Ion electrostatic dust collection device for powder spraying
By designing an ionic electrostatic dust removal device for powder spraying, the coordination of the auxiliary mechanism and the driving mechanism is used to solve the problem that the existing device cannot improve the dust removal effect, and achieve a more efficient dust removal effect.
Patent Information
- Application Number
- CN202411757983.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-03-07
AI Technical Summary
Existing ionic electrostatic dust removal devices cannot improve the dust removal effect by controlling the operation of the current output terminal, resulting in poor dust removal effect.
An ionic electrostatic dust removal device for powder spraying is designed, including a processing unit and a dust removal unit. The dust removal efficiency is improved through the series connection of the auxiliary mechanism and the vibration ball of the driving mechanism.
By introducing irregular electric field distribution, the coverage of the electric field on particulate matter is increased, the dust removal effect is significantly improved, and the accumulation of particulate matter is avoided through the vibration cleaning function, thereby improving the dust removal efficiency of the overall device.
Smart Images

Figure CN119565779A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ion electrostatic dust removal, in particular to an ion electrostatic dust removal device for powder spraying. Background Art
[0002] Powder spraying is the process of spraying powder coating onto the surface of a workpiece using powder spraying equipment (electrostatic spraying machine). Under the action of static electricity, the powder will be evenly adsorbed on the surface of the workpiece to form a powdery coating; the powdery coating is leveled and solidified through high-temperature baking to become a final coating with different effects (different types of powder coating effects); the spraying effect of powder spraying is better than that of the painting process in terms of mechanical strength, adhesion, corrosion resistance, and aging resistance, but the cost is higher than that of the painting process.
[0003] In the process of powder spraying, electrostatic dust removal is one of the indispensable steps, among which the ion electrostatic dust removal device is extremely important. Most of the ion electrostatic dust removal devices on the market cannot improve the dust removal effect by controlling the operation of the current output end; therefore, an ion electrostatic dust removal device for powder spraying is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an ion electrostatic dust removal device for powder spraying.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An ion electrostatic dust removal device for powder spraying includes a processing unit and a dust removal unit. The dust removal unit is arranged on the top of the processing unit. The processing unit includes a support box and an auxiliary mechanism inserted and arranged at the bottom edge of the support box. A bearing plate is arranged at the top of the support box. The connection between the support box and the bearing plate is fixed by a driving mechanism.
[0007] Preferably, the auxiliary mechanism includes an auxiliary frame and a linkage block connected to the connection of the auxiliary frame, the adjacent auxiliary frames are connected in series through rubber belts, a magnetic block is arranged at the other end of the auxiliary frame, and the adjacent magnetic blocks are connected through a series tube, the staff places the whole device at the position where dust removal is required, the staff can pull outward the set rubber belt bearing plate, and the auxiliary frame connected by the rubber belt bearing plate drags and moves the whole device, when the whole device is in a quasi-working state, the staff lifts the whole device upward, takes out the four sets of auxiliary blocks interspersed in the device Mechanism, hang the rubber belt bearing plate above the positioning frame, because the rubber belt bearing plate has a certain elasticity, when the rubber belt bearing plate is in a hanging state, the other end of the auxiliary frame and the magnetic block will naturally droop inward, and the other end of the auxiliary frame will buckle the inner cavity of the lower mounting frame from the inside to the outside with the magnetic block. Four groups of auxiliary mechanisms are hung above the positioning frame in pairs in an orderly manner, so that a group of auxiliary mechanisms are provided at both ends above each group of positioning frames, and the positioning frame and the mounting frame are connected in series through the auxiliary mechanisms, wherein the components can improve their conduction efficiency, ensuring that the dust removal effect is more significant and efficient.
[0008] Preferably, the support box includes a box body and inner grooves arranged and opened on the inner end faces of the two groups of boxes, through holes are opened at the bottom corner edge positions of the box body, vertical columns are vertically set at the four corners of the upper end face of the box body, the two groups of support boxes are connected to the ground with the auxiliary mechanism, which can provide electrostatic protection for the entire device, and the two groups of magnetic blocks are set as opposite magnetic blocks, which can be magnetically connected, and the two groups of magnetic blocks are folded with the rubber belt bearing plate as the midpoint, and the auxiliary mechanism is in an inward buckled state as a whole. The auxiliary mechanism in this state can surround the outer ring of the support rod, and the rubber belt bearing plate is used to fit the outer ring of the support rod, and the auxiliary mechanism is used to adsorb each other, and they will form a stronger magnetic field, and this magnetic field will form a closed loop between the two magnets. The adsorption between the two groups of magnetic blocks causes local enhancement of the magnetic field, and to a certain extent, it can prevent partial overflow of the magnetic field.
