Premade dish generating device and production method thereof

Abstract

The generating device comprises a bottom frame, a generating mechanism is fixedly arranged at the top end of the bottom frame, a butt joint mechanism is arranged at one end of the generating mechanism, a connecting frame is fixedly arranged at one end of the bottom frame, a gland mechanism is fixedly arranged at the top end of the connecting frame, and a bottom plate is fixedly arranged at the other end of the bottom frame. Guide grooves are formed in the two sides of the top end of the bottom plate, and a material guide mechanism is arranged between the two guide grooves. Through cooperation of the generating mechanism and the top cover mechanism, when dishes are processed, people can process the dishes by selecting modes such as pot body opening, pot body covering and pot body pressurizing according to the varieties of the dishes, and then select a proper mode for processing according to the properties of the dishes, so that stewing of the dishes is ensured, and the processing progress of the dishes is promoted; meanwhile, a third electromagnetic valve is connected between the gas collecting hopper and the connecting hopper, and the connecting hopper is connected with the exhaust fan, so that oil fume and mist generated in the dish production process can be discharged when the pot body does not need to be pressurized, and the use of personnel is facilitated.

Description

Technical Field

[0001] The invention relates to the technical field of food production equipment, in particular to a device for generating prefabricated dishes and a production method thereof. Background Art

[0002] Pre-prepared dishes generally refer to semi-finished or finished products made from various agricultural, livestock, fish and aquatic products as raw materials and seasonings (including food additives), processed through pre-selection, preparation and other processes. Usually, pre-prepared dishes need to be stored or transported under cold chain conditions for consumption by consumers or catering processors after simple heating or cooking.

[0003] In view of this, the invention patent with authorization announcement number CN118904130A discloses a prefabricated dish mixing and stirring auxiliary forming equipment, including a filling mixing box with an upward opening; a stirring component, including a stirring shaft rotatably connected to the mixing box, a transmission sleeve is fixed on the stirring shaft in the mixing box, the two ends of the transmission sleeve in the axial direction are respectively in the outward direction of the two ends of the radial direction of the stirring shaft, the center of the transmission sleeve is rotatably connected to the transmission shaft, a plurality of spiral transmission blades are arranged on the transmission shaft, the axis of the transmission shaft is perpendicular to the axis of the stirring shaft, and a plurality of stirring rods are arranged on the stirring shaft on both sides of the radial direction of the transmission sleeve; the present invention can realize the stirring of the filling and can realize the downward transmission of the upper filling and the upward transmission of the lower filling during the stirring process, thereby improving the uniformity of the filling mixing and accelerating the mixing efficiency.

[0004] The utility model patent with authorization announcement number CN221449811U discloses a compartmentalized prefabricated pot, including a pot body, handle rods fixedly installed at both sides of the pot body, a partition plate fixedly installed in the pot body, a pot cover movably installed at the upper position of the pot body, a handle head fixedly installed at the center position of the pot cover, and a partition mechanism movably installed on the pot cover. Through the provided partition mechanism, the pot cover and the pot body are installed with each other, the partition plate is inserted between two railings, and the gap is sealed by a sealing gasket, so that the two sides of the partition plate in the pot body are completely separated, the grip rod is rotated sideways, so that the fixed rod is moved away from the bottom surface of the pot cover and enters the position below the filling plate, so that the filling plate and the cover plate are easily pulled out, and auxiliary materials, seasonings, etc. are easily added through the adding port, so as to avoid the cross-flavor caused by opening the pot cover during heating. When the raw materials on both sides are cooked, the pot cover is opened, and the dishes are quickly collected separately, so that the influence of the cross-flavor of the dishes is reduced and the quality of the dishes is guaranteed.

[0005] When using the existing prefabricated dish generation device, due to the different types of dishes, the required processing methods are relatively different, and it is difficult for personnel to select a suitable processing method according to the processing method. If some dishes are not heated at high temperature and high pressure, it will cause the dishes to be difficult to stew, affecting the processing progress of the dishes. At the same time, the solid content of the dishes is different. After processing, if different export methods are not selected according to the solid content, it is easy to cause equipment blockage. In addition, when using the existing generation device, if the stability of the device cannot be ensured, it is easy to affect the dish generation process and is inconvenient for personnel to operate. Summary of the invention

[0006] In order to solve the above problems, the present invention provides a device for generating prefabricated dishes and a production method thereof, which solves the problem that it is difficult for existing devices for generating prefabricated dishes to select a suitable processing method according to the processing method. If some dishes are not heated at high temperature and high pressure, the dishes will be difficult to stew, affecting the processing progress of the dishes. At the same time, the solid content of the dishes is different. After processing, if different export methods are not selected according to the solid content, the equipment may be easily blocked.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a device for generating pre-made dishes, comprising a base frame, a generating mechanism is fixedly provided at the top of the base frame, a docking mechanism is provided at one end of the generating mechanism, a connecting frame is fixedly provided at one end of the base frame, a capping mechanism is fixedly provided at the top of the connecting frame, a bottom plate is fixedly provided at the other end of the base frame, guide grooves are provided on both sides of the top of the bottom plate, and a material guiding mechanism is provided between the two guide grooves;

