Rubber latex continuous solidification device
By designing the curing, power, air extraction and dehumidification mechanism of the rubber latex continuous solidification device, the problems of incomplete separation of moisture and unremoved steam in traditional rubber processing are solved, and the efficient drying of rubber and environmental drying effects are achieved.
Patent Information
- Application Number
- CN202411766489.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-03-07
AI Technical Summary
In traditional natural rubber processing, the rubber cannot be squeezed internally, resulting in incomplete moisture dissipation, and the steam cannot be cooled down during microwave heating, resulting in an increase in environmental humidity.
A rubber latex continuous solidification device is designed, including a curing mechanism, a power mechanism, an air extraction mechanism and a dehumidification mechanism. The curing mechanism extrudes the rubber through the extrusion assembly, the power mechanism drives the extrusion assembly to operate, the air extraction mechanism extracts the steam in the processing box, and the dehumidification mechanism uses silicone particles to absorb moisture in the steam.
Effective extrusion of the internal moisture of rubber and dehumidification of steam, avoiding the problems of residual moisture inside rubber and increasing environmental humidity.
Smart Images

Figure CN119565534A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber processing, in particular to a continuous coagulation device for rubber latex. Background Art
[0002] Traditional natural rubber processing mainly includes coagulation, thinning, wrinkling, granulation, drying and other processes, among which coagulation is one of the key processes. According to the announcement number CN221089630U, a natural rubber latex continuous coagulation device is disclosed, but the technical solution still has the following shortcomings:
[0003] 1. The above technical solution cannot squeeze the inside of the rubber when heating the rubber, so that when curing the rubber, it is easy to cause incomplete separation of the water inside the rubber;
[0004] 2. When heating rubber with a microwave, the evaporated steam cannot be cooled. After the moisture in the steam is discharged, the humidity of the surrounding environment will increase, which is not conducive to production.
[0005] In view of the above problems, the present invention document proposes a continuous coagulation device for rubber latex. Summary of the invention
[0006] The invention provides a rubber latex continuous coagulation device, which solves the shortcomings of the prior art solution that the rubber cannot be squeezed and the discharged steam cannot be dehumidified.
[0007] The present invention provides the following technical solutions:
[0008] A rubber latex continuous coagulation device comprises a processing box, through holes are provided on both inner walls of the processing box, microwave heaters are fixedly installed on both sides of the processing box, the microwave heaters correspond to the through holes, and the heat generated by the microwave heaters can be transmitted to the processing box, two electric push rods are symmetrically fixedly installed on both sides of the processing box, a mounting plate is fixedly installed on the output shaft of the electric push rod, the same cover plate is fixedly installed on the four mounting plates, and the cover plate is engaged with the top opening of the processing box, and the coagulation device also includes:
[0009] The curing mechanism is installed at the bottom of the cover plate, and is used to squeeze the rubber to quickly squeeze out the water inside the rubber. The bottom of the curing mechanism extends into the processing box and is connected to the bottom of the processing box;
[0010] A power mechanism, which is installed on the top of the cover plate, and the bottom of the power mechanism extends to the bottom of the cover plate and is connected to the curing mechanism, and the power mechanism is used to drive the curing mechanism to operate;
[0011] The exhaust mechanism is installed on one side of the bottom of the cover plate, the top of the exhaust mechanism extends to the top of the cover plate and is connected to the power mechanism, and the exhaust mechanism is used to extract the steam generated in the processing box;
[0012] The dehumidification mechanism is installed on one side of the processing box. The dehumidification mechanism is connected to the exhaust mechanism. The dehumidification mechanism is used to absorb moisture in the steam.
[0013] In one possible design, the curing mechanism includes a mounting frame fixedly mounted on the bottom of the cover plate, the mounting frame is located in the processing box, a drying box is fixedly mounted on the bottom of the mounting frame, a plurality of drainage holes are provided in a matrix on the bottom inner wall of the drying box, a filter cloth for covering the plurality of drainage holes is fixedly mounted on the bottom inner wall of the drying box, a bracket is fixedly mounted on the bottom inner wall of the processing box, the bottom of the drying box extends to the bracket and contacts with the bottom inner wall of the bracket, an extrusion assembly is mounted on the mounting frame, the bottom of the extrusion assembly extends into the drying box, and the bottom of the power mechanism is connected to the extrusion assembly.
[0014] In a possible design, the extrusion assembly includes a first rack and a second rack respectively penetrating the mounting frame and slidably connected to the mounting frame, the bottom ends of the first rack and the second rack both extend into the drying box and are fixedly mounted with the extrusion frame, the top of the mounting frame is rotatably connected to a transmission gear located between the first rack and the second rack, the transmission gear is respectively meshed with the first rack and the second rack, and the top end of the first rack is connected to the power mechanism.
