High-pressure water flushing device

Abstract

According to the high-pressure water flushing device, a main tank body is divided into a water storage chamber and a working area through a transverse plate, and the working area is divided into a cleaning area, a high-pressure flushing area and a blow-drying area; a tray is arranged in the cleaning area; a steel wire ball is arranged in the tray; a flushing pipe is arranged above the tray, a water inlet of the flushing pipe is connected to a water outlet of a first high-pressure water pump through a pipeline, and a water inlet pipe of the first high-pressure water pump is arranged in the water storage chamber; a flushing barrel and a water distribution pipe are arranged in the high-pressure flushing area, a plurality of flushing connectors are arranged on the surface of the flushing barrel, a plurality of water distribution connectors are arranged on the surface of the water distribution pipe, and the water distribution connectors correspond to the flushing connectors one to one and are communicated with the flushing connectors through hoses. A water inlet pipe of the second high-pressure water pump is arranged in the water storage chamber; a plurality of through holes are formed in the transverse plate; the device integrates the functions of cleaning, high-pressure flushing and blow-drying, the surface of the steel wire can be efficiently cleaned, water in the water storage chamber can be recycled, and water resources are greatly saved.

Description

Technical Field

[0001] The invention belongs to the field of cleaning equipment for steel wire surfaces, and in particular relates to a high-pressure water washing device that can be used for steel wires. Background Art

[0002] The surface of the steel wire produced by drawing will inevitably be contaminated with dirt, mainly impurities such as grease and dust. The surface of the steel wire that has been stored for a long time will also produce oxide scale. Before the steel wire leaves the factory, it is necessary to use water to clean the surface of the steel wire to ensure the delivery quality of the steel wire product.

[0003] The existing water flushing method for steel wire is relatively simple, usually using a water pipe to directly flush the steel wire. This not only has low cleaning efficiency but also seriously wastes water resources. Therefore, there is an urgent need for a high-pressure water flushing device specifically for steel wire. Summary of the invention

[0004] Based on the content in the background technology, the present application provides a high-pressure water flushing device, which has complete functions, high efficiency in cleaning steel wires, and can recycle flushing water to the greatest extent.

[0005] A high-pressure water flushing device disclosed:

[0006] The internal space of the main tank body is divided into a water storage chamber and a working area by a horizontal plate. The working area is located above the water storage chamber. The working area is divided into at least one cleaning area and at least one high-pressure flushing area by a plurality of vertical plates in the working area. In this specific scheme, a total of one cleaning area and two high-pressure flushing areas are provided. The vertical plates and the two side plates of the main tank body are respectively provided with threading holes at corresponding positions, so that the wire release wire can pass through the corresponding threading holes, first enter the cleaning area from one side plate of the main tank body, then pass through the two high-pressure flushing areas in sequence, and finally exit the device from the other side plate of the main tank body;

[0007] A tray is provided in the cleaning area, a steel wool ball is placed in the tray, and wire threading ports are also opened on both sides of the tray. The wire threading ports and the corresponding wire threading holes are located on the same straight line, so that the wire can pass through the tray and contact with the steel wool ball, and the dirt and oxide scale on the surface of the steel wire can be scraped off by the friction of the steel wool ball;

[0008] A flushing pipe is arranged above the tray in the cleaning area. In the present scheme, two trays and two corresponding flushing pipes are arranged in the cleaning area. The trays are fixedly mounted on the horizontal plate. The flushing pipes are placed above the corresponding trays through the support plate. A plurality of flushing holes are arranged on the surface of the flushing pipes and aligned with the corresponding trays. The water inlet of the flushing pipe is connected to the water outlet of the first high-pressure water pump through a pipeline. The first high-pressure water pump is installed on the surface of the main tank body and next to the cleaning area through a mounting plate. The water inlet pipe of the first high-pressure water pump is arranged in the water storage chamber of the main tank body, so that the first high-pressure water pump can lift and pressurize the water in the water storage chamber and spray it out from the flushing hole of the flushing pipe to flush away the dirt and oxide scale scraped off the surface of the steel wire by the steel wool.