[0009] Preferably, the driving mechanism includes a driving motor and a vibrating ball disposed in the middle of the top of the driving motor, and the three groups of driving motors are connected in series through a series belt.
[0010] Preferably, the outer end wall of the driving motor is in contact with the inner cavity wall of the inner groove, and the top of the vibration ball is in contact with the lower end surface of the supporting plate. The arranged driving motor will vibrate the vibration ball, and because the multiple groups of driving motors are connected in series by the series belts, the vibration ball is in an orderly vibration state under the drive of the driving motor. The vibration ball in the vibrating state will push the supporting plate upward in an orderly manner, and shake and clean the particles or impurities carried on the upper surface of the supporting plate, so as to prevent the upper surface of the supporting plate from being covered by particles over time, and will shake and remove the particles adsorbed on the upper surface of the supporting plate, thereby improving the dust removal effect of the overall device.
[0011] Preferably, the dust removal unit comprises a support rod and a positioning mechanism installed on the top of the support rod, and the output mechanism is inserted into the inner cavity of the positioning mechanism.
[0012] Preferably, the positioning mechanism comprises a positioning frame and a mounting frame mounted on the bottom of the positioning frame, and the mounting frame is arranged transversely on the upper end surface of the supporting plate.
[0013] Preferably, the mounting frame includes a frame body and an assembly block arranged on the inner end wall of the frame body, the inner end wall of the assembly block is arranged with arranged tooth grooves, an external driving motor is arranged on the side end face of the first output transverse cylinder, and the first output transverse cylinder is driven by the external driving motor to move laterally along the top end of the inner cavity wall of the frame body with the sliding connector as a fulcrum. During the lateral movement of the first output transverse cylinder, the arranged telescopic shaft will pull the vertical rod inward from both ends to shorten the distance between the first output transverse cylinder and the telescopic shaft. In this state, the second output transverse cylinder is more closely attached to the top end of the inner cavity wall of the lower positioning frame. During the lateral movement of the first output transverse cylinder and the second output transverse cylinder, their outer end walls are completely fitted with the outer end walls of the arranged tooth grooves, and the first output transverse cylinder and the second output transverse cylinder will produce orderly bumps due to the multiple groups of assembly blocks when moving, and the sliding connector and the second output transverse cylinder in reciprocating lateral movement will output current outward. According to Faraday's law of electromagnetic induction, current will generate a magnetic field when it moves, and the magnetic field and the electric field have an interactive relationship. Therefore, the sliding connection member and the current output end of the second output horizontal cylinder are in a moving state, which will cause disturbance of the electric field or change the distribution of the electric field. The fast-moving current output end will cause fluctuation or local distortion of the electric field, and the movement in different directions will cause the change of the direction of the electric field, and the density and direction of the electric field lines will also change. The current output end in a bumpy state and fast movement will have a more significant impact on the electric field, making the distribution of the electric field more complex and irregular.
[0014] Complex and irregular electric field distribution can increase the coverage of the electric field on particles, thereby improving the dust removal effect. By introducing irregularities, the electric field can cover the particles in the air more comprehensively, ensuring that more particles are charged and collected, and improving the dust removal efficiency.
[0015] Preferably, the output mechanism includes a sliding connector and a first output transverse cylinder installed at the bottom of the sliding connector, a vertical rod is vertically arranged on the lower end surface of the first output transverse cylinder, the intervals between the vertical rods are connected in series through telescopic shafts, the bottom of the vertical rod is connected to the second output transverse cylinder, and the second output transverse cylinder is inserted from the inside to the outside into the inner cavity of the mounting frame arranged on the upper end surface of the supporting plate.
