Efficient online function test equipment

Abstract

The invention discloses efficient online function testing equipment, the testing equipment comprises a feeding conveying mechanism, a feeding mechanism, a testing mechanism and a discharging mechanism, the feeding conveying mechanism is arranged on one side of the testing mechanism, the discharging mechanism is arranged on the other side of the testing mechanism, and the feeding mechanism is arranged on the other side of the testing mechanism. The feeding mechanism extends in the length direction of the testing mechanism and is located on one side or two sides of the testing mechanism so that the FPC materials conveyed by the feeding conveying mechanism can be transferred into the testing mechanism to be tested.

Description

Technical Field

[0001] The present application relates to the field of detection technology, and in particular to an efficient online functional testing device. Background Art

[0002] FPC is a flexible circuit board with the simplest structure, mainly used for connecting with other circuit boards. However, the functional inspection of FPC is still mainly done manually, which is costly and inefficient. With the rapid development of the electronics industry, circuit board design is becoming more and more high-precision and high-density, and traditional manual inspection can no longer meet production needs. Summary of the invention

[0003] The present application provides an efficient online functional testing device, which aims to solve the technical problem that the existing functional testing of FPC materials relies on manual testing, which is costly and inefficient and cannot meet the testing needs.

[0004] The present application also provides an efficient online functional testing device, which includes a loading and conveying mechanism, a loading mechanism, a testing mechanism and a unloading mechanism. The loading and conveying mechanism is arranged on one side of the testing mechanism, and the unloading mechanism is arranged on the other side of the testing mechanism. The loading mechanism extends along the length direction of the testing mechanism and is located on one side or both sides of the testing mechanism so that the FPC material conveyed by the loading and conveying mechanism can be transferred to the testing mechanism for testing.

[0005] In the testing device of one embodiment of the present application, the testing device further includes a product loading mechanism, at least a portion of the product loading mechanism is located on the loading and conveying mechanism, and another portion of the product loading mechanism is located above the testing mechanism.

[0006] In the testing device of one embodiment of the present application, the testing device further includes a product unloading mechanism, which is arranged side by side with the product loading mechanism and is located on a side of the product loading mechanism facing away from the loading and conveying mechanism.

[0007] In the testing device of one embodiment of the present application, the testing device further includes a material unloading and conveying structure, which is disposed on one side of the material unloading mechanism and is used to convey the FPC material tested by the testing mechanism.

[0008] In the testing device of one embodiment of the present application, the unloading conveying structure includes an OK product conveying mechanism and an NG product conveying structure, and the OK product conveying mechanism and the NG product conveying structure are arranged side by side on one side of the testing mechanism and below the unloading mechanism.

[0009] In the testing device of one embodiment of the present application, the testing device further includes a carrier plate placement mechanism, which is disposed between the loading conveying mechanism and the unloading conveying mechanism and is used for placing the carrier plate.

[0010] In the testing equipment of one embodiment of the present application, the carrier tray placement mechanism includes a first carrier tray assembly, a second carrier tray assembly and a third carrier tray assembly, the first carrier tray assembly is used to place the carrier tray of the FPC material to be tested, the second carrier tray assembly is used to place the carrier tray of the FPC material after the test is completed, and the third carrier tray assembly is used to place an empty carrier tray.

[0011] In a testing device of one embodiment of the present application, the testing device further includes a material moving mechanism, which is disposed above the carrier tray placement mechanism and is used to transfer the carrier tray to the loading conveying mechanism or to transfer the carrier tray on the unloading conveying structure to the carrier tray placement mechanism.

[0012] In the testing device of one embodiment of the present application, the material moving mechanism includes a material moving drive assembly and a material moving clamping assembly, the material moving drive assembly is used to drive the material moving clamping assembly to reciprocate along a first direction, and the material moving clamping assembly is used to clamp the carrier on the carrier placement mechanism.

[0013] In the testing device of one embodiment of the present application, the loading conveying mechanism and the unloading conveying structure reciprocate along a second direction, and the second direction is perpendicular to the first direction.

[0014] The technical solution provided by the embodiments of the present application may include the following beneficial effects: the present application designs an efficient online functional testing device, including a loading and conveying mechanism, a loading mechanism, a testing mechanism and a unloading mechanism. The loading and conveying mechanism is arranged on one side of the testing mechanism, and the unloading mechanism is arranged on the other side of the testing mechanism. The loading mechanism extends along the length direction of the testing mechanism and is located on one side or both sides of the testing mechanism, so that the FPC material conveyed by the loading and conveying mechanism can be transferred to the testing mechanism for testing to complete the function of the FPC material. The operation is simple, the use is convenient, the detection accuracy and efficiency are effectively improved, and the practicability is strong.

[0015] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 is a schematic diagram of the structure of a test device provided in one embodiment of the present application;

[0018] Figure 2 yes Figure 1 Exploded diagram of the test equipment in FIG.

[0019] Figure 3 yes Figure 2 A partial schematic diagram of the test equipment at a first angle;

[0020] Figure 4 yes Figure 2 A partial schematic diagram of the test equipment at a second angle;

[0021] Figure 5 yes Figure 3 A partial schematic diagram of the test equipment at a third angle;

[0022] Figure 6 yes Figure 3 Partial exploded view of the test equipment in;

[0023] Figure 7 yes Figure 6 A structural schematic diagram of a carrier plate placement mechanism;

[0024] Figure 8 yes Figure 6 A structural schematic diagram of the material transfer mechanism in FIG.

