arranged on the shifter 273; the clamp 275 includes a movable clamp and a fixed clamp, and one end of the clamp driving motor 276 connects the movable clamp toward the fixed clamp to form a clamping groove for clamping the product; the first rotating mechanism 25 and the second rotating mechanism 26 drive the mechanical chuck 27 to perform multi-directional transmission, the transmission roller 271 drives the clamp 275 to perform lifting transmission, and the clamp driving motor 276 is used to drive the clamp 275 to perform clamping activities. In this embodiment, through the setting of the conveying rail 21, the manipulator 20 can accurately move products between multiple modules such as laser engraving, labeling, pressing, testing and unloading, thereby realizing seamless connection of the production process; and through the cooperation between the mobile bracket 22 and the control box 23, the stable operation and precise control of the manipulator 20 are ensured; through the combination of the first rotating mechanism 25 and the second rotating mechanism 26, the mechanical chuck 27 is provided with all-round and multi-angle transmission capabilities to meet the diversified needs under complex production environments; through the ingenious cooperation of the transmission roller 271 and the transmission sleeve 272 of the mechanical chuck 27, the lifting and lowering transmission of the clamping plate 275 is realized, providing flexible space adjustment for product clamping; and the application of the clamping plate drive motor 276 further improves the accuracy and response speed of the clamping action, ensuring the stability and safety of product clamping; the automation program is high and the practicability is strong.

[0022] like Figure 5 to Figure 6As shown, the laser carving module 40 includes a laser carving frame 41, a laser carving driving mechanism 42, a laser carving conveying mechanism 43, a laser carving placement mechanism 44 and a laser carving positioning mechanism 45; the laser carving module 40 is arranged on the laser carving frame 41 and faces the laser carving placement mechanism 44, the laser carving driving mechanism 42 is arranged at one end of the laser carving conveying mechanism 43, one end of the laser carving driving mechanism 42 is connected to the laser carving conveying mechanism 43, the laser carving placement mechanism 44 is used to place products, and the laser carving positioning mechanism 45 is arranged on one side of the laser carving placement mechanism 44 for positioning and engraving the laser carving module 40; one end of the laser carving driving mechanism 42 is connected to the laser carving conveying mechanism 43 to drive the laser carving module 40 toward the laser carving placement mechanism 44 and perform alignment engraving on the product through the laser carving positioning mechanism 45. In this embodiment, a complete engraving operation system is formed by closely combining the laser engraving frame 41, the laser engraving driving mechanism 42, the laser engraving conveying mechanism 43, the laser engraving placement mechanism 44 and the laser engraving positioning mechanism 45. The laser engraving frame 41 serves as a supporting platform to ensure the stability and durability of the module as a whole; the coordinated work of the laser engraving driving mechanism 42 and the conveying mechanism realizes the precise conveying and positioning of the product by the laser engraving module 40, greatly improving the accuracy and efficiency of engraving; it can adapt to products of different sizes and shapes, enhancing its versatility and flexibility; the laser engraving placement mechanism 44 provides stable support for the product, ensuring the stability and safety of the product during the engraving process; the laser engraving positioning mechanism 45 further improves the engraving accuracy, accurately positions the laser engraving module 40, realizes fine engraving on the product surface, and meets the needs of high-precision processing.

