Keyboard assembly method and assembly device

Abstract

The invention relates to the technical field of keyboard assembly, and provides a keyboard assembly method and device.The keyboard assembly device comprises a feeding base, a detection frame, a feeding mechanism, a hoisting track, a hoisting clamping mechanism and an assembly mechanism, a keyboard needing to be assembled is conveyed to the feeding base, the feeding mechanism is arranged on the feeding base, and the detection frame is arranged on the detection frame; the feeding mechanism is used for overturning and conveying a keyboard on the feeding base, the hoisting track is fixedly arranged on the feeding base and the detection frame, the hoisting track is arranged above the feeding base, the hoisting clamping mechanism is arranged on the hoisting track in a sliding mode, and the hoisting clamping mechanism is used for clamping the keyboard on the feeding mechanism and driving the keyboard to move; the assembling mechanism is fixedly arranged in the detection frame, the assembling mechanism is used for assembling the keyboard, and by means of the technical scheme, the problem that in the prior art, when the keyboard is automatically assembled, dust possibly falls on a circuit board of the keyboard, and keyboard contact is affected is solved.

Description

Technical Field

[0001] The invention relates to the technical field of keyboard assembly, and in particular to a keyboard assembly device. Background Art

[0002] The keyboard production process requires the manufacture of the casing, circuit board and keys first. When all the parts are manufactured, they are assembled according to a certain process to obtain a keyboard. The installation process of the keyboard can be carried out through automated equipment, which saves a lot of labor. The working principle of the keyboard is that when the keys are struck, the shaft sends an electrical signal, and the electrical signal is sent to the computer through the circuit board to complete the key input. Therefore, the cleanliness of the keyboard circuit board and the connection between the shaft and the circuit board is very important. If dust falls on the circuit board or enters the connection between the shaft and the circuit board, it may cause poor contact when the keyboard is used, and the signal cannot be output when struck, or the wrong signal is output.

[0003] Currently, during the keyboard production process, the installation of shafts and keys is mostly carried out through the keyboard installation device. After the circuit board is installed on the keyboard shell, the shafts and keys are automatically installed in sequence on the installation device. However, in this process, the front of the keyboard faces upward, and the gap between the circuit board and the keyboard shell faces upward. If there is dust in the installation environment, it is likely to fall on the keyboard circuit board and affect the use of the keyboard. Summary of the invention

[0004] The present invention provides a keyboard assembly device, which solves the problem in the prior art that dust may fall on a circuit board of the keyboard and affect keyboard contact during automatic assembly of the keyboard.

[0005] The technical solution of the present invention is as follows:

[0006] A keyboard assembly device comprises a feeding base, a detection frame, a feeding mechanism, a lifting rail, a lifting clamping mechanism and an assembly mechanism. The keyboard to be assembled is transported to the feeding base, the detection frame is fixedly arranged on the side of the feeding base, the feeding mechanism is arranged on the feeding base, the feeding mechanism is used to flip and transport the keyboard on the feeding base, the lifting rail is fixedly arranged on the feeding base and the detection frame, the lifting rail is arranged above the feeding base, the lifting clamping mechanism is slidably arranged on the lifting rail, the lifting clamping mechanism is used to clamp the keyboard on the feeding mechanism and drive it to move, the assembly mechanism is fixedly arranged in the detection frame, and the assembly mechanism is used to assemble the keyboard.

[0007] The feeding mechanism includes a motor 1, a rotating groove, a rotating frame and a clamping frame assembly. The motor 1 is fixedly mounted on the feeding base. The rotating groove is arranged on the feeding base. Two rotating frames are provided. The two rotating frames are rotatably arranged on the feeding base. The two rotating frames are arranged opposite to each other. The output end of the motor 1 is connected to one of the rotating frames. The clamping frame assembly is slidably arranged on the two rotating frames. The clamping frame assembly is used to clamp and fix the keyboard.