[0015] In one possible design, the power mechanism includes a driving motor fixedly mounted on the top of the cover plate, a driving assembly is connected to the output shaft of the driving motor, the driving assembly is connected to the top of the cover plate, a nut is connected to the driving assembly, a reciprocating screw is threadedly connected to the nut, a first connecting rod is fixedly mounted on the bottom end of the reciprocating screw, the bottom end of the first connecting rod extends into the processing box and is fixedly connected to the top end of the first rack, and the top end of the reciprocating screw is connected to the vacuum mechanism.
[0016] In a possible design, the driving assembly includes a rotating tube rotatably connected to the top of the cover plate, a nut fixedly mounted on the top of the rotating tube, a driven bevel gear fixedly sleeved on the rotating tube, an active bevel gear fixedly mounted on the output shaft of the driving motor, and the active bevel gear meshes with the driven bevel gear.
[0017] In a possible design, the air extraction mechanism includes a power tube fixedly installed on one side of the bottom of the cover plate, a fixed ring is fixedly installed in the power tube, and a moving ring located below the fixed ring is slidably connected in the power tube, a fixed plate is fixedly installed in both the moving ring and the fixed ring, a support rod is slidably connected through the fixed plate, a spherical plate is fixedly installed on the top of the support rod, the tops of the two spherical plates extend to the top of the fixed ring and the top of the moving ring respectively, the two spherical plates cover the fixed ring and the moving ring respectively, a compression spring located below the fixed plate is sleeved on the support rod, and the top of the compression spring and The bottom ends are fixedly connected to the bottom of the fixed plate and the bottom ends of the support rods respectively, and a gas delivery assembly connected to the power pipe is installed on the top of the cover plate, and the gas delivery assembly is connected to the dehumidification mechanism. A plurality of mounting rods are fixedly installed on the bottom of the movable ring, and the bottom ends of the plurality of mounting rods extend into the processing box and are fixedly installed with the same first mounting ring, and a second connecting rod is fixedly installed on the top of the first mounting ring, and the top end of the second connecting rod penetrates the cover plate and extends to the top of the cover plate, the second connecting rod is slidably connected to the cover plate, and a connecting plate is fixedly installed on the top end of the second connecting rod, and the connecting plate is fixedly connected to the top end of the reciprocating screw.
[0018] In one possible design, the gas delivery assembly includes a detection box fixedly mounted on the top of the cover plate, the detection box is connected to the power pipe, a moisture detector is fixedly mounted on the top of the detection box, a probe of the moisture detector extends into the detection box, an exhaust pipe is fixedly mounted on the inner wall of one side of the detection box, one end of the exhaust pipe extends to one side of the processing box and is connected to the dehumidification mechanism.
[0019] In one possible design, the dehumidification mechanism includes a dehumidification box fixedly mounted on the top of one side of the processing box, a docking ring fixedly mounted on the top inner wall of the dehumidification box, the top of the docking ring extends to the top of the dehumidification box, one end of the exhaust pipe extends into the docking ring and is tightly plugged into the docking ring, a drive shaft is rotatably connected to the central inner wall of one side of the dehumidification box, a second mounting ring is fixedly sleeved on the drive shaft, a plurality of baffles are fixedly mounted on the second mounting ring at equal intervals, the baffles are in contact with the inner wall of the dehumidification box, one end of the drive shaft extends to the outside of the dehumidification box, a plurality of exhaust holes are opened on the top inner wall on the other side of the dehumidification box, a door hole is opened on the inner wall of one side of the dehumidification box, a door panel is sealed in the door hole for placing silica gel particles.
[0020] In a possible design, the fixed sleeve on the driving shaft is provided with a brake ring located outside the dehumidification box, and one side of the dehumidification box is rotatably connected with an elastic buckle, and the elastic buckle is movably clamped with the brake ring.
[0021] In a possible design, a guide plate located below the bracket is fixedly installed on the bottom inner wall of the processing box, a drainage box is fixedly installed on the bottom inner wall of the processing box, the drainage box and the guide plate correspond in position, the bottom of the drainage box extends to the bottom of the processing box, an inclined panel is fixedly installed in the drainage box, a water outlet pipe is fixedly installed on the bottom inner wall of one side of the drainage box, and one end of the water outlet pipe extends to the outside of the drainage box.
[0022] It is to be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] In the present invention, by means of the curing mechanism, after the rubber to be dried is placed in the drying box, the extrusion assembly can extrude the rubber after receiving the driving force of the power mechanism, so that the water contained in the rubber can be squeezed out, and the heat emitted by the two microwave heaters can heat the rubber, so that the water can be quickly heated and evaporated;
[0025] In the present invention, the power mechanism is set up, and the driving assembly can be driven to operate by starting the driving motor, and the nut can be driven to rotate. When the nut rotates, the reciprocating screw can be driven to reciprocate longitudinally under the thread transmission of the reciprocating screw. At this time, the first rack can be driven to reciprocate longitudinally through the transmission of the first connecting rod.