[0025] Fig. 9 yes Figure 6 A schematic diagram of the structure of the feeding and conveying mechanism;

[0026] Fig.10 yes Figure 6 Schematic diagram of product loading mechanism and product unloading mechanism in FIG.

[0027] Fig.11 yes Fig.10 A structural diagram of the product feeding mechanism in FIG.

[0028] Fig.12 yes Figure 6 Schematic diagram of the feeding mechanism and the testing mechanism in FIG.

[0029] Fig.13 yes Fig.12 Exploded view of the feeding mechanism and testing mechanism in the

[0030] Fig.14 yes Fig.13 The structural diagram of the test organization in FIG.

[0031] Fig.15 yes Fig.14 Schematic diagram of the structure of the test fixture in;

[0032] Fig.16 yes Figure 6 A schematic structural diagram of the first feeding mechanism in FIG.

[0033] Fig.17 yes Fig.16 A schematic diagram of the structure of the first feeding robot;

[0034] Fig.18 yes Figure 6 A schematic structural diagram of the second feeding mechanism in FIG.

[0035] Fig.19 yes Fig.17 A schematic diagram of the structure of the second feeding robot in FIG.

[0036] Fig. 20 yes Figure 6 A schematic diagram of the structure of the first sorting mechanism;

[0037] Fig.21 yes Figure 6 A schematic diagram of the structure of the second sorting mechanism;

[0038] Fig. 22 yes Figure 6 A structural diagram of the feeding mechanism in FIG.

[0039] Fig.23 yes Figure 6 The structural diagram of the OK product conveying mechanism;

[0040] Fig.24 yes Figure 6 Schematic diagram of the structure of the NG product conveying structure.

[0041] Description of reference numerals:

[0042] 10. Frame; 11. Main structure; 12. Shell assembly;

[0043] 20. Carrier material storage and transport mechanism; 21. Carrier placement mechanism; 211. Carrier fixing member; 212. Carrier placement plate; 213. Carrier lifting driver; 214. Carrier lifting screw assembly; 215. Height sensing assembly; 22. Material transfer mechanism; 221. Material transfer support seat; 222. Material transfer driver; 223. Material transfer clamping member; 2231. First material transfer clamping member; 2232. Second material transfer clamping member;

[0044] 30. Loading and conveying mechanism; 31. Loading and conveying track; 32. Loading and conveying placement plate; 33. Loading and conveying clamping claw;

[0045] 40. Loading and unloading mechanism; 41. Product loading mechanism; 411. Product loading support; 412. Product loading manipulator; 413. Product loading driver; 42. Product unloading mechanism; 421. Product unloading support; 422. Product unloading manipulator; 423. Product unloading driver; 43. Unloading mechanism; 431. Unloading support; 432. Unloading manipulator; 433. Unloading driver; 44. Loading mechanism; 4411. First loading manipulator; 44111. First loading mounting seat; 44112. First loading suction cup; 44113. First loading lifter; 44114. First loading mover; 4412. First loading support; 4413. First loading driver; 4421. The second loading manipulator; 44211, the first loading mounting seat; 44212, the first loading suction cup; 44213, the first loading lifter; 44214, the first loading mover; 4422, the second loading support; 4423, the second loading driver; 45, the first sorting mechanism; 451, the first turntable; 452, the second turntable; 453, the first turnaround driver; 454, the second turnaround driver; 46, the second sorting mechanism; 461, the third turntable; 462, the fourth turntable; 463, the third turnaround driver; 464, the fourth turnaround driver; 47, the detection mechanism; 471, the first camera; 472, the second camera; 48, the first visual detection mechanism; 49, the second visual detection mechanism;

[0046] 50. Testing mechanism; 51. Testing fixture; 511. Weight assembly; 512. Upper mold; 513. Lower mold; 514. Fixture base; 515. First drive; 516. Second drive; 52. Vacuum assembly; 53. Control assembly;

[0047] 60. Unloading conveying structure; 61. OK product conveying mechanism; 611. OK product conveying track; 612. OK product conveying placement plate; 613. OK product conveying clamp; 62. NG product conveying structure; 621. NG product conveying track; 622. NG product conveying placement plate; 623. NG product conveying clamp;

[0048] 70. FFU module;

[0049] 100. Loading plate. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0051] It should also be understood that the terms used in this specification of the present application are only for describing specific realities. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0052] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0053] like Figures 1 to 24 As shown, the present application provides an efficient online functional testing equipment, including a loading and unloading mechanism 40 and a testing mechanism 50. The loading and unloading mechanism 40 is used to transport the FPC material to be tested to the testing mechanism 50 for functional testing. After the functional test is completed, the FPC material tested by the loading and unloading mechanism 40 is moved out of the testing mechanism 50, thereby directly intercepting defective products in the FPC material production stage, avoiding the discovery of abnormalities in the FPC material after it is assembled into a product, which leads to the scrapping of the entire product, and can improve product yield and customer satisfaction. Compared with manually placing the FPC material in the testing mechanism 50 for testing, only one FPC material can be placed in the testing mechanism 50 at a time, and there are many testing processes; at the same time, manual picking and placing has many hidden dangers, poor positioning, instability, and low efficiency. Therefore, the present application places the FPC material in the testing mechanism 50 for functional testing through the loading and unloading mechanism 40, which saves time and effort and has relatively low testing costs; among them, the testing of FPC materials is completed automatically to achieve assembly line operation, with extremely high work efficiency, and the performance results of the test can be unified within a standard, and the quality and accuracy of the test are guaranteed, making the invention highly competitive in the market.

