Incubator for piglets
By using dual technologies of heating feces leakage plate and phase change energy storage coating in the piglet constant temperature box, combined with graphene flexible film and copper row heating film, the high mortality problem caused by poor control of ambient temperature during piglet cultivation is solved, long-term constant temperature effect is achieved, and energy consumption is significantly reduced.
Patent Information
- Application Number
- CN202411967536.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, due to poor control of ambient temperature in piglet cultivation, the piglet mortality rate is high, especially when the temperature is lower than the critical temperature, piglets are susceptible to cold, resulting in hypothermia, increased disease and death.
A piglet constant temperature box is designed, using dual technologies of heating feces leakage plate and phase change energy storage coating. Through a heating film composed of graphene flexible film and copper rows, a distributed capacitance current absorption layer and a cover plate made of carbon fiber epoxy polyethylene composite material, the constant temperature effect is achieved, and a temperature sensor, humidity sensor, air quality monitor and alarm device are equipped.
The effect of long-term constant temperature of piglets is achieved, which significantly reduces the mortality and diarrhea incidence of piglets, increases the weight of piglets, and reduces the energy consumption of traditional heating lamps for heating by more than 10 times.
Smart Images

Figure CN119563556A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of thermostatic boxes and relates to a thermostatic box for piglets. Background Art
[0002] In the prior art, in piglet breeding, the quality of environmental temperature control is an important factor in determining the survival rate. An important physiological characteristic of piglets is that the body temperature regulation function is not sound, and they are easily affected by cold and have low body temperature (rectal temperature <35°C), leading to direct or indirect death. For example, the body temperature of newborn piglets is generally: 37.5°C ~ 38°C (0.5°C ~ 1°C lower than normal body temperature). If a piglet 6 hours after birth is placed in an environment of 5°C for 90 minutes, its rectal temperature will drop by 4°C. The body temperature regulation system of newborn piglets is immature and the energy reserve is very low. When these energies are exhausted, the piglets will starve to death or have low rectal temperature. At the same time, when the temperature is lower than the critical temperature, the piglets will have reduced immunoglobulin activity in the body, increased diseases, mainly diarrhea and hypoglycemia, and they will easily die if not treated in time. In most pig-raising areas in the world, there are only a few periods when the temperature can reach the critical temperature of newborn piglets or suckling piglets, so the mortality rate of piglets in the early stage is very high. Studies have shown that pigs that die before weaning account for 20% to 25% of all pigs, which has become an important factor limiting the annual productivity of sows; therefore, a piglet incubator is designed based on the existing piglet insulation needs, which can maintain the temperature at 32℃ to 34℃ for a long time. Summary of the invention
[0003] In view of the above problems, the purpose of the present invention is to provide a piglet incubator, which solves the problem of piglet death caused by poor control of environmental temperature during piglet breeding in the prior art, and achieves the long-term constant temperature effect of the piglet incubator.
[0004] The technical solution of the present invention is: a piglet thermostatic box described in the present invention includes a box body and a feces collection device, the feces collection device is installed in the box body, the bottom plate of the feces collection device is in contact with the bottom plate of the box body, and the feces collection device and the box body are fixedly connected by a buckle.
[0005] Furthermore, the manure leakage collection device is a drawer-type coverless pull-out manure leakage box, in which a heating manure leakage plate is fixedly installed;
[0006] One end of the heated manure leakage plate is a solid plate, and the other end is a plate with a plurality of manure leakage holes evenly arranged.
[0007] Furthermore, the heated manure slat includes cover plates arranged on the upper and lower sides, a distributed capacitance current absorption layer and a heating film arranged between the cover plates.
[0008] Furthermore, the heating film is a graphene flexible film;
[0009] A circle of copper bars is covered on the heating film.
[0010] Furthermore, the distributed capacitance current absorption layer is made of a low resistance material and an independently insulated composite material.
[0011] Furthermore, the cover plates arranged on the upper and lower sides are made of carbon fiber epoxy polyethylene composite material.
[0012] Furthermore, an observation port is provided at the top of the box body.
[0013] Furthermore, a display screen and a door are installed on a side panel on one side of the box body; the display screen is connected to a monitoring switchboard via a wireless signal.
[0014] Furthermore, a temperature sensor, a humidity sensor, an air quality monitor and an alarm device are installed in the box, and the temperature sensor, humidity sensor, air quality monitor and alarm device are all connected to the monitoring switchboard via wireless signals.
[0015] Furthermore, a phase change energy storage coating is sprayed on the inner surface of the box.
