Chemical kettle for fine processing of organic fertilizer and processing method

Abstract

The invention discloses a chemical kettle for fine processing of an organic fertilizer and a processing method, and relates to the technical field of chemical kettles. Comprising a box body, a box cover is inserted into the top end of the box body, a spraying and stirring mechanism penetrates through the top end of the box cover, the spraying and stirring mechanism comprises a threaded sleeve rotationally connected to the bottom end of the box cover, a movable block is screwed to the outer wall of the threaded sleeve, a fixed rod is fixed to the top end of the movable block and penetrates through the box cover, and a rotating sleeve is rotationally connected to the bottom end of the movable block; a sliding groove is formed in the outer wall of the threaded sleeve, and a connecting block matched with the sliding groove is fixed to the inner wall of the rotating sleeve. A threaded sleeve rotates to drive a moving block to move downwards, the moving block downwards drives a rotating sleeve to move downwards, a sliding groove is formed in the outer wall of the threaded sleeve, a connecting block is fixed to the inner wall of the rotating sleeve, and the threaded sleeve rotates to drive the rotating sleeve to rotate, so that a rotating rod drives a spray head to rotate while moving downwards; therefore, the nozzle can spray water to the organic fertilizer at different positions.

Description

Technical Field

[0001] The invention relates to the technical field of chemical kettles, in particular to a chemical kettle used for fine processing of organic fertilizers and a processing method thereof. Background Art

[0002] Organic fertilizer is mainly derived from plants and animals, and is a carbon-containing material that is applied to the soil to provide plant nutrition as its main function. It is processed from biological materials, animal and plant waste, and plant residues, eliminating toxic and harmful substances, and is rich in a large number of beneficial substances. It can not only provide comprehensive nutrition for crops, but also has a long fertilizer effect. It can increase and renew soil organic matter, promote microbial reproduction, and improve the physical and chemical properties and biological activity of the soil. It is the main nutrient for green food production. Most of the production methods of organic fertilizers are to air-dry organic matter and add it to decomposed matter for composting. In the composting process, the microorganisms in the organic matter react to generate a lot of heat, which ensures that the microorganisms react better to remove insects, kill insects, and sterilize. The existing chemical kettle for fine processing of organic fertilizers (publication number: CN114956884A) has the following disadvantages in use:

[0003] During its use, in order to better ferment the organic fertilizer, the compost is sprayed with water through the nozzle to cool it down and replenish water. However, the nozzle is set in the inner circle of the box body and can only spray water at a fixed position, resulting in some organic fertilizers taking a long time to mix with water for cooling. For this reason, this patent proposes a chemical kettle and processing method for fine processing of organic fertilizers to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a chemical reactor and a processing method for fine processing of organic fertilizers to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a chemical kettle for fine processing of organic fertilizer, comprising a box body, a box cover is inserted at the top of the box body, a spraying and stirring mechanism is arranged through the top of the box cover, the spraying and stirring mechanism comprises a threaded sleeve rotatably connected to the bottom end of the box cover, a moving block is screwed on the outer wall of the threaded sleeve, a fixing rod is fixed on the top of the moving block, the fixing rod penetrates the box cover, the bottom end of the moving block is rotatably connected to the rotating sleeve, a sliding groove is provided on the outer wall of the threaded sleeve, a connecting block adapted to the sliding groove is fixed on the inner wall of the rotating sleeve, a water inlet groove is provided inside the rotating sleeve, a connecting pipe is fixedly connected to the top of the water inlet groove, the connecting pipe is inserted in the inner wall of the threaded sleeve, a plurality of rotating rods are fixed on the outer wall of the rotating sleeve, the interior of the rotating rod is a cavity, a plurality of nozzles are fixedly connected to the outer wall of the rotating rod, a water inlet is provided between the water inlet groove and the rotating rod, a water inlet pipe is fixedly penetrated and fixed on the top of the box cover, the water inlet pipe is inserted in the connecting pipe and rotatably connected with the connecting pipe.

[0006] Preferably, the top end of the box cover is rotatably connected to the first rotating wheel, a support frame is fixed to the top end of the box cover, a motor is fixed to the top end of the support frame, the output end of the motor passes through the support frame and is fixed to the first rotating wheel, the top end of the threaded sleeve passes through the box cover and a second rotating wheel is fixed to its outer wall, and a belt is arranged between the first rotating wheel and the second rotating wheel.