[0023] The laser carving positioning mechanism 45 includes a laser carving positioning frame 451, a positioning cylinder 452, a positioning shaft 453, a clamping drive 454 and a positioning claw 455; the laser carving positioning frame 451 is arranged on one side of the frame 10 relative to the laser carving drive mechanism 42, the positioning cylinder 452 is arranged on the laser carving positioning frame 451, one end of the positioning shaft 453 is connected to the laser carving positioning frame 451, one end of the claw machine drive is connected to the positioning shaft 453, and the other end is connected to the positioning claw 455; one end of the positioning cylinder 452 drives the positioning shaft 453 to drive the clamping drive 454 to rotate, and one end of the clamping drive 454 drives the positioning claw 455 to rotate and clamp toward the laser carving placement mechanism 44, so that the laser carving module 40 can perform multi-directional engraving on the product on the laser carving placement mechanism 44. In this embodiment, the laser engraving positioning frame 451 is arranged on one side of the frame 10, which provides a solid foundation for the entire laser engraving positioning mechanism 45; the positioning cylinder 452 drives the positioning shaft 453 to perform precise rotational movement, so that the product can be clamped firmly at multiple angles, so that the laser engraving module 40 can engrave its multiple surfaces, enhance the practicality of engraving, ensure the stability of the rotational movement, and greatly improve the accuracy of positioning; the clamping drive member 454 serves as a bridge connecting the positioning shaft 453 and the positioning clamping claw 455, which plays a key transmission role; the rotation angle of the positioning clamping claw 455 can be flexibly adjusted according to the driving signal of the positioning cylinder 452, so as to achieve multi-directional clamping of the product; the positioning clamping claw 455 can accurately clamp the product on the laser engraving placement mechanism 44, provide stable support for subsequent laser engraving operations, ensure that the laser engraving module 40 can smoothly engrave the product in multiple directions, and significantly improve the accuracy and efficiency of engraving.

[0024] like Figure 7 As shown, the labeling module 50 includes a label printing mechanism 51, a label conveying mechanism 52 and a label placing mechanism 53; the label printing mechanism 51 is close to the laser engraving module 40, and the label conveying mechanism 52 is arranged below the label printing mechanism 51. The label conveying mechanism 52 is used to convey the label printed by the label printing mechanism 51 to the label placing mechanism 53 so as to fit the product placed on the label placing mechanism 53. In this embodiment, the label conveying mechanism 52 is located below the label printing mechanism 51, so that the label can be conveyed and accurately positioned immediately, avoiding problems such as label accumulation or misalignment, and ensuring the smoothness and stability of the labeling process; the label placing mechanism 53 is used as the key to the final bonding link, so that the product to be labeled can be stably carried, and it cooperates closely with the label conveying mechanism 52 to ensure that the label can be accurately and evenly attached to the product, thereby improving the product identification quality and aesthetics; improving the accuracy and consistency of product identification, with high automation procedures, and reducing labor costs.

[0025] The labeling conveying mechanism 52 includes a labeling conveying frame 521, a labeling conveying guide rail 522, a labeling transmission seat 523, a labeling fixing seat 524, a labeling lifting rod 525 and a labeling placing table 526; the labeling conveying frame 521 is close to one side of the labeling printing mechanism 51 and is arranged on the frame 10, the labeling conveying guide rail 522 is arranged on the labeling conveying frame 521, the labeling transmission seat 523 is arranged on the labeling conveying guide rail 522, and the labeling fixing seat 524 is arranged on the labeling transmission seat 523. The labeling lifting rod 525 is arranged on the labeling fixing seat 524, and the labeling placing platform 526 is arranged on the labeling lifting rod 525; the labeling fixing seat 524 drives the labeling placing platform 526 to move toward the labeling placing mechanism 53 for labeling along the labeling conveying guide rail 522 through the labeling transmission seat 523; the labeling placing mechanism 53 includes a labeling placing seat and a labeling placing positioning plate, and the labeling placing positioning plates are provided with multiple groups, and the multiple groups of labeling placing positioning plates are distributed along the labeling placing seat. In this embodiment, the labeling process is automated and precise through the coordinated work of the labeling conveying frame 521, the labeling conveying guide rail 522, the labeling transmission seat 523, the labeling fixed seat 524, the labeling lifting rod 525 and the labeling placement table 526; the labeling conveying guide rail 522 is set to ensure that the labeling transmission seat 523 can move smoothly, thereby driving the labeling fixed seat 524 and the labeling lifting rod 525 and the labeling placement table 526 thereon to move accurately toward the labeling placement mechanism 53; and the labeling lifting rod 525 is designed for labeling operation A flexible adjustment space is provided, and the height of the label placement table 526 can be adjusted according to actual needs to adapt to the needs of attaching labels of different sizes or types; the labeling efficiency and accuracy are further optimized by setting multiple groups of label placement positioning plates of the label placement mechanism 53. The label placement positioning plates are distributed along the label placement seat, which can stably support the labels to be attached and ensure that the positions of the labels during the attachment process are accurate, thereby improving the degree of automation of the labeling operation. Through precise mobile control and flexible adjustment design, efficient and accurate labeling effects are achieved, and the labeling is highly practical.