[0008] The clamping frame assembly includes a driving cylinder 1, a clamping frame 1 and a clamping frame 2. Two driving cylinders 1 are provided. The two driving cylinders 1 are fixedly arranged in the two rotating frames respectively. A sliding rod is provided on the clamping frame 1. The sliding rod is slidably connected with the rotating frame. A docking frame is provided on the clamping frame 1. The clamping frame 1 is connected to the output end of one of the driving cylinders 1. The clamping frame 2 has the same structure as the clamping frame 1. The clamping frame 2 is symmetrically arranged with the clamping frame 1. The clamping frame 2 is connected to the output end of the other driving cylinder 1.

[0009] A guide rod is slidably connected between the clamping frame 1 and the clamping frame 2, and the guide rod is slidably connected at one end of the clamping frame 1 and the clamping frame 2 away from the docking frame.

[0010] The hoisting clamping mechanism includes a tensioning wheel, a second motor, a driving wheel and a migration component. There are multiple tensioning wheels, and the multiple tensioning wheels are rotatably arranged on the hoisting track. The second motor is fixedly installed on the hoisting track. The driving wheel is rotatably arranged on the hoisting track. The output end of the second motor is connected to the driving wheel. The tensioning wheel and the tensioning sleeve on the driving wheel are provided with a transmission belt. The migration component is slidably arranged on the hoisting track. The migration component is connected to the transmission belt. The migration component is used to drive the keyboard to move to the top of the assembly mechanism for assembly.

[0011] The migration component includes a sliding frame, a second driving cylinder, a conveying platform, a third driving cylinder, a sliding support arm, a clamping plate and a bidirectional driving cylinder. The sliding frame is slidably arranged below the lifting track, and the sliding frame is connected to the transmission belt. There are multiple second driving cylinders, and multiple second driving cylinders are fixedly arranged on the sliding frame. The conveying platform is connected to the output ends of multiple second driving cylinders. The third driving cylinder is fixedly arranged above the conveying platform, and the output end of the third driving cylinder passes downward through the conveying platform. The clamping plate is arranged below the conveying platform, and the clamping plate is connected to the output end of the third driving cylinder.

[0012] The working principle and beneficial effects of the present invention are:

[0013] 1. In the present invention, by providing a clamping plate and a pressing plate, when the keyboard is hoisted, the assembly surface of the keyboard faces downward, and a plurality of clamping plates are clamped together to clamp keyboards of different sizes. At the same time, the clamping and fixing of the pressing plate can prevent the keyboard from shaking during the assembly process;

[0014] 2. In the present invention, by setting a detection probe, the keyboard is turned over for assembly, and the parts that are not fastened will fall off, which can be detected by the detection probe, and then quality inspection is carried out. It is difficult to complete the inspection of the firmness of the parts installation during the assembly of the keyboard in the forward direction;

[0015] 3. In the present invention, by setting up a hoisting and clamping mechanism, keyboards of different sizes can be hoisted and firmly fixed. By setting up an assembly mechanism, the keyboard can be assembled below the keyboard, and at the same time, it cooperates with the detection frame to detect dropped parts that are not firmly installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is another perspective structural schematic diagram of the whole of the present invention;

[0019] Figure 3 It is a partial structural schematic diagram of the feeding mechanism in the present invention;

[0020] Figure 4 It is a schematic diagram of the structure of the cooperation between the hoisting clamping mechanism and the assembly mechanism in the present invention;

[0021] Figure 5 It is a structural schematic diagram of another viewing angle of the cooperation between the hoisting clamping mechanism and the assembly mechanism in the present invention;

[0022] Figure 6 It is a schematic diagram of the local structure of the cooperation between the detection probe and the assembly mechanism in the present invention.