[0054] In an optional embodiment, the testing equipment also includes a loading and conveying mechanism 30 and a unloading and conveying structure 60, which are arranged on opposite sides of the testing mechanism 50, and the loading and conveying mechanism 40 is used to transfer the FPC material to be tested on the loading and conveying mechanism 30 to the testing mechanism 50 for functional testing; after the functional test is completed, the FPC material tested by the loading and conveying mechanism 40 is transferred from the testing mechanism 50 to the unloading and conveying structure 60. The entire functional testing process is automatically loaded and unloaded by the loading and unloading mechanism 40, so that an effective circulation operation of a testing device is realized, and no human intervention is required throughout the process. One person can monitor multiple testing devices, so as to realize continuous production operations, save labor costs, and greatly improve the efficiency and quality of FPC material functional testing.

[0055] It should be noted that the FPC material can be placed on the carrier 100, and then transferred through the loading and conveying mechanism 30. The loading and unloading mechanism 40 takes out the FPC material on the carrier 100 and places it in the testing mechanism 50 for functional testing. After the functional test is completed, the loading and unloading mechanism 40 takes out the FPC material from the testing mechanism 50 and places it on the carrier 100 of the unloading and conveying structure 60. Among them, the carrier 100 can be placed on the loading and conveying mechanism 30 manually, which is mainly for when the number of FPC materials that need functional testing is small; when the number of FPC materials that need functional testing is large, the carrier 100 can be placed in the carrier storage and conveying mechanism 20 of the test equipment, and the carrier storage and conveying mechanism 20 can transfer the carrier 100 to the loading and conveying mechanism 30, or move the carrier 100 on the unloading and conveying structure 60 back to the carrier storage and conveying mechanism 20. No manual intervention is required throughout the process, and continuous production operations can be achieved, saving labor costs, and greatly improving the efficiency and quality of FPC material function testing.

[0056] In an optional embodiment, the testing equipment includes a frame 10, the frame 10 includes a shell assembly 12 and a main structure 11, the tray storage and handling mechanism 20, the loading and conveying mechanism 30, the unloading and conveying structure 60, the loading and unloading mechanism 40 and the testing mechanism 50 are all arranged on the main structure 11, the shell assembly 12 is covered on the outside of the main structure 11 and is provided with multiple sets of displays for display and / or interactive operation, so that the operator can operate the testing equipment on the display conveniently, and can view the operating status of the testing equipment based on the display.

[0057] In an optional embodiment, the main structure 11 is divided into four installation areas, namely the first installation area, the second installation area, the third installation area and the fourth installation area. The third installation area and the fourth installation area are arranged between the first installation area and the second installation area and extend along the first direction. The first installation area and the second installation area extend along the second direction, so that the four installation areas form a rectangular shape. Among them, the tray storage and handling mechanism 20 is arranged in the third installation area, that is, the upper side of the middle of the main structure 11; the loading and conveying mechanism 30 is arranged in the first installation area, that is, the left side of the main structure 11; the testing mechanism 50 is arranged in the fourth installation area, that is, the lower side of the middle of the main structure 11; the unloading and conveying mechanism is arranged in the second installation area, that is, the right side of the main structure 11.

[0058] When the testing equipment is started, the tray storage and transport mechanism 20 transfers the tray 100 with the FPC material to the loading and conveying mechanism 30, and the loading and conveying mechanism 30 transfers the FPC material on the tray 100 to the lower side of the main structure 11, and the loading and unloading mechanism 40 transfers the FPC material to the testing mechanism 50 for functional testing. After the functional test is completed, the loading and unloading mechanism 40 takes the FPC material out of the testing mechanism 50 and places it on the tray 100 of the unloading and conveying structure 60, and then the unloading and conveying structure 60 transfers the tray 100 to the upper side of the main structure 11, so that the tray storage and transport mechanism 20 can transfer the tray 100 on the unloading and conveying structure 60. Among them, by planning the layout space of the tray storage and handling mechanism 20, the loading and conveying mechanism 30, the testing mechanism 50 and the unloading and conveying mechanism, and the conveying route of the FPC material, the layout space inside the frame 10 can be saved, the compactness and safety of the test equipment can be ensured, and the tray storage and handling mechanism 20, the loading and conveying mechanism 30, the testing mechanism 50 and the unloading and conveying mechanism can be avoided from being exposed outside the shell assembly 12. In this way, whether the test equipment is shut down or working, it can be protected, which solves the safety hazard caused by the tray storage and handling mechanism 20, the loading and conveying mechanism 30, the testing mechanism 50 and the unloading and conveying mechanism being exposed when working, and effectively avoids the tray storage and handling mechanism 20, the loading and conveying mechanism 30, the testing mechanism 50 and the unloading and conveying mechanism from direct contact with water vapor in the air, which affects their service life, improves the safety of use, and ensures the overall appearance structure of the test equipment.