[0026] In the present invention, by the provided air extraction mechanism, when the connecting plate performs longitudinal reciprocating motion along with the reciprocating screw, the second connecting rod can be driven to move synchronously, so that the moving ring can perform longitudinal reciprocating motion in the power tube. When the moving ring moves downward, the distance between the moving ring and the fixed ring is enlarged, so a negative pressure state will be presented between the two. Therefore, the spherical plate located on the moving ring can move upward under the action of the negative pressure, so that the moving ring is in a circulation state. At this time, the steam generated in the processing box can be sucked into the power tube. When the moving ring moves upward, the spherical plate located thereon can maintain close contact with the moving ring. Therefore, when the moving ring moves upward, the gas will be compressed, so that the gas pressure will increase. At this time, the spherical plate located on the fixed ring will move upward under the action of the gas pressure, and the gas can be transported to the gas transmission component through the fixed ring. Therefore, when the moving ring continuously performs longitudinal reciprocating motion, the steam in the processing box can be extracted, and after being transported by the gas transmission component, the steam can be transported to the dehumidification mechanism for dehumidification and then discharged.
[0027] In the present invention, through the dehumidification mechanism, after the steam transported through the exhaust pipe enters the dehumidification box, a certain amount of silica gel particles can be placed between two adjacent baffles, and the silica gel particles can absorb moisture in the steam to reduce the humidity of the gas. The absorbed gas can be discharged from the exhaust hole, and the drive shaft can rotate. Therefore, after the corresponding silica gel particles are saturated with absorption, the positions of multiple baffles can be adjusted by rotating the drive shaft, thereby realizing the replacement of the silica gel particles.
[0028] The present invention can extrude the rubber when the rubber is being solidified, thereby squeezing out the water contained in the rubber, thereby avoiding the rubber from containing water. In addition, during the rubber processing, the generated steam can be extracted and discharged after dehumidification, thereby avoiding the problem of humidity in the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A three-dimensional schematic diagram of the first-view structure of a continuous coagulation device for rubber latex provided in an embodiment of the present invention;
[0030] Figure 2 A three-dimensional schematic diagram of the second viewing angle structure of the rubber latex continuous coagulation device provided in an embodiment of the present invention;
[0031] Figure 3 A schematic diagram of a main cross-sectional view of the structure of a continuous coagulation device for rubber latex provided in an embodiment of the present invention;
[0032] Figure 4 A three-dimensional schematic diagram of the connection structure of four electric push rods, a cover plate and a drying oven of the rubber latex continuous coagulation device provided in an embodiment of the present invention;
[0033] Figure 5 A bottom-up three-dimensional schematic diagram of the cover plate and bracket position structure of the rubber latex continuous coagulation device provided by an embodiment of the present invention;
[0034] Figure 6 A three-dimensional schematic diagram of the connection structure of a rotating tube, a nut, a reciprocating screw, a first rack, a second rack, two extrusion racks and a drying oven of a rubber latex continuous coagulation device provided by an embodiment of the present invention;
[0035] Figure 7 A three-dimensional schematic diagram of a top view of a connecting rod, a mounting ring, a moving ring, a fixed ring, and a power pipe connection structure of a rubber latex continuous coagulation device provided in an embodiment of the present invention;
[0036] Figure 8 A bottom-up three-dimensional schematic diagram of a cross-sectional structure of a power tube of a rubber latex continuous coagulation device provided in an embodiment of the present invention;
[0037] Fig. 9 A three-dimensional schematic diagram of the cross-sectional structure of a dehumidification box of a rubber latex continuous coagulation device provided in an embodiment of the present invention;
[0038] Fig.10 This is a three-dimensional schematic diagram of the cross-sectional structure of a processing box of a rubber latex continuous coagulation device provided in an embodiment of the present invention.