[0007] Preferably, a first spiral leaf and a second spiral leaf are fixed between the outer walls of the plurality of rotating rods, the spiral directions of the first spiral leaf and the second spiral leaf are opposite, and a temperature and humidity sensor is installed at the end of the rotating rod.

[0008] Preferably, a scraper is fixed to the outer wall of the rotating sleeve, and the scraper is in contact with the inner wall of the box.

[0009] Preferably, a mounting groove is provided inside the box body, and a heating plate is installed in the mounting groove.

[0010] Preferably, the top end of the box cover is fixedly connected to a mounting shell, a fan is mounted in the mounting shell, and a plurality of through holes are formed through the top end of the mounting shell.

[0011] Preferably, a mounting frame is fixed to the outer wall of the box, a plurality of supporting legs are fixed to the bottom end of the mounting frame, an observation window is installed on the front of the box, a feed pipe is fixedly connected to one side of the box, a discharge pipe is fixedly connected to the bottom end of the box, and a valve is installed on the discharge pipe.

[0012] Preferably, a controller is installed on the top of the mounting frame, and the controller is electrically connected to the motor, the temperature and humidity sensor, the heating plate and the fan.

[0013] A processing method for organic fertilizer comprises the following steps:

[0014] S1: The organic fertilizer is fed into the box through the feed pipe for fermentation, and then the motor is started by the controller, the organic fertilizer is stirred by the spraying and stirring mechanism, and the organic fertilizer in the box is monitored by the temperature and humidity sensor;

[0015] S2: When the temperature is low, the controller starts the heating plate to heat the organic fertilizer in the box;

[0016] S3: When the temperature is high and the humidity is low, the water inlet pipe is connected to a water tank, water enters the connecting pipe through the water inlet pipe, and is sprayed through the nozzle to cool and moisten the organic fertilizer;

[0017] S4: Start the fan through the controller, so that the fan in the box rotates to speed up the air circulation in the box;

[0018] S5: When the fermentation is completed, the valve is opened to allow the fermented organic fertilizer to be discharged from the discharge pipe.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The threaded sleeve rotates to drive the moving block downward, and the moving block drives the rotating sleeve downward. Since the outer wall of the threaded sleeve is provided with a slide groove and the inner wall of the rotating sleeve is fixed with a connecting block, the threaded sleeve rotates to drive the rotating sleeve to rotate, so that the rotating rod drives the sprinkler head to move downward while rotating, so that the sprinkler head can spray water on the organic fertilizer at different positions, and can also stir the organic fertilizer to make it mix more fully with water, thereby improving the mixing efficiency of the organic fertilizer and water.

[0021] In addition, by providing the first spiral blade and the second spiral blade, the first spiral blade and the second spiral blade can effectively mix the fertilizer in the mixing box. Through relative movement, they can stir and push the fertilizer from different angles and directions, ensuring that all parts of the fertilizer are fully mixed and evenly mixed, thereby accelerating the mixing efficiency of the organic fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 is a cross-sectional view of the present invention;

[0024] Figure 3 A top view of the present invention;

[0025] Figure 4 It is a schematic diagram of the splitting of the present invention;

[0026] Figure 5 A bottom view of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the present invention after removing the box body.

[0028] In the figure: 1. box body; 2. box cover; 3. observation window; 4. controller; 5. spraying and stirring mechanism; 501. threaded sleeve; 502. moving block; 503. connecting pipe; 504. rotating sleeve; 505. water inlet trough; 506. water inlet; 507. rotating rod; 508. fixing rod; 509. slide; 6. valve; 7. feed pipe; 8. first rotating wheel; 9. belt; 10. second rotating wheel; 11. support frame; 12. motor; 13. mounting shell; 14. mounting frame; 15. supporting leg; 16. temperature and humidity sensor; 17. fan; 18. through hole; 19. first spiral blade; 20. second spiral blade; 21. scraper; 22. water inlet pipe. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Most of the production methods of organic fertilizer are to add organic matter to compost after air-drying the organic matter, and then compost the organic matter. During the composting process, a large amount of heat will be generated by the reaction of microorganisms in the organic matter, and a chemical kettle for fine processing of the organic fertilizer is required. The chemical kettle for fine processing of the organic fertilizer provided by the present invention is to send the organic fertilizer into a box 1 for fermentation, stir the organic fertilizer by a spraying and stirring mechanism 5, and spray water to cool and moisten the organic fertilizer, monitor the temperature and humidity in the organic fertilizer by a temperature and humidity sensor 16 to ensure that it can ferment normally, heat the organic fertilizer by a heating plate, so that it can ferment at a suitable temperature, and ventilate the box 1 by a fan 17 to accelerate the fermentation of the organic fertilizer in the box 1.