[0008] The generating mechanism comprises two supports, a connecting box is fixedly provided at the top of each of the supports, a rotating shaft is rotatably connected to one side of each of the connecting boxes, a jacket is fixedly provided between the two rotating shafts, a pot body is fixedly provided on the inner wall of the jacket, a positioning plate is fixedly provided at one end of one of the rotating shafts, a plurality of evenly distributed positioning grooves are provided on the surface of the positioning plate, a turning handle is rotatably connected to one side of one of the connecting boxes, a circular disc is fixedly provided at one end of the turning handle, a plurality of evenly distributed oblique strips are fixedly provided on the surface of the circular disc, a plurality of evenly distributed brackets are fixedly provided on the inner wall of one of the connecting boxes, a movable rod is rotatably connected to the inner wall of each of the brackets, a positioning column is fixedly provided on one side of the movable rod, and a reset spring is fixedly provided on the other side of the movable rod, one end of the reset springs are fixedly provided with the surface of the inner wall of the connecting box;

[0009] The capping mechanism comprises a support frame, a lifting screw is rotatably connected to the middle of the inner wall of the support frame, a screw sleeve is threadedly connected to the middle of the outer wall of the lifting screw, one side of the screw sleeve is connected to a movable seat through a first square block, two rotating seats are fixedly provided on the inner wall of the movable seat, a rotating member is rotatably connected to the inner wall of each rotating seat, a sealing cover is fixedly provided between the two rotating members, both ends of one side of the movable seat are hinged to a first electric cylinder through a first hinge, and the output ends of the two first electric cylinders are respectively hinged to the surface of one side of the sealing cover through a second hinge A mounting through hole is opened in the middle of one side of the sealing cover, an air collecting hopper is fixedly provided on one side of the inner wall of the mounting through hole, and a connecting hopper is fixedly provided on the other side of the inner wall of the mounting through hole, a third solenoid valve is fixedly connected between the air collecting hopper and the connecting hopper, an exhaust fan is installed on one side of the connecting hopper, one end of one side of the sealing cover is fixedly connected to a pressure measuring joint, a pressure gauge is installed on the top of the pressure measuring joint, the other end of one side of the sealing cover is fixedly connected to a ventilation pipe, one end of the ventilation pipe is installed with a second solenoid valve, and one end of the second solenoid valve is installed with an exhaust elbow.

[0010] Furthermore, a limit sleeve is fixedly provided on the surface of one of the connecting boxes, a first positioning screw hole opened at the top of the limit sleeve is threadedly connected to a positioning knob, a plurality of evenly distributed second positioning screw holes are opened on the surface of the turning handle, a worm gear is fixedly provided at one end of the other rotating shaft, a worm is rotatably connected to the inner wall of the other connecting box, the worm is meshed with the worm wheel, and a first crank is fixedly provided at one end of the worm.

[0011] Furthermore, a first stepper motor is installed in the middle of one end of the jacket, an impeller is fixedly provided at the output end of the first stepper motor, and electric heating tubes are installed at both ends of one side of the jacket.

[0012] Furthermore, one side of the top end of the jacket is fixedly connected to an oil filling pipe, the top end of the oil filling pipe is installed with an oil filling valve, the other side of the top end of the jacket is fixedly connected to an exhaust pipe, the top end of the exhaust pipe is installed with an exhaust valve, one side of the bottom end of the jacket is fixedly connected to an oil drain pipe, the bottom end of the oil drain pipe is installed with an oil drain valve, the middle part of the bottom end of the pot body is fixedly connected to a discharge pipe, the discharge pipe passes through the jacket, and the bottom end of the discharge pipe is installed with a first solenoid valve.

[0013] Furthermore, the docking mechanism includes an outlet pipe, one end of the outlet pipe is fixedly connected to a corrugated folded tube, one end of the corrugated folded tube is fixedly connected to a docking pipe, both sides of the docking pipe are provided with a first connecting screw hole, the outer wall of the outlet pipe is fixedly provided with a U-shaped frame, the driving screw hole opened at the top of the U-shaped frame is threadedly connected to a driving screw, the top of the driving screw is fixedly provided with a second crank, and the bottom end of the driving screw is rotatably connected to a sealing gate plate, the outer wall of the sealing gate plate is interlaced with the strip hole opened at the top of the outlet pipe, and the top and bottom of the outer wall of the sealing gate plate are fixedly provided with strip sealing rings.

[0014] Furthermore, guide rods are fixedly provided on both sides of the inner wall of the support frame, a sliding sleeve is sleeved on the outer wall of each guide rod, a second square block is fixedly provided on one side of each sliding sleeve, one end of two second square blocks are respectively fixedly connected to the two ends of the other side of the movable seat, a first square block is inserted into a first vertical hole opened in the middle of one side of the support frame, and second square blocks are inserted into second vertical holes opened at both ends of one side of the support frame, a pad is fixedly provided at one end of each rotating seat, a circular groove is opened in the middle of the other side of the sealing cover, and a sealing sleeve is fixed in the circular groove.

[0015] Furthermore, the material guiding mechanism includes a movable plate, vertical rods are fixedly provided at the two corners at the top of the movable plate, an output member is rotatably connected between the two vertical rods, a second electric cylinder is hinged to one side of the bottom end of the movable plate through a third hinge, and the output ends of the two second electric cylinders are respectively hinged to the bottom end of the output member through a fourth hinge.

