Anti-falling protection device for tunnel lifting robot

By designing a tunnel lifting robot anti-fall protection device including a fixed bracket, a sliding guide rail, a engaging assembly and an anti-fall protection device, the problem of the lifting device being prone to derailment and falling in the prior art is solved, and higher operational safety and maintenance efficiency are achieved.

CN119532567APending Publication Date: 2025-02-28JIANGSU ZHONGAN ZHIXIN COMM TECH CO LTD
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Patent Information

Application Number
CN202411827759.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

When the existing tunnel lifting device slides up and down to adjust the height, it lacks effective anti-fall protection devices, which leads to the lifting device being easily derailed and falls, causing cost losses and personal safety threats.

Method used

A tunnel lifting robot anti-fall protection device is designed, including a fixed bracket, a sliding guide rail, a engaging assembly and a drop protection device. The sliding guide rail is connected to the liftable guide rail. Through the engaging assembly and the anti-fall protection device, it ensures that the sliding guide rail will not derail when it moves up and down, improving safety.

Benefits of technology

Effectively prevent the lifting device from derailing, increasing the operating safety of the lifting device, reducing the possibility of accidents, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of tunnel inspection, in particular to a tunnel lifting robot anti-falling protection device which comprises fixed supports, fixed guide rails and liftable guide rails, the fixed supports are symmetrically arranged, and the liftable guide rails are detachably connected to the two ends of the fixed guide rails; the sliding guide rail slides up and down on the fixed bracket; the clamping assembly is located between the sliding guide rail and the fixing support and comprises a clamping piece and a stopping block, the stopping block is arranged at one end of the clamping piece, and a clamping hole is formed in the side edge of the fixing support; the anti-falling protection device comprises a first protection device and a second protection device, the first protection device and the second protection device are both connected with the sliding guide rail, the first protection device comprises a first fixing plate and a rail clamping piece located on one side of the first fixing plate, and the first fixing plate is fixedly connected with the rail clamping piece; the second protection device comprises a second fixing plate and a rolling bead located in the second fixing plate. The lifting device has the advantages that the lifting device can be effectively prevented from derailing and falling, and the operation safety of the lifting device is improved.
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Description

[Technical field]

[0001] The invention relates to the field of tunnel inspection, and in particular to an anti-fall protection device for a tunnel lifting robot. [Background technology]

[0002] Urban high-speed tunnels are developing rapidly, and the quality of tunnels is directly related to the reliability of tunnels during operation. It is very important to regularly monitor urban traffic tunnels and high-speed traffic tunnels. Using tunnel robots for real-time monitoring is a common method today, but a lifting device is required to install the tunnel robot on the running rail.

[0003] However, the existing lifting device does not have a good anti-fall protection device when sliding up and down to adjust the height, which causes the lifting device to easily derail and fall, not only causing cost losses, but also easily hitting the vehicle and causing personal injury to the driver.

[0004] Therefore, a tunnel lifting robot anti-fall protection device is proposed, which can effectively prevent the lifting device from derailing and falling, and increase the operating safety of the lifting device. [Summary of the invention]

[0005] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an anti-fall protection device for a tunnel lifting robot, which can effectively prevent the lifting device from derailing and falling, and increase the operating safety of the lifting device.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A tunnel lifting robot anti-fall protection device comprises a fixed bracket, a fixed guide rail and a liftable guide rail, wherein the fixed bracket is symmetrically arranged, a first cross beam is arranged at the lower end of the fixed bracket, and a second cross beam is arranged at the upper end, and the liftable guide rail is detachably connected to both ends of the fixed guide rail;

[0008] The sliding guide rail slides up and down on the fixed bracket, and the sliding guide rail is connected to the liftable guide rail, driving the liftable guide rail to slide up and down to change the height of the liftable guide rail from the ground;

[0009] The clamping assembly is located between the sliding guide rail and the fixed bracket, and the clamping assembly includes a clamping piece and a blocking block. The blocking block is arranged at one end of the clamping piece, and a clamping hole is arranged on the side of the fixed bracket. The clamping piece extends into or out of the clamping hole to determine the height position of the sliding guide rail;

[0010] The anti-drop protection device includes a first protection device and a second protection device, and the first protection device and the second protection device are both connected to the sliding guide rail.