[0016] The beneficial effects of the present invention are as follows: 1. Due to the design of combining the heating plate and the manure drain plate into one, the heating plate is mainly composed of a graphene heating film and a copper bar, which has good heating effect and low energy consumption. In addition, a phase change energy storage coating is sprayed on the inner surface of the thermostat box, which can absorb or store heat, effectively achieving a constant temperature effect, solving the problem of piglet death due to poor control of the ambient temperature during piglet breeding, thereby achieving a long-term constant temperature effect of the piglet thermostat; 2. The thermostat is also provided with a temperature sensor, a humidity sensor and an air quality monitor, which can monitor the temperature, humidity and air quality in the box in real time through the display screen, and cooperate with an alarm device. When the temperature, humidity and air quality in the thermostat are lower than or higher than the set value, the alarm device warns and reminds, thereby once again ensuring the temperature range in the thermostat; 3. The present invention adopts dual technologies of a heating plate and a phase change material energy storage material. The heating plate does not have to be turned on all the time to achieve the effects of heat preservation and constant temperature, and the energy consumption can be reduced by more than 10 times compared with traditional lamp heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a left side view of the present invention;
[0019] Figure 3 It is a schematic diagram of the feces leakage collection device of the thermostat box of the present invention in the pulled-out state;
[0020] Figure 4 It is a front view of the heated manure slatted plate of the present invention;
[0021] Figure 5 It is a top view of the heated manure slatted plate of the present invention;
[0022] Figure 6 is a front view of the heating film in the present invention;
[0023] In the figure, 100 is a box body, 110 is a bottom plate, 120 is a display screen, 130 is an observation port, 140 is a door, 200 is a manure leakage collection device, 210 is a pull-out manure leakage box body, 220 is a heated manure leakage plate, 221 is a cover plate, 222 is a heating film, 223 is a distributed capacitance current absorption layer, 224 is a manure leakage hole, and 222.1 is a copper busbar. DETAILED DESCRIPTION
[0024] The specific technical scheme of the present invention is further described in detail below with reference to specific examples.
[0025] As shown in the figure, a piglet thermostat according to the present invention comprises a box body 100 and a manure collection device 200; the manure collection device 200 is installed in the box body 100, and can be pulled out and linearly moved on the bottom plate 110 of the box body 100, and the manure collection device 200 is fixedly connected to the box body 100 by a buckle;
[0026] The box body 100 is a plastic rectangular box body, and the inner surface of the box body 100 is sprayed with a phase change energy storage paint coating.
[0027] The manure leakage collection device 200 is a manure leakage box body 210 with a drawer-like coverless main body, which is fixed to the box body 100 by snapping. The bottom plate of the manure leakage collection device 200 is in contact with the bottom plate 110 of the box body 100. When the snap is loosened, the manure leakage collection device 200 can be pulled out for cleaning.
[0028] A heating manure leakage plate 220 is fixedly installed inside the manure leakage collection device 200. The heating manure leakage plate 220 is in the shape of a manure leakage plate with a solid plate on one side and a plurality of manure leakage holes 224 on the other side.
[0029] The heated manure slat 220 includes cover plates 221 arranged on the upper and lower sides and a distributed capacitance current absorption layer 223 and a heating film 222 arranged between the cover plates 221;
[0030] The cover plate 221 is made of carbon fiber epoxy polyethylene composite material;
[0031] The distributed capacitance current absorption layer 223 is made of a low resistance material and an independent insulating composite material;
[0032] The heating film 222 is a graphene flexible film; a circle of copper busbar 222.1 is covered on the graphene flexible film.
[0033] A display screen 120 and a door 140 are installed on the side panels of the box 100. The display screen 120 is connected to the monitoring switchboard via a wireless signal; it can display the humidity, temperature and air quality inside the box 100.
[0034] An observation port 130 is provided on the top of the box body 100 for observing the physical condition of the piglets.
[0035] A temperature sensor, a humidity sensor and an air quality monitor are also provided in the box body 100 of the piglet incubator;
[0036] The piglet incubator is also provided with an alarm device, which serves as a warning when the temperature, humidity or air quality in the incubator exceeds or falls below a set value;
[0037] The temperature sensor, humidity sensor, air quality monitor and alarm device are all connected to the monitoring switchboard via wireless signals.