[0026] like Figures 8 to 9As shown, the pressing module 60 includes a pressing fixed platform 61, a pressing positioning mechanism 62, a lifting pressing roller 63 and an end surface pressing roller 64; the pressing fixed platform 61 is arranged on the frame 10 on the side close to the manipulator 20, the pressing positioning mechanism 62 is arranged on one side of the pressing fixed platform 61, and is used to fix the pressing fixed platform 61, the lifting pressing roller 63 is arranged above the pressing fixed platform 61, and the end surface pressing roller 64 is arranged on one side of the pressing fixed platform 61; pressing limit baffles 611 are arranged on both sides of the pressing fixed platform 61, and the pressing limit baffles 611 are arranged There are multiple limit pins 612, and the multiple limit pins 612 are evenly distributed on the pressing limit baffle 611. The pressing limit baffle 611 and the pressing fixing platform 61 form a pressing fixture groove; the pressing positioning mechanism 62 includes a pressing positioning cylinder 621 and a pressing alignment chuck 622, one end of the pressing positioning cylinder 621 is connected to the pressing alignment chuck 622, and one end of the pressing positioning cylinder 621 drives the pressing alignment chuck 622 to be aligned and fixed toward the pressing fixing platform 61, and the pressing alignment chuck 622 is provided with an alignment groove 623, and the alignment groove 623 is a V-shaped groove. In this embodiment, the stability and accuracy of the pressing process are ensured through the synergistic effect of the pressing fixing table 61 and the pressing positioning mechanism 62; the pressing positioning cylinder 621 drives the pressing alignment chuck 622 for alignment and fixing, which effectively avoids the deviation and misalignment in the pressing process and improves the qualified rate of product pressing; the setting of the lifting and lowering pressing roller 63 and the end face pressing roller 64 makes the pressing process more flexible and controllable, and the lifting and lowering pressing roller 63 can adjust the height as needed to realize the pressing of materials of different thicknesses; and the end face pressing roller 64 ensures the flatness and tightness of the pressing edge, further improving the quality of the product; and the design of multiple limit pins 612 on the pressing limit baffle 611 not only enhances the positioning accuracy in the pressing process, but also prevents the displacement and falling off of the pressing fixture, thereby ensuring the safety of the operation; through precise design and efficient operation, the optimization of the pressing process is realized, the production efficiency is improved, and the practicability is strong.

[0027] The lifting and lowering pressing roller 63 includes a pressing lifting motor 631, a pressing lifting chuck 632 and a lifting roller 633, one end of the pressing lifting motor 631 is connected to the pressing lifting chuck 632, one end of the pressing lifting chuck 632 clamps the lifting roller 633, one end of the lifting motor drives the pressing lifting chuck 632 to drive the lifting roller 633 to lift and push the product in the pressing fixture groove forward along the pressing limit baffle 611; the end face pressing roller 64 includes an end face cylinder, an end face driving rod and an end face roller; one end of the end face cylinder is connected to the end face driving rod, and the end face driving rod is provided with two groups, and one side of the two groups of end face driving rods is provided with an end face adjusting element 274, the end face roller is provided on the two groups of end face driving rods, and the end face roller is adjusted and locked by the end face adjusting element 274, so that one end of the end face cylinder drives the end face driving rod to drive the end face roller toward the pressing fixture groove to press one end of the product. In this embodiment, the lifting and lowering pressing roller 63 drives the pressing lifting chuck 632 through the pressing lifting motor 631, and then drives the lifting roller 633 to move precisely along the pressing limit baffle 611, thereby realizing the lifting and lowering forward pressing operation of the product in the pressing fixture groove; improving the accuracy and stability of pressing, enhancing the degree of automation of the equipment, reducing the intervention of manual operation, and thus improving production efficiency; the end face pressing roller 64 drives the end face driving rod through the end face cylinder, so that the end face roller can press toward one end of the product in the pressing fixture groove; and through the setting of two sets of end face driving rods and the configuration of the end face adjustment element 274, the position and angle of the end face roller can be flexibly adjusted, further improving the adaptability and flexibility of pressing, ensuring the uniformity and consistency of product pressing, and optimizing the versatility of the equipment, so that it can be suitable for products of different sizes and shapes; through the application of the lifting and lowering pressing roller 63 and the end face pressing roller 64, the automation, precision and flexibility of the equipment are enhanced, providing strong support for efficient and high-quality power module production.

