Aviation special-shaped part connecting shaft annular groove machining device and machining method thereof
By designing an aerial special-shaped piece connecting shaft annular groove processing device including slot milling cutters, grinding blocks, water pumps, spray heads, arc plates, separation boxes and coating mechanisms, the problems of connecting shaft deformation, severe wear of slot milling cutters and inconvenient debris recovery in the prior art are solved, and a more efficient groove opening and recycling process is achieved, and oxidation is prevented.
Patent Information
- Application Number
- CN202411750287.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The existing aerospace special-shaped piece connecting shaft ring groove processing device causes deformation of the connecting shaft, severe wear of the groove milling cutter, and inconvenient debris recovery during the groove opening process.
A processing device for mating aerospace-shaped piece connecting shaft annular groove including a base, a clamping plate, a moving mechanism, a flushing mechanism, a curved plate, a separation box and a coating mechanism is designed. The device is slotted and polished by a combination of a slot milling cutter and a grinding block, and flushed with a water pump and a spray head, the curved plate and separation box are used to recover debris, and the coating mechanism is used to prevent oxidation.
It effectively reduces the risk of temperature increase and deformation of the connecting shaft during the grooved process, reduces wear of the groove milling cutter, improves the efficiency of debris recovery, and prevents oxidation of the connecting shaft.
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Figure CN119566834A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connecting shaft processing, and more specifically, to a device and method for processing an annular groove of a connecting shaft of an aviation special-shaped part. Background Art
[0002] Aviation special-shaped connecting shafts usually refer to shaft parts that connect different parts and transmit torque and load in the aviation field. These connecting shafts usually need to withstand high-strength and high-precision mechanical loads, and need to have excellent properties such as lightweight, corrosion resistance, and fatigue resistance. Aviation special-shaped connecting shafts are specially designed shafts used to connect parts with complex geometric shapes in aviation systems. In the process of connecting aviation special-shaped parts through connecting shafts, in order to facilitate the improvement of the characteristics of the connecting shafts, some aviation special-shaped connecting shafts need to have annular grooves on their circumferential walls.
[0003] However, in the process of grooving the circumferential wall of the connecting shaft by the existing annular groove processing device for aviation special-shaped connecting shafts, the groove milling cutter and the surface of the connecting shaft are constantly rubbed, resulting in the temperature of the connecting shaft and the groove milling cutter constantly rising, and for the connecting shaft with a smaller diameter value, it will cause it to deform, and the wear of the groove milling cutter will also increase. At the same time, in the process of collecting the debris generated during grooving, the debris is in a fluffy state, resulting in the debris occupying a large area, which affects the recovery and transportation of the debris. Summary of the invention
[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a device and method for machining annular grooves of connecting shafts of aviation special-shaped parts.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A device for processing an annular groove of a connecting shaft of an aviation special-shaped part comprises a base, a clamping plate is slidably connected to the upper surface of the base, and further comprises:
[0007] A support plate, wherein the support plate is symmetrically arranged on the base, and the support plate is vertically fixedly connected to the side wall of the base;
[0008] A moving mechanism, wherein the moving mechanism is arranged on a supporting plate, a slot milling cutter is arranged on the moving mechanism, and a grinding block is arranged on the lower side of the slot milling cutter;
[0009] A flushing mechanism, the flushing mechanism comprising a water tank, the water tank is fixedly connected to the lower surface of the base, a water pump is fixedly connected to the bottom of the water tank, a water delivery end of the water pump is fixedly connected to a water delivery pipeline, one end of the water delivery pipeline passes through the side wall of the water tank and is fixedly connected to a nozzle, the nozzle is fixedly connected to the moving mechanism, and the nozzle is located between the grinding block and the slot milling cutter;
[0010] An arc-shaped plate, the arc-shaped plate is fixedly connected to the side wall of the support plate in an inclined manner, and a separation box is provided at the lower end of the arc-shaped plate, the separation box is fixedly connected to the side wall of the support plate, a return pipe is fixedly connected to the side wall of the separation box, and the lower end of the return pipe is connected to the water tank;
[0011] The smearing mechanism is arranged on the moving mechanism.
[0012] Preferably, the upper surface of the base is fixedly connected with symmetrically arranged electric telescopic rods, and the movable ends of the electric telescopic rods are fixedly connected to the side walls of the clamping plate;
[0013] A first driving motor is fixedly connected to the side wall of the clamping plate, an output end of the first driving motor passes through the side wall of the clamping plate and is fixedly connected to a fixing cylinder, and the opening ends of the two circular fixing cylinders are arranged opposite to each other.
[0014] Preferably, the moving mechanism comprises:
[0015] A second drive motor, wherein the second drive motor is fixedly connected to the side wall of the support plate, a lead screw is fixedly connected to the output shaft of the second drive motor, and an end of the lead screw is rotatably connected to the side wall of the support plate;
[0016] A sliding block, wherein the sliding block is threadedly connected to the lead screw, a limit plate is provided on one side of the lead screw, the limit plate is horizontally fixedly connected to the side wall of the support plate, and the sliding block is slidably connected to the limit plate;
[0017] A connecting plate is vertically fixedly connected to the sliding block, and the slot milling cutter, the grinding block and the nozzle are all arranged on the connecting plate.
[0018] Preferably, a filter plate is fixedly connected to the inner side wall of the separation box, the filter plate is fixedly connected to the inner side of the separation box in an inclined manner, and a rectangular through hole is opened on the side wall of the separation box, and the lower end of the filter plate passes through the rectangular through hole and extends to the outside of the separation box;
[0019] The bottom of the separation box is arranged in an inclined manner, and the upper end of the return pipe is fixedly connected to the lower end of the bottom of the separation box.