[0016] Furthermore, guide wheels are fixedly provided at the four corners of the bottom end of the movable plate, and every two of the guide wheels are inserted and connected with the corresponding guide grooves. A docking sleeve is fixedly provided at one end of the output member, and connecting knobs are threadedly connected in the second connecting screw holes opened at both ends of the docking sleeve.

[0017] Furthermore, a control box is fixedly provided on one side of the base frame, and a switch panel is fixedly provided in the control box, and a first stepper motor switch, a temperature control switch, a first solenoid valve switch, a first electric cylinder switch, a second stepper motor switch, a second solenoid valve switch, a third solenoid valve switch and a second electric cylinder switch are fixedly provided on the surface of the switch panel, and the first stepper motor, two electric heating tubes, the first solenoid valve, two first electric cylinders, the second stepper motor, the second solenoid valve, the third solenoid valve and the two second electric cylinders are electrically connected to an external power supply through the first stepper motor switch, the temperature control switch, the first solenoid valve switch, the first electric cylinder switch, the second stepper motor switch, the second solenoid valve switch, the third solenoid valve switch and the second electric cylinder switch respectively.

[0018] A method for producing prefabricated dishes, used in the above-mentioned device for producing prefabricated dishes, comprises the following steps:

[0019] S1. Ensure that the inside of the pot is clean and free of water, ensure that the oil drain valve and the exhaust valve are closed, add heat transfer oil into the jacket through the oil filling valve box, and the inclined strip on the disc acts as a movable rod, so that the positioning column acts as a positioning disc to ensure the stability of the jacket and the pot body connected to it; at the same time, close the solenoid valve, and add heat transfer liquid such as heat transfer oil into the heating cover through the heating bucket box;

[0020] S2, close the first solenoid valve, the electric heating tube heats the heat transfer oil and then heats the pot body, inject edible oil into the pot body, and after the oil temperature rises, add the auxiliary materials to be fried, and then add the ingredients of the dish to fry;

[0021] S3, if the dish is easy to stew, the cover pressing mechanism can be selected to be close to the generating mechanism, at this time, the second solenoid valve and the third solenoid valve are in the open state, the exhaust fan works, the smoke and mist generated by the dish processing can be extracted and discharged, and the sealing cover can be covered on the pot body to speed up the stewing process of the dish;

[0022] S4. If the dish is difficult to stew, the cover pressing mechanism cooperates with the generating mechanism to drive the sealing cover to cover the pot body, the second solenoid valve and the third solenoid valve are closed, and the sealing gate in the docking mechanism is closed, so that a closed space is formed in the pot body, which increases the internal pressure, thereby making the dish easier to stew. The staff can observe the pressure in the pot body through the pressure gauge. After the dish is stewed, the second solenoid valve is opened to release the pressure in the pot body;

[0023] S5. After the dish is processed, if the solid content of the dish is low, the first solenoid valve in the generating mechanism is opened to discharge the dish through the discharge pipe. If the solid content of the dish is high, the docking mechanism cooperates with the material guiding mechanism, the docking tube and the docking sleeve are docked, and the pot body is driven to tilt through the cooperation of the worm and the worm wheel in the generating mechanism, so that the dish is discharged through the discharge piece.

[0024] The present invention has the following beneficial effects:

[0025] 1. The device for generating pre-made dishes cooperates with the top cover mechanism through the generation mechanism. When processing dishes, personnel can choose to process the dishes by opening the pot, covering the pot, and pressurizing the pot according to the types of dishes, and then choose a suitable method for processing according to the nature of the dishes to ensure the stewing of the dishes and promote the processing of the dishes. At the same time, a third solenoid valve is connected between the air collecting hopper and the connecting hopper, and the connecting hopper is connected to the exhaust fan. When the pot does not need to be pressurized, the oil smoke and mist generated in the dish production process can be discharged, which is convenient for personnel to use.

[0026] 2. The device for generating prefabricated dishes cooperates with the docking mechanism and the material guiding mechanism. If the solid content of the dish is low, the dish can be discharged through the cooperation of the discharge pipe and the first solenoid valve. If the fixed content of the dish is low, the docking mechanism cooperates with the material guiding mechanism, and the worm drives the worm wheel, thereby tilting the pot body to ensure that the dish is quickly discharged, avoid clogging of the equipment, and ensure the use of personnel.

[0027] 3. The generating device of the prefabricated dishes has a generating mechanism in which a positioning plate connected to the rotating shaft is provided with a positioning groove, a disc of the turning handle is connected with an oblique bar, a movable rod rotatably connected to the bracket is connected with a positioning column, and a positioning knob on the limiting sleeve can position the turning handle, thereby ensuring the stability of the pot body during the production of the dishes, and at the same time can quickly release the restriction on the pot body, which is convenient for the operation of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 It is a schematic diagram of the connection structure between the base frame and the connecting frame of the present invention;

[0031] Figure 3 It is a schematic diagram of the internal structure of the jacket of the present invention;

[0032] Figure 4 It is a schematic diagram of the internal structure of the connection box of the present invention;

[0033] Figure 5 It is a schematic diagram of the connection structure of the rotating shaft of the present invention;

[0034] Figure 6 It is a structural schematic diagram of the docking mechanism of the present invention;

[0035] Figure 7 It is a schematic diagram of the connection structure between the connecting frame and the capping mechanism of the present invention;

[0036] Figure 8 It is a schematic diagram of the connection structure of the support frame of the present invention;

[0037] Fig. 9 It is a schematic diagram of the connection structure of the sealing cover of the present invention;

[0038] Fig.10 It is a schematic diagram of the internal structure of the sealing cover of the present invention;

[0039] Fig.11 It is a schematic diagram of the connection structure between the bottom plate and the material guiding mechanism of the present invention.