[0011] The first protection device includes a first fixed plate and a rail member located on one side of the first fixed plate, the first fixed plate is fixedly connected to the rail member, and the second protection device includes a second fixed plate and a rolling ball located in the second fixed plate.

[0012] Preferably, the first protection device also includes a fixed block arranged inside the first fixing member, the fixed block is used to fix the rail member, the rail member passes through the center of the fixed block and is bolted to the fixed block, and at least one fixed plate is connected to one side of the fixed block, and the fixed plate is used to fix the fixed block.

[0013] Preferably, the second protective device also includes at least one placement piece, which is bolted to the second fixed plate, and the placement piece is provided with a placement hole, in which a rolling ball is rollingly connected inside the placement hole, and the rolling ball is driven by a sliding guide rail to roll and slide on the fixed bracket.

[0014] Preferably, the second fixed plate is "L"-shaped, and includes a fixed horizontal plate and a fixed vertical plate. The second protective device also includes an anti-drift component, and the anti-drift component and the fixed horizontal plate are provided with a connecting column, and the connecting column is bolted to the fixed horizontal plate and the anti-drift component respectively.

[0015] Preferably, a connecting plate is provided on the other side of the fixing block.

[0016] Preferably, a rubber gasket is provided between the rail member and the first fixing plate.

[0017] Preferably, a deceleration assembly is further included, the deceleration assembly includes a first pulley group, a second pulley group, and a third pulley group, the deceleration assembly is used to buffer the sliding guide rail when it rises or falls, and at the same time, to form a pulling force on the engaging assembly to enable the engaging member to exit the engaging hole;

[0018] It also includes a tension rope, which passes through the first pulley group, the second pulley group, and the third pulley group in sequence, and is connected to the locking component, so that the locking part can be extended into or out of the locking hole to determine the height position of the sliding guide rail.

[0019] Preferably, the clamping assembly comprises an alignment block, a rectangular spring sleeved on the clamping piece, and a motor, the alignment block is provided with a first through hole, the blocking block is provided with a second through hole, the rectangular spring is located between the alignment block and the blocking block, and the tension rope is connected to one end of the clamping piece or one end of the blocking block;

[0020] When the sliding guide rail moves upward or downward, the motor rotates forward or reversely to generate tension on the tension rope, and the engaging piece is pulled away from the locking hole. After the sliding guide rail moves to the specified position, the motor stops rotating and the tension disappears, and the engaging piece is re-engaged with the locking hole due to the rebound force of the rectangular spring.

[0021] Preferably, it further comprises a positioning portion, which is connected between the fixed guide rail and the liftable guide rail to position the liftable guide rail to one side of the fixed guide rail;

[0022] Among them, the positioning part includes a first alignment piece arranged on the fixed guide rail, a second alignment piece arranged on the liftable guide rail and a first push rod. The first push rod can extend into or withdraw from the first alignment piece and the second alignment piece. The first alignment piece, the second alignment piece and the first push rod are on the same horizontal line. When the first alignment piece and the second alignment piece are on a straight line, the first push rod passes through the first alignment piece and the second alignment piece to realize the corresponding connection between the liftable guide rail and the fixed guide rail.

[0023] The beneficial effects of the present invention are as follows:

[0024] 1. The first protection device includes a first fixed plate and a rail member located on one side of the first fixed plate. The first fixed plate is hollow inside, and the rail member is a cylinder. The periphery of the cylinder is smooth and not easy to cause cutting injuries to the operator. The connection surface between the cylinder and the fixed bracket is small, generally only the size of the connection point. While reducing friction, the left and right directions of the sliding guide rail are guided to reduce the possibility of left and right shaking and improve the safety in the left and right directions. The first fixed plate is fixedly connected to the rail member to reduce the possibility of loosening of the rail member. The second protection device includes a second fixed plate and a rolling ball located in the second fixed plate. The rolling ball slides in a straight line on the fixed bracket under the drive of the sliding guide rail sliding up and down. The sliding is fast and rapid. When the sliding guide rail slides to the ground, the impact is buffered to prevent the impact force from affecting the sliding guide rail and causing damage or falling of the sliding guide rail. The sliding guide rail is effectively protected in the up and down directions.