[0023] In the figure: 1. feeding base; 2. detection frame; 3. lifting track; 4. motor one; 5. revolving groove; 6. rotating frame; 7. driving cylinder one; 8. clamping frame one; 9. docking frame; 10. clamping frame two; 11. guide rod; 12. tensioning wheel; 13. motor two; 14. driving wheel; 15. sliding frame; 16. driving cylinder two; 17. handling platform; 18. driving cylinder three; 19. clamping plate; 20. sliding support arm; 21. two-way driving cylinder; 22. clamping plate; 23. assembly track; 24. screw; 25. motor three; 26. sliding seat; 27. driving cylinder four; 28. accessory feeding device; 29. ​​detection probe. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment 1, as Figures 1 to 6 As shown, this embodiment proposes a keyboard assembly device, including a feeding base 1, a detection frame 2, a feeding mechanism, a lifting rail 3, a lifting clamping mechanism and an assembly mechanism. The keyboard to be assembled is transported to the feeding base 1, the detection frame 2 is fixedly arranged on the side of the feeding base 1, the feeding mechanism is arranged on the feeding base 1, and the feeding mechanism is used to flip and transport the keyboard on the feeding base 1. The lifting rail 3 is fixedly arranged on the feeding base 1 and the detection frame 2, and the lifting rail 3 is arranged above the feeding base 1. The lifting clamping mechanism is slidably arranged on the lifting rail 3, and the lifting clamping mechanism is used to clamp the keyboard on the feeding mechanism and drive it to move. The assembly mechanism is fixedly arranged in the detection frame 2, and the assembly mechanism is used to assemble the keyboard.

[0026] like Figures 1 to 3 As shown, the feeding mechanism includes a motor 4, a rotary groove 5, a rotating frame 6 and a clamping frame assembly. The motor 4 is fixedly installed on the feeding base 1, the rotary groove 5 is opened on the feeding base 1, two rotating frames 6 are provided, and the two rotating frames 6 are rotatably arranged on the feeding base 1. The two rotating frames 6 are arranged opposite to each other, and the output end of the motor 4 is connected to one of the rotating frames 6. The clamping frame assembly is slidably arranged on the two rotating frames 6. The clamping frame assembly is used to clamp and fix the keyboard. The clamping frame assembly includes a driving cylinder 1 7, a clamping frame 1 8 and a clamping frame 2 10. There are two driving cylinders 7, and the two driving cylinders 7 are respectively fixedly arranged in the rotating frames 6. A sliding rod is provided on the clamping frame 8, and the sliding rod slides with the rotating frame 6 Dynamic connection, a docking frame 9 is provided on the clamping frame 8, the clamping frame 8 is connected to the output end of one of the driving cylinders 7, the clamping frame 2 10 has the same structure as the clamping frame 8, the clamping frame 2 10 and the clamping frame 8 are symmetrically arranged, the clamping frame 2 10 is connected to the output end of the other driving cylinder 7, the docking frame 9 is not raised on the clamping frame 8 and the clamping frame 2 10, so that when the clamping plate 22 moves to the vicinity of the keyboard, it will not contact the clamping frame 8 and the clamping frame 2 10, the docking frame 9 can clamp the side of the keyboard, and the extension distance of the output end of the driving cylinder 7 can be adjusted according to the size of the keyboard, and when the clamping frame 8 and the clamping frame 2 10 rotate, the guide rod 11 rotates in the rotary groove 5.

[0027] like Figures 1 to 3As shown, a guide rod 11 is slidably connected between the clamping frame 1 8 and the clamping frame 2 10, and the guide rod 11 is slidably connected at one end of the clamping frame 1 8 and the clamping frame 2 10 away from the docking frame 9. A sliding rod is arranged on the clamping frame 1 8 and the clamping frame 2 10, and the sliding rod is slidably connected with the rotating frame 6, so that the rotating frame 6 can drive the clamping frame 1 8 and the clamping frame 2 10 to rotate. When the two driving cylinders 1 7 push the clamping frame 1 8 and the clamping frame 2 10 to slide respectively, the clamping frame 1 8 and the clamping frame 2 10 slide on the guide rod 11 at the same time, and the guide rod 11 can balance the offset of the clamping frame 1 8 and the clamping frame 2 10 when clamping the keyboard. The keyboard flips 180 degrees driven by the clamping frame 1 8 and the clamping frame 2 10. Assembling with the installation surface facing down can reduce the possibility of dust falling into the keyboard. At the same time, parts that are not firmly installed will fall off, and detection can be carried out at the same time.