[0031] like Figure 1-Figure 6 As shown, the present invention provides a technical solution: a chemical kettle for fine processing of organic fertilizer and a processing method, comprising a box body 1, a box cover 2 is inserted at the top of the box body 1, a spraying and stirring mechanism 5 is penetrated at the top of the box cover 2, the spraying and stirring mechanism 5 comprises a threaded sleeve 501 rotatably connected to the bottom end of the box cover 2, a moving block 502 is screwed to the outer wall of the threaded sleeve 501, a fixing rod 508 is fixed to the top of the moving block 502, the fixing rod 508 penetrates the box cover 2, the bottom end of the moving block 502 is rotatably connected to a rotating sleeve 504, a sliding groove 509 is provided on the outer wall of the threaded sleeve 501, and the inner wall of the rotating sleeve 504 is provided with a sliding groove 509. A connecting block compatible with the slide groove 509 is fixed to the wall, a water inlet groove 505 is opened inside the rotating sleeve 504, and a connecting pipe 503 is fixedly connected to the top of the water inlet groove 505, and the connecting pipe 503 is inserted into the inner wall of the threaded sleeve 501, and a plurality of rotating rods 507 are fixed to the outer wall of the rotating sleeve 504. The interior of the rotating rod 507 is a cavity, and a plurality of nozzles are fixedly connected to the outer wall of the rotating rod 507. A water inlet 506 is opened between the water inlet groove 505 and the rotating rod 507, and a water inlet pipe 22 is fixed through the top of the box cover 2, and the water inlet pipe 22 is inserted in the connecting pipe 503 and is rotatably connected to the connecting pipe 503. The top of the box cover 2 is rotatably connected to the first rotating wheel 8, the top of the box cover 2 is fixed with a support frame 11, the top of the support frame 11 is fixed with a motor 12, the motor 12 has a self-locking function, the output end of the motor 12 passes through the support frame 11 and is fixed to the first rotating wheel 8, the top of the threaded sleeve 501 passes through the box cover 2 and the outer wall thereof is fixed with a second rotating wheel 10, and a belt 9 is arranged between the first rotating wheel 8 and the second rotating wheel 10.

[0032] It should be noted that by starting the motor 12, the motor 12 drives the first rotating wheel 8 to rotate, the rotation of the first rotating wheel 8 drives the belt 9 to move, the movement of the belt 9 drives the second rotating wheel 10 to move, and the movement of the second rotating wheel 10 causes the threaded sleeve 501 to rotate, the rotation of the threaded sleeve 501 drives the moving block 502 to move downward, and the moving block 502 drives the rotating sleeve 504 downward. Since the outer wall of the threaded sleeve 501 is provided with a slide groove 509 and the inner wall of the rotating sleeve 504 is fixed with a connecting block, the rotation of the threaded sleeve 501 drives the rotating sleeve 504 to rotate, so that the rotating rod 507 drives the sprinkler head to rotate and move downward, so that the sprinkler head can spray water on the organic fertilizer at different positions, and can also stir the organic fertilizer to make it mix more fully with water.

[0033] like Figure 4 and Figure 6 As shown, a first spiral leaf 19 and a second spiral leaf 20 are fixed between the outer walls of the plurality of rotating rods 507, the spiral directions of the first spiral leaf 19 and the second spiral leaf 20 are opposite, and a temperature and humidity sensor 16 is installed at the end of the rotating rod 507. A scraper 21 is fixed to the outer wall of the rotating sleeve 504, and the scraper 21 contacts the inner wall of the box body 1.

[0034] It should be noted that, through the arrangement of the first spiral blade 19 and the second spiral blade 20, the first spiral blade 19 and the second spiral blade 20 respectively drive the organic fertilizer to rotate, so that the organic fertilizer can be mixed more evenly, and the temperature and humidity in the box 1 are detected by the temperature and humidity sensor 16, so as to provide a better fermentation environment for the organic fertilizer in the box 1, and the inner wall of the box 1 is cleaned by the scraper 21 to prevent part of the organic fertilizer from adhering to the inner wall of the box 1 and failing to mix fully.