[0040] In the figure: 1, base frame; 2, generating mechanism; 201, support; 202, connecting box; 203, rotating shaft; 204, jacket; 205, pot body; 206, first stepper motor; 207, electric heating tube; 208, impeller; 209, discharge pipe; 210, first solenoid valve; 211, oil filling valve; 212, oil drain valve; 213, exhaust valve; 214, worm gear; 215, worm; 216, positioning plate; 217, turning handle; 218, disc; 219, oblique bar; 220, limiting sleeve; 221, bracket; 222, movable rod; 223, positioning column; 224, reset spring; 3, docking mechanism; 301, export pipe; 302, corrugated folding pipe; 303, docking pipe; 304, U-shaped frame; 305, driving screw; 30 6. Sealing gate; 4. Connecting frame; 5. Covering mechanism; 501. Support frame; 502. Movable seat; 503. First electric cylinder; 504. Rotating seat; 505. Rotating member; 506. Pad; 507. Sealing cover; 508. Sealing sleeve; 509. Air collecting bucket; 510. Lifting screw; 511. Second stepping motor; 512. Screw sleeve; 513. Guide rod; 514. Sliding sleeve; 515. Exhaust fan; 516. Pressure gauge; 517. Second solenoid valve; 518. Exhaust elbow; 519. Connecting bucket; 520. Third solenoid valve; 6. Bottom plate; 7. Material guiding mechanism; 701. Moving plate; 702. Guide wheel; 703. Vertical rod; 704. Leading member; 705. Second electric cylinder; 706. Docking sleeve; 707. Connecting knob. DETAILED DESCRIPTION

[0041] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.

[0042] like Figures 1 to 11 As shown, the embodiment of the present invention provides a device for producing prefabricated dishes and a production method thereof, comprising a base frame 1, a generating mechanism 2 is fixedly provided at the top of the base frame 1, a docking mechanism 3 is provided at one end of the generating mechanism 2, a connecting frame 4 is fixedly provided at one end of the base frame 1, a capping mechanism 5 is fixedly provided at the top of the connecting frame 4, a bottom plate 6 is fixedly provided at the other end of the base frame 1, guide grooves are provided on both sides of the top of the bottom plate 6, and a material guiding mechanism 7 is provided between the two guide grooves;

[0043] The generating mechanism 2 includes two supports 201, each of which is fixedly provided with a connection box 202 at the top end thereof, and each of which is rotatably connected to a rotating shaft 203 on one side thereof, and a jacket 204 is fixedly provided between the two rotating shafts 203, and a pot body 205 is fixedly provided on the inner wall of the jacket 204, and a positioning plate 216 is fixedly provided at one end of one of the rotating shafts 203, and a plurality of evenly distributed positioning grooves are provided on the surface of the positioning plate 216, and a rotating handle 217 is rotatably connected to one side of one of the connecting boxes 202, and a disc is fixedly provided at one end of the rotating handle 217 218, a plurality of evenly distributed oblique strips 219 are fixedly provided on the surface of the disk 218, a plurality of evenly distributed brackets 221 are fixedly provided on the inner wall of one of the connection boxes 202, and a movable rod 222 is rotatably connected to the inner wall of each bracket 221, a positioning column 223 is fixedly provided on one side of the movable rod 222, and a reset spring 224 is fixedly provided on the other side of the movable rod 222, and one end of the plurality of reset springs 224 is fixedly connected to the surface of the inner wall of the connection box 202, and a limit sleeve 220 is fixedly provided on the surface of one of the connection boxes 202, The first positioning screw hole at the top of the position sleeve 220 is threadedly connected with a positioning knob, and the surface of the handle 217 is provided with a plurality of evenly distributed second positioning screw holes, one end of another rotating shaft 203 is fixedly provided with a worm gear 214, and the inner wall of another connecting box 202 is rotatably connected with a worm 215, the worm 215 is meshed with the worm gear 214, and one end of the worm 215 is fixedly provided with a first crank, and the middle part of one end of the jacket 204 is installed with a first stepper motor 206, and the output end of the first stepper motor 206 is fixedly provided with an impeller 208, and the jacket 204 Electric heating pipes 207 are installed at both ends of one side, one side of the top of the jacket 204 is fixedly connected with an oil injection pipe, and an oil injection valve 211 is installed at the top of the oil injection pipe, the other side of the top of the jacket 204 is fixedly connected with an exhaust pipe, and an exhaust valve 213 is installed at the top of the exhaust pipe, one side of the bottom of the jacket 204 is fixedly connected with an oil drain pipe, and an oil drain valve 212 is installed at the bottom of the oil drain pipe, and the middle part of the bottom of the pot body 205 is fixedly connected with a discharge pipe 209, which runs through the jacket 204, and a first solenoid valve 210 is installed at the bottom of the discharge pipe 209;