[0020] Preferably, the smearing mechanism comprises:
[0021] A moving block, wherein the moving block is threadedly connected to the lead screw, the upper end of the moving block is slidably connected to the limit plate, the side wall of the moving block is slidably connected to a moving plate, the upper surface of the moving plate is fixedly connected to a third spring, the upper end of the third spring is fixedly connected to the lower surface of the moving block, and the lower surface of the moving plate is fixedly connected to a smear sponge;
[0022] A liquid storage box, the liquid storage box is fixedly connected to the side wall of the support plate, and the lower end of the smear sponge is located in the liquid storage box;
[0023] A liquid storage box, the liquid storage box is fixedly connected to the side wall of the support plate, a liquid discharge pipe is fixedly connected to the side wall of the liquid storage box, and one end of the liquid discharge pipe penetrates the side wall of the liquid storage box and extends into the liquid storage box;
[0024] A first blocking block, the first blocking block is located in the liquid storage tank, and an end of the first blocking block is inserted into the port of the liquid discharge pipe, the first blocking block is fixedly connected to a connecting rod, the connecting rod is elastically connected to the inner side wall of the liquid storage tank, and the connecting rod cooperates with the moving block;
[0025] The second blocking block has a lower end that penetrates the top of the drain pipe and is inserted into the drain pipe. The second blocking block is elastically connected to the side wall of the support plate and cooperates with the movable plate.
[0026] Preferably, a sliding rod is slidably connected to the inner side wall of the liquid storage tank, the upper end of the connecting rod is fixedly connected to the sliding rod, a first spring is fixedly connected to the side wall of the sliding rod, and one end of the first spring is fixedly connected to the inner side wall of the liquid storage tank;
[0027] A push rod is fixedly connected to the side wall of the sliding rod, and one end of the push rod penetrates the side wall of the liquid storage tank and contacts the moving block.
[0028] Preferably, a moving rod is provided on the upper side of the liquid discharge pipe, the upper end of the second blocking block is fixedly connected to the lower surface of the moving rod, the upper surface of the moving rod is fixedly connected to a push plate, and the push plate is located on the lower side of the moving plate;
[0029] A strip-shaped slide groove is provided on the side wall of the support plate, a second spring is fixedly connected to the bottom of the strip-shaped slide groove, a sliding plate is fixedly connected to the upper end of the second spring, and one end of the sliding plate is fixedly connected to the side wall of the push plate.
[0030] Preferably, the lower end of the filter plate is fixedly connected to a furnace, a cooling box is provided at the lower end of the solution discharge outlet of the furnace, a pipe is provided on one side of the cooling box, a fan is fixedly connected inside the pipe, the pipe is fixedly connected to the side wall of the support plate, the air outlet of the pipe is located on one side of the fixed cylinder, and the air outlet of the pipe is located on the lower side of the smear sponge.
[0031] A method for machining an annular groove of a connecting shaft of an aviation special-shaped part, the machining method comprising the following steps:
[0032] S1: Place the connecting shaft of the aviation special-shaped part to be processed between two fixed cylinders;
[0033] S2: Start the electric telescopic rods, and the two electric telescopic rods push the two clamping plates and the fixing cylinders toward each other, so that the fixing cylinders clamp the ends of the connecting shafts of the aviation special-shaped parts, so as to achieve the purpose of fixing the connecting shafts of the aviation special-shaped parts;
[0034] S3: Start the first drive motor, the first drive motor drives the fixed cylinder and the connecting shaft of the aviation special-shaped part to rotate, start the second drive motor, the second drive motor drives the slot milling cutter and the grinding block to move in the direction of the connecting shaft of the aviation special-shaped part, and the smear sponge moves in the direction away from the connecting shaft of the aviation special-shaped part. The connecting shaft of the aviation special-shaped part contacts the slot milling cutter during the rotation process, so that the slot milling cutter performs slotting processing on the connecting shaft of the aviation special-shaped part, and the grinding block grinds the annular groove opened by the slot milling cutter, thereby realizing the annular groove processing of the connecting shaft of the aviation special-shaped part;
[0035] S4: After the annular groove is opened on the connecting shaft of the aviation special-shaped part and the annular groove is polished, the second drive motor is started again. The second drive motor drives the lead screw to rotate in the opposite direction, thereby driving the groove milling cutter, the polishing block and the coating sponge to move in the opposite direction. When the coating sponge contacts the connecting shaft of the aviation special-shaped part, the coating sponge applies protective oil to the surface of the connecting shaft of the aviation special-shaped part and the side wall of the annular groove to prevent the connecting shaft of the aviation special-shaped part from contacting with water vapor in the air during storage and causing oxidation.
[0036] Compared with the prior art, the present invention has the following beneficial effects:
[0037] 1. In the present invention, a slot milling cutter is used to perform slotting on the connecting shaft of the aviation special-shaped part. When the slot milling cutter rotates downward on the annular groove on the connecting shaft of the aviation special-shaped part and contacts with a grinding block, the grinding block contacts with the side wall of the annular groove and generates friction, thereby achieving the grinding of the annular groove opened on the connecting shaft of the aviation special-shaped part by the grinding block.