[0039] Reference numerals:
[0040] 1. Processing box; 2. Electric push rod; 3. Mounting plate; 4. Cover plate; 5. Microwave heater; 6. Bracket; 7. Mounting frame; 8. Drying box; 9. Drain hole; 10. Filter cloth; 11. First rack; 12. Second rack; 13. Transmission gear; 14. First connecting rod; 15. Reciprocating screw; 16. Driving motor; 17. Active bevel gear; 18. Rotating tube; 19. Nut; 20. Driven bevel gear; 21. Extrusion frame; 22. Connecting plate; 23. Second connecting rod; 24. Power Tube; 25. Fixed ring; 26. Moving ring; 27. Fixed plate; 28. Support rod; 29. Compression spring; 30. Spherical plate; 31. Mounting rod; 32. First mounting ring; 33. Detection box; 34. Moisture detector; 35. Exhaust pipe; 36. Dehumidification box; 37. Docking ring; 38. Exhaust hole; 39. Drive shaft; 40. Second mounting ring; 41. Baffle; 42. Braking ring; 43. Elastic buckle; 44. Drain box; 45. Inclined panel; 46. Outlet pipe; 47. Guide plate. DETAILED DESCRIPTION
[0041] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0042] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0043] Example 1
[0044] Reference Figure 1-Figure 6 and Fig.10A rubber latex continuous coagulation device of the present embodiment includes a processing box 1, a curing mechanism and a power mechanism. Through holes are opened on the inner walls of both sides of the processing box 1, and microwave heaters 5 are fixedly installed on both sides of the processing box 1. The microwave heaters 5 correspond to the through holes and can transmit the heat generated by the microwave heaters 5 to the processing box 1. Two electric push rods 2 are symmetrically fixedly installed on both sides of the processing box 1. A mounting plate 3 is fixedly installed on the output shaft of the electric push rod 2. The same cover plate 4 is fixedly installed on the four mounting plates 3. The cover plate 4 is engaged with the top opening of the processing box 1. The curing mechanism is installed at the bottom of the cover plate 4. The curing mechanism is used to squeeze the rubber to quickly squeeze out the moisture inside the rubber. The bottom of the curing mechanism extends into the processing box 1 and is connected to the bottom of the processing box 1. The power mechanism is installed on the top of the cover plate 4. The bottom of the power mechanism extends to the bottom of the cover plate 4 and is connected to the curing mechanism. The power mechanism is used to drive the curing mechanism to operate.
[0045] Reference Figure 3-Figure 6 The curing mechanism includes a mounting frame 7 fixedly mounted on the bottom of the cover plate 4, the mounting frame 7 is located in the processing box 1, a drying box 8 is fixedly mounted on the bottom of the mounting frame 7, a plurality of drainage holes 9 are provided on the bottom inner wall of the drying box 8 in a matrix manner, a filter cloth 10 for covering the plurality of drainage holes 9 is fixedly mounted on the bottom inner wall of the drying box 8, a bracket 6 is fixedly mounted on the bottom inner wall of the processing box 1, the bottom of the drying box 8 extends to the bracket 6 and contacts the bottom inner wall of the bracket 6, an extrusion assembly is mounted on the mounting frame 7, the bottom of the extrusion assembly extends into the drying box 8, the bottom of the power mechanism is connected to the extrusion assembly, after the rubber to be dried is put into the drying box 8, at this time, after the extrusion assembly receives the driving force of the power mechanism, the rubber can be squeezed, so that the water contained in the rubber can be squeezed out, and the heat emitted by the two microwave heaters 5 can be used to heat the rubber so that the water can be quickly removed. The rubber is heated and evaporated separately. The extrusion assembly includes a first rack 11 and a second rack 12 which respectively penetrate the mounting frame 7 and are slidably connected to the mounting frame 7. The bottom ends of the first rack 11 and the second rack 12 extend into the drying box 8 and are fixedly installed with an extrusion frame 21. The top of the mounting frame 7 is rotatably connected with a transmission gear 13 located between the first rack 11 and the second rack 12. The transmission gear 13 is respectively meshed with the first rack 11 and the second rack 12. The top of the first rack 11 is connected to the power mechanism. After the first rack 11 receives the driving force of the power mechanism, it can perform longitudinal reciprocating motion. At this time, under the meshing transmission action with the transmission gear 13, the second rack 12 can be driven to perform longitudinal reciprocating motion, and the movement direction of the first rack 11 is opposite to that of the second rack 12, so that the two extrusion frames 21 can alternately extrude the rubber, thereby squeezing out the water inside the rubber.
[0046] Reference Figure 1-Figure 4 The power mechanism includes a driving motor 16 fixedly mounted on the top of the cover plate 4, a driving assembly is connected to the output shaft of the driving motor 16, the driving assembly is connected to the top of the cover plate 4, a nut 19 is connected to the driving assembly, a reciprocating screw 15 is threadedly connected through the nut 19, a first connecting rod 14 is fixedly mounted on the bottom end of the reciprocating screw 15, the bottom end of the first connecting rod 14 extends into the processing box 1 and is fixedly connected to the top of the first rack 11, the top of the reciprocating screw 15 is connected to the exhaust mechanism, and the driving assembly is driven to run by starting the driving motor 16, which can drive the nut 19 to rotate. When the nut 19 rotates, the reciprocating screw can be driven by the thread transmission of the reciprocating screw 15. 15 performs longitudinal reciprocating motion, at this time, the first rack 11 can be driven to perform longitudinal reciprocating motion through the transmission of the first connecting rod 14, the driving assembly includes a rotating tube 18 rotatably connected to the top of the cover plate 4, the nut 19 is fixedly installed on the top of the rotating tube 18, the rotating tube 18 is fixedly sleeved with a driven bevel gear 20, and the output shaft of the driving motor 16 is fixedly installed with an active bevel gear 17, the active bevel gear 17 is meshed with the driven bevel gear 20, when the driving motor 16 is started to drive the active bevel gear 17 to rotate, the rotating tube 18 can be driven to rotate under the meshing transmission action with the driven bevel gear 20, and the nut 19 can be driven to rotate at this time, so as to drive the reciprocating screw 15 to move stably.