[0028] like Fig.10As shown, the detection module 70 includes a photographing detection mechanism 71 and a weighing detection mechanism 72, wherein the photographing detection mechanism 71 includes a photographing platform 711, a photographing frame 712, a photographing transmission member 713 and a photographing head 714, wherein the photographing platform 711 is arranged at the bottom of the photographing frame 712, the photographing transmission member 713 is arranged on the photographing frame 712, one end of the photographing transmission member 713 is connected to the photographing head 714, and one end of the photographing transmission member 713 drives the photographing head 714 to rise and fall along the photographing frame 712 toward the photographing platform 711 for photographing; the weighing detection mechanism 72 includes a weighing platform 721, an electronic weighing device 722 and a reflux transmission mechanism 723, wherein the electronic weighing device 722 is arranged on the weighing platform 721, the electronic weighing device 722 is used to detect and weigh the product, and the reflux transmission mechanism is used to transport and recycle defective products. In this embodiment, the photographing and detecting mechanism 71 and the weighing and detecting mechanism 72 are integrated through the detection module 70, so as to realize efficient and accurate detection of the product; the photographing and detecting mechanism 71 constructs a flexible photographing system through the photographing platform 711, the photographing frame 712, the photographing transmission member 713 and the photographing head 714, and the photographing head 714 can be smoothly raised and lowered along the photographing frame 712 under the drive of the photographing transmission member 713, thereby ensuring all-round and multi-angle photographing of the product on the photographing platform 711, and improving the clarity and accuracy of the photographing; and the weighing and detecting mechanism 72 is equipped with a high-precision electronic weighing device 722, which is installed on a stable weighing platform 721, and can accurately measure the weight of the product, and effectively identify defective products whose weight does not meet the standard; through the setting of the reflux transmission mechanism, the automatic transportation and recovery of defective products are realized, thus avoiding the tediousness and inefficiency of manual operation, and improving the automation level of the production line.

[0029] like Fig.11 As shown, the material unloading module 80 includes a material unloading mechanism 81, a material unloading and picking mechanism 82, a material unloading and positioning mechanism 83, and a material discharging mechanism 84; the material unloading mechanism 81 is used for unloading the material tray, the material unloading and picking mechanism 82 is arranged on one side of the material unloading mechanism 81, and the material unloading and positioning mechanism 83 is used to unload and position the material tray on the material unloading mechanism 81, so that the material unloading and picking mechanism 83 can pick up the material on the material tray module. In this embodiment, an efficient and accurate material unloading process is realized through the material unloading module 80; the material unloading mechanism 81 is responsible for delivering the material tray to be processed into the working area stably and orderly, ensuring the consistency and reliability of the material tray and enhancing the conveying accuracy. Through the material unloading and picking mechanism 32, the task of accurately grabbing the required materials from the material tray is accomplished. The structural design is ingenious, the action is flexible, and the material picking action can be completed quickly and accurately, which greatly improves the production efficiency. The material tray is precisely aligned through the material unloading alignment mechanism 83, ensuring the accuracy and stability of the material unloading and picking mechanism 32 in picking up materials on the material tray module; thus realizing the complete operation process from unloading the material tray to accurate picking up of materials.