[0038] 2. In the present invention, water in the water tank is transported to the nozzle through the water pipe by a water pump, and is sprayed on the annular groove on the connecting shaft of the aviation special-shaped part by the nozzle. The polished part of the annular groove on the connecting shaft of the aviation special-shaped part is flushed by the water flow, which can not only wash away the grinding in the annular groove on the connecting shaft of the aviation special-shaped part, but also reduce the temperature generated by the friction between the connecting shaft of the aviation special-shaped part and the polishing block. At the same time, the water mist sprayed by the nozzle can prevent the grinding generated during the polishing of the annular groove of the connecting shaft of the aviation special-shaped part from floating into the air, and the sprayed water flows downward through the bottom of the connecting shaft of the aviation special-shaped part to the arc plate, and flows downward through the bottom of the arc plate to the separation box, and the water flows through the filter plate, the filter plate blocks the particulate matter in the water flow, and the water flows downward through the filter holes on the filter plate to the bottom of the separation box, and flows downward through the reflux pipe to the water tank for collection and reuse.
[0039] 3. In the present invention, protective oil is applied to the surface of the aviation special-shaped part connecting shaft and the side wall of the annular groove by using a smearing sponge, wherein the lower end of the smearing sponge protrudes downward and cooperates with the annular groove, so that the smearing sponge can apply protective oil to the side wall of the annular groove on the aviation special-shaped part connecting shaft, thereby preventing the aviation special-shaped part connecting shaft from oxidation during storage, thereby ensuring the storage quality of the aviation special-shaped part connecting shaft.
[0040] 4. In the present invention, the collected particles are melted by a burner. When the metal particles in the furnace are melted, the molten metal flows into the cooling box through the liquid outlet of the furnace, so that the molten metal is cooled and becomes block-shaped, thereby facilitating the recovery and transportation of the debris generated when grooving the connecting shaft of the aviation special-shaped parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 The overall structure diagram of a device for machining annular grooves of connecting shafts of aviation special-shaped parts proposed by the present invention is as follows: Figure 1 ;
[0042] Figure 2 The overall structure diagram of a device for machining annular grooves of connecting shafts of aviation special-shaped parts proposed by the present invention is as follows: Figure 2 ;
[0043] Figure 3 The present invention provides a schematic diagram of the internal structure of a device for machining annular grooves on connecting shafts of aviation special-shaped parts;
[0044] Figure 4 The present invention provides a schematic diagram of the connection structure between a sliding block and a slot milling cutter in a device for machining annular slots on connecting shafts of special-shaped aviation parts;
[0045] Figure 5 The present invention provides a schematic diagram of the partial connection structure between the arc plate and the water tank in a device for processing annular grooves of connecting shafts of aviation special-shaped parts;
[0046] Figure 6 The present invention provides a schematic diagram of the partial connection structure between a liquid storage tank and a smear sponge in a device for processing annular grooves of connecting shafts of special-shaped aviation parts;
[0047] Figure 7 for Figure 6 A schematic diagram of the local enlarged structure at point A in the middle;
[0048] Figure 8 The present invention provides a schematic diagram of the partial connection structure between a moving block and a smear sponge in a device for processing annular grooves of connecting shafts of aviation special-shaped parts;
[0049] Fig. 9 The present invention provides a schematic diagram of the connection structure between a sliding rod and a push plate in a device for processing an annular groove of a connecting shaft of an aviation special-shaped part;
[0050] Fig.10 The present invention provides a schematic diagram of the connection structure between a pipeline and a fan in a device for processing an annular groove of a connecting shaft of an aviation special-shaped part.
[0051] 1. Base; 2. Clamping plate; 3. Support plate; 4. Slot milling cutter; 5. Grinding block; 6. Water tank; 7. Water pump; 8. Water pipe; 9. Nozzle; 10. Curved plate; 11. Separation box; 12. Return pipe; 13. Electric telescopic rod; 14. First drive motor; 15. Fixed cylinder; 16. Second drive motor; 17. Lead screw; 18. Sliding block; 19. Limiting plate; 20. Connecting plate; 21. Filter plate; 22. Rectangular through hole; 23. Moving block; 24. Moving plate ; 25. Sponge; 26. Liquid storage box; 27. Liquid storage tank; 28. Drain pipe; 29. First block; 30. Connecting rod; 31. Second block; 32. Sliding rod; 33. First spring; 34. Push rod; 35. Moving rod; 36. Push plate; 37. Third spring; 38. Second spring; 39. Sliding plate; 40. Furnace; 41. Cooling box; 42. Pipeline; 43. Fan; 44. Strip slide; 45. Rectangular slide; 46. Sliding block; 47. Sliding groove. DETAILED DESCRIPTION
[0052] Reference Figures 1 to 10 .
[0053] Embodiment 1 further describes a device and method for machining an annular groove of a connecting shaft of an aviation special-shaped part proposed by the present invention.
[0054] A device for processing annular grooves of connecting shafts of aviation special-shaped parts comprises a base 1, the upper surface of which is slidably connected with a clamping plate 2, and a support plate 3, which is symmetrically arranged on the base 1 and vertically fixedly connected to the side wall of the base 1.
[0055] A moving mechanism, which is arranged on a supporting plate 3, is provided with a slot milling cutter 4, and a grinding block 5 is provided on the lower side of the slot milling cutter 4. The moving mechanism is used to drive the slot milling cutter 4 and the grinding block 5 to move back and forth, wherein the slot milling cutter 4 and the grinding block 5 are detachably fixedly connected to the moving mechanism by screws in the prior art. When the slot milling cutter 4 and the grinding block 5 need to be replaced, the screws are rotated and taken out, thereby facilitating the disassembly and replacement of the slot milling cutter 4 and the grinding block 5, wherein the width value of the grinding block 5 is consistent with the width value of the annular groove opened by the slot milling cutter 4, thereby facilitating the grinding block 5 to grind the annular groove opened by the slot milling cutter 4.