[0025] 2. The first protection device also includes a fixed block arranged inside the first fixing member, the fixed block is used to fix the rail member, and the fixed block is not connected to the first fixing member, but is only suspended in the first protection device by bolts to reduce the impact of the left and right shaking of the first fixing member on the fixed block. The rail member passes through the center of the fixed block and is connected to the fixed block bolts. In this embodiment, there are three bolts and they are evenly arranged, and multiple nuts can be provided on the outside of the bolts for fixing.

[0026] 3. The second protection device also includes at least one placement piece, which is bolted to the second fixing plate. Nuts are provided inside and outside the placement piece for fixing. A placement hole is dug into the placement piece. A rolling ball is rollingly connected inside the placement hole. The rolling ball is driven by a sliding guide rail to roll and slide on the fixed bracket. The sliding speed is fast and the friction area is small, thereby reducing friction damage.

[0027] The second fixed plate is "L"-shaped, and includes a fixed transverse plate and a fixed vertical plate. The fixed transverse plate is connected to the sliding guide rail, and the fixed vertical plate is connected to the bottom of the fixed transverse plate. The fixed transverse plate supports the sliding guide rail. The second protective device also includes an anti-drift component, and the anti-drift component and the fixed transverse plate are provided with a connecting column, which is bolted to the fixed transverse plate and the anti-drift component respectively. The anti-drift component further fixes the fixed transverse plate and prevents the fixed vertical plate from being affected and deflected when the fixed transverse plate is subjected to impact force.

[0028] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings.

Brief Description of the Drawings

[0029] The present invention will be further described below in conjunction with the accompanying drawings:

[0030] Figure 1 This is an overall schematic diagram of an anti-fall protection device according to an embodiment of the present invention;

[0031] Figure 2 It is a schematic diagram of the positioning part;

[0032] Figure 3 is a schematic diagram of a first protection device;

[0033] Figure 4 is a schematic diagram of a second protection device;

[0034] Figure 5 is a schematic diagram of a snap-fit ​​assembly;

[0035] Figure 6 Schematic diagram of the positioning hole;

[0036] Figure 7 Schematic diagram of the ball bearing. [Specific implementation method]

[0037] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0038] The following first describes the concepts involved in this application in conjunction with the accompanying drawings. It should be noted that the following description of each concept is only to make the content of this application easier to understand and does not limit the scope of protection of this application.

[0039] Embodiment 1:

[0040] A tunnel lifting robot anti-fall protection device, such as Figures 1 to 7 As shown, it includes a fixed bracket 1, a fixed guide rail 2, and a liftable guide rail 3. The fixed bracket 1 is symmetrically arranged and fixed on the ground. The lower end of the fixed bracket 1 is provided with a first crossbeam 4, and the upper end is provided with a second crossbeam 5. The fixed guide rail 2 is provided at both ends of the fixed bracket 1. The liftable guide rail 3 is detachably connected to both ends of the fixed guide rail 2 and is located in the middle of the fixed guide rail 2.