[0059] In an optional embodiment, a feed port is provided on one side of the housing assembly 12 so that the FPC material can be manually placed in the loading and conveying mechanism 30 .

[0060] In an optional embodiment, the test equipment includes a gas source assembly and a power supply assembly, and the gas source assembly and the power supply assembly are located on different sides or opposite sides of the rack 10. The technical effect of gas-electricity separation is achieved through spatial isolation, thereby improving the safety performance of the test equipment; at the same time, it also facilitates the orderly discharge of lines and pipelines, making the safety factor of the test equipment higher and ensuring the safety of use.

[0061] Exemplarily, the gas source assembly includes a gas circuit and a gas source switch, and the power supply assembly includes a circuit and a power switch. The gas circuit and the gas source switch are arranged at the lower end of the frame 10 and located on one side of the frame 10; the circuit and the power switch are arranged at the lower end of the frame 10 and located on the other side of the frame 10. The gas circuit and the circuit enter from the lower end of the frame 10 to the tray storage and handling mechanism 20, the loading conveying mechanism 30, the testing mechanism 50 and the unloading conveying mechanism.

[0062] In an optional embodiment, the test equipment includes a motion control distribution board, which is disposed at the lower end of the rack 10 and located on a side close to the power supply assembly, and the power supply assembly is electrically connected to the motion control distribution board.

[0063] In an optional embodiment, the testing device includes an FFU module 70, which is installed on the top of the rack 10 for dust removal and anti-static effect.

[0064] In an optional embodiment, the carrier material storage and transportation mechanism 20 includes a carrier material placement mechanism 21 and a material transfer mechanism 22. The material transfer mechanism 22 is arranged above the carrier material placement mechanism 21, and is used to transfer the carrier 100 to the loading conveying mechanism 30 of the testing equipment or to transfer the carrier 100 on the unloading conveying structure 60 of the testing equipment to the carrier material placement mechanism 21.

[0065] In an optional embodiment, the carrier tray placement mechanism 21 includes a first carrier tray 100 assembly, a second carrier tray 100 assembly and a third carrier tray 100 assembly, wherein the first carrier tray 100 assembly is used to place the carrier tray 100 of the FPC material to be tested, the second carrier tray 100 assembly is used to place the carrier tray 100 of the FPC material after the test is completed, and the third carrier tray 100 assembly is used to place an empty carrier tray 100, so that the carrier tray 100 of the FPC material to be tested can place the empty carrier tray 100 on the third carrier tray 100 assembly after the FPC material is transported to the testing mechanism 50, and when there is no empty carrier tray 100 on the second carrier tray 100 assembly, the empty carrier tray 100 on the third carrier tray 100 assembly can be transferred to the second carrier tray 100 assembly so that the FPC material after the test can be placed, that is, the third carrier tray 100 assembly mainly plays a transfer role. Among them, the third carrier tray 100 assembly is arranged between the first carrier tray 100 assembly and the second carrier tray 100 assembly.

[0066] Exemplarily, before the test equipment is started, a plurality of trays 100 containing materials to be tested are stacked on the first tray 100 assembly, and at least one of the second tray 100 assembly and the third tray 100 assembly is provided with an empty tray 100, so that the material moving mechanism 22 can transfer the tray 100 containing the FPC material to be tested to the loading and conveying mechanism 30. When the loading and unloading mechanism 40 transfers all the FPC materials to be tested on the tray 100 to the testing mechanism 50, the loading and conveying mechanism 30 transports the tray 100 back and transfers it to the third tray 100 assembly through the material moving mechanism 22. After the functional test is completed, the loading and unloading mechanism 40 transfers the FPC material from the testing mechanism 50 to the tray 100 of the unloading and conveying mechanism. The carrier tray 100 on the unloading conveying mechanism is transferred from the second carrier tray 100 assembly, and the carrier tray 100 of the second carrier tray 100 assembly can be transferred from the third carrier tray 100 assembly, or manually placed on the second carrier tray 100 assembly before the test equipment is started. When the unloading conveying mechanism transfers the carrier tray 100 containing the tested FPC material to the upper side of the main structure 11, the material transfer mechanism 22 transfers the carrier tray 100 to the second carrier tray 100 assembly or stacks it in the second carrier tray 100 assembly, and then transfers the empty carrier tray 100 on the third carrier tray 100 assembly to the unloading conveying mechanism, so that the tested FPC material can be placed.

[0067] In an optional embodiment, the carrier placement mechanism 21 includes a carrier 100 lifting assembly and a carrier placement plate 212 for placing the carrier 100. The carrier 100 lifting assembly is used to drive the carrier placement plate 212 to move in the height direction so that more carriers 100 can be placed, reducing the time of manual operation, realizing continuous production operations, saving labor costs, and greatly improving the testing efficiency of FPC materials.