[0056] The flushing mechanism includes a water tank 6, which is fixedly connected to the lower surface of the base 1. A water pump 7 is fixedly connected to the bottom of the water tank 6. A water delivery end of the water pump 7 is fixedly connected to a water delivery pipe 8. One end of the water delivery pipe 8 passes through the side wall of the water tank 6 and is fixedly connected to a nozzle 9. The nozzle 9 is fixedly connected to the moving mechanism, and the nozzle 9 is located between the grinding block 5 and the slot milling cutter 4. The flushing mechanism is used to clean the contact part between the grinding block 5 and the connecting shaft of the aviation special-shaped part, that is, the ring opened by the slot milling cutter 4 on the connecting shaft of the aviation special-shaped part. Flushing the contact area between the side wall of the annular groove and the grinding block 5 can not only increase the humidity on the connecting shaft of the aviation special-shaped part, but also prevent the grinding chips from flying around during the process of the grinding block 5 grinding the side wall of the annular groove on the connecting shaft of the aviation special-shaped part, and also wash away the remaining grinding chips on the connecting shaft of the aviation special-shaped part. At the same time, it can also take away the heat generated by the friction between the grinding block 5 and the connecting shaft of the aviation special-shaped part, reduce the temperature of the connecting shaft of the aviation special-shaped part, and avoid deformation of the connecting shaft of the aviation special-shaped part due to excessive temperature during grinding.
[0057] The arc plate 10 is fixedly connected to the side wall of the support plate 3 in an inclined manner, and a separation box 11 is provided at the lower end of the arc plate 10, and the separation box 11 is fixedly connected to the side wall of the support plate 3. A return pipe 12 is fixedly connected to the side wall of the separation box 11, and the lower end of the return pipe 12 is connected to the water tank 6. The arc plate 10 is used to collect the water sprayed from the flushing mechanism and the debris generated by the slot milling cutter 4 when the slot is stuck, which is not only convenient for recycling the debris generated when the connecting shaft of the aviation special-shaped part is slotted, but also convenient for recycling the flushing water, thereby reducing the waste of resources.
[0058] The coating mechanism is arranged on the moving mechanism and is used to coat the connecting shaft of the aviation special-shaped part behind the slot with protective oil to prevent the connecting shaft of the aviation special-shaped part from producing oxidation reaction with water vapor in the air due to long storage time.
[0059] The upper surface of the base 1 is fixedly connected with symmetrically arranged electric telescopic rods 13 , and the movable ends of the electric telescopic rods 13 are fixedly connected to the side walls of the clamping plate 2 .
[0060] A first drive motor 14 is fixedly connected to the side wall of the clamping plate 2, and an output end of the first drive motor 14 passes through the side wall of the clamping plate 2 and is fixedly connected to a fixing cylinder 15. The open ends of the two circular fixing cylinders 15 are arranged opposite to each other. When it is necessary to open an annular groove on the connecting shaft of the aviation special-shaped part, the two end portions of the connecting shaft of the aviation special-shaped part are placed between the two fixing cylinders 15, and the electric telescopic rod 13 is started. The electric telescopic rod 13 pushes the two clamping plates 2 and the fixing cylinders 15 toward each other, so that the two fixing cylinders 15 clamp and fix the two end portions of the connecting shaft of the aviation special-shaped part.
[0061] The moving mechanism includes a second drive motor 16, which is fixedly connected to the side wall of the support plate 3. A lead screw 17 is fixedly connected to the output shaft of the second drive motor 16, and the end of the lead screw 17 is rotatably connected to the side wall of the support plate 3. The second drive motor 16 is a forward and reverse motor, so that the output shaft of the second drive motor 16 can drive the lead screw 17 to rotate forward and reverse.
[0062] The sliding block 18 is threadedly connected to the lead screw 17, and a limit plate 19 is arranged on one side of the lead screw 17. The limit plate 19 is horizontally fixedly connected to the side wall of the support plate 3. The sliding block 18 is slidably connected to the limit plate 19. A nut is fixedly connected to the sliding block 18, and the nut is threadedly connected to the lead screw 17. A slide groove is provided on the sliding block 18, and the sliding block 18 is sleeved on the limit plate 19 through the slide groove. Due to the restriction of the limit plate 19 on the sliding block 18, the sliding block 18 is prevented from rotating with the rotation of the lead screw 17, thereby causing the sliding block 18 to be driven to move horizontally during the rotation of the lead screw 17, thereby facilitating the sliding block 18 to slide on the limit plate 19.
[0063] The connecting plate 20 is vertically fixedly connected to the sliding block 18, and the slot milling cutter 4, the grinding block 5 and the nozzle 9 are all arranged on the connecting plate 20. The upper and lower sides of the connecting plate 20 are provided with screws 17, so that the upper and lower screws 17 can drive the upper and lower ends of the connecting plate 20 to move horizontally to one side at the same time during the rotation process, thereby driving the slot milling cutter 4, the grinding block 5 and the nozzle 9 to move horizontally to one side, so that the slot milling cutter 4 can open an annular groove on the connecting shaft of the aviation special-shaped part.