[0030] A modular power supply automation device is provided, comprising: a frame 10, a manipulator 20, a feeding module 30, a laser engraving module 40, a labeling module 50, a pressing module 60, a detection module 70 and a blanking module 80; the feeding module 30, the laser engraving module 40, the labeling module 50, the pressing module 60, the detection module 70 and the blanking module 80 are sequentially arranged on the frame 10, the manipulator 20 grabs the product from the feeding mechanism and sequentially passes through the laser engraving module 40, the labeling module 50, the pressing module 60, the detection module 70 and the blanking module 80; the laser engraving module 40 is used to laser engrave marks on the product, the labeling module 50 is used to label the product after laser engraving, and the pressing module 60 is used to The products after labeling are pressed together, the detection module 70 is used to detect the pressed products, and the unloading module 80 is used to grab and unload the products after detection through the manipulator 20; the loading module 30 includes a feeding mechanism 31, a picking mechanism 32, a positioning mechanism 33 and a discharging mechanism 34; the feeding mechanism 31 is used for feeding the material tray, the picking mechanism 32 is arranged on one side of the feeding mechanism 31, the positioning mechanism 33 is used to align the material tray on the feeding mechanism 31 so that the picking mechanism 32 can pick up the material on the material tray module, the discharging mechanism 34 is arranged on the lower side of the positioning mechanism 33, and the discharging mechanism 34 is used to place the empty material tray after the picking mechanism 32 has picked up the material Recycling; through the orderly integration of the feeding module 30, laser engraving module 40, labeling module 50, pressing module 60, detection module 70 and unloading module 80 on the frame 10, each module is arranged in sequence to ensure the efficient and smooth production process, and the manipulator 20 grabs the product from the feeding module 30, and processes it through each module in turn to complete the entire automated production process. The manipulator 20, as the core transfer component, accurately grabs the product and completes the processing process through each module in turn, ensuring the continuity and accuracy of the operation and forming a smooth production line; on the one hand, the feeding module 30 is convenient for loading the material tray, and the material picking mechanism 32 efficiently picks up the product from the material tray; the setting of the positioning mechanism 33 has On the one hand, it effectively improves the accuracy of material picking and avoids errors; the discharging mechanism 34 is responsible for recycling empty material trays to achieve the recycling of resources; on the other hand, the laser engraving module 40 accurately laser engraves marks on the product to meet the identification requirements; on the other hand, the labeling module 50 is responsible for affixing labels on the products after laser engraving, thereby enhancing the traceability of the products; on the other hand, the pressing module 60 further presses the labeled products to ensure the firmness of the labels; on the other hand, the detection module 70 strictly detects the pressed products to ensure product quality; on the fifth hand, the unloading module 80 grabs and unloads the qualified products through the robot 20, thereby realizing a closed loop of automated production.With compact structure and high automation, the processing flow is completed through various modules, ensuring the continuity and accuracy of the operation, thus forming a smooth production line, and then realizing precise and efficient processing flow, it is highly practical and has good application prospects.

[0031] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A modular power supply automation device, characterized in that: include: Rack, manipulator, loading module, laser engraving module, labeling module, pressing module, detection module and unloading module; The feeding module, laser engraving module, labeling module, pressing module, detection module and unloading module are sequentially arranged on the frame, and the manipulator grabs the product from the feeding mechanism and passes through the laser engraving module, labeling module, pressing module, detection module and unloading module in sequence; the laser engraving module is used to laser engrave marks on the product, the labeling module is used to label the product after laser engraving, the pressing module is used to press the product after labeling, the detection module is used to detect the pressed product, and the unloading module is used to grab and unload the product after detection through the manipulator; The loading module includes a feeding mechanism, a picking mechanism, an alignment mechanism and a discharging mechanism; the feeding mechanism is used for loading the material tray, the picking mechanism is arranged on one side of the feeding mechanism, the alignment mechanism is used to align the material tray on the feeding mechanism so that the picking mechanism can pick up materials on the material tray module, the discharging mechanism is arranged on the lower side of the alignment mechanism, and the discharging mechanism is used to recycle the empty material tray after the picking mechanism has finished picking up materials.