[0038] The present invention is provided with a pull-out manure leakage collection device 200, which is detachable and easy to clean; a heated manure leakage plate 220 is fixed in the manure leakage collection device 200, and the heating plate and the manure leakage plate are combined into one, one side is the heating plate, and the other side is the manure leakage plate, the heating plate part of the heated manure leakage plate 220 is a solid plate, and the manure leakage plate part is a plate with multiple manure leakage holes, and the heating part of the heated manure leakage plate 220 is composed of a heating film 222 and a circle of copper bars 222.1 on the edge, and the heating film 222 is a hollow shape on one side, and the size of the hollow part is larger than the size of the heated manure leakage plate 220 part. Such a structure can ensure that the temperature of the piglets in the manure leakage plate part also meets the requirements, which is conducive to the healthy growth of the piglets.
[0039] The inner surface of the box 100 is sprayed with a phase change energy storage coating. The phase change material will absorb or release a large amount of latent heat, which has a long-term heat preservation effect in winter and a heat dissipation effect in summer, and can maintain a constant temperature effect of the box 100.
[0040] A constant temperature test was conducted on the piglet incubator, with 3 experimental groups and 1 control group, with 3 litters in each group.
[0041] Test Materials:
[0042] (1) 12 litters of 3-5 day old three-way or two-way piglets, each litter has about 10 piglets. Because they have not been weaned, each group is equipped with a sow. The health status of the experimental pig farm has not had any major epidemics in the past six months;
[0043] (2) Experimental treatment design (the placement position of the graphene heating film and the working time of the graphene heating film are independently set as follows):
[0044] The placement of graphene electric heating film is set as follows: the bottom of the piglet incubator;
[0045] Graphene electric heating film working time setting: when the temperature of the box 100 is higher than -34°C, the heating switch of the heating plate is turned off; when the temperature of the box 100 is lower than 28°C, the heating switch of the heating plate is turned on.
[0046] The control group used conventional heat lamps for warmth.
[0047] The disease and death conditions of each experimental group and control group are shown in Table 1 below.
[0048] Table 1 Diseases and deaths in the three experimental groups and the control group
[0049]
[0050] It can be seen from the test data in Table 1 that the incubator of the embodiment of the present invention can significantly reduce the mortality rate and diarrhea incidence of piglets and increase the weight of piglets; in addition, during the 35 days of the test, the total energy consumption of the incubator was 23.9 degrees, while the energy consumption of the control example using a traditional heating lamp for heating was 252 degrees, which is more than 10 times lower.
Claims
1. A piglet incubator, characterized in that: The invention comprises a box body (100) and a feces leakage collection device (200), wherein the feces leakage collection device (200) is arranged in the box body (100), a bottom plate of the feces leakage collection device (200) is in contact with a bottom plate (110) of the box body (100), and the feces leakage collection device (200) and the box body (100) are fixedly connected by a buckle.
2. A piglet incubator according to claim 1, characterized in that: The manure leakage collection device (200) is a drawer-type coverless pull-out manure leakage box (210), and a heating manure leakage plate (220) is fixedly installed in the pull-out manure leakage box (210); One end of the heated manure leakage plate (220) is a solid plate, and the other end is a plate with a plurality of manure leakage holes (224) evenly distributed.
3. A piglet incubator according to claim 2, characterized in that: The heated manure slat (220) comprises cover plates (221) arranged on upper and lower sides, a distributed capacitance current absorption layer (223) arranged between the cover plates (221), and a heating film (222).
4. A piglet incubator according to claim 3, characterized in that: The heating film (222) is a graphene flexible film; A circle of copper bars (222.1) is provided on the heating film (222).
5. A piglet incubator according to claim 3, characterized in that: The distributed capacitance current absorption layer (223) is made of a low resistance material and an independently insulating composite material.
6. A piglet incubator according to claim 3, characterized in that: The cover plates (221) arranged on the upper and lower sides are made of carbon fiber epoxy polyethylene composite material.
7. A piglet incubator according to claim 1, characterized in that: An observation port (130) is provided at the top of the box body (100).
8. A piglet incubator according to claim 1, characterized in that: A display screen (120) and a door (140) are installed on a side panel of one side of the box body (100); the display screen (120) is connected to a monitoring switchboard via a wireless signal.
9. A piglet incubator according to claim 1, characterized in that: A temperature sensor, a humidity sensor, an air quality monitor and an alarm device are also installed in the box (100); the temperature sensor, the humidity sensor, the air quality monitor and the alarm device are all connected to the monitoring switchboard via wireless signals.
10. The piglet incubator according to claim 1, characterized in that: A phase-change energy storage coating is sprayed on the inner surface of the box (100).
Citation Information
Patent Citations
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