[0064] A filter plate 21 is fixedly connected to the inner wall of the separation box 11, and the filter plate 21 is obliquely fixedly connected to the inner side of the separation box 11, and a rectangular through hole 22 is opened on the side wall of the separation box 11, and the lower end of the filter plate 21 passes through the rectangular through hole 22 and extends to the outside of the separation box 11, and the upper end of the filter plate 21 is a stainless steel mesh plate, and a layer of filter cloth is fixedly connected to the stainless steel mesh plate, and the filter cloth is used to filter the metal particles in the flushing water, and the lower end of the filter plate 21 is a high temperature resistant plate, which is convenient for the filtered metal particles to slide down the inclined surface of the high temperature resistant plate and out of the separation box 11.
[0065] The bottom of the separation box 11 is arranged in an inclined manner, and the upper end of the return pipe 12 is fixedly connected to the lower end of the bottom of the separation box 11, so that the water at the bottom of the separation box 11 can flow downward into the return pipe 12 through the inclined surface of the bottom of the separation box 11, and return to the water tank 6 through the return pipe 12, thereby realizing the recovery of the water after flushing and facilitating the recycling of water.
[0066] The smearing mechanism includes a moving block 23, which is threadedly connected to the lead screw 17, and the upper end of the moving block 23 is slidably connected to the limit plate 19. A moving plate 24 is slidably connected to the side wall of the moving block 23, and a third spring 37 is fixedly connected to the upper surface of the moving plate 24. The upper end of the third spring 37 is fixedly connected to the lower surface of the moving block 23, and a smearing sponge 25 is fixedly connected to the lower surface of the moving plate 24. A nut is fixedly connected to the upper portion of the moving block 23, and the nut is threadedly connected to the lead screw 17. The moving block 23 and the sliding block 18 are arranged opposite to each other, and a sliding groove is provided on the moving block 23. The moving block 23 is sleeved on the limit plate 19 through the sliding groove, so as to facilitate the sliding of the moving block 23 on the limit plate 19.
[0067] A groove is provided on the lower surface of the moving block 23, and a vertical sliding groove 47 is provided on the side wall of the groove. A slider 46 is slidably connected in the sliding groove 47, and the slider 46 is slidably connected in the sliding groove 47. The side wall of the slider 46 is fixedly connected to the side wall of the moving plate 24, so that the moving plate 24 can slide up and down on the moving block 23.
[0068] The liquid storage box 26 is fixedly connected to the side wall of the support plate 3. The lower end of the smear sponge 25 is located in the liquid storage box 26. The liquid storage box 26 is used to load the protective oil. Since the lower end of the smear sponge 25 is in contact with the bottom of the liquid storage box 26, it is convenient for the smear sponge 25 to absorb the protective oil in the liquid storage box 26.
[0069] The liquid storage tank 27 is fixedly connected to the side wall of the support plate 3. A drain pipe 28 is fixedly connected to the side wall of the liquid storage tank 27. One end of the drain pipe 28 passes through the side wall of the liquid storage tank 27 and extends into the liquid storage box 26. The liquid storage tank 27 is used to store protective oil. A liquid inlet is provided on the side wall of the liquid storage tank 27. A piston is threadedly connected to the liquid inlet to facilitate injecting the protective oil into the liquid storage tank 27 through the liquid inlet. The drain pipe 28 is located at the bottom of the liquid storage tank 27. The drain pipe 28 is used to discharge the protective oil in the liquid storage tank 27 into the liquid storage box 26.
[0070] The first blocking block 29 is located in the liquid storage tank 27, and the end of the first blocking block 29 is inserted into the port of the discharge pipe 28. The first blocking block 29 is fixedly connected to a connecting rod 30, and the connecting rod 30 is elastically connected to the inner wall of the liquid storage tank 27. The connecting rod 30 cooperates with the moving block 23. The first blocking block 29 is used to control the opening and closing of the port of the discharge pipe 28 located in the liquid storage tank 27.
[0071] The second blocking block 31, the lower end of the second blocking block 31 passes through the top of the drain pipe 28 and is inserted into the drain pipe 28, the second blocking block 31 is elastically connected to the side wall of the support plate 3, the second blocking block 31 cooperates with the movable plate 24, a strip through hole is opened on the top of the drain pipe 28, the lower end of the second blocking block 31 passes through the strip through hole and is flush with the top of the drain pipe 28, the second blocking block 31 is used to control the opening and closing of the drain pipe 28 at the upper side port of the liquid storage box 26.
[0072] A sliding rod 32 is slidably connected to the inner wall of the liquid storage tank 27, the upper end of the connecting rod 30 is fixedly connected to the sliding rod 32, a first spring 33 is fixedly connected to the side wall of the sliding rod 32, one end of the first spring 33 is fixedly connected to the inner wall of the liquid storage tank 27, a rectangular slide groove 45 is opened on the side wall of the liquid storage tank 27, the end of the sliding rod 32 is slidably connected in the rectangular slide groove 45, so that the sliding rod 32 is slidably connected to the side wall of the liquid storage tank 27.
[0073] A push rod 34 is fixedly connected to the side wall of the sliding rod 32, and one end of the push rod 34 passes through the side wall of the liquid reservoir 27 and contacts the moving block 23. When the moving block 23 moves to the top of the liquid reservoir box 26, the moving block 23 contacts the push rod 34 and pushes the push rod 34 toward the inside of the liquid reservoir box 27 through the movement of the moving block 23, so that the push rod 34 pushes the sliding rod 32 to one side and drives the connecting rod 30 and the first blocking block 29 to move away from the drain pipe 28, so that the port of the drain pipe 28 is open, thereby facilitating the protective oil in the liquid reservoir tank 27 to flow into the liquid reservoir box 26 through the drain pipe 28.