[0009] A flushing cylinder and a water diversion pipe are provided in the high-pressure flushing area. In the present scheme, two flushing cylinders and a water diversion pipe are respectively provided in each high-pressure flushing area. The water diversion pipe is provided between the two flushing cylinders. The flushing cylinder and the water diversion pipe are both fixedly mounted on the horizontal plate through a support. Both ends of the flushing cylinder are open. The flushing cylinder and the corresponding threading hole are located on the same straight line, so that the wire laying wire can pass through the flushing cylinder through the openings at both ends. A plurality of flushing joints are arranged on the surface of the flushing cylinder. A plurality of water diversion joints are arranged on the surface of the water diversion pipe. The water diversion joints of the water diversion pipe correspond to the flushing joints of the two flushing cylinders one by one and are connected through corresponding hoses. The hose is specifically connected to the corresponding joint in a threaded manner. The water inlet of the water diversion pipe is connected to the corresponding water outlet of the second high-pressure water pump through a pipeline. The second high-pressure water pump is installed on the surface of the main tank body and next to the corresponding high-pressure flushing area through a mounting plate. The water inlet pipe of the second high-pressure water pump is arranged in the water storage chamber of the main tank body, so that the second high-pressure water pump can lift and pressurize the water in the water storage chamber and inject it into the flushing cylinder after diversion through the water diversion pipe, so as to perform high-pressure flushing on the surface of the steel wire in the flushing cylinder.

[0010] The surface of the flushing cylinder is also provided with a plurality of water outlet holes so that the water in the flushing cylinder can flow out from the water outlet holes. The horizontal plate is respectively provided with a plurality of through holes at corresponding positions of the cleaning area and the high-pressure flushing area so that the water in the cleaning area and the high-pressure flushing area can respectively return to the water storage chamber through the corresponding through holes.

[0011] Furthermore, the working area is divided into a drying area by vertical plates, and the drying area is located at the rear side of the wire pay-off direction. The vertical plates in the drying area are fixedly connected to an air cylinder at the threading holes thereof through mounting plates. Of course, both ends of the air cylinder are open so that the pay-off wire can pass through the air cylinder. An air inlet is provided on the side of the air cylinder, and the air inlet is connected to an external high-pressure air source through a pipeline, so that the surface of the wire passing through the air cylinder can be dried. The horizontal plate is also provided with a through hole in the drying area, so that the blown-off water droplets can also return to the water storage chamber through the through hole.

[0012] Preferably, a plurality of grooves are arranged in the tray, adjacent grooves are interconnected, and a steel wool is placed in each groove. Such arrangement of the grooves facilitates the placement and replacement of each steel wool. The arrangement of multiple steel wools can also clean the surface of the wire being laid out more cleanly.

[0013] Preferably, a cover plate is provided above the cleaning area and the high-pressure flushing area respectively, and the cover plate is hinged to the main tank body. The cover plate can prevent water from splashing and reduce noise generated during flushing.

[0014] Furthermore, an overflow pipe is vertically arranged on the inner bottom surface of the water storage chamber, and the overflow pipe is connected to the inlet and outlet water pipes below the water storage chamber. The overflow pipe can control the liquid level in the water storage chamber to prevent the liquid level in the water storage chamber from being too high. The inlet and outlet water pipes are connected to the water storage chamber through a connecting pipe, and a control valve is also arranged on the connecting pipe. Water filling and drainage of the water storage chamber can be achieved through the inlet and outlet water pipes and the control valve.