[0035] like Figure 1 , Figure 3 and Figure 5 As shown, a mounting groove is provided inside the box body 1, and a heating plate is installed in the mounting groove. A mounting shell 13 is fixedly connected to the top of the box cover 2, and a fan 17 is installed in the mounting shell 13. A rotating motor is installed at the top of the mounting shell 13, and the rotating motor is connected to the fan 17. A plurality of through holes 18 are provided through the top of the mounting shell 13. A mounting frame 14 is fixed to the outer wall of the box body 1, and a plurality of supporting legs 15 are fixed to the bottom end of the mounting frame 14. An observation window 3 is installed on the front of the box body 1. A feed pipe 7 is fixedly connected to one side of the box body 1, and a discharge pipe is fixedly connected to the bottom end of the box body 1, and a valve 6 is installed on the discharge pipe. A controller 4 is installed at the top of the mounting frame 14, and the controller 4 is electrically connected to the motor 12, the temperature and humidity sensor 16, the heating plate and the fan 17.

[0036] It should be noted that the organic fertilizer in the box 1 is heated by the heating plate to provide a better temperature for the fermentation of the organic fertilizer. By setting the fan 17, the rotating motor drives the fan 17 to rotate forward and reverse, thereby realizing the air intake and air outlet of the fan 17, which is more conducive to the fermentation of the organic fertilizer. When the fermentation is completed, the valve 6 is opened and the organic fertilizer is discharged from the discharge pipe.

[0037] A processing method for organic fertilizer comprises the following steps:

[0038] S1: The organic fertilizer is fed into the box 1 through the feed pipe 7 for fermentation, and then the motor 12 is started by the controller 4, the organic fertilizer is stirred by the spraying and stirring mechanism 5, and the organic fertilizer in the box 1 is monitored by the temperature and humidity sensor 16;

[0039] S2: When the temperature is low, the controller 4 starts the heating plate to heat the organic fertilizer in the box 1;

[0040] S3: When the temperature is high and the humidity is low, the water inlet pipe 22 is connected to the water tank, and water enters the connecting pipe 503 through the water inlet pipe 22 and is sprayed through the nozzle to cool and moisten the organic fertilizer;

[0041] S4: starting the fan 17 through the controller 4, so that the fan 17 in the box 1 rotates to speed up the air circulation in the box 1;

[0042] S5: When the fermentation is completed, the valve 6 is opened to discharge the fermented organic fertilizer from the discharge pipe.

[0043] It should be noted that a water pump is installed in the water tank, and the water inlet pipe 22 is fixed to the water pump. The water in the water tank is sent into the connecting pipe 503 through the water inlet pipe 22 by the water pump, and then enters the rotating rod 507 through the water inlet 506 and is sprayed out through the nozzle.

[0044] Working principle: First, the organic fertilizer raw material is fed into the box body 1 through the feed pipe 7 for fermentation, and the temperature and humidity of the organic fertilizer in the box body 1 are detected by the temperature and humidity sensor 16. When the temperature is low, the heating plate is started by the controller 4 to heat the organic fertilizer in the box body 1, and during the heating process, the controller 4 starts the motor 12, the motor 12 drives the first rotating wheel 8 to rotate, the rotation of the first rotating wheel 8 drives the belt 9 to move, the movement of the belt 9 drives the second rotating wheel 10 to move, the movement of the second rotating wheel 10 causes the threaded sleeve 501 to rotate, the rotation of the threaded sleeve 501 drives the moving block 502 to move downward, so that the rotating sleeve 504 moves downward and rotates, thereby causing the rotating rod 507 to rotate, and the organic fertilizers at different heights are stirred. When the temperature and humidity sensor 16 detects that the humidity is low, the water pump is started, and the water pump sends water into the rotating rod 507, and sprays it out through the nozzle to spray the organic fertilizer. When the fermentation is completed, the valve 6 is opened, and the fermented organic fertilizer is discharged from the discharge pipe.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.