[0028] like Figures 4 to 6 As shown, the hoisting clamping mechanism includes a tensioning wheel 12, a second motor 13, a driving wheel 14 and a migration component. A plurality of tensioning wheels 12 are provided, and the plurality of tensioning wheels 12 are rotatably provided on the hoisting rail 3. The second motor 13 is fixedly installed on the hoisting rail 3. The driving wheel 14 is rotatably provided on the hoisting rail 3. The output end of the second motor 13 is connected to the driving wheel 14. The tensioning wheels 12 and the driving wheel 14 are provided with a transmission belt on the tensioning sleeve. The migration component is slidably provided on the hoisting rail 3, and the migration component is connected to the transmission belt. The migration component is used to drive the keyboard to move to the top of the assembly mechanism for assembly, and the migration component is driven by the transmission belt to drive the keyboard to slide, and the keyboard is driven to the top of the detection frame 2 for assembly, and is transported to the next device after the assembly is completed.

[0029] like Figures 4 to 6As shown, the migration component includes a sliding frame 15, a second driving cylinder 16, a handling platform 17, a third driving cylinder 18, a sliding support arm 20, a clamping plate 19 and a bidirectional driving cylinder 21. The sliding frame 15 is slidably arranged below the lifting rail 3, and the sliding frame 15 is connected to the transmission belt. A plurality of second driving cylinders 16 are provided, and a plurality of second driving cylinders 16 are fixedly arranged on the sliding frame 15. The handling platform 17 is connected to the output ends of the plurality of second driving cylinders 16. The third driving cylinder 18 is fixedly arranged above the handling platform 17, and the output end of the third driving cylinder 18 downwardly penetrates the handling platform 17. The clamping plate 19 is arranged below the handling platform 17, and the clamping plate 19 is connected to the output end of the third driving cylinder 18. A plurality of sliding support arms 20 are provided, and a plurality of sliding support arms 20 are respectively fixedly arranged around the handling platform 17. The plurality of sliding support arms 20 are aligned in pairs, and the bidirectional There are multiple drive cylinders 21, and multiple two-way drive cylinders 21 are fixedly arranged on the transport platform 17 on one side away from the clamping plate 19. Multiple sliding arms 20 are slidably provided with clamping plates 22, and multiple clamping plates 22 are respectively connected to the output ends of multiple two-way drive cylinders 21. The clamping plates 22 are detachably connected to the keyboard. In this embodiment, there are six sliding arms 20 and three two-way drive cylinders 21. The keyboard can be fixed in the center of the transport platform 17 through the uniform movement of the two output ends of the two-way drive cylinder 21. Due to the different thicknesses of keyboards of different models, after the clamping plate 22 clamps the periphery of the keyboard, the drive cylinder three 18 pushes the clamping plate 19 to clamp the back of the keyboard, and the protrusion on the clamping plate 22 fixes the front edge of the keyboard. At this time, the keyboard will not shake, which is convenient for positioning during parts assembly.

[0030] like Figures 4 to 6 As shown, the assembly mechanism includes an assembly track 23, a screw 24, a motor 25, a sliding seat 26, a driving cylinder 27 and an accessory feeding device 28. The assembly track 23 is fixedly arranged on the detection frame 2, the screw 24 is rotatably arranged in the assembly track 23, the motor 25 is fixedly installed on the assembly track 23, the output end of the motor 25 is connected to the screw 24, the sliding seat 26 is slidably arranged on the assembly track 23 and is threadedly connected to the screw 24, the driving cylinder 27 is rotatably arranged on the sliding seat 26, the accessory feeding device 28 is fixedly installed on the side of the assembly track 23, and a plurality of detection probes are arranged in the detection frame 2. The detection probe 29 can detect objects dropped into the detection frame 2. The detection probe 29 can preferably be a sensor such as a camera for detection. It can detect whether a shaft or a case has dropped into the detection frame 2 by vision, and detect whether the parts are firmly installed by gravity. At the same time, it can prevent the dropped parts from being difficult to find. A motor and other devices are provided at the rotation connection between the sliding seat 26 and the driving cylinder four 27, which can drive the driving cylinder four 27 to rotate. A suction cup or other devices that can play the same function are provided on the output end of the driving cylinder four 27, which can be detachably connected to the shaft, buttons and other parts.