[0015] Through the above technical solution, the present invention at least includes the following beneficial effects:

[0016] The high-pressure water flushing device described in the present application integrates the functions of cleaning, high-pressure flushing and drying. In the cleaning area, the stubborn dirt and oxide skin on the surface of the pay-off steel wire can be scraped off by the friction of the steel wool, and pre-rinsing can be performed; in the high-pressure flushing area, the water pressure can be concentrated to the maximum extent through the coordinated design of the water distribution pipe and the flushing cylinder, and the steel wire in the flushing cylinder can be high-pressure flushed; in the drying area in the further scheme, the steel wire can pass through the air blower to dry the surface moisture. Such a high-pressure water flushing device can efficiently clean the surface of the pay-off steel wire, and the steel wire can be coiled with delivery quality after it comes out; and the high-pressure water flushing device is designed to connect the water storage chamber with the cleaning area and the high-pressure flushing area, and the first high-pressure water pump and the second high-pressure water pump can recycle the water in the water storage chamber, which greatly saves water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a high-pressure water flushing device described in a specific embodiment of the present application;

[0018] Figure 2 This is a schematic diagram of the internal structure of a high-pressure water flushing device described in a specific embodiment of the present application;

[0019] Figure 3 It is a schematic diagram of a top view of a high-pressure water flushing device described in a specific embodiment of the present application;

[0020] Figure 4 for Figure 3 The enlarged view of point A in the middle;

[0021] Figure 5 for Figure 3 Enlarged view of point B in the middle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the structures related to the present invention.

[0023] In the description of this application, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc. indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship are only used for exemplary description and cannot be understood as limiting this patent; if there are terms such as "first", "second", etc., they are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the said features. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] refer to Figures 1 to 5 A high-pressure water flushing device: the internal space of the main tank body 1 is divided into a water storage chamber 3 and a working area 20 by a horizontal plate 2, the working area 20 is located above the water storage chamber 3, and the working area 20 is divided into at least one cleaning area 5 and at least one high-pressure flushing area 6 by a plurality of vertical plates 4 in the working area 20. In this specific embodiment, a total of one cleaning area 5 and two high-pressure flushing areas 6 are provided, and the vertical plates 4 and the two side plates of the main tank body 1 are respectively provided with threading holes 8 at corresponding positions, so that the wire of the wire release can pass through the corresponding threading holes 8, first enter the cleaning area 5 from one side plate of the main tank body 1, then pass through the two high-pressure flushing areas 6 in sequence, and finally exit the device from the other side plate of the main tank body 1;

[0026] refer to Figure 3 or Figure 4The cleaning area 5 is provided with a tray 12, and a steel ball is placed in the tray 12. Figure 2 , the two sides of the tray 12 are also provided with threading openings 1201, which are located on the same straight line as the corresponding threading holes 8, so that the wire for laying out can pass through the tray 12 and contact with the steel wool ball, and the dirt and oxide scale on the surface of the steel wire can be scraped off by the friction of the steel wool ball;

[0027] refer to Figure 3 and 4 A flushing pipe 13 is provided in the cleaning area 5 and above the tray 12. In the present embodiment, two trays 12 and two corresponding flushing pipes 13 are provided in the cleaning area 5. The tray 12 is fixedly mounted on the horizontal plate 2. The flushing pipe 13 is placed above the corresponding tray 12 through a support plate. A plurality of flushing holes are arranged on the surface of the flushing pipe 13 and aligned with the corresponding tray 12. The water inlet of the flushing pipe 13 is connected to the water outlet of the first high-pressure water pump 14 through a pipeline. The first high-pressure water pump 14 is installed on the surface of the main tank body 1 and next to the cleaning area 5 through a mounting plate. The water inlet pipe of the first high-pressure water pump 14 is provided in the water storage chamber 3 of the main tank body 1. In this way, the first high-pressure water pump 14 can lift and pressurize the water in the water storage chamber 3 and spray it out from the flushing hole of the flushing pipe 13 to flush away the dirt and oxide scale scraped off the surface of the steel wire by the steel wool.