[0016] Preferably, the outer end surface of the first output transverse cylinder is in contact with the upper end surface of the arrangement tooth grooves, and the top of the sliding connection member is slidably connected to the top of the inner cavity wall of the frame body.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The staff places the whole device at the position where dust removal is required. The staff can pull the rubber belt bearing plate outward, and drag and move the whole device through the auxiliary frame connected to the rubber belt bearing plate. When the whole device is in a quasi-working state, the staff lifts the whole device upward, takes out the four sets of auxiliary mechanisms interspersed in the device, and hangs the rubber belt bearing plate on the top of the positioning frame. Because the rubber belt bearing plate has a certain elasticity, when the rubber belt bearing plate is in a hanging state, the other end of the auxiliary frame and the magnetic block will naturally droop inward, and the other end of the auxiliary frame will buckle the inner cavity of the lower mounting frame from the inside to the outside with the magnetic block. The four sets of auxiliary mechanisms are hung in pairs on the top of the positioning frame in an orderly manner, so that a set of auxiliary mechanisms are set at both ends above each group of positioning frames, and the positioning frame and the mounting frame are connected in series through the auxiliary mechanisms, and the components can improve their conduction efficiency to ensure that the dust removal effect is more significant and efficient.
[0019] 2. During the lateral movement of the first output transverse cylinder and the second output transverse cylinder, the outer end walls of the two are completely fitted with the outer end walls of the arranged tooth grooves, and the first output transverse cylinder and the second output transverse cylinder will produce orderly bumps due to the multiple groups of assembly blocks when moving. The sliding connector and the second output transverse cylinder in reciprocating lateral movement will output current outward. According to Faraday's law of electromagnetic induction, the current will generate a magnetic field when it moves, and the magnetic field and the electric field have an interactive relationship. Therefore, the sliding connector and the current output end of the second output transverse cylinder are in a state of motion, which will cause disturbances in the electric field or change the distribution of the electric field. The fast-moving current output end will cause fluctuations or local distortions in the electric field, and movements in different directions will cause changes in the direction of the electric field. The electric field line density and direction will also change. The current output end in a bumpy state and fast movement will have a more significant impact on the electric field, making the distribution of the electric field more complex and irregular. The complex and irregular electric field distribution can increase the coverage of the electric field on particulate matter, thereby improving the dust removal effect. By introducing irregularities, the electric field can cover the particles in the air more comprehensively, ensuring that more particles are charged and collected, thereby improving the dust removal efficiency.
[0020] 3. The set driving motor will vibrate the vibration ball, and because multiple groups of driving motors are connected in series by the series belt, the vibration ball is in an orderly vibration state driven by the driving motor. The vibration ball in the vibrating state will push the supporting plate upward in an orderly manner, and shake and clean the particles or impurities carried on the upper surface of the supporting plate to prevent the upper surface of the supporting plate from being covered by particles over time, and will shake and remove the particles adsorbed on the upper surface of the supporting plate, thereby improving the dust removal effect of the overall device.
[0021] 4. The auxiliary mechanism is in an inward buckled state as a whole. In this state, the auxiliary mechanism can wrap around the outer ring of the support rod, and the rubber belt bearing plate is attached to the outer ring of the support rod. The auxiliary mechanisms are mutually adsorbed, and they will form a stronger magnetic field, and this magnetic field will form a closed loop between the two magnets. The adsorption between the two sets of magnetic blocks causes the local enhancement of the magnetic field, and to a certain extent, it can prevent the partial overflow of the magnetic field. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of a processing unit of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0024] Figure 3 This is a schematic diagram of the support box structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0025] Figure 4 This is a schematic diagram of the auxiliary mechanism structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0026] Figure 5 This is a schematic diagram of the driving mechanism structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0027] Figure 6 This is a schematic diagram of the positioning mechanism structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0028] Figure 7 This is a schematic diagram of the installation frame structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention;
[0029] Figure 8 This is a schematic diagram of the output mechanism structure of an ion electrostatic dust removal device for powder spraying proposed by the present invention.