[0041] The sliding guide rail 6 slides up and down at the fixed bracket 1, and the sliding guide rail 6 is connected to the liftable guide rail 3 to drive the liftable guide rail 3 to slide up and down to change the height of the liftable guide rail 3 from the ground;

[0042] The engaging assembly 7 is located between the sliding guide rail 6 and the fixed bracket 1, and the engaging assembly 7 includes an engaging member 701 and a blocking block 702. The blocking block 702 is arranged at one end of the engaging member 701, and the blocking block 702 prevents the engaging member 701 from being separated from the predetermined engaging position. A positioning hole 703 is arranged on the side of the fixed bracket 1, and the engaging member 701 extends into or out of the positioning hole 703 to determine the height position of the sliding guide rail 6;

[0043] The anti-drop protection device 8 includes a first protection device 9 and a second protection device 10. Both the first protection device 9 and the second protection device 10 are connected to the sliding guide rail 6. The first protection device 9 is used to prevent the sliding guide rail 6 from shaking and falling in the left and right directions. The second protection device 10 is used to prevent the sliding guide rail 6 from shaking and falling in the up and down directions, thereby protecting the sliding guide rail 6 from sliding stably in four directions and improving operation safety.

[0044] Among them, in this embodiment, the first protection device 9 includes a first fixed plate 901 and a rail member 902 located on one side of the first fixed plate 901. The first fixed plate 901 is hollow inside, and the rail member 902 is a cylinder. The periphery of the cylinder is smooth and it is not easy to cause cutting injuries to the operator. The connection surface between the cylinder and the fixed bracket 1 is small, generally only the size of the connection point, while reducing friction, it guides the left and right directions of the sliding guide rail 6, reduces the possibility of left and right shaking, and improves the safety in the left and right directions. The first fixed plate 901 and The rail member 902 is fixedly connected to reduce the possibility of loosening of the rail member 902. The second protection device 10 includes a second fixed plate 1001 and a rolling ball 1002 located in the second fixed plate 1001. Driven by the up and down sliding of the sliding guide rail 6, the rolling ball 1002 slides in a straight line on the fixed bracket 1. The sliding movement is fast and quick, and when the sliding guide rail 6 slides to the ground, the impact is buffered to prevent the impact force from affecting the sliding guide rail 6 and causing the sliding guide rail 6 to be damaged or fall off, thereby effectively protecting the sliding guide rail 6 in the up and down directions.

[0045] The first protection device 9 also includes a fixing block 903 arranged inside the first fixing member. The fixing block 903 is used to fix the rail member 902, and the fixing block 903 is not connected to the first fixing member. It is only suspended in the first protection device 9 by bolts to reduce the impact of the left and right shaking of the first fixing member on the fixing block 903. The rail member 902 passes through the center of the fixing block 903 and is bolted to the fixing block 903. In this embodiment, there are three bolts, which are evenly arranged, and multiple nuts can be provided on the outside of the bolts for fixing.

[0046] The second protection device 10 also includes at least one placement piece 1003, which is bolted to the second fixed plate 1001. Nuts are provided inside and outside the placement piece 1003 for fixing. The placement piece 1003 is provided with a placement hole 1004. The rolling ball 1002 is rollingly connected inside the placement hole 1004, and the rolling ball 1002 is driven by the sliding guide rail 6 to roll and slide on the fixed bracket 1. The sliding speed is fast and the friction area is small, thereby reducing friction damage.

[0047] The second fixed plate 1001 is "L"-shaped, and the second fixed plate 1001 includes a fixed transverse plate 1005 and a fixed vertical plate 1006. The fixed transverse plate 1005 is connected to the sliding guide rail 6, and the fixed vertical plate 1006 is connected to the bottom of the fixed transverse plate 1005. The fixed transverse plate 1005 supports the sliding guide rail 6. The second protective device 10 also includes an anti-drift component 1007, and the anti-drift component 1007 and the fixed transverse plate 1005 are provided with a connecting column 1008. The connecting column 1008 is bolted to the fixed transverse plate 1005 and the anti-drift component 1007 respectively. The anti-drift component 1007 further fixes the fixed transverse plate and prevents the fixed vertical plate 1006 from being affected and deflected when the impact force is applied to the fixed transverse plate 1005.

[0048] A connecting plate 904 is provided on the other side of the fixing block 903. At least one connecting plate 904 is connected to one side of the fixing block 903. The connecting plate 904 is used to fix the fixing block 903, fix the fixing block 903 left and right, and effectively prevent the fixing block 903 from shaking, thereby causing the rail member 902 to shake or loosen.