[0044] The capping mechanism 5 includes a support frame 501, a lifting screw 510 is rotatably connected to the middle of the inner wall of the support frame 501, a screw sleeve 512 is threadedly connected to the middle of the outer wall of the lifting screw 510, one side of the screw sleeve 512 is connected to a movable seat 502 through a first square block, two rotating seats 504 are fixedly provided on the inner wall of the movable seat 502, each rotating seat 504 is rotatably connected to a rotating member 505 on the inner wall, a sealing cover 507 is fixedly provided between the two rotating members 505, and the movable seat 502 is fixedly provided with a plurality of rotating seats 504. The two ends of the two sides are hinged with the first electric cylinder 503 through the first hinge, and the output ends of the two first electric cylinders 503 are respectively hinged with the surface of one side of the sealing cover 507 through the second hinge. A mounting through hole is opened in the middle of one side of the sealing cover 507, and a gas collecting bucket 509 is fixedly provided on one side of the inner wall of the mounting through hole, and a connecting bucket 519 is fixedly provided on the other side of the inner wall of the mounting through hole. A third electromagnetic valve 520 is fixedly connected between the gas collecting bucket 509 and the connecting bucket 519, and one side of the connecting bucket 519 An exhaust fan 515 is installed, one end of one side of the sealing cover 507 is fixedly connected to a pressure measuring joint, a pressure gauge 516 is installed on the top of the pressure measuring joint, the other end of one side of the sealing cover 507 is fixedly connected to a ventilation pipe, one end of the ventilation pipe is installed with a second solenoid valve 517, and one end of the second solenoid valve 517 is installed with an exhaust elbow 518, guide rods 513 are fixedly provided on both sides of the inner wall of the support frame 501, the outer wall of each guide rod 513 is sleeved with a sliding sleeve 514, one side of each sliding sleeve 514 is fixedly provided with a second square block, one end of the two second square blocks are respectively fixedly connected to the two ends of the other side of the movable seat 502, a first square block is inserted in a first vertical hole opened in the middle of one side of the support frame 501, and a second square block is inserted in the second vertical holes opened at both ends of one side of the support frame 501, a pad 506 is fixedly provided at one end of each rotating seat 504, a circular groove is opened in the middle of the other side of the sealing cover 507, and a sealing sleeve 508 is fixed in the circular groove.

[0045] The docking mechanism 3 includes an outlet tube 301, one end of which is fixedly connected to a corrugated folded tube 302, one end of which is fixedly connected to a docking tube 303, both sides of which are provided with first connecting screw holes, an outer wall of the outlet tube 301 is fixedly provided with a U-shaped frame 304, a driving screw hole provided at the top of the U-shaped frame 304 is internally threadedly connected to a driving screw 305, a second crank is fixedly provided at the top of the driving screw 305, and a sealing gate plate 306 is rotatably connected to the bottom end of the driving screw 305, an outer wall of the sealing gate plate 306 is interlaced with the strip hole provided at the top of the outlet tube 301, and strip sealing rings are fixedly provided at the top and bottom of the outer wall of the sealing gate plate 306.

[0046] The material guiding mechanism 7 comprises a movable plate 701, at the two corners of the top of the movable plate 701 vertical rods 703 are fixedly provided, an outlet member 704 is rotatably connected between the two vertical rods 703, a second electric cylinder 705 is hinged to one side of the bottom end of the movable plate 701 through a third hinge, the output ends of the two second electric cylinders 705 are hinged to the bottom end of the outlet member 704 through a fourth hinge respectively, guide wheels 702 are fixedly provided at the four corners of the bottom end of the movable plate 701, every two guide wheels 702 are connected with corresponding guide grooves through insertion, a docking sleeve 706 is fixedly provided at one end of the outlet member 704, and a connecting knob 707 is threadedly connected to the second connecting screw holes opened at both ends of the docking sleeve 706.

[0047] A control box is fixedly provided on one side of the base frame 1, and a switch panel is fixedly provided in the control box. A first stepper motor switch, a temperature control switch, a first solenoid valve switch, a first electric cylinder switch, a second stepper motor switch, a second solenoid valve switch, a third solenoid valve switch and a second electric cylinder switch are fixedly provided on the surface of the switch panel. The first stepper motor 206, two electric heating tubes 207, the first solenoid valve 210, two first electric cylinders 503, the second stepper motor 511, the second solenoid valve 517, the third solenoid valve 520 and the two second electric cylinders 705 are electrically connected to an external power supply through the first stepper motor switch, the temperature control switch, the first solenoid valve switch, the first electric cylinder switch, the second stepper motor switch, the second solenoid valve switch, the third solenoid valve switch and the second electric cylinder switch respectively.