2. The modular power supply automation device according to claim 1, characterized in that: The manipulator comprises a conveying rail, a mobile bracket, a control box, a holding mechanism, a first rotating mechanism, a second rotating mechanism and a mechanical chuck; the conveying rail is arranged on one side of the frame, and the manipulator sequentially clamps the products on the laser engraving module, the labeling module, the pressing module, the detection module and the blanking module through the conveying rail, the mobile bracket is arranged on the conveying rail, the control box is arranged above the mobile bracket, one end of the holding mechanism is arranged on the control box, and the other end is arranged on the mechanical chuck, the first rotating mechanism is arranged in the control box, the second rotating mechanism is arranged on the first rotating mechanism, and the mechanical chuck is arranged on the second rotating mechanism; The mechanical chuck includes a transmission roller, a transmission sleeve, a shifter, an adjusting element, a clamp and a clamp driving motor; one end of the transmission roller is arranged on the second rotating mechanism, one end of the transmission sleeve is sleeved on the transmission roller, and the adjusting element is arranged on the shifter; the clamp includes a movable clamp and a fixed clamp, and one end of the clamp driving motor connects the movable clamp toward the fixed clamp to form a clamping groove for clamping the product; the first rotating mechanism and the second rotating mechanism drive the mechanical chuck to perform multi-directional transmission, the transmission roller drives the clamp to perform lifting transmission, and the clamp driving motor is used to drive the clamp to perform clamping activities.

3. The modular power supply automation device according to claim 1, characterized in that: The laser carving module includes a laser carving frame, a laser carving driving mechanism, a laser carving conveying mechanism, a laser carving placement mechanism and a laser carving positioning mechanism; the laser carving module is arranged on the laser carving frame and faces the laser carving placement mechanism, the laser carving driving mechanism is arranged at one end of the laser carving conveying mechanism, one end of the laser carving driving mechanism is connected to the laser carving conveying mechanism, the laser carving placement mechanism is used to place the product, and the laser carving positioning mechanism is arranged on one side of the laser carving placement mechanism for positioning and engraving the laser carving module; one end of the laser carving driving mechanism is connected to the laser carving conveying mechanism to drive the laser carving module toward the laser carving placement mechanism and perform alignment engraving on the product through the laser carving positioning mechanism.

4. The modular power supply automation device according to claim 3, characterized in that: The laser carving positioning mechanism includes a laser carving positioning frame, a positioning cylinder, a positioning shaft, a clamping drive and a positioning claw; the laser carving positioning frame is arranged on one side of the frame relative to the laser carving drive mechanism, the positioning cylinder is arranged on the laser carving positioning frame, one end of the positioning shaft is connected to the laser carving positioning frame, one end of the claw machine drive is connected to the positioning shaft, and the other end is connected to the positioning claw; one end of the positioning cylinder drives the positioning shaft to drive the clamping drive to rotate, and one end of the clamping drive drives the positioning claw to rotate and clamp toward the laser carving placement mechanism, so that the laser carving module can perform multi-directional engraving on the product on the laser carving placement mechanism.

5. The modular power supply automation device according to claim 1, characterized in that: The labeling module includes a labeling printing mechanism, a labeling conveying mechanism and a labeling placing mechanism; the labeling printing mechanism is close to the laser engraving module, the labeling conveying mechanism is arranged below the labeling printing mechanism, and the labeling conveying mechanism is used to convey the labels printed by the labeling printing mechanism to the labeling placing mechanism so that the products placed on the labeling placing mechanism can be fitted.

6. The modular power supply automation device according to claim 5, characterized in that: The labeling conveying mechanism comprises a labeling conveying frame, a labeling conveying guide rail, a labeling transmission seat, a labeling fixing seat, a labeling lifting rod and a labeling placing table; the labeling conveying frame is close to one side of the labeling printing mechanism and is arranged on the frame, the labeling conveying guide rail is arranged on the labeling conveying frame, the labeling transmission seat is arranged on the labeling conveying guide rail, the labeling fixing seat is arranged on the labeling transmission seat, the labeling lifting rod is arranged on the labeling fixing seat, and the labeling placing table is arranged on the labeling lifting rod; the labeling fixing seat drives the labeling placing table along the labeling conveying guide rail through the labeling transmission seat to move toward the labeling placing mechanism for labeling; The label placement mechanism comprises a label placement seat and a label placement positioning plate. The label placement positioning plates are provided in multiple groups, and the multiple groups of label placement positioning plates are distributed along the label placement seat.