[0049] A rubber gasket 905 is provided between the bail member 902 and the first fixing plate 901 to increase the tightness of the connection between the bail member 902 and the first fixing plate 901 and prevent the bail member 902 from loosening.

[0050] The deceleration assembly 11 includes a first pulley group 1101, a second pulley group 1102, and a third pulley group 1103. The pulley group is labor-saving and has a high sliding speed. The deceleration assembly 11 is used to buffer the sliding guide rail 6 when it rises or falls, and at the same time, it forms a pulling force on the engaging assembly 7 to enable the engaging member 701 to exit the engaging hole 703;

[0051] It also includes a tension rope 1104, which passes through the first pulley group 1101, the second pulley group 1102, and the third pulley group 1103 in sequence, and is connected to the locking assembly 7, so that the locking part 701 can be extended into or out of the locking hole 703 to determine the height position of the sliding guide rail 6. Relying on the cooperation of the tension rope 1104 and the pulley group, the sliding guide rail 6 can be raised or lowered quickly and labor-savingly, and the operation efficiency is high.

[0052] The clamping assembly 7 further includes an alignment block 704, a rectangular spring 705 sleeved on the clamping member 701, a tension rope 1104, and a motor 706. When the rectangular spring 705 is engaged, the clamping member 701 is clamped into the clamping hole 703 by the spring rebound force. When the rectangular spring 705 is disengaged from the clamping hole 703, the rectangular spring 705 is contracted by the tension of the pulley block to pull the clamping member 701 out of the clamping hole 703. The alignment block 704 is provided with a first through hole 707, and the blocking block 702 is provided with a second through hole 708. The rectangular spring 705 is located between the alignment block 704 and the blocking block 702. The tension rope 1104 is connected to one end of the clamping member 701 or one end of the blocking block 702.

[0053] When the sliding guide rail 6 moves upward or downward, the motor 706 rotates forward or reversely to generate tension on the tension rope 1104, and the engaging member 701 is disengaged from the locking hole 703 due to the tension. After the sliding guide rail 6 moves to the specified position, the motor 706 stops rotating and the tension disappears. The engaging member 701 is re-engaged with the locking hole 703 due to the rebound force of the rectangular spring 705.

[0054] It also includes a positioning portion 12, which is connected between the fixed guide rail 2 and the liftable guide rail 3 to position the liftable guide rail 3 to one side of the fixed guide rail 2;

[0055] Among them, the positioning part 12 includes a first alignment piece 1201 arranged on the fixed guide rail 2, a second alignment piece 1202 arranged on the liftable guide rail 3 and a first push rod 1203. The first push rod 1203 is a power push rod. The first push rod 1203 can extend into or withdraw from the first alignment piece 1201 and the second alignment piece 1202. The first alignment piece 1201, the second alignment piece 1202 and the first push rod 1203 are on the same horizontal line. When the first alignment piece 1201 and the second alignment piece 1202 are in a straight line, the first push rod 1203 passes through the first alignment piece 1201 and the second alignment piece to realize the corresponding connection between the liftable guide rail 3 and the fixed guide rail 2, and the docking accuracy is high and the docking speed is fast.

[0056] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Those skilled in the art should understand that the present invention includes but is not limited to the contents described in the drawings and the above specific embodiments. Any modification that does not deviate from the functional and structural principles of the present invention will be included in the scope of the claims.

Claims

1. A tunnel lifting robot anti-fall protection device, characterized in that: It includes a fixed bracket, a fixed guide rail, and a liftable guide rail. The fixed bracket is symmetrically arranged. The lower end of the fixed bracket is provided with a first crossbeam, and the upper end is provided with a second crossbeam. The liftable guide rail is detachably connected to both ends of the fixed guide rail. A sliding guide rail, which slides up and down on the fixed bracket and is connected to the liftable guide rail, driving the liftable guide rail to slide up and down to change the height of the liftable guide rail from the ground; A snap-fit ​​assembly, the snap-fit ​​assembly is located between the sliding guide rail and the fixed bracket, and the snap-fit ​​assembly includes a snap-fit ​​piece and a blocking block, the blocking block is arranged at one end of the snap-fit ​​piece, a snap-fit ​​hole is arranged on the side of the fixed bracket, and the snap-fit ​​piece extends into or out of the snap-fit ​​hole to determine the height position of the sliding guide rail; The anti-drop protection device comprises a first protection device and a second protection device, wherein the first protection device and the second protection device are both connected to the sliding guide rail. The first protection device includes a first fixed plate and a rail member located on one side of the first fixed plate, the first fixed plate is fixedly connected to the rail member, and the second protection device includes a second fixed plate and a rolling ball located in the second fixed plate.