[0048] A method for producing prefabricated dishes, used in the above-mentioned prefabricated dishes generating device, comprises the following steps:

[0049] S1. Ensure that the inside of the pot is clean and free of water, ensure that the oil drain valve and the exhaust valve are closed, add heat transfer oil into the jacket through the oil filling valve box, and the inclined strip on the disc acts as a movable rod, so that the positioning column acts as a positioning disc to ensure the stability of the jacket and the pot body connected to it; at the same time, close the solenoid valve, and add heat transfer liquid such as heat transfer oil into the heating cover through the heating bucket box;

[0050] S2, close the first solenoid valve, the electric heating tube heats the heat transfer oil and then heats the pot body, inject edible oil into the pot body, and after the oil temperature rises, add the auxiliary materials to be fried, and then add the ingredients of the dish to fry;

[0051] S3, if the dish is easy to stew, the cover pressing mechanism can be selected to be close to the generating mechanism, at this time, the second solenoid valve and the third solenoid valve are in the open state, the exhaust fan works, the smoke and mist generated by the dish processing can be extracted and discharged, and the sealing cover can be covered on the pot body to speed up the stewing process of the dish;

[0052] S4. If the dish is difficult to stew, the cover pressing mechanism cooperates with the generating mechanism to drive the sealing cover to cover the pot body, the second solenoid valve and the third solenoid valve are closed, and the sealing gate in the docking mechanism is closed, so that a closed space is formed in the pot body, which increases the internal pressure, thereby making the dish easier to stew. The staff can observe the pressure in the pot body through the pressure gauge. After the dish is stewed, the second solenoid valve is opened to release the pressure in the pot body;

[0053] S5. After the dish is processed, if the solid content of the dish is low, the first solenoid valve in the generating mechanism is opened to discharge the dish through the discharge pipe. If the solid content of the dish is high, the docking mechanism cooperates with the material guiding mechanism, the docking tube and the docking sleeve are docked, and the pot body is driven to tilt through the cooperation of the worm and the worm wheel in the generating mechanism, so that the dish is discharged through the discharge piece.

[0054] Working principle: When the generating device is used, the material guiding mechanism 7 is away from the docking mechanism 3, and the capping mechanism 5 is separated from the generating mechanism 2. In the generating mechanism 2, the oblique strip 219 on the disc 218 acts on the movable rod 222, and the return spring 224 connected to the movable rod 221 is compressed. The positioning column 223 connected to the movable rod 222 acts on the positioning groove provided in the positioning disc 216, and the positioning knob on the limiting sleeve 220 acts on the turning handle 217, thereby limiting the rotating shaft 203 to ensure the stability of the pot body 205 connected to the jacket 204.

[0055] In the generating mechanism 2, the first electromagnetic valve 210 is closed, and heat transfer oil is added into the jacket 204 through the oil filling valve 211, and the electric heating tube 207 heats the heat transfer oil. At the same time, the first stepper motor 206 drives the impeller 208, and then drives the heat transfer oil to circulate, so as to ensure that the heat transfer oil is heated evenly, and then heats the pot body 205, and the dishes are placed in the pot body 205 for stewing. If the pot body 205 does not need to be covered, in the pressing mechanism 5, the sealing cover 507 is close to the pot body 205, and at this time the third electromagnetic valve 520 is opened, and the exhaust fan 515 works, and the oil smoke and mist generated by the processing of the dishes are extracted and discharged through the cooperation of the gas collecting bucket 509 and the connecting bucket 519;

[0056] If the dish needs to be covered and heated, the second stepper motor 511 drives the lifting screw 510, and then drives the movable seat 502 to rise through the screw sleeve 512, and the first electric cylinder 503 acts on the sealing cover 507, so that the sealing cover 507 covers the pot body 205. At this time, the third solenoid valve 520 and the second solenoid valve 517 are opened, thereby promoting the stewing of the dish and shortening the processing time. If the dish is difficult to stew, the third solenoid valve 520 and the second solenoid valve 517 are closed, and the sealing gate 306 in the docking mechanism 3 is closed, so that the pot body 205 forms a sealed space. As the pot body 205 is heated, the pressure in the pot body 205 increases. For dishes that are difficult to block, the personnel can observe the pressure in the pot body 205 through the pressure gauge 516. After the pressurization of the dish is completed, the second solenoid valve 517 can be opened to release the pressure in the pot body 205.

[0057] After the dish is processed, if the solid content of the dish is low, it can be discharged through the pipeline. The personnel can use the external pipeline to connect with the first solenoid valve 210, open the first solenoid valve 210, and then discharge the dish through the discharge pipe 209. If the solid content of the dish is low, the positioning knob releases the restriction on the handle 217, and the handle 217 is turned, so that the positioning column 223 on the movable rod 222 releases the restriction on the positioning plate 216. The personnel dock the docking mechanism 3 with the material guide mechanism 7, move the material guide mechanism 7, insert the docking tube 303 into the docking sleeve 706 in the material guide mechanism 7, and The connecting knob 707 is connected to the first connecting screw hole provided on the docking tube 303, and then the worm 215 is rotated through the first crank, and the worm 215 drives the worm wheel 214, and then the jacket 204 is driven to rotate through the rotating shaft 203. The corrugated folding tube 302 connected to the outlet tube 301 ensures the connection between the docking tube 303 and the docking sleeve 706, which facilitates the adjustment of the angle. The driving screw 305 is rotated to drive the sealing gate plate 306 to rise. The second electric cylinder 705 in the material guiding mechanism 7 can be telescopically changed to change the angle of the outlet member 704 to ensure the outlet of the dishes, which is convenient for personnel to use.