[0030] In the figure: 1. Processing unit; 11. Support box; 111. Box body; 112. Inner groove; 113. Insert hole; 114. Vertical column; 12. Auxiliary mechanism; 121. Auxiliary frame; 122. Linkage block; 123. Rubber belt; 124. Magnetic block; 125. Series cylinder; 13. Carrying plate; 14. Driving mechanism; 141. Driving motor; 142. Vibrating ball; 143. Series belt; 2. Dust removal unit; 21. Support rod; 22. Positioning mechanism; 221. Positioning frame; 222. Mounting frame; 2221. Frame body; 2222. Assembly block; 2223. Arrangement of tooth grooves; 23. Output mechanism; 231. Sliding connector; 232. First output cross cylinder; 233. Vertical rod; 234. Telescopic shaft; 235. Second output cross cylinder. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] Reference Figure 1-Figure 8 Embodiment 1, an ion electrostatic dust removal device for powder spraying, includes a processing unit 1 and a dust removal unit 2, the dust removal unit 2 is arranged on the top of the processing unit 1, the processing unit 1 includes a support box 11 and an auxiliary mechanism 12 inserted and arranged at the bottom edge position of the support box 11, a carrying plate 13 is arranged at the top position of the support box 11, and the connection between the support box 11 and the carrying plate 13 is fixed by a driving mechanism 14.
[0033] The auxiliary mechanism 12 includes an auxiliary frame 121 and a linkage block 122 connected to the connection of the auxiliary frame 121. Adjacent auxiliary frames 121 are connected in series through rubber belts 123. A magnetic block 124 is set at the other end of the auxiliary frame 121. Adjacent magnetic blocks 124 are connected through a series tube 125. The staff places the entire device at a position where dust removal is required. The staff can pull the rubber belt bearing plate 123 outwards and drag the auxiliary frame 121 connected by the rubber belt bearing plate 123 to move the entire device. When the entire device is in a quasi-working state, the staff lifts the entire device upward, takes out the four sets of auxiliary mechanisms 12 interspersed in the device, and puts the rubber belt bearing plate 123 into the auxiliary frame 121. The carrier plate 123 is suspended above the positioning frame 221. Since the rubber belt carrier plate 123 has a certain elasticity, when the rubber belt carrier plate 123 is in a suspended state, the other end of the auxiliary frame 121 and the magnetic block 124 will naturally droop inward, and the other end of the auxiliary frame 121 will buckle the inner cavity of the lower mounting frame 222 from the inside to the outside with the magnetic block 124. The four groups of auxiliary mechanisms 12 are suspended above the positioning frame 221 in pairs in an orderly manner, so that a group of auxiliary mechanisms 12 are provided at both ends of the upper side of each group of positioning frames 221. The positioning frame 221 and the mounting frame 222 are connected in series through the auxiliary mechanisms 12, and the components can improve their conduction efficiency to ensure that the dust removal effect is more significant and efficient.
[0034] Embodiment 2, the support box 11 includes a box body 111 and inner grooves 112 arranged and opened on the inner end surfaces of two groups of box bodies 111, and an insertion hole 113 is opened at the edge position of the bottom corner of the box body 111. Vertical columns 114 are vertically set at the four corners of the upper end surface of the box body 111. The two groups of support boxes 11 and the auxiliary mechanism 12 are connected to the ground, which can provide electrostatic protection for the overall device. The two groups of magnetic blocks 124 are set as opposite magnetic blocks, which can be magnetically connected. The two groups of magnetic blocks 124 are folded with the rubber belt bearing plate 123 as the midpoint, and the auxiliary mechanism 12 is in an inward buckled state as a whole. In this state, the auxiliary mechanism 12 can surround the outer ring of the support rod 21, and the rubber belt bearing plate 123 is attached to the outer ring of the support rod 21. The auxiliary mechanism 12 is attracted to each other, and they will form a stronger magnetic field, and this magnetic field will form a closed loop between the two magnets. The adsorption between the two groups of magnetic blocks 124 causes a local enhancement of the magnetic field and can prevent partial overflow of the magnetic field to a certain extent.
[0035] In embodiment 3, the driving mechanism 14 includes a driving motor 141 and a vibration ball 142 arranged at the middle position of the top end of the driving motor 141. The three groups of driving motors 141 are connected in series through a series belt 143. The outer end wall of the driving motor 141 is in contact with the inner cavity wall of the inner groove 112, and the top of the vibration ball 142 is in contact with the lower end surface of the supporting plate 13. The set driving motor 141 will vibrate the vibration ball 142, and because the multiple groups of driving motors 141 are connected in series by the series belt 143, the vibration ball 142 is in an orderly vibration state under the drive of the driving motor 141. The vibration ball 142 in the vibration state will push the supporting plate 13 upward in an orderly manner, and shake and clean the particles or impurities received on the upper surface of the supporting plate 13 to avoid the upper surface of the supporting plate 13 being covered by particles over time, and the particles adsorbed on the upper surface of the supporting plate 13 will be shaken and removed, thereby improving the dust removal effect of the overall device.