[0028] refer to Figure 3 and 5 The high-pressure flushing area 6 is provided with a flushing cylinder 15 and a water distribution pipe 16. In this embodiment, two flushing cylinders 15 and a water distribution pipe 16 are respectively provided in each high-pressure flushing area 6. The water distribution pipe 16 is arranged between the two flushing cylinders 15. The flushing cylinder 15 and the water distribution pipe 16 are fixedly mounted on the horizontal plate 2 through a support. The two ends of the flushing cylinder 15 are open. The flushing cylinder 15 and the corresponding wire threading hole 8 are located on the same straight line, so that the wire laying wire can pass through the flushing cylinder 15 through the openings at both ends. A plurality of flushing joints are arranged on the surface of the flushing cylinder 15, and a plurality of water distribution joints are arranged on the surface of the water distribution pipe 16. The water distribution joints of the water distribution pipe 16 are arranged on the surface of the flushing cylinder 15. The flushing joints of the two flushing cylinders 15 correspond to each other one by one and are connected through the corresponding hoses 17. The hoses 17 are specifically connected to the corresponding joints by threaded matching. The water inlet of the water distribution pipe 16 is connected to the water outlet of the corresponding second high-pressure water pump 18 through a pipeline. The second high-pressure water pump 18 is installed on the surface of the main tank body 1 and next to the corresponding high-pressure flushing area 6 through a mounting plate. The water inlet pipe of the second high-pressure water pump 18 is arranged in the water storage chamber 3 of the main tank body 1. In this way, the second high-pressure water pump 18 can lift and pressurize the water in the water storage chamber 3 and inject it into the flushing cylinder 15 after diversion through the water distribution pipe 16, so as to perform high-pressure flushing on the surface of the steel wire in the flushing cylinder 15;

[0029] The surface of the flushing cylinder 15 is also provided with a plurality of water outlet holes, so that the water in the flushing cylinder 15 can flow out from the water outlet holes. Figure 2 The transverse plate 2 is provided with a plurality of through holes 201 at corresponding positions of the cleaning area 5 and the high-pressure flushing area 6, so that the water in the cleaning area 5 and the high-pressure flushing area 6 can return to the water storage chamber 3 through the corresponding through holes 201.

[0030] refer to Figure 2 and Figure 5 The working area 20 is also divided into a drying area 7 by the vertical plate 4. The drying area 7 is located at the rear side of the wire pay-off direction. The vertical plate 4 of the drying area 7 is fixedly connected with an air cylinder 19 at its threading hole through a mounting plate. Of course, both ends of the air cylinder 19 are open so that the pay-off wire can pass through the air cylinder 19. An air inlet hole 1901 is provided on the side of the air cylinder 19. The air inlet hole 1901 is connected to an external high-pressure air source through a pipeline, so that the surface of the steel wire passing through the air cylinder 19 can be dried. The horizontal plate 2 is also provided with a through hole 201 in the drying area 7, so that the blown water droplets can also return to the water storage chamber 3 through the through hole 201.

[0031] In a specific embodiment:

[0032] refer to Figure 4 A plurality of grooves 1202 are arranged in the tray 12, and adjacent grooves 1202 are interconnected. A steel wool is placed in each groove 1202. The arrangement of the grooves 1202 is convenient for the placement and replacement of each steel wool. The arrangement of multiple steel wools can also clean the surface of the wire-laying wire more cleanly.

[0033] refer to Figure 1 A cover plate 21 is respectively arranged above the cleaning area 5 and the high-pressure flushing area 6. The cover plate 21 is hinged to the main tank body 1. The cover plate 21 can prevent water from splashing and reduce the noise generated during flushing.

[0034] refer to Figure 2 An overflow pipe 9 is also vertically arranged on the inner bottom surface of the water storage chamber 3, and the overflow pipe 9 is connected to the inlet and outlet pipes 10 below the water storage chamber 3. The overflow pipe 9 can control the liquid level in the water storage chamber 3 to prevent the liquid level in the water storage chamber 3 from being too high. The inlet and outlet pipes 10 are connected to the water storage chamber 3 through a connecting pipe 11, and a control valve is also arranged on the connecting pipe 11. The water storage chamber 3 can be filled with water and drained by the inlet and outlet pipes 10 and the control valve.