[0031] In this embodiment, the motor 1 4 drives the rotating frame 6 to rotate, and clamps the keyboard through the clamping frame 1 8 and the clamping frame 2 10 to flip it 180 degrees. After that, multiple clamping plates 22 can clamp keyboards of various sizes. The clamping plate 19 presses the keyboard on the clamping plate 22 to prevent the keyboard from shaking. The driving cylinder 4 27 moves to the accessory feeding device 28 to obtain the case or shaft, and then rotates 180 degrees and moves to the designated position for installation. If the parts are not tightly installed on the keyboard, the parts will fall into the detection frame 2. The detection probe 29 detects the falling of the parts, and maintenance can be carried out at this time.

[0032] Embodiment 2: Embodiment 2 of the present application is supplemented on the basis of Embodiment 1 and is a keyboard assembly method, comprising the following steps:

[0033] Step 1, keyboard clamping: the keyboard is transported to the feeding base 1, the output end of the motor 1 4 drives the clamping frame 1 8 and the clamping frame 2 10 to rotate, the docking frame 9 rotates to both sides of the keyboard, the output ends of the two driving cylinders 1 7 extend, the clamping frame 1 8 and the clamping frame 2 10 slide on the guide rod 11, and the docking frame 9 clamps the keyboard;

[0034] Step 2, keyboard flip: the output end of the motor 1 4 drives the clamping frame 1 8 and the clamping frame 2 10 to rotate in opposite directions, the guide rod 11 rotates in the rotary groove 5, and the keyboard rotates and flips without contacting the feeding chassis;

[0035] Step 3, keyboard docking: the output end of the second driving cylinder 16 extends to push the transport platform 17 down, and multiple clamping plates 22 move to the periphery of the keyboard;

[0036] Step 4, keyboard transport: the output end of the two-way drive cylinder 21 shortens and pulls the clamping plate 22 to slide on the sliding arm 20 until the keyboard is clamped, the output end of the drive cylinder 3 18 extends and pushes the clamping plate 19 to contact the keyboard, the output end of the drive cylinder 2 16 shortens and pulls the keyboard up, the output end of the motor 2 13 drives the drive wheel 14 to rotate, and the drive wheel 14 drives the sliding frame 15 to slide on the hoisting track 3 through the transmission belt;

[0037] Step 5, keyboard assembly: When the keyboard moves to the top of the assembly track 23, it stops moving. The output end of the motor 3 25 drives the screw 24 to rotate and adjust the position of the drive cylinder 4 27. The output end of the drive cylinder 4 27 rotates upward after obtaining the parts from the batching and feeding device, and the parts are installed on the keyboard.

[0038] Step 6, part drop detection: When installing parts at the output end of the driving cylinder 27, parts that are not tightly installed will fall into the detection frame 2, and the detection probe 29 can detect the drop of the parts.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A keyboard assembly device, characterized in that: include: A feeding base (1), onto which the keyboard to be assembled is conveyed; A detection frame (2), the detection frame (2) being fixedly arranged on a side of the feeding base (1); A feeding mechanism, the feeding mechanism being arranged on the feeding base (1), and the feeding mechanism being used for flipping and transporting the keyboard on the feeding base (1); A hoisting track (3), the hoisting track (3) being fixedly arranged on the feeding base (1) and the detection frame (2), and the hoisting track (3) being arranged above the feeding base (1); A hoisting clamping mechanism, the hoisting clamping mechanism being slidably arranged on the hoisting track (3), the hoisting clamping mechanism being used to clamp the keyboard on the feeding mechanism and drive the keyboard to move; An assembly mechanism, the assembly mechanism is fixedly arranged in the detection frame (2), and the assembly mechanism is used to assemble the keyboard.