7. The modular power supply automation device according to claim 1, characterized in that: The laminating die set comprises a laminating fixed platform, a laminating positioning mechanism, a lifting laminating roller and an end face laminating roller; the laminating fixed platform is arranged on a frame at a side close to the manipulator, the laminating positioning mechanism is arranged at one side of the laminating fixed platform for fixing the laminating fixed platform, the lifting laminating roller is arranged above the laminating fixed platform, and the end face laminating roller is arranged at one side of the laminating fixed platform; The two sides of the pressing fixing platform are provided with pressing limit baffles, and the pressing limit baffles are provided with a plurality of limit pins, and the plurality of limit pins are evenly distributed on the pressing limit baffles, and the pressing limit baffles and the pressing fixing platform form a pressing fixture groove; The pressing and positioning mechanism includes a pressing and positioning cylinder and a pressing and aligning chuck. One end of the pressing and positioning cylinder is connected to the pressing and aligning chuck. One end of the pressing and positioning cylinder drives the pressing and aligning chuck toward the pressing and fixing platform for alignment and fixation. An alignment groove is provided on the pressing and aligning chuck, and the alignment groove is a V-shaped groove.

8. The modular power supply automation device according to claim 7, characterized in that: The lifting and pressing roller comprises a pressing and pressing lifting motor, a pressing and pressing lifting chuck and a lifting roller, one end of the pressing and pressing lifting motor is connected to the pressing and pressing lifting chuck, one end of the pressing and pressing lifting chuck clamps the lifting roller, and one end of the lifting motor drives the pressing and pressing lifting chuck to drive the lifting roller to lift and push the product in the pressing fixture groove forward along the pressing limit baffle plate for pressing; The end face pressing roller includes an end face cylinder, an end face driving rod and an end face roller; one end of the end face cylinder is connected to the end face driving rod, and the end face driving rod is provided with two groups, and one side of the two groups of end face driving rods is provided with end face adjustment elements. The end face roller is arranged on the two groups of end face driving rods, and the end face roller is adjusted and locked by the end face adjustment element, so that one end of the end face cylinder drives the end face driving rod to drive the end face roller toward the pressing fixture groove to press one end of the product.

9. The modular power supply automation device according to claim 1, characterized in that: The detection module includes a photographing detection mechanism and a weighing detection mechanism, and the photographing detection mechanism includes a photographing platform, a photographing frame, a photographing transmission member, and a photographing head. The photographing platform is arranged at the bottom of the photographing frame, and the photographing transmission member is arranged on the photographing frame. One end of the photographing transmission member is connected to the photographing head, and one end of the photographing transmission member drives the photographing head to move up and down along the photographing frame toward the photographing platform for photographing; The weighing and detecting mechanism comprises a weighing platform, an electronic weighing device and a reflux transmission mechanism. The electronic weighing device is arranged on the weighing platform and is used to detect and weigh the product. The reflux transmission mechanism is used to transport and recycle defective products.

10. The modular power supply automation device according to claim 1, characterized in that: The material unloading module includes a material unloading mechanism, a material unloading and picking mechanism, a material unloading alignment mechanism and a material discharging mechanism; the material unloading mechanism is used for unloading materials from a material tray, the material unloading and picking mechanism is arranged on one side of the material unloading mechanism, and the material unloading alignment mechanism is used for unloading and positioning the material tray on the material unloading mechanism so that the material unloading and picking mechanism can pick up materials on the material tray module.

Citation Information

Patent Citations

  • Automatic feeding and laser carving equipment and feeding and laser carving method thereof

    CN107020454A

  • Fully-automatic labeling system

    CN107399482A

  • Intelligent production line for mobile phone shell

    CN109531147A

  • Label mounting equipment

    CN112660541A

  • Coding and labeling equipment

    CN113401454A