Claims

1. A device for producing pre-made dishes, comprising a base frame (1), a producing mechanism (2) being fixedly provided at the top of the base frame (1), a docking mechanism (3) being provided at one end of the producing mechanism (2), a connecting frame (4) being fixedly provided at one end of the base frame (1), a capping mechanism (5) being fixedly provided at the top of the connecting frame (4), a bottom plate (6) being fixedly provided at the other end of the base frame (1), guide grooves being provided at both sides of the top of the bottom plate (6), a material guiding mechanism (7) being provided between the two guide grooves, characterized in that: The generating mechanism (2) comprises two supports (201), a connection box (202) is fixedly provided at the top of each support (201), a rotating shaft (203) is rotatably connected to one side of each connection box (202), a jacket (204) is fixedly provided between the two rotating shafts (203), a pot body (205) is fixedly provided on the inner wall of the jacket (204), a positioning plate (216) is fixedly provided at one end of one of the rotating shafts (203), a surface of the positioning plate (216) is provided with a plurality of evenly distributed positioning grooves, and a handle (217) is rotatably connected to one side of one of the connection boxes (202). ), a disk (218) is fixedly provided at one end of the turning handle (217), a plurality of evenly distributed oblique strips (219) are fixedly provided on the surface of the disk (218), a plurality of evenly distributed brackets (221) are fixedly provided on the inner wall of one of the connection boxes (202), the inner wall of each of the brackets (221) is rotatably connected to a movable rod (222), a positioning column (223) is fixedly provided on one side of the movable rod (222), and a return spring (224) is fixedly provided on the other side of the movable rod (222), and one end of the plurality of return springs (224) is fixedly connected to the surface of the inner wall of the connection box (202); The capping mechanism (5) comprises a support frame (501), a lifting screw (510) is rotatably connected to the middle of the inner wall of the support frame (501), a screw sleeve (512) is threadedly connected to the middle of the outer wall of the lifting screw (510), one side of the screw sleeve (512) is connected to a movable seat (502) via a first square block, two rotating seats (504) are fixedly provided on the inner wall of the movable seat (502), each of the rotating seats (504) is rotatably connected to the inner wall of the rotating seat (504), a sealing cover (507) is fixedly provided between the two rotating members (505), both ends of one side of the movable seat (502) are hinged to a first electric cylinder (503) via a first hinge, and the output ends of the two first electric cylinders (503) are respectively connected to the sealing cover (507) via a second hinge. 7) The surface on one side is hinged, and a mounting hole is opened in the middle of one side of the sealing cover (507), and an air collecting hopper (509) is fixedly provided on one side of the inner wall of the mounting hole, and a connecting hopper (519) is fixedly provided on the other side of the inner wall of the mounting hole, and a third solenoid valve (520) is fixedly connected between the air collecting hopper (509) and the connecting hopper (519), and an exhaust fan (515) is installed on one side of the connecting hopper (519), one end of one side of the sealing cover (507) is fixedly connected to a pressure measuring joint, and a pressure gauge (516) is installed on the top of the pressure measuring joint, and the other end of one side of the sealing cover (507) is fixedly connected to a ventilation pipe, and a second solenoid valve (517) is installed on one end of the ventilation pipe, and an exhaust elbow (518) is installed on one end of the second solenoid valve (517).

2. The device for generating a pre-made dish according to claim 1, characterized in that: A limiting sleeve (220) is fixedly provided on the surface of one of the connection boxes (202), a first positioning screw hole provided at the top end of the limiting sleeve (220) is threadedly connected to a positioning knob, a plurality of evenly distributed second positioning screw holes are provided on the surface of the turning handle (217), a worm gear (214) is fixedly provided at one end of the other rotating shaft (203), a worm (215) is rotatably connected to the inner wall of the other connection box (202), the worm (215) is meshed with the worm gear (214), and a first crank is fixedly provided at one end of the worm (215).

3. The device for generating pre-made dishes according to claim 1, characterized in that: A first stepper motor (206) is installed in the middle of one end of the jacket (204), an impeller (208) is fixedly provided at the output end of the first stepper motor (206), and electric heating tubes (207) are installed at both ends of one side of the jacket (204).

4. The device for generating a pre-made dish according to claim 3, characterized in that: One side of the top end of the jacket (204) is fixedly connected to an oil injection pipe, and an oil injection valve (211) is installed at the top end of the oil injection pipe; the other side of the top end of the jacket (204) is fixedly connected to an exhaust pipe, and an exhaust valve (213) is installed at the top end of the exhaust pipe; one side of the bottom end of the jacket (204) is fixedly connected to an oil drain pipe, and an oil drain valve (212) is installed at the bottom end of the oil drain pipe; the middle part of the bottom end of the pot body (205) is fixedly connected to a discharge pipe (209), and the discharge pipe (209) passes through the jacket (204), and a first solenoid valve (210) is installed at the bottom end of the discharge pipe (209).