[0036] In Embodiment 4, the dust removal unit 2 includes a support rod 21 and a positioning mechanism 22 installed on the top of the support rod 21 , and an output mechanism 23 is inserted into the inner cavity of the positioning mechanism 22 .
[0037] The positioning mechanism 22 includes a positioning frame 221 and a mounting frame 222 mounted on the bottom of the positioning frame 221 . The mounting frame 222 is disposed transversely on the upper end surface of the carrying plate 13 .
[0038] The mounting frame 222 includes a frame body 2221 and an assembly block 2222 arranged on the inner end wall of the frame body 2221. The inner end wall of the assembly block 2222 is arranged with tooth grooves 2223. An external driving motor is arranged on the side end surface of the first output transverse cylinder 232. The first output transverse cylinder 232 is driven by the external driving motor to move laterally along the top of the inner cavity wall of the frame body 2221 with the sliding connection member 231 as a fulcrum. During the lateral movement of the first output transverse cylinder 232, the telescopic shaft 234 will pull the vertical rod 233 inward from both ends, so that the distance between the first output transverse cylinder 232 and the telescopic shaft 234 is shortened. In this state, The close contact between the second output transverse cylinder 235 and the top of the inner cavity wall of the lower positioning frame 221 is improved. During the lateral movement of the first output transverse cylinder 232 and the second output transverse cylinder 235, their outer end walls are completely fitted with the outer end walls of the arranged tooth grooves 2223, and the first output transverse cylinder 232 and the second output transverse cylinder 235 will produce orderly bumps due to the multiple groups of assembly blocks 2222 when moving. The sliding connection member 231 and the second output transverse cylinder 235 in reciprocating lateral movement will output current outward. According to Faraday's law of electromagnetic induction, current will generate a magnetic field when it moves, and the magnetic field and the electric field have an interactive relationship. Therefore, the sliding connection member 231 and the current output end of the second output horizontal cylinder 235 are in a moving state, which will cause disturbance of the electric field or change the distribution of the electric field. The fast-moving current output end will cause fluctuation or local distortion of the electric field, and the movement in different directions will cause the change of the direction of the electric field, and the density and direction of the electric field lines will also change. The current output end in a bumpy state and fast movement will have a more significant impact on the electric field, making the distribution of the electric field more complex and irregular.
[0039] Complex and irregular electric field distribution can increase the coverage of the electric field on particles, thereby improving the dust removal effect. By introducing irregularities, the electric field can cover the particles in the air more comprehensively, ensuring that more particles are charged and collected, thereby improving the dust removal efficiency.
[0040] The output mechanism 23 includes a sliding connector 231 and a first output transverse cylinder 232 installed at the bottom of the sliding connector 231. A vertical rod 233 is vertically arranged on the lower end surface of the first output transverse cylinder 232. The intervals between the vertical rods 233 are connected in series through a telescopic shaft 234. The bottom of the vertical rod 233 is connected to the second output transverse cylinder 235. The second output transverse cylinder 235 is inserted from the inside to the outside into the inner cavity of the mounting frame 222 arranged on the upper end surface of the supporting plate 13. The outer end surface of the first output transverse cylinder 232 is fitted with the upper end surface of the arranged tooth grooves 2223. The top of the sliding connector 231 is slidably connected to the top of the inner cavity wall of the frame 2221.
[0041] In summary: an ion electrostatic dust removal device for powder spraying includes a processing unit 1 and a dust removal unit 2. The dust removal unit 2 is arranged on the top of the processing unit 1. The processing unit 1 includes a support box 11 and an auxiliary mechanism 12 inserted and arranged at the bottom edge position of the support box 11. A carrying plate 13 is arranged at the top position of the support box 11. The connection between the support box 11 and the carrying plate 13 is fixed by a driving mechanism 14.