[0047] Reference Fig.10 A guide plate 47 located below the bracket 6 is fixedly installed on the bottom inner wall of the processing box 1, and a drainage box 44 is fixedly installed on the bottom inner wall of the processing box 1. The drainage box 44 corresponds to the guide plate 47. The bottom of the drainage box 44 extends to the bottom of the processing box 1. An inclined panel 45 is fixedly installed in the drainage box 44. An outlet pipe 46 is fixedly installed on the bottom inner wall of one side of the drainage box 44. One end of the outlet pipe 46 extends to the outside of the drainage box 44. When the rubber is squeezed by using two extrusion frames 21, the water contained in the rubber can be transported to the drainage box 44 through the guide plate 47 when being squeezed out, and then the water can be discharged through the outlet pipe 46 under the drainage of the inclined panel 45, thereby avoiding the problem of water accumulation in the processing box 1.
[0048] Example 2
[0049] Reference Figure 7-Figure 9 Based on the first embodiment, the present embodiment further proposes an exhaust mechanism and a dehumidification mechanism for the rubber latex continuous coagulation device proposed in the first embodiment. The exhaust mechanism is installed on one side of the bottom of the cover plate 4, and the top of the exhaust mechanism extends to the top of the cover plate 4 and is connected to the power mechanism. The exhaust mechanism is used to extract the steam generated in the processing box 1. The dehumidification mechanism is installed on one side of the processing box 1. The dehumidification mechanism is connected to the exhaust mechanism, and the dehumidification mechanism is used to absorb moisture in the steam.
[0050] Reference Figure 7 and Figure 8The air extraction mechanism includes a power tube 24 fixedly installed on one side of the bottom of the cover plate 4, a fixed ring 25 is fixedly installed in the power tube 24, and a moving ring 26 located below the fixed ring 25 is slidably connected in the power tube 24, and a fixed plate 27 is fixedly installed in both the moving ring 26 and the fixed ring 25, and a support rod 28 is slidably connected through the fixed plate 27, and a spherical plate 30 is fixedly installed on the top of the support rod 28, and the tops of the two spherical plates 30 extend to the top of the fixed ring 25 and the top of the moving ring 26 respectively, and the two spherical plates 30 cover the fixed ring 25 and the moving ring 26 respectively, and a compression spring 29 located below the fixed plate 27 is sleeved on the support rod 28, and the top and bottom ends of the compression spring 29 are respectively connected to the bottom of the fixed plate 27 and the bottom of the support rod 28 The ends are fixedly connected, a gas delivery assembly connected to the power pipe 24 is installed on the top of the cover plate 4, and the gas delivery assembly is connected to the dehumidification mechanism. A plurality of mounting rods 31 are fixedly installed on the bottom of the movable ring 26, and the bottom ends of the plurality of mounting rods 31 extend into the processing box 1 and are fixedly installed with the same first mounting ring 32. A second connecting rod 23 is fixedly installed on the top of the first mounting ring 32, and the top end of the second connecting rod 23 passes through the cover plate 4 and extends to the top of the cover plate 4. The second connecting rod 23 is slidably connected to the cover plate 4, and a connecting plate 22 is fixedly installed on the top of the second connecting rod 23. The connecting plate 22 is fixedly connected to the top of the reciprocating screw 15. When the connecting plate 22 performs longitudinal reciprocating motion with the reciprocating screw 15, it can drive the second connecting rod 23 to move synchronously, so that The moving ring 26 performs longitudinal reciprocating motion in the power tube 24. When the moving ring 26 moves downward, the distance between the moving ring 26 and the fixed ring 25 is enlarged, so a negative pressure state will be present between the two. Therefore, the spherical plate 30 located on the moving ring 26 can move upward under the action of the negative pressure, so that the moving ring 26 is in a circulation state. At this time, the steam generated in the processing box 1 can be sucked into the power tube 24. When the moving ring 26 moves upward, the spherical plate 30 located thereon will maintain close contact with the moving ring 26. Therefore, when the moving ring 26 moves upward, it will compress the gas, so that the gas pressure will increase. At this time, the spherical plate 30 located on the fixed ring 25 will move upward under the action of the gas pressure, and the gas can pass through the fixed ring 2 5 is transported to the gas delivery assembly, so when the moving ring 26 continuously reciprocates longitudinally, the steam in the processing box 1 can be extracted, and after being transported by the gas delivery assembly, the steam can be transported to the dehumidification mechanism for dehumidification and then discharged. The gas delivery assembly includes a detection box 33 fixedly installed on the top of the cover plate 4, the detection box 33 is connected to the power pipe 24, a moisture detector 34 is fixedly installed on the top of the detection box 33, and the probe of the moisture detector 34 extends into the detection box 33. An exhaust pipe 35 is fixedly installed on the inner wall of one side of the detection box 33, and one end of the exhaust pipe 35 extends to one side of the processing box 1 and is connected to the dehumidification mechanism. When the steam passing through the power pipe 24 enters the detection box 33, the moisture content in the steam can be detected by the moisture detector 34.In this way, the moisture content in the steam can be controlled. After the moisture in the rubber is dried, as the moisture content in the steam decreases, it can remind the staff that the rubber has been solidified.