[0074] The upper side of the drain pipe 28 is provided with a moving rod 35, the upper end of the second blocking block 31 is fixedly connected to the lower surface of the moving rod 35, and the upper surface of the moving rod 35 is fixedly connected to a push plate 36, which is located on the lower side of the moving plate 24. Due to the pushing of the push rod 34 by the moving block 23, the first blocking block 29 is separated from the port of the drain pipe 28, so that the protective oil in the liquid storage tank 27 flows into the liquid storage box 26 through the drain pipe 28. When the smear sponge 25 absorbs the protective oil to a saturated state, at this time, the weight of the smear sponge 25 increases, and the moving plate 24 slides downward due to the weight of the smear sponge 25. When the moving plate 24 contacts the push plate 36, the moving plate 24 pushes the push plate 36 downward, driving the second blocking block 31 to move downward, so that the second blocking block 31 closes the liquid outlet of the drain pipe 28, thereby preventing the protective oil in the liquid storage tank 27 from being continuously discharged from the drain pipe 28 and overflowing from the liquid storage box 26.
[0075] A strip-shaped slide groove 44 is provided on the side wall of the support plate 3, and a second spring 38 is fixedly connected to the bottom of the strip-shaped slide groove 44, and a sliding plate 39 is fixedly connected to the upper end of the second spring 38. One end of the sliding plate 39 is fixedly connected to the side wall of the push plate 36. Through the elastic force of the second spring 38, the second spring 38 pushes the sliding plate 39 upward, drives the push plate 36 and the moving rod 35 to move upward, and drives the second blocking block 31 to move upward, so that the port of the discharge pipe 28 located directly above the liquid storage box 26 is in an open state.
[0076] The lower end of the filter plate 21 is fixedly connected to the furnace 40, and a cooling box 41 is provided at the lower end of the solution discharge outlet of the furnace 40. A pipe 42 is provided on one side of the cooling box 41, and a fan 43 is fixedly connected inside the pipe 42. The pipe 42 is fixedly connected to the side wall of the support plate 3, and the air outlet of the pipe 42 is located on one side of the fixed cylinder 15, and the air outlet of the pipe 42 is located on the lower side of the smear sponge 25.
[0077] The cooling box 41 is located directly below the liquid outlet of the furnace 40, so as to facilitate loading the molten metal liquid in the furnace 40, and the air inlet of the pipe 42 is located directly above the cooling box 41, and the materials of the pipe 42, the cooling box 41 and the fan 43 are all high-temperature resistant materials, wherein the wires on the fan 43 are electrically connected to the power supply in the prior art, and the fan 43 is used to blow the heat dissipated upward by the metal solution in the cooling box 41 toward the connecting shaft of the aviation special-shaped part through the pipe 42, thereby facilitating the drying of the connecting shaft of the aviation special-shaped part after cleaning.
[0078] Working principle: Place the connecting shaft of the aviation special-shaped part that needs to be annularly grooved between the two fixed cylinders 15, start the electric telescopic rod 13, and the electric telescopic rod 13 pushes the two fixed cylinders 15 toward each other, so that the two fixed cylinders 15 clamp and fix the ends of the connecting shaft of the aviation special-shaped part, thereby achieving the fixation of the connecting shaft of the aviation special-shaped part.
[0079] The first drive motor 14 and the second drive motor 16 are started, and the output shaft of the first drive motor 14 drives the fixed cylinder 15 to rotate, thereby driving the connecting shaft of the aviation special-shaped part clamped by the fixed cylinder 15 to rotate. During the rotation of the second drive motor 16, the output shaft of the second drive motor 16 drives the lead screw 17 to rotate. Since the sliding block 18 and the moving block 23 are slidably connected to the limit plate 19, the sliding block 18 and the moving block 23 are prevented from rotating with the rotation of the lead screw 17. At the same time, the lead screw 17 is restricted by the nut and the thread on the lead screw 17, so that during the rotation of the lead screw 17, the sliding block 18 and the moving block 23 are driven to move horizontally to one side, and the sliding block 18 drives the connecting plate 20, the slot milling cutter 4, the grinding block 5 and the nozzle 9 to The movable block 23 drives the movable plate 24 and the smear sponge 25 to move in the direction away from the connecting shaft of the aviation special-shaped part. When the slot milling cutter 4 contacts the circumferential wall of the connecting shaft of the aviation special-shaped part, the first drive motor 14 drives the connecting shaft of the aviation special-shaped part to rotate, so that the connecting shaft of the aviation special-shaped part is opposite to the blade of the slot milling cutter 4 during the rotation, so that the slot milling cutter 4 slots the connecting shaft of the aviation special-shaped part. When the slot milling cutter 4 rotates downward on the annular groove on the connecting shaft of the aviation special-shaped part and contacts with the grinding block 5, the grinding block 5 contacts the side wall of the annular groove and generates friction, thereby realizing that the grinding block 5 grinds the annular groove opened on the connecting shaft of the aviation special-shaped part.