[0035] The above-mentioned high-pressure water flushing device integrates the functions of cleaning, high-pressure flushing and drying. In the cleaning area 5, the stubborn dirt and oxide skin on the surface of the pay-off steel wire can be scraped off by the friction of the steel wool, and pre-rinsing can be performed; in the high-pressure flushing area 6, the water pressure can be concentrated to the maximum extent through the coordinated design of the water distribution pipe 16 and the flushing cylinder 15, and the steel wire in the flushing cylinder 15 can be high-pressure flushed; in the drying area 7, the steel wire can pass through the air blower 19 to dry the surface moisture. Such a high-pressure water flushing device can efficiently clean the surface of the pay-off steel wire, and the steel wire can be coiled with delivery quality after it comes out; and the high-pressure water flushing device is designed to be connected with the water storage chamber 3 and the cleaning area 5 and the high-pressure flushing area 6, and the first high-pressure water pump 14 and the second high-pressure water pump 18 can recycle the water in the water storage chamber 3, which greatly saves water resources.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Based on the present invention and the above description, relevant personnel can make various changes and modifications without departing from the technical idea of ​​the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-pressure water flushing device, characterized in that: The internal space of the main tank body (1) is divided into a water storage chamber (3) and a working area (20) by a horizontal plate (2), the working area (20) is located above the water storage chamber (3), and the working area (20) is divided into at least one cleaning area (5) and at least one high-pressure flushing area (6) by a plurality of vertical plates (4) in the working area (20), and the vertical plates (4) and the two side plates of the main tank body (1) are respectively provided with threading holes (8) at corresponding positions; A tray (12) is provided in the cleaning area (5), a steel wool ball is placed in the tray (12), and wire threading ports (1201) are also provided on both sides of the tray (12); a flushing pipe (13) is provided in the cleaning area (5) and above the tray (12), a plurality of flushing holes are arranged on the surface of the flushing pipe (13) and aligned with the corresponding tray (12), the water inlet of the flushing pipe (13) is connected to the water outlet of the first high-pressure water pump (14) through a pipeline, and the water inlet pipe of the first high-pressure water pump (14) is provided in the water storage chamber (3) of the main tank body (1); A flushing cylinder (15) and a water distribution pipe (16) are arranged in the high-pressure flushing area (6); both ends of the flushing cylinder (15) are open; a plurality of flushing joints are arranged on the surface of the flushing cylinder (15); a plurality of water distribution joints are arranged on the surface of the water distribution pipe (16); the water distribution joints of the water distribution pipe (16) correspond to the flushing joints of the flushing cylinder (15) one by one and are connected through corresponding hoses (17); the water inlet of the water distribution pipe (16) is connected to the corresponding water outlet of a second high-pressure water pump (18) through a pipeline; the water inlet pipe of the second high-pressure water pump (18) is arranged in the water storage chamber (3) of the main tank body (1); The surface of the flushing cylinder (15) is also provided with a plurality of water outlet holes, and the transverse plate (2) is respectively provided with a plurality of through holes (201) at corresponding positions of the cleaning area (5) and the high-pressure flushing area (6).

2. A high-pressure water flushing device according to claim 1, characterized in that: The working area (20) is further divided into a drying area (7) by a vertical plate (4); a blow tube (19) is fixedly connected to the vertical plate (4) of the drying area (7) at its threading hole; an air inlet (1901) is provided on the side of the air inlet (1901); the air inlet (1901) is connected to an external high-pressure air source through a pipeline; and a through hole (201) is also provided on the horizontal plate (2) in the drying area (7).

3. A high-pressure water flushing device according to claim 1 or 2, characterized in that: A plurality of grooves (1202) are arranged in the tray (12), adjacent grooves (1202) are interconnected, and a steel wool ball is placed in each groove (1202).

4. A high-pressure water flushing device according to claim 1 or 2, characterized in that: Cover plates (21) are respectively arranged above the cleaning area (5) and the high-pressure flushing area (6), and the cover plates (21) are hinged to the main tank body (1).

5. A high-pressure water flushing device according to claim 1 or 2, characterized in that: An overflow pipe (9) is also vertically arranged on the inner bottom surface of the water storage chamber (3), and the overflow pipe (9) is connected to the water inlet and outlet pipes (10) below the water storage chamber (3). The water inlet and outlet pipes (10) are connected to the water storage chamber (3) through a connecting pipe (11), and a control valve is also arranged on the connecting pipe (11).

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