[0068] In an optional embodiment, the tray placement mechanism 21 includes a tray fixing member 211, and the tray 100 lifting assembly and the tray placement plate 212 are installed on the main structure 11 through the tray fixing member 211. Among them, the main structure 11 is formed with a recessed structure on the third installation area, and the tray placement plate 212 is installed in the recessed structure through the tray fixing member 211, and the tray placement plate 212 is located at the upper end of the tray fixing member 211, and the tray 100 lifting assembly is located at the lower end of the tray fixing member 211.

[0069] In an optional embodiment, the carrier 100 lifting assembly also includes a carrier 100 lifting guide, a carrier lifting screw assembly 214 and a carrier lifting driver 213. The carrier lifting driver 213 is connected to the carrier placement plate 212 through the carrier lifting screw assembly 214. The carrier 100 lifting guide is used to limit the moving direction of the carrier placement plate 212, so that the carrier lifting driver 213 can drive the carrier placement plate 212 to move up and down within a preset height.

[0070] In an optional embodiment, the carrier placement mechanism 21 further includes a height sensing component 215, which is used to sense the height of the carrier 100 placed on the carrier placement plate 212, so as to more realistically feedback the real-time height position of the carrier placement plate 212, thereby facilitating more precise control.

[0071] In an optional embodiment, the height sensing component 215 includes a first height sensor and a second height sensor, and the first height sensor and the second height sensor are arranged on adjacent sides of the carrier plate 212, which can not only more realistically feedback the real-time height position of the carrier plate 212, but also avoid the carrier 100 from being in a height imbalance state.

[0072] In an optional embodiment, the material moving mechanism 22 includes a material moving drive assembly and a material moving clamping assembly. The material moving drive assembly is used to drive the material moving clamping assembly to reciprocate along a first direction, and the material moving clamping assembly is used to clamp the carrier 100 on the carrier placement mechanism 21.

[0073] In an optional embodiment, the material moving mechanism 22 includes a material moving support seat 221, the material moving drive assembly includes a material moving drive 222, and the material moving clamping assembly includes a material moving clamping claw member 223. The material moving clamping claw member 223 is movably installed above the carrier plate placement mechanism 21 through the material moving support seat 221. The material moving drive 222 is used to drive the material moving clamping claw member 223 to move back and forth along the first direction, so that the carrier plates 100 on the first carrier plate 100 assembly, the second carrier plate 100 assembly and the third carrier plate 100 assembly can be transferred, and the carrier plate 100 can be transferred between the first carrier plate 100 assembly and the loading conveying mechanism 30, and the carrier plate 100 can be transferred between the second carrier plate 100 assembly and the unloading conveying mechanism. No manual intervention is required throughout the process, and effective cycle work can be achieved to realize continuous production operations, save labor costs, and greatly improve the functional testing efficiency of FPC materials.

[0074] In an optional embodiment, the material moving jaw 223 includes a first material moving jaw 2231 and a second material moving jaw 2232, and the material moving driver 222 includes a first material moving driver 222 and a second material moving driver 222. The first material moving driver 222 is used to drive the first material moving jaw 2231 to move, and the second material moving driver 222 is used to drive the second material moving jaw 2232 to move, so as to improve the transfer efficiency of the material moving mechanism 22 to the carrier 100.

[0075] In an optional embodiment, the first material moving clamp 2231 and the second material moving clamp 2232 both include a vacuum suction cup assembly and a material moving clamp lifter, and the vacuum suction cup assembly is connected to the material moving support seat 221 through the material moving clamp lifter to control the up and down movement of the vacuum suction cup assembly.

[0076] In an optional embodiment, the vacuum suction cup assembly has four suction cups of the carrier 100 , and the positions of the four suction cups of the carrier 100 correspond to the four corners of the carrier 100 .

[0077] In an optional embodiment, the vacuum suction cup assembly has a suction cup connecting seat, and the four carrier 100 suction cups are adjustably mounted on the suction cup connecting seat.

[0078] In an optional embodiment, the loading and unloading mechanism 40 includes a loading mechanism 44 and a unloading mechanism 43. The loading and conveying mechanism 30 is arranged on one side of the testing mechanism 50, and the unloading mechanism 43 is arranged on the other side of the testing mechanism 50. The loading mechanism 44 extends along the length direction of the testing mechanism 50 and is located on one side or both sides of the testing mechanism 50, so that the FPC material conveyed by the loading and conveying mechanism 30 can be transferred to the testing mechanism 50 for testing. The structure is simple and reliable, and the control is convenient.

[0079] In an optional embodiment, the feeding mechanism 44 includes a first feeding mechanism 44 and a second feeding mechanism 44 which are independent of each other. The first feeding mechanism 44 and the second feeding mechanism 44 are respectively arranged on both sides of the testing mechanism 50, and are used to transfer the FPC material from both sides of the testing mechanism 50 to the testing mechanism 50 for testing, which greatly saves the waiting time of the FPC material during feeding and speeds up the testing speed of the FPC material.

[0080] In an optional embodiment, the first loading mechanism 44 includes a first loading robot 4411, a first loading drive 4413 and a first loading support 4412. The first loading robot 4411 is movably mounted on one side of the testing mechanism 50 through the first loading support 4412. The first loading drive 4413 is used to drive the first loading robot 4411 to reciprocate along the first direction.