[0080] During the process of the slot milling cutter 4 slotting the connecting shaft of the aviation special-shaped part, the second drive motor 16 slowly pushes the slot milling cutter 4 and the grinding block 5 toward the direction of the connecting shaft of the aviation special-shaped part through the sliding block 18 and the connecting plate 20, thereby increasing the depth of the annular groove opened by the slot milling cutter 4 on the connecting shaft of the aviation special-shaped part. At the same time, the moving block 23 is also pushed toward the direction of the liquid storage box 26. When the moving block 23 contacts the push rod 34, as the position of the moving block 23 moves, the moving block 23 pushes the push rod 34 into the liquid storage tank 27, and drives the sliding rod 32, the connecting rod 30 and the first blocking block 29 to push away from the drain pipe 28. When the end of the push rod 34 is flush with the side wall of the support plate 3, the first blocking block 29 is located on one side of the drain pipe 28, and the drain pipe 28 is open, and the protective oil in the liquid storage tank 27 flows into the liquid storage box 26 through the drain pipe 28. When the moving plate 24 contacts the push plate 36, the moving plate 24 presses the push plate 36 downward, driving the moving rod 35 and the second blocking block 31 to move downward. When the lower end surface of the second blocking block 31 contacts the bottom of the drain pipe 28, the drain pipe 28 is in a closed state, thereby preventing the protective oil in the reservoir 27 from continuing to flow out through the drain pipe 28, thereby preventing the protective oil accumulated in the reservoir box 26 from overflowing from the reservoir box 26 due to excessive protective oil accumulation, thereby avoiding waste of protective oil. At the same time, the second spring 38 is in a contracted state, while the third spring 37 is in a stretched state.
[0081] Turn on the water pump 7, and the water pump 7 transports the water in the water tank 6 to the nozzle 9 through the water pipe 8, and sprays it on the annular groove on the connecting shaft of the aviation special-shaped part through the nozzle 9. The grinding part of the annular groove on the connecting shaft of the aviation special-shaped part is flushed by the water flow, which can not only wash away the grinding in the annular groove on the connecting shaft of the aviation special-shaped part, but also reduce the temperature generated by the friction between the connecting shaft of the aviation special-shaped part and the grinding block 5. At the same time, the water mist sprayed by the nozzle 9 can prevent the grinding generated during the grinding of the annular groove of the connecting shaft of the aviation special-shaped part from floating into the air, and the sprayed water flows downward through the bottom of the connecting shaft of the aviation special-shaped part to the arc plate 10, and flows downward through the bottom of the arc plate 10 to the separation box 11, and the water flows through the filter plate 21, the filter plate 21 blocks the particulate matter in the water flow, and the water flows downward through the filter holes on the filter plate 21 to the bottom of the separation box 11, and flows downward through the reflux pipe 12 to the water tank 6 for collection and reuse.
[0082] The particles blocked on the filter plate 21 slide down the inclined surface of the filter plate 21 into the furnace 40, and the burner in the furnace 40 is turned on to melt the collected particles. When the metal particles in the furnace 40 are melted, the molten metal flows into the cooling box 41 through the liquid outlet of the furnace 40, so that the molten metal is cooled and formed into blocks, thereby facilitating the recovery and transportation of the debris generated when the connecting shaft of the aviation special-shaped parts is grooved.
[0083] When the annular groove on the connecting shaft of the aviation special-shaped part is slotted and polished, the water pump 7 is turned off, and at the same time, the output shaft of the second drive motor 16 drives the lead screw 17 to rotate in the opposite direction, and the lead screw 17 drives the sliding block 18 and the moving block 23 to move in the opposite direction through the thread, so that the sliding block 18 drives the groove milling cutter 4 and the grinding block 5 to move away from the connecting shaft of the aviation special-shaped part, and the moving block 23 drives the smear sponge 25 to move toward the direction of the connecting shaft of the aviation special-shaped part. At this time, the push rod 34 is separated from the pushing of the moving block 23, and at the same time, through the elastic force of the first spring 33, the first spring 33 pushes the sliding rod 32 to one side. The connecting rod 30 and the first blocking block 29 are driven to move toward the port of the discharge pipe 28. When the moving block 23 is completely separated from the push rod 34, the first blocking block 29 is separated from the push rod 34, and the first blocking block 29 is completely inserted into the port of the discharge pipe 28, thereby closing the port of the discharge pipe 28. When the moving plate 24 is separated from the push plate 36, the push plate 36 is separated from the downward extrusion force of the moving plate 24. At this time, through the elastic force of the second spring 38, the second spring 38 pushes the sliding plate 39 upward, driving the push plate 36, the moving rod 35 and the second blocking block 31 to move upward, thereby restoring the position of the second blocking block 31.
[0084] Start the fan 43, which blows the air from the air inlet of the pipe 42 to the air outlet of the pipe 42. When the wind passes through the cooling box 41, it takes away the heat dissipated from the cooling box 41, thereby increasing the cooling rate of the molten metal in the cooling box 41, so that the cooled molten metal is in block shape, which is convenient for transporting the formed metal powder and brings convenience to the staff. At the same time, the hot wind is blown onto the connecting shaft of the aviation special-shaped part through the air outlet of the pipe 42, thereby increasing the drying rate of the residual moisture on the surface of the connecting shaft of the aviation special-shaped part.
[0085] When the coating sponge 25 contacts the aviation special-shaped part connecting shaft, the coating sponge 25 coats the protective oil on the surface of the aviation special-shaped part connecting shaft and the side wall of the annular groove, wherein the lower end of the coating sponge 25 protrudes downward and cooperates with the annular groove, so that the coating sponge 25 coats the protective oil on the side wall of the annular groove on the aviation special-shaped part connecting shaft, thereby preventing the aviation special-shaped part connecting shaft from oxidation during storage, thereby ensuring the storage quality of the aviation special-shaped part connecting shaft. When the protective oil in the coating sponge 25 decreases, the weight of the coating sponge 25 will also decrease, and through the pulling force of the third spring 37, the movable plate 24 will be pulled upward, and the coating sponge 25 will be driven to move upward, thereby facilitating the coating sponge 25 and the movable plate 24 to restore their positions.