5. The device for generating pre-made dishes according to claim 1, characterized in that: The docking mechanism (3) comprises an outlet pipe (301), one end of the outlet pipe (301) is fixedly connected to a corrugated folded pipe (302), one end of the corrugated folded pipe (302) is fixedly connected to a docking pipe (303), both sides of the docking pipe (303) are provided with first connecting screw holes, a U-shaped frame (304) is fixedly provided on the outer wall of the outlet pipe (301), a driving screw hole provided at the top end of the U-shaped frame (304) is internally threadedly connected to a driving screw rod (305), a second crank is fixedly provided at the top end of the driving screw rod (305), and a sealing gate plate (306) is rotatably connected to the bottom end of the driving screw rod (305), the outer wall of the sealing gate plate (306) is interlacedly connected to the strip hole provided at the top end of the outlet pipe (301), and strip sealing rings are fixedly provided at the top and bottom of the outer wall of the sealing gate plate (306).

6. The device for generating a pre-made dish according to claim 1, characterized in that: Guide rods (513) are fixedly provided on both sides of the inner wall of the support frame (501), and a sliding sleeve (514) is sleeved on the outer wall of each guide rod (513). A second square block is fixedly provided on one side of each sliding sleeve (514), and one end of the two second square blocks are respectively fixedly connected to the two ends of the other side of the movable seat (502). A first square block is inserted into a first vertical hole opened in the middle of one side of the support frame (501), and second square blocks are inserted into second vertical holes opened at both ends of one side of the support frame (501). A pad (506) is fixedly provided at one end of each rotating seat (504). A circular groove is opened in the middle of the other side of the sealing cover (507), and a sealing sleeve (508) is fixedly provided in the circular groove.

7. The device for generating pre-made dishes according to claim 4, characterized in that: The material guiding mechanism (7) comprises a movable plate (701), vertical rods (703) are fixedly provided at two corners of the top of the movable plate (701), a guide member (704) is rotatably connected between the two vertical rods (703), a second electric cylinder (705) is hingedly connected to one side of the bottom end of the movable plate (701) via a third hinge, and the output ends of the two second electric cylinders (705) are respectively hingedly connected to the bottom end of the guide member (704) via a fourth hinge.

8. The device for generating pre-made dishes according to claim 7, characterized in that: Guide wheels (702) are fixedly provided at the four corners of the bottom end of the movable plate (701), and every two of the guide wheels (702) are connected to the corresponding guide grooves through insertion, and a docking sleeve (706) is fixedly provided at one end of the output member (704), and a connecting knob (707) is threadedly connected in the second connecting screw holes opened at both ends of the docking sleeve (706).

9. The device for generating pre-made dishes according to claim 7, characterized in that: A control box is fixedly provided on one side of the base frame (1), a switch panel is fixedly provided in the control box, and a first stepper motor switch, a temperature control switch, a first solenoid valve switch, a first electric cylinder switch, a second stepper motor switch, a second solenoid valve switch, a third solenoid valve switch, and a second electric cylinder switch are fixedly provided on the surface of the switch panel. The first stepper motor (206), two electric heating tubes (207), a first solenoid valve (210), two first electric cylinders (503), a second stepper motor (511), a second solenoid valve (517), a third solenoid valve (520), and two second electric cylinders (705) are electrically connected to an external power supply via the first stepper motor switch, the temperature control switch, the first solenoid valve switch, the first electric cylinder switch, the second stepper motor switch, the second solenoid valve switch, the third solenoid valve switch, and the second electric cylinder switch, respectively.

10. A method for producing a pre-made dish, characterized in that: A device for generating a pre-made dish according to any one of claims 1 to 9, comprising the following steps: S1. Ensure that the inside of the pot is clean and free of water, ensure that the oil drain valve and the exhaust valve are closed, add heat transfer oil into the jacket through the oil filling valve box, and the inclined strip on the disc acts as a movable rod, so that the positioning column acts as a positioning disc to ensure the stability of the jacket and the pot body connected to it; at the same time, close the solenoid valve, and add heat transfer liquid such as heat transfer oil into the heating cover through the heating bucket box; S2, close the first solenoid valve, the electric heating tube heats the heat transfer oil and then heats the pot body, inject edible oil into the pot body, and after the oil temperature rises, add the auxiliary materials to be fried, and then add the ingredients of the dish to fry; S3, if the dish is easy to stew, the cover pressing mechanism can be selected to be close to the generating mechanism, at this time, the second solenoid valve and the third solenoid valve are in the open state, the exhaust fan works, the smoke and mist generated by the dish processing can be extracted and discharged, and the sealing cover can be covered on the pot body to speed up the stewing process of the dish; S4. If the dish is difficult to stew, the cover pressing mechanism cooperates with the generating mechanism to drive the sealing cover to cover the pot body, the second solenoid valve and the third solenoid valve are closed, and the sealing gate in the docking mechanism is closed, so that a closed space is formed in the pot body, which increases the internal pressure, thereby making the dish easier to stew. The staff can observe the pressure in the pot body through the pressure gauge. After the dish is stewed, the second solenoid valve is opened to release the pressure in the pot body; S5. After the dish is processed, if the solid content of the dish is low, the first solenoid valve in the generating mechanism is opened to discharge the dish through the discharge pipe. If the solid content of the dish is high, the docking mechanism cooperates with the material guiding mechanism, the docking tube and the docking sleeve are docked, and the pot body is driven to tilt through the cooperation of the worm and the worm wheel in the generating mechanism, so that the dish is discharged through the discharge piece.

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