[0081] In an optional embodiment, the first loading robot 4411 includes a first loading suction cup 4421244112, a first loading mounting seat 4421144111, a first loading lifter 4421344113 and a first loading mover 4421444114, the first loading suction cup 4421244112 is connected to the first loading support 4412 via the first loading mounting seat 4421144111, the first loading lifter 4421344113 is used to drive the first loading suction cup 4421244112 to move up and down, and the first loading mover 4421444114 is used to drive the first loading suction cup 4421244112 to move back and forth along the second direction.

[0082] In an optional embodiment, the second loading mechanism 44 includes a second loading robot 4421, a second loading drive 4423 and a second loading support 4422. The second loading robot 4421 is movably mounted on the other side of the testing mechanism 50 through the second loading support 4422. The second loading drive 4423 is used to drive the second loading robot 4421 to reciprocate along the first direction.

[0083] In an optional embodiment, the second loading robot 4421 includes a second loading suction cup, a second loading mounting seat, a second loading lifter and a second loading mover. The second loading suction cup is connected to the second loading support 4422 via the second loading mounting seat. The second loading lifter is used to drive the second loading suction cup to move up and down, and the second loading mover is used to drive the second loading suction cup to move back and forth along the second direction.

[0084] In an optional embodiment, the unloading mechanism 43 includes a unloading robot 432, a unloading drive 433 and a unloading support 431. The unloading robot 432 is movably installed between the product unloading mechanism 42 and the first loading mechanism 44 through the unloading support 431. The unloading drive 433 is used to drive the unloading robot 432 to reciprocate along the first direction.

[0085] In an optional embodiment, the loading and unloading mechanism 40 also includes a product loading mechanism 41, at least part of which is located on the loading and conveying mechanism 30, and another part of the product loading mechanism 41 is located above the testing mechanism 50, so that the FPC material can be transferred from the loading and conveying mechanism 30 to the testing mechanism 50 or to a position close to the testing mechanism 50, and then the first loading mechanism 44 and the second loading mechanism 44 transfer the FPC material to the testing mechanism 50, thereby reducing the manual participation process of the FPC material in the transfer process, so that the FPC material can be transferred quickly and accurately, which not only reduces the labor cost, but also improves the testing efficiency of the testing equipment, and greatly avoids the problem of FPC material damage due to manual participation.

[0086] In an optional embodiment, the product loading mechanism 41 includes a product loading robot 412, a product loading drive 413 and a product loading support 411. The product loading robot 412 is movably mounted above the testing mechanism 50 through the product loading support 411, and the product loading drive 413 is used to drive the product loading robot 412 to reciprocate along the first direction.

[0087] In an optional embodiment, the testing equipment also includes a product unloading mechanism 42, which is arranged side by side with the product loading mechanism 41 and is located on the side of the product loading mechanism 41 that is away from the loading conveying mechanism 30, and is used to transfer the tested FPC material out of the testing mechanism 50 or to a side close to the unloading conveying mechanism, and then the unloading mechanism 43 transfers the FPC material to the unloading conveying mechanism.

[0088] In an optional embodiment, the product unloading mechanism 42 includes a product unloading robot 422, a product unloading driver 423 and a product unloading support 421. The product unloading robot 422 is movably mounted above the testing mechanism 50 through the product unloading support 421, and the product unloading driver 423 is used to drive the product unloading robot 422 to reciprocate along the first direction.

[0089] In an optional embodiment, the loading conveying mechanism 30 and the unloading conveying structure 60 reciprocate along a second direction, which is perpendicular to the first direction, so that the conveying route of the FPC material can be planned, thereby saving layout space inside the frame 10 and ensuring the compactness and safety of the test equipment.

[0090] In an optional embodiment, the testing equipment also includes a first sorting mechanism 45, which is arranged at one end of the product loading mechanism 41 away from the product unloading mechanism 42, so that the product loading mechanism 41 can transfer the FPC material to the first sorting mechanism 45, and then the first loading mechanism 44 and the second loading mechanism 44 transfer the FPC material on the first sorting mechanism 45 to the testing mechanism 50, and the two FPC materials loaded can be classified into the first loading mechanism 44 and the second loading mechanism 44 at the same time.

[0091] In an optional embodiment, the first sorting mechanism 45 includes a first turntable 451 and a second turntable 452, and the product loading mechanism 41 is located above the first turntable 451 and the second turntable 452 to realize the transfer of FPC materials between the first turntable 451 and the product loading mechanism 41 and the first loading mechanism 44, and the transfer between the second turntable 452 and the product loading mechanism 41 and the second loading mechanism 44.

[0092] In an optional embodiment, the first sorting mechanism 45 includes a first rotary drive 453 and a second rotary drive 454, wherein the first rotary drive 453 is used to drive the first rotary table 451 to reciprocate in the second direction, and the second rotary drive 454 is used to drive the second rotary table 452 to reciprocate in the second direction.

[0093] In an optional embodiment, the testing device further includes a detection mechanism 47, which is disposed on one side or both sides of the first sorting mechanism 45 and is used to photograph and locate the FPC material.