[0042] The auxiliary mechanism 12 includes an auxiliary frame 121 and a linkage block 122 connected to the connection of the auxiliary frame 121. Adjacent auxiliary frames 121 are connected in series through rubber belts 123. A magnetic block 124 is set at the other end of the auxiliary frame 121. Adjacent magnetic blocks 124 are connected through a series tube 125. The staff places the entire device at a position where dust removal is required. The staff can pull the rubber belt bearing plate 123 outwards and drag the auxiliary frame 121 connected by the rubber belt bearing plate 123 to move the entire device. When the entire device is in a quasi-working state, the staff lifts the entire device upward, takes out the four sets of auxiliary mechanisms 12 interspersed in the device, and puts the rubber belt bearing plate 123 into the auxiliary frame 121. The carrier plate 123 is suspended above the positioning frame 221. Since the rubber belt carrier plate 123 has a certain elasticity, when the rubber belt carrier plate 123 is in the hanging state, the other end of the auxiliary frame 121 and the magnetic block 124 will naturally droop inward, and the other end of the auxiliary frame 121 will buckle the inner cavity of the lower mounting frame 222 from the inside to the outside with the magnetic block 124. The four groups of auxiliary mechanisms 12 are suspended above the positioning frame 221 in pairs in an orderly manner, so that each group of positioning frames 221 is provided with a group of auxiliary mechanisms 12 at both ends above. The positioning frame 221 and the mounting frame 222 are connected in series through the auxiliary mechanisms 12, and the components can improve their conduction efficiency, ensuring that the dust removal effect is more significant and efficient;
[0043] An external driving motor is arranged on the side end face of the first output transverse cylinder 232, and the first output transverse cylinder 232 is driven by the external driving motor to move laterally along the top of the inner cavity wall of the frame body 2221 with the sliding connection member 231 as a fulcrum. During the lateral movement of the first output transverse cylinder 232, the telescopic shaft 234 will pull the vertical rod 233 inward from both ends, so that the distance between the first output transverse cylinder 232 and the telescopic shaft 234 is shortened. In this state, the second output transverse cylinder 235 is closely attached to the top of the inner cavity wall of the positioning frame 221 below. Improvement, during the lateral movement of the first output transverse cylinder 232 and the second output transverse cylinder 235, the outer end walls of the two are completely fitted with the outer end walls of the arranged tooth grooves 2223, and the first output transverse cylinder 232 and the second output transverse cylinder 235 will produce orderly bumps due to the multiple groups of assembly blocks 2222 when moving, and the sliding connection member 231 and the second output transverse cylinder 235 in reciprocating lateral movement will output current outward. According to Faraday's law of electromagnetic induction, the current will generate a magnetic field when it moves, and the magnetic field and the electric field have an interactive relationship. Therefore, the current output end of the sliding connection member 231 and the second output transverse cylinder 235 is in a moving state, which will cause disturbance of the electric field or change the distribution of the electric field. The fast-moving current output end will cause fluctuations or local distortions in the electric field, and the movement in different directions will cause the change of the direction of the electric field, and the density and direction of the electric field lines will also change. The current output end in a bumpy state and fast movement will have a more significant impact on the electric field, making the distribution of the electric field more complex and irregular;
[0044] Complex and irregular electric field distribution can increase the coverage of the electric field on particles, thereby improving the dust removal effect. By introducing irregularities, the electric field can cover the particles in the air more comprehensively, ensuring that more particles are charged and collected, and improving the dust removal efficiency;
[0045] The drive motor 141 provided will vibrate the vibration ball 142, and because the multiple sets of drive motors 141 are connected in series by the series belt 143, the vibration ball 142 is in an orderly vibration state under the drive motor 141. The vibration ball 142 in the vibration state will push the carrier plate 13 upward in an orderly manner, and shake and clean the particles or impurities received on the upper surface of the carrier plate 13, so as to prevent the upper surface of the carrier plate 13 from being covered by particles over time, and the particles adsorbed on the upper surface of the carrier plate 13 will be shaken and removed, thereby improving the dust removal effect of the overall device;
[0046] The two sets of support boxes 11 and the auxiliary mechanism 12 are connected to the ground, which can provide electrostatic protection for the entire device. The two sets of magnetic blocks 124 are set to be opposite magnetic blocks, which can be connected magnetically. The two sets of magnetic blocks 124 are folded with the rubber belt bearing plate 123 as the midpoint, and the auxiliary mechanism 12 is in an inward buckled state as a whole. The auxiliary mechanism 12 in this state can be wrapped around the outer ring of the support rod 21, and the rubber belt bearing plate 123 is used to fit the outer ring of the support rod 21. The auxiliary mechanism 12 is used to adsorb each other, and they will form a stronger magnetic field, and this magnetic field will form a closed loop between the two magnets. The adsorption between the two sets of magnetic blocks 124 causes local enhancement of the magnetic field, and can prevent partial overflow of the magnetic field to a certain extent.