[0051] Reference Fig. 9 The dehumidification mechanism includes a dehumidification box 36 fixedly mounted on the top of one side of the processing box 1, a docking ring 37 is fixedly mounted on the top inner wall of the dehumidification box 36, the top of the docking ring 37 extends to the top of the dehumidification box 36, one end of the exhaust pipe 35 extends into the docking ring 37 and is tightly plugged into the docking ring 37, a driving shaft 39 is rotatably connected to the central inner wall of one side of the dehumidification box 36, a second mounting ring 40 is fixedly sleeved on the driving shaft 39, a plurality of baffles 41 are fixedly mounted on the second mounting ring 40 at equal intervals, the baffles 41 are in contact with the inner wall of the dehumidification box 36, one end of the driving shaft 39 extends to the outside of the dehumidification box 36, a plurality of exhaust holes 38 are opened on the top inner wall of the other side of the dehumidification box 36, a door hole is opened on the inner wall of one side of the dehumidification box 36, a door plate is sealed in the door hole for placing silica gel particles, and the steam transported through the exhaust pipe 35 is discharged in After entering the dehumidification box 36, a certain amount of silica gel particles can be placed between two adjacent baffles 41. The silica gel particles can absorb moisture in the steam to reduce the humidity of the gas. The absorbed gas can be discharged from the exhaust hole 38, and the drive shaft 39 can rotate. Therefore, after the corresponding silica gel particles are absorbed and saturated, the positions of multiple baffles 41 can be adjusted by rotating the drive shaft 39, so that the silica gel particles can be replaced. A brake ring 42 located on the outside of the dehumidification box 36 is fixedly sleeved on the drive shaft 39, and an elastic buckle 43 is rotatably connected to one side of the dehumidification box 36. The elastic buckle 43 and the brake ring 42 are movably clamped. After the rotation adjustment of the drive shaft 39 is completed, the elastic buckle 43 can be rotated to clamp the elastic buckle 43 and the brake ring 42, so that the drive shaft 39 can be braked.
[0052] Working principle: When in use, first put the rubber to be processed into the drying box 8, then start the four electric push rods 2 to drive the cover plate 4 to move downward, and then move the drying box 8 into the bracket 6. After the cover plate 4 is engaged with the processing box 1, the two microwave heaters 5 can be started to increase the temperature in the processing box 1, and the water in the rubber is evaporated by the high temperature. At the same time, the driving motor 16 can be started to drive the active bevel gear 17 to rotate, and the rotating tube 18 can be driven to rotate under the meshing transmission with the driven bevel gear 20, and the nut 19 can be driven to rotate at this time. When the nut 19 rotates, the reciprocating screw 15 can be driven to perform longitudinal reciprocating motion under the threaded transmission with the reciprocating screw 15. At this time, through the first The transmission of the connecting rod 14 can drive the first rack 11 to perform longitudinal reciprocating motion. When the first rack 11 performs longitudinal reciprocating motion, it can drive the second rack 12 to perform longitudinal reciprocating motion under the meshing transmission action with the transmission gear 13, and the movement direction of the first rack 11 is opposite to the movement direction of the second rack 12, so that the two extrusion racks 21 can alternately squeeze the rubber, thereby squeezing out the water inside the rubber, and the squeezed water can flow onto the guide plate 47 through the filter cloth 10 and multiple drainage holes 9, and then can be transported to the drainage box 44 through the guide plate 47, and then can be drained through the outlet pipe 46 under the drainage of the inclined panel 45, thereby avoiding the problem of water accumulation in the processing box 1, and when the water evaporates to form steam After the steam is generated, when the connecting plate 22 performs longitudinal reciprocating motion along with the reciprocating screw 15, the second connecting rod 23 can be driven to move synchronously, so that the movable ring 26 can perform longitudinal reciprocating motion in the power tube 24. When the movable ring 26 moves downward, the distance between the movable ring 26 and the fixed ring 25 is enlarged, so a negative pressure state will be presented between the two. Therefore, the spherical plate 30 located on the movable ring 26 can move upward under the action of the negative pressure, so that the movable ring 26 is in a circulation state. At this time, the steam generated in the processing box 1 can be sucked into the power tube 24. When the movable ring 26 moves upward, the spherical plate 30 located thereon will maintain close contact with the movable ring 26. Therefore, when the movable ring 26 moves upward, it will compress the gas, so that The air pressure will increase. At this time, the spherical plate 30 on the fixed ring 25 will move upward under the action of the air pressure, and the gas can be transported to the detection box 33 through the fixed ring 25. At this time, the moisture content in the steam can be detected by the moisture detector 34, so as to control the moisture content in the steam. Therefore, after the moisture in the rubber is dried, as the moisture content in the steam decreases, it can remind the staff that the rubber is solidified. The steam detected by the detection box 33 can be transported to the dehumidification box 36 through the exhaust pipe 35. At this time, a certain amount of silica gel particles can be placed between the two adjacent baffles 41. The silica gel particles can be used to absorb the moisture in the steam, so as to reduce the humidity of the gas. The absorbed gas can be discharged from the exhaust hole 38.The water content in the discharged gas is greatly reduced, and the drive shaft 39 can be rotated. Therefore, after the corresponding silica gel particles are absorbed saturated, the positions of the multiple baffles 41 can be adjusted by rotating the drive shaft 39, so that the silica gel particles can be replaced.