[0094] Exemplarily, the detection mechanism 47 includes a first camera 471 and a second camera 472. The first camera 471 is used to take pictures of the FPC material on the first sorting mechanism 45 to achieve rough positioning and code scanning, so that the first feeding mechanism 44 and the second feeding mechanism 44 can adjust the position of the FPC material, and then move the FPC material to the position of the second camera 472 to take pictures to achieve precise positioning and code scanning. At the same time, the position of the FPC material is adjusted again so that it can be moved to the corresponding test point of the testing mechanism 50, thereby completing the test loading, making the product positioning more accurate during automatic detection, with a wide range of applications, simple and convenient operation, and low technical requirements for equipment operators.

[0095] In an optional embodiment, the testing equipment also includes a second sorting mechanism 46, which is arranged at one end of the product unloading mechanism 42 away from the product loading mechanism 41, so that the product unloading mechanism 42 can transfer the FPC material from the testing mechanism 50 to the second sorting mechanism 46, and then the unloading mechanism 43 transfers the FPC material on the second sorting mechanism 46 to the unloading conveying mechanism, and the FPC materials transferred by the first loading mechanism 44 and the second loading mechanism 44 can be put together for unloading after the product is tested.

[0096] In an optional embodiment, the second sorting mechanism 46 includes a third turntable 461 and a fourth turntable 462, and the product unloading mechanism 42 is located above the third turntable 461 and the fourth turntable 462 to realize the transfer of the FPC material between the third turntable 461 and the product unloading mechanism 42 and the unloading mechanism 43, and the transfer between the fourth turntable 462 and the product unloading mechanism 42 and the unloading mechanism 43.

[0097] In an optional embodiment, the second sorting mechanism 46 includes a third rotary drive 463 and a fourth rotary drive 464, the third rotary drive 463 is used to drive the third rotary table 461 to reciprocate in the second direction, and the fourth rotary drive 464 is used to drive the fourth rotary table 462 to reciprocate in the second direction.

[0098] In an optional embodiment, the testing device further includes a first visual inspection mechanism 48 and a second visual inspection mechanism 49, which are respectively arranged on both sides of the product feeding mechanism 41, and are used to perform visual inspection on the FPC material transferred by the product feeding mechanism 41. The first visual inspection mechanism 48 and the second visual inspection mechanism 49 perform inspection and take pictures through image sensors.

[0099] In an optional embodiment, the positions of the first visual inspection mechanism 48 and the second visual inspection mechanism 49 are adjustable, so that they can be placed in a position with optimal working efficiency and quality, and can be adjusted in a targeted manner according to the size, dimensions and shape of the FPC material actually detected, so that product positioning during automatic inspection is more accurate, the application range is wide, the operation is simple and convenient, and the technical ability requirements for equipment operators are low.

[0100] In an optional embodiment, the testing mechanism 50 includes a plurality of testing fixtures 51, which form two rows of testing components and extend along the moving direction of the first loading mechanism 44 and the second loading mechanism 44. The first loading mechanism 44 and the second loading mechanism 44 are arranged on the outside of the two rows of testing components so that the first loading mechanism 44 and the second loading mechanism 44 can move the FPC material to its corresponding test component.

[0101] In an optional embodiment, the test mechanism 50 includes a vacuum component 52 and a control component 53, and a plurality of test fixtures 51 form two rows of test components and extend along a first direction, and the vacuum component 52 and the control component 53 are connected to each of the test fixtures 51. Among them, the plurality of test fixtures 51 are arranged on one side of the vacuum component 52 and above the control component 53, that is, the vacuum component 52 and the control component 53 are arranged separately, so that the technical effect of gas-electric separation can be achieved through spatial isolation, thereby improving the safety performance of the test equipment; at the same time, it is also convenient for the orderly discharge of lines and pipelines, so that the safety factor of the test equipment is higher, and the safety of use is ensured.

[0102] In an optional embodiment, each of the test fixtures 51 includes a weight assembly 511, an upper mold 512 and a lower mold 513 for placing FPC materials, the weight assembly 511 is connected to the upper mold 512 and can move in the height direction with the upper mold 512, the lower mold 513 is movably installed below the upper mold 512, and the weight assembly 511 and the upper mold 512 can move toward one side of the lower mold 513.

[0103] In an optional embodiment, the test fixture 51 further includes a fixture base 514, a first driver 515 and a second driver 516, wherein the first driver 515 is used to drive the weight assembly 511 and the upper mold 512 to reciprocate along the second direction of the fixture base 514, and the second driver 516 is used to drive the weight assembly 511 and the upper mold 512 to reciprocate along the height direction, so that the first driver 515 and the second driver 516 can move the upper mold 512 toward one side of the lower mold 513 and press down, and perform a functional test on the FPC material. After the functional test is completed, the first driver 515 and the second driver 516 move the upper mold 512 toward the side away from the lower mold 513 and lift it up, so that the unloading mechanism 43 can take away the FPC material. Among them, each lower mold 513 is provided with a test point, that is, multiple test fixtures 51 have multiple test points, and the first loading mechanism 44 and the second loading mechanism 44 are used to move the FPC material to the corresponding test point to complete the test loading.

[0104] In an optional embodiment, a test fixture 51 is provided with a vacuum component 52 on one side to form a matrix opening and closing test mechanism 50, a first feeding mechanism 44 and a second feeding mechanism 44 are provided on one of two opposite sides of the test mechanism 50, a first sorting mechanism 45 and a second sorting mechanism 46 are provided on the other two opposite sides of the test mechanism 50, and a control component 53 is provided below the test fixture 51, thereby ensuring the compactness and safety of the test equipment.