[0047] The above is the entire working principle of the present invention.
[0048] In the present invention, the installation method, connection method or setting method of all the components mentioned above are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated.
[0049] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
[0050] In the present invention, unless otherwise specified, the directional words contained in the terms such as "up, down, left, right, front, back, inside, outside, vertical, horizontal" only represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or equipment.
Claims
1. An ion electrostatic dust removal device for powder spraying, comprising a processing unit (1) and a dust removal unit (2), wherein the dust removal unit (2) is arranged on the top of the processing unit (1), characterized in that: The processing unit (1) comprises a support box (11) and an auxiliary mechanism (12) inserted at the bottom edge of the support box (11); a carrying plate (13) is arranged at the top of the support box (11); and the connection between the support box (11) and the carrying plate (13) is fixed by a driving mechanism (14).
2. The ion electrostatic dust removal device for powder spraying according to claim 1, characterized in that: The auxiliary mechanism (12) comprises an auxiliary frame (121) and a linkage block (122) connected to the connection of the auxiliary frame (121); adjacent auxiliary frames (121) are connected in series via a rubber belt (123); a magnetic block (124) is arranged at the other end of the auxiliary frame (121); and adjacent magnetic blocks (124) are connected via a series connection tube (125).
3. The ion electrostatic dust removal device for powder spraying according to claim 1, characterized in that: The support box (11) comprises a box body (111) and inner grooves (112) arranged and arranged on the inner end surfaces of two groups of box bodies (111); a through hole (113) is arranged at the edge of the bottom corner of the box body (111); and vertical columns (114) are vertically arranged at the four corners of the upper end surface of the box body (111).
4. The ion electrostatic dust removal device for powder spraying according to claim 1, characterized in that: The driving mechanism (14) comprises a driving motor (141) and a vibrating ball (142) arranged at the middle position of the top end of the driving motor (141), and the three groups of driving motors (141) are connected in series via a series connection belt (143).
5. The ion electrostatic dust removal device for powder spraying according to claim 4, characterized in that: The outer end wall of the driving motor (141) fits with the inner cavity wall of the inner groove (112), and the top of the vibration ball (142) fits with the lower end surface of the bearing plate (13).
6. The ion electrostatic dust removal device for powder spraying according to claim 1, characterized in that: The dust removal unit (2) comprises a support rod (21) and a positioning mechanism (22) installed on the top of the support rod (21), and an output mechanism (23) is inserted into the inner cavity of the positioning mechanism (22).
7. The ion electrostatic dust removal device for powder spraying according to claim 6, characterized in that: The positioning mechanism (22) comprises a positioning frame (221) and a mounting frame (222) mounted on the bottom of the positioning frame (221), and the mounting frame (222) is arranged transversely on the upper end surface of the bearing plate (13).
8. The ion electrostatic dust removal device for powder spraying according to claim 7, characterized in that: The installation frame (222) comprises a frame body (2221) and an assembly block (2222) arranged on the inner end wall of the frame body (2221), and the inner end wall of the assembly block (2222) is arranged with tooth grooves (2223).
9. The ion electrostatic dust removal device for powder spraying according to claim 6, characterized in that: The output mechanism (23) comprises a sliding connection member (231) and a first output transverse cylinder (232) installed at the bottom of the sliding connection member (231); a vertical rod (233) is vertically arranged on the lower end surface of the first output transverse cylinder (232); the intervals of the vertical rods (233) are connected in series via a telescopic shaft (234); the bottom of the vertical rod (233) is connected to a second output transverse cylinder (235); and the second output transverse cylinder (235) is inserted from the inside to the outside into an inner cavity of a mounting frame (222) arranged on the upper end surface of the bearing plate (13).
10. The ion electrostatic dust removal device for powder spraying according to claim 9, characterized in that: The outer end surface of the first output transverse cylinder (232) is fitted with the upper end surface of the arranged tooth grooves (2223), and the top of the sliding connection member (231) is slidably connected with the top of the inner cavity wall of the frame body (2221).