[0053] However, as is well known to those skilled in the art, the working principles and wiring methods of the electric push rod 2, drive motor 16 and gas detector 34 are commonplace and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0054] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention; the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A rubber latex continuous coagulation device, comprising a processing box (1), through holes are provided on both inner walls of the processing box (1), and microwave heaters (5) are fixedly installed on both sides of the processing box (1), the microwave heaters (5) correspond to the through holes and can transfer the heat generated by the microwave heaters (5) into the processing box (1), two electric push rods (2) are symmetrically fixedly installed on both sides of the processing box (1), a mounting plate (3) is fixedly installed on the output shaft of the electric push rod (2), and the same cover plate (4) is fixedly installed on the four mounting plates (3), and the cover plate (4) is engaged with the top opening of the processing box (1), characterized in that: The solidification device also includes: A curing mechanism, the curing mechanism is installed at the bottom of the cover plate (4), the curing mechanism is used to squeeze the rubber to quickly squeeze out the moisture inside the rubber, and the bottom of the curing mechanism extends into the processing box (1) and is connected to the bottom of the processing box (1); A power mechanism, the power mechanism is mounted on the top of the cover plate (4), the bottom of the power mechanism extends to the bottom of the cover plate (4) and is connected to the curing mechanism, and the power mechanism is used to drive the curing mechanism to operate; An exhaust mechanism, the exhaust mechanism is mounted on one side of the bottom of the cover plate (4), the top of the exhaust mechanism extends above the cover plate (4) and is connected to the power mechanism, the exhaust mechanism is used to extract steam generated in the processing box (1); A dehumidification mechanism is installed on one side of the processing box (1), the dehumidification mechanism is connected to the exhaust mechanism, and the dehumidification mechanism is used to absorb moisture in the steam.
2. The continuous coagulation device for rubber latex according to claim 1, characterized in that: The curing mechanism comprises a mounting frame (7) fixedly mounted on the bottom of the cover plate (4), the mounting frame (7) being located in the processing box (1), a drying box (8) being fixedly mounted on the bottom of the mounting frame (7), a plurality of drainage holes (9) being provided in a matrix on the bottom inner wall of the drying box (8), a filter cloth (10) for covering the plurality of drainage holes (9) being fixedly mounted on the bottom inner wall of the drying box (8), a bracket (6) being fixedly mounted on the bottom inner wall of the processing box (1), the bottom of the drying box (8) extending to the bracket (6) and contacting the bottom inner wall of the bracket (6), an extrusion assembly being mounted on the mounting frame (7), the bottom of the extrusion assembly extending into the drying box (8), and the bottom of the power mechanism being connected to the extrusion assembly.
3. The continuous coagulation device for rubber latex according to claim 2, characterized in that: The extrusion assembly comprises a first rack (11) and a second rack (12) which respectively penetrate the mounting frame (7) and are slidably connected to the mounting frame (7); the bottom end of the first rack (11) and the bottom end of the second rack (12) both extend into the drying box (8) and are fixedly mounted with an extrusion frame (21); the top of the mounting frame (7) is rotatably connected with a transmission gear (13) located between the first rack (11) and the second rack (12); the transmission gear (13) is respectively meshed with the first rack (11) and the second rack (12); and the top end of the first rack (11) is connected to a power mechanism.
4. The continuous coagulation device for rubber latex according to claim 1, characterized in that: The power mechanism comprises a driving motor (16) fixedly mounted on the top of the cover plate (4); a driving assembly is connected to the output shaft of the driving motor (16); the driving assembly is connected to the top of the cover plate (4); a nut (19) is connected to the driving assembly; a reciprocating screw (15) is threadedly connected through the nut (19); a first connecting rod (14) is fixedly mounted on the bottom end of the reciprocating screw (15); the bottom end of the first connecting rod (14) extends into the processing box (1) and is fixedly connected to the top end of the first rack (11); and the top end of the reciprocating screw (15) is connected to the air extraction mechanism.