[0105] In an optional embodiment, the test fixture 51 further includes a first fixture track, a second fixture track and a fixture mounting seat, the fixture mounting seat is movably mounted on the fixture base 514 via the first fixture track, and the weight assembly 511 and the upper mold 512 are movably connected to the fixture mounting seat in the height direction via the second fixture track.

[0106] In an optional embodiment, the number of the test fixtures 51 is ten, and every five test fixtures 51 form a row of test components, and the two rows of test components are arranged in sequence along the first direction.

[0107] In an optional embodiment, the unloading conveying structure 60 is arranged on one side of the unloading mechanism 43, and is used to convey the FPC material tested by the testing mechanism 50. The unloading conveying structure 60 includes an OK product conveying mechanism 61 and an NG product conveying structure 62, which are arranged side by side on one side of the testing mechanism 50 and below the unloading mechanism 43. The OK product conveying mechanism 61 is used to convey good test products, and the NG product conveying mechanism is used to convey bad test products.

[0108] In an optional embodiment, the OK product conveying mechanism 61 includes an OK product conveying track 611, an OK product conveying placement plate 612 and an OK product conveying clamp 613. The OK product conveying placement plate 612 can be movably mounted on the OK product conveying track 611. The OK product conveying clamp 613 is used to fix the carrier 100 on the OK product conveying placement plate 612 so that the carrier 100 can move stably along the length direction of the OK product conveying track 611.

[0109] In an optional embodiment, the NG product conveying mechanism includes an NG product conveying track 621, an NG product conveying placement plate 622 and an NG product conveying clamp 623. The NG product conveying placement plate 622 can be movably mounted on the NG product conveying track 621. The NG product conveying clamp 623 is used to fix the carrier 100 on the NG product conveying placement plate 622 so that the carrier 100 can move stably along the length direction of the NG product conveying track 621.

[0110] In an optional embodiment, the loading and conveying mechanism 30 is disposed on the other side of the testing mechanism 50 , and is used to convey the FPC material to be tested to the loading mechanism 44 .

[0111] In an optional embodiment, the loading and conveying mechanism 30 includes a loading and conveying track 31, a loading and conveying placement plate 32 and a loading and conveying clamp 33. The loading and conveying placement plate 32 can be movably mounted on the loading and conveying track 31. The loading and conveying clamp 33 is used to fix the carrier 100 on the loading and conveying placement plate 32, so that the carrier 100 can move stably along the length direction of the loading and conveying track 31.

[0112] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0113] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0114] The disclosure above provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described above. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0115] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

Claims

1. An efficient online functional testing device, characterized in that: The testing equipment includes a loading and conveying mechanism, a loading and conveying mechanism, a testing mechanism and a unloading mechanism. The loading and conveying mechanism is arranged on one side of the testing mechanism, and the unloading mechanism is arranged on the other side of the testing mechanism. The loading mechanism extends along the length direction of the testing mechanism and is located on one side or both sides of the testing mechanism so that the FPC material conveyed by the loading and conveying mechanism can be transferred to the testing mechanism for testing.

2. The test device according to claim 1, characterized in that The testing device further comprises a product loading mechanism, at least a portion of which is located on the loading and conveying mechanism, and another portion of which is located above the testing mechanism.

3. The testing device according to claim 2, characterized in that The testing device further comprises a product unloading mechanism, which is arranged side by side with the product loading mechanism and is located on a side of the product loading mechanism facing away from the loading and conveying mechanism.

4. The testing device according to claim 1, characterized in that The testing device further comprises a material unloading and conveying structure, which is arranged on one side of the material unloading mechanism and is used for conveying the FPC material tested by the testing mechanism.

5. The testing device according to claim 4, characterized in that The unloading and conveying structure comprises an OK product conveying mechanism and an NG product conveying structure, and the OK product conveying mechanism and the NG product conveying structure are arranged side by side on one side of the testing mechanism and below the unloading mechanism.

6. The testing device according to claim 4, characterized in that The testing device further comprises a tray placing mechanism, which is arranged between the loading conveying mechanism and the unloading conveying mechanism and is used for placing the tray.

7. The testing device according to claim 6, characterized in that The tray placement mechanism includes a first tray assembly, a second tray assembly and a third tray assembly. The first tray assembly is used to place a tray of FPC materials to be tested, the second tray assembly is used to place a tray of FPC materials that have completed testing, and the third tray assembly is used to place an empty tray.

8. The testing device according to claim 1, characterized in that The testing device further comprises a material moving mechanism, which is arranged above the carrier tray placement mechanism and is used to move the carrier tray to the loading conveying mechanism or to move the carrier tray on the unloading conveying structure to the carrier tray placement mechanism.

9. The testing device according to claim 8, characterized in that The material moving mechanism comprises a material moving driving assembly and a material moving clamping assembly. The material moving driving assembly is used to drive the material moving clamping assembly to move back and forth along a first direction, and the material moving clamping assembly is used to clamp the carrier on the carrier placing mechanism.

10. The testing device according to claim 9, characterized in that The loading conveying mechanism and the unloading conveying structure reciprocate along a second direction, and the second direction is perpendicular to the first direction.

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