2. A keyboard assembly device according to claim 1, characterized in that: The feeding mechanism comprises: Motor 1 (4), the motor 1 (4) being fixedly mounted on the feeding base (1); A rotary groove (5), wherein the rotary groove (5) is provided on the feeding base (1); A rotating frame (6), wherein two rotating frames (6) are provided, and the two rotating frames (6) are rotatably provided on the feeding base (1), and the two rotating frames (6) are provided opposite to each other.

3. A keyboard assembly device according to claim 2, characterized in that: The feeding mechanism comprises: The output end of the motor 1 (4) is connected to one of the rotating frames (6); A clamping frame assembly, wherein the clamping frame assembly is slidably arranged on the two rotating frames (6), and the clamping frame assembly is used for clamping and fixing the keyboard.

4. A keyboard assembly device according to claim 3, characterized in that: The clamping frame assembly comprises: A driving cylinder 1 (7), wherein two driving cylinders 1 (7) are provided, and the two driving cylinders 1 (7) are respectively fixedly arranged in the two rotating frames (6); A clamping frame (8), wherein a sliding rod is provided on the clamping frame (8), wherein the sliding rod is slidably connected to the rotating frame (6), and a docking frame (9) is provided on the clamping frame (8), wherein the clamping frame (8) is connected to an output end of one of the driving cylinders (7).

5. A keyboard assembly device according to claim 4, characterized in that: The clamping frame assembly comprises: The second clamping frame (10) has the same structure as the first clamping frame (8), the second clamping frame (10) and the first clamping frame (8) are symmetrically arranged, and the second clamping frame (10) is connected to the output end of another driving cylinder (7).

6. A keyboard assembly device according to claim 5, characterized in that: A guide rod (11) is slidably connected between the clamping frame 1 (8) and the clamping frame 2 (10), and the guide rod (11) is slidably connected at one end of the clamping frame 1 (8) and the clamping frame 2 (10) away from the docking frame (9).

7. A keyboard assembly device according to claim 6, characterized in that: The hoisting and clamping mechanism comprises: A tensioning wheel (12), wherein a plurality of tensioning wheels (12) are provided, and the plurality of tensioning wheels (12) are rotatably provided on the hoisting track (3); Motor 2 (13), the motor 2 (13) is fixedly mounted on the hoisting track (3).

8. A keyboard assembly device according to claim 7, characterized in that: The hoisting and clamping mechanism comprises: a driving wheel (14), the driving wheel (14) being rotatably disposed on the hoisting track (3), the output end of the second motor (13) being connected to the driving wheel (14), and a transmission belt being disposed on the tensioning wheel (12) and the tensioning sleeve on the driving wheel (14); A migration component, the migration component is slidably arranged on the hoisting track (3), the migration component is connected to the transmission belt, and the migration component is used to drive the keyboard to move above the assembly mechanism and assemble it.

9. A keyboard assembly device according to claim 8, characterized in that: The migration components include: A sliding frame (15), the sliding frame (15) being slidably disposed below the hoisting track (3), the sliding frame (15) being connected to the transmission belt; A second driving cylinder (16), wherein a plurality of the second driving cylinders (16) are provided, and the plurality of second driving cylinders (16) are fixedly arranged on the sliding frame (15).

10. A keyboard assembly device according to claim 9, characterized in that: The migration components include: A transport platform (17), the transport platform (17) being connected to the output ends of the plurality of drive cylinders 2 (16); A driving cylinder three (18), wherein the driving cylinder three (18) is fixedly disposed above the transport platform (17), and an output end of the driving cylinder three (18) passes downward through the transport platform (17); A clamping plate (19), the clamping plate (19) being arranged below the transport platform (17), the clamping plate (19) being connected to an output end of the third drive cylinder (18).

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