5. The continuous coagulation device for rubber latex according to claim 4, characterized in that: The driving assembly comprises a rotating tube (18) rotatably connected to the top of the cover plate (4), a nut (19) fixedly mounted on the top of the rotating tube (18), a driven bevel gear (20) fixedly sleeved on the rotating tube (18), an active bevel gear (17) fixedly mounted on the output shaft of the driving motor (16), and the active bevel gear (17) meshes with the driven bevel gear (20).
6. The continuous coagulation device for rubber latex according to claim 1, characterized in that: The air extraction mechanism comprises a power tube (24) fixedly mounted on one side of the bottom of the cover plate (4), a fixed ring (25) fixedly mounted in the power tube (24), and a movable ring (26) located below the fixed ring (25) is slidably connected in the power tube (24), a fixed plate (27) fixedly mounted in both the movable ring (26) and the fixed ring (25), a support rod (28) slidably connected through the fixed plate (27), a spherical plate (30) fixedly mounted on the top of the support rod (28), the tops of the two spherical plates (30) respectively extending to the top of the fixed ring (25) and the top of the movable ring (26), the two spherical plates (30) respectively covering the fixed ring (25) and the movable ring (26), a compression spring (29) located below the fixed plate (27) is sleeved on the support rod (28), and the compression spring (29) ) are fixedly connected to the bottom of the fixed plate (27) and the bottom of the support rod (28) respectively; a gas transmission assembly connected to the power pipe (24) is installed on the top of the cover plate (4); the gas transmission assembly is connected to the dehumidification mechanism; a plurality of mounting rods (31) are fixedly installed on the bottom of the movable ring (26); the bottom ends of the plurality of mounting rods (31) extend into the processing box (1) and are fixedly installed with the same first mounting ring (32); a second connecting rod (23) is fixedly installed on the top of the first mounting ring (32); the top end of the second connecting rod (23) passes through the cover plate (4) and extends to the top of the cover plate (4); the second connecting rod (23) is slidably connected to the cover plate (4); a connecting plate (22) is fixedly installed on the top of the second connecting rod (23); and the connecting plate (22) is fixedly connected to the top of the reciprocating screw (15).
7. The continuous coagulation device for rubber latex according to claim 6, characterized in that: The gas delivery assembly comprises a detection box (33) fixedly mounted on the top of the cover plate (4), the detection box (33) being connected to the power pipe (24), a moisture detector (34) fixedly mounted on the top of the detection box (33), a probe of the moisture detector (34) extending into the detection box (33), an exhaust pipe (35) fixedly mounted on an inner wall of one side of the detection box (33), one end of the exhaust pipe (35) extending to one side of the processing box (1) and connected to the dehumidification mechanism.
8. The continuous coagulation device for rubber latex according to claim 1, characterized in that: The dehumidification mechanism comprises a dehumidification box (36) fixedly mounted on the top of one side of the processing box (1); a docking ring (37) is fixedly mounted on the top inner wall of the dehumidification box (36); the top of the docking ring (37) extends to the top of the dehumidification box (36); one end of the exhaust pipe (35) extends into the docking ring (37) and is tightly plugged into the docking ring (37); a driving shaft (39) is rotatably connected to the central inner wall of one side of the dehumidification box (36); and a driving shaft (39) is provided on the driving shaft (39). The fixing sleeve is provided with a second mounting ring (40), and a plurality of baffles (41) are fixedly installed on the second mounting ring (40) at equal intervals, and the baffles (41) are in contact with the inner wall of the dehumidification box (36). One end of the driving shaft (39) extends to the outside of the dehumidification box (36), and a plurality of exhaust holes (38) are provided on the inner wall of the top of the other side of the dehumidification box (36). A door hole is provided on the inner wall of one side of the dehumidification box (36), and a door plate is sealed in the door hole for placing silica gel particles.
9. The continuous coagulation device for rubber latex according to claim 8, characterized in that: A brake ring (42) located outside the dehumidification box (36) is fixedly sleeved on the driving shaft (39), and one side of the dehumidification box (36) is rotatably connected with an elastic buckle (43), and the elastic buckle (43) is movably clamped with the brake ring (42).
10. The continuous coagulation device for rubber latex according to claim 1, characterized in that: A guide plate (47) located below the bracket (6) is fixedly mounted on the inner wall of the bottom of the processing box (1), and a drainage box (44) is fixedly mounted on the inner wall of the bottom of the processing box (1). The drainage box (44) corresponds to the position of the guide plate (47). The bottom of the drainage box (44) extends to the bottom of the processing box (1). An inclined panel (45) is fixedly mounted in the drainage box (44). A water outlet pipe (46) is fixedly mounted on the inner wall of the bottom of one side of the drainage box (44), and one end of the water outlet pipe (46) extends to the outside of the drainage box (44).
Citation Information
Patent Citations
Continuous solidification device for natural rubber latex
CN221089630U