Claims

1. A chemical kettle for fine processing of organic fertilizers, comprising a box (1), characterized in that: The top of the box body (1) is plugged with a box cover (2), and a spraying and stirring mechanism (5) is provided through the top of the box cover (2). The spraying and stirring mechanism (5) comprises a threaded sleeve (501) rotatably connected to the bottom of the box cover (2), a moving block (502) is screwed on the outer wall of the threaded sleeve (501), a fixing rod (508) is fixed on the top of the moving block (502), the fixing rod (508) passes through the box cover (2), the bottom of the moving block (502) is rotatably connected to a rotating sleeve (504), a sliding groove (509) is provided on the outer wall of the threaded sleeve (501), a connecting block adapted to the sliding groove (509) is fixed on the inner wall of the rotating sleeve (504), and the rotating sleeve (504) is provided with a connecting block adapted to the sliding groove (509). A water inlet groove (505) is provided inside the sleeve (504), a connecting pipe (503) is fixedly connected to the top of the water inlet groove (505), the connecting pipe (503) is plugged into the inner wall of the threaded sleeve (501), a plurality of rotating rods (507) are fixedly provided on the outer wall of the rotating sleeve (504), the interior of the rotating rod (507) is a cavity, a plurality of nozzles are fixedly provided on the outer wall of the rotating rod (507), a water inlet (506) is provided between the water inlet groove (505) and the rotating rod (507), a water inlet pipe (22) is fixedly provided through the top of the box cover (2), the water inlet pipe (22) is plugged into the connecting pipe (503) and is rotatably connected to the connecting pipe (503).

2. A chemical reactor for fine processing of organic fertilizer according to claim 1, characterized in that: The top end of the box cover (2) is rotatably connected to a first rotating wheel (8), a support frame (11) is fixed to the top end of the box cover (2), a motor (12) is fixed to the top end of the support frame (11), an output end of the motor (12) passes through the support frame (11) and is fixed to the first rotating wheel (8), the top end of the threaded sleeve (501) passes through the box cover (2) and a second rotating wheel (10) is fixed to its outer wall, and a belt (9) is provided between the first rotating wheel (8) and the second rotating wheel (10).

3. A chemical reactor for fine processing of organic fertilizer according to claim 1, characterized in that: A first spiral leaf (19) and a second spiral leaf (20) are fixed between the outer walls of the plurality of rotating rods (507); the spiral directions of the first spiral leaf (19) and the second spiral leaf (20) are opposite; and a temperature and humidity sensor (16) is installed at the end of the rotating rod (507).

4. A chemical reactor for fine processing of organic fertilizer according to claim 1, characterized in that: A scraper (21) is fixed to the outer wall of the rotating sleeve (504), and the scraper (21) is in contact with the inner wall of the box body (1).

5. A chemical reactor for fine processing of organic fertilizer according to claim 1, characterized in that: The box body (1) is provided with an installation groove inside, and a heating plate is installed in the installation groove.

6. A chemical reactor for fine processing of organic fertilizer according to claim 1, characterized in that: The top end of the box cover (2) is fixedly connected to a mounting shell (13), a fan (17) is mounted inside the mounting shell (13), and a plurality of through holes (18) are formed through the top end of the mounting shell (13).

7. A chemical reactor for fine processing of organic fertilizer according to claim 1, characterized in that: A mounting frame (14) is fixed to the outer wall of the box body (1), a plurality of supporting legs (15) are fixed to the bottom end of the mounting frame (14), an observation window (3) is installed on the front of the box body (1), a feed pipe (7) is fixedly connected to one side of the box body (1), and a discharge pipe is fixedly connected to the bottom end of the box body (1), and a valve (6) is installed on the discharge pipe.

8. A chemical reactor for fine processing of organic fertilizer according to claim 7, characterized in that: A controller (4) is installed on the top of the mounting frame (14), and the controller (4) is electrically connected to the motor (12), the temperature and humidity sensor (16), the heating plate and the fan (17).

9. A processing method for organic fertilizer, characterized in that: A chemical reactor for fine processing of organic fertilizers as claimed in any one of claims 1 to 8, comprising the following steps: S1: Organic fertilizer is fed into the box (1) through the feed pipe (7) for fermentation, and then the motor (12) is started through the controller (4), the organic fertilizer is stirred through the spraying and stirring mechanism (5), and the organic fertilizer in the box (1) is monitored through the temperature and humidity sensor (16); S2: When the temperature is low, the controller (4) starts the heating plate to heat the organic fertilizer in the box (1); S3: When the temperature is high and the humidity is low, the water inlet pipe (22) is connected to an external water tank, and water enters the connecting pipe (503) through the water inlet pipe (22) and is sprayed through the nozzle to cool and moisten the organic fertilizer; S4: starting the fan (17) through the controller (4), so that the fan (17) in the box (1) rotates, thereby accelerating the air circulation in the box (1); S5: When the fermentation is completed, the valve (6) is opened to allow the fermented organic fertilizer to be discharged from the discharge pipe.

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