2. The anti-fall protection device for a tunnel lifting robot according to claim 1, characterized in that: The first protection device further comprises a fixing block arranged inside the first fixing member, wherein the fixing block is used to fix the rail member, and the rail member passes through the center of the fixing block and is bolted to the fixing block.

3. The anti-fall protection device for a tunnel lifting robot according to claim 1, characterized in that: The second protection device also includes at least one placement piece, which is bolted to the second fixing plate. The placement piece is provided with a placement hole, and the rolling ball is rollingly connected inside the placement hole. The rolling ball is driven by a sliding guide rail to roll and slide on the fixing bracket.

4. The anti-fall protection device for a tunnel lifting robot as claimed in claim 3, characterized in that The second fixed plate is "L"-shaped, and the second fixed plate includes a fixed horizontal plate and a fixed vertical plate. The second protective device also includes an anti-drift component, and the anti-drift component and the fixed horizontal plate are provided with a connecting column, and the connecting column is bolted to the fixed horizontal plate and the anti-drift component respectively.

5. The anti-fall protection device for a tunnel lifting robot according to claim 2, characterized in that: A connecting plate is provided on the other side of the fixing block.

6. The anti-fall protection device for a tunnel lifting robot according to claim 5, characterized in that: A rubber gasket is arranged between the rail member and the first fixing plate.

7. The anti-fall protection device for a tunnel lifting robot according to claim 1, characterized in that: It also includes a deceleration assembly, which includes a first pulley group, a second pulley group, and a third pulley group. The deceleration assembly is used to buffer the sliding guide rail when it rises or falls, and at the same time, it forms a pulling force on the engaging assembly to enable the engaging member to exit the engaging hole; It also includes a tension rope, which passes through the first pulley group, the second pulley group, and the third pulley group in sequence, and is connected to the locking component, so that the locking part can be extended into or out of the locking hole to determine the height position of the sliding guide rail.

8. The anti-fall protection device for a tunnel lifting robot according to claim 7, characterized in that: The clamping assembly comprises an alignment block, a rectangular spring sleeved on the clamping piece, and a motor, the alignment block is provided with a first through hole, the blocking block is provided with a second through hole, the rectangular spring is located between the alignment block and the blocking block, and the tension rope is connected to one end of the clamping piece or one end of the blocking block; When the sliding guide rail moves upward or downward, the motor rotates forward or reversely to generate tension on the tension rope, and the engaging piece is disengaged from the locking hole due to the tension. After the sliding guide rail moves to a specified position, the motor stops rotating and the tension disappears, and the engaging piece is re-engaged with the locking hole due to the rebound force of the rectangular spring.

9. The anti-fall protection device for a tunnel lifting robot according to claim 1, characterized in that: Also included is a positioning portion, the positioning portion being connected between the fixed guide rail and the liftable guide rail to position the liftable guide rail to one side of the fixed guide rail; Wherein, the positioning part includes a first alignment piece arranged on the fixed guide rail, a second alignment piece arranged on the liftable guide rail and a first push rod, the first push rod can extend into or withdraw from the first alignment piece and the second alignment piece, the first alignment piece, the second alignment piece and the first push rod are on the same horizontal line, when the first alignment piece and the second alignment piece are on a straight line, the first push rod passes through the first alignment piece and the second alignment piece to realize the corresponding connection between the liftable guide rail and the fixed guide rail.