[0086] Embodiment 2
[0087] The following technical features are added on the basis of the first embodiment:
[0088] A method for machining an annular groove of a connecting shaft of an aviation special-shaped part, the machining method comprising the following steps:
[0089] S1: placing the connecting shaft of the aviation special-shaped part to be processed between two fixing cylinders 15;
[0090] S2: Start the electric telescopic rods 13, and the two electric telescopic rods 13 push the two clamping plates 2 and the fixing cylinder 15 toward each other, so that the fixing cylinder 15 clamps the end of the connecting shaft of the aviation special-shaped part, so as to achieve the purpose of fixing the connecting shaft of the aviation special-shaped part;
[0091] S3: Start the first drive motor 14, the first drive motor 14 drives the fixed cylinder 15 and the aviation special-shaped part connecting shaft to rotate, start the second drive motor 16, the second drive motor 16 drives the slot milling cutter 4 and the grinding block 5 to move in the direction of the aviation special-shaped part connecting shaft, and the smear sponge 25 moves in the direction away from the aviation special-shaped part connecting shaft. The aviation special-shaped part connecting shaft contacts the slot milling cutter 4 during the rotation process, so that the slot milling cutter 4 performs slotting processing on the aviation special-shaped part connecting shaft, and the grinding block 5 grinds the annular groove opened by the slot milling cutter, thereby realizing the annular groove processing of the aviation special-shaped part connecting shaft;
[0092] S4: After the annular groove is opened on the aviation special-shaped connecting shaft and the annular groove is polished, the second drive motor 16 is started again. The second drive motor 16 drives the lead screw 17 to rotate in the opposite direction, thereby driving the groove milling cutter 4, the polishing block 5 and the coating sponge 25 to move in the opposite direction. When the coating sponge 25 contacts the aviation special-shaped connecting shaft, the coating sponge 25 applies protective oil to the surface of the aviation special-shaped connecting shaft and the side wall of the annular groove to prevent the aviation special-shaped connecting shaft from contacting with water vapor in the air during storage and causing oxidation.
[0093] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A device for machining annular grooves of connecting shafts of aviation special-shaped parts, comprising a base (1), wherein a clamping plate (2) is slidably connected to the upper surface of the base (1), characterized in that: Also includes: A support plate (3), wherein the support plate (3) is symmetrically arranged on the base (1), and the support plate (3) is vertically fixedly connected to the side wall of the base (1); A moving mechanism, the moving mechanism being arranged on a support plate (3), a slot milling cutter (4) being arranged on the moving mechanism, and a grinding block (5) being arranged on the lower side of the slot milling cutter (4); A flushing mechanism, the flushing mechanism comprising a water tank (6), the water tank (6) being fixedly connected to the lower surface of the base (1), the bottom of the water tank (6) being fixedly connected to a water pump (7), the water delivery end of the water pump (7) being fixedly connected to a water delivery pipe (8), one end of the water delivery pipe (8) passing through the side wall of the water tank (6) and being fixedly connected to a nozzle (9), the nozzle (9) being fixedly connected to the moving mechanism, and the nozzle (9) being located between the grinding block (5) and the slot milling cutter (4); An arc-shaped plate (10), the arc-shaped plate (10) being fixedly connected to the side wall of the support plate (3) in an inclined manner, and a separation box (11) being provided at the lower end of the arc-shaped plate (10), the separation box (11) being fixedly connected to the side wall of the support plate (3), a return pipe (12) being fixedly connected to the side wall of the separation box (11), and the lower end of the return pipe (12) being connected to the water tank (6); The smearing mechanism is arranged on the moving mechanism.
2. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a symmetrically arranged electric telescopic rod (13), and the movable end of the electric telescopic rod (13) is fixedly connected to the side wall of the clamping plate (2); A first drive motor (14) is fixedly connected to the side wall of the clamping plate (2); an output end of the first drive motor (14) passes through the side wall of the clamping plate (2) and is fixedly connected to a fixing cylinder (15); and the opening ends of the two circular fixing cylinders (15) are arranged opposite to each other.
3. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 2, characterized in that: The moving mechanism comprises: a second drive motor (16), the second drive motor (16) being fixedly connected to the side wall of the support plate (3), a lead screw (17) being fixedly connected to the output shaft of the second drive motor (16), and an end of the lead screw (17) being rotatably connected to the side wall of the support plate (3); A sliding block (18), wherein the sliding block (18) is threadedly connected to the lead screw (17), a limiting plate (19) is provided on one side of the lead screw (17), the limiting plate (19) is horizontally fixedly connected to the side wall of the support plate (3), and the sliding block (18) is slidably connected to the limiting plate (19); A connecting plate (20) is vertically fixedly connected to the sliding block (18), and the slot milling cutter (4), the grinding block (5) and the nozzle (9) are all arranged on the connecting plate (20).
4. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 3, characterized in that: A filter plate (21) is fixedly connected to the inner side wall of the separation box (11), the filter plate (21) is fixedly connected to the inner side of the separation box (11) in an inclined manner, and a rectangular through hole (22) is opened on the side wall of the separation box (11), and the lower end of the filter plate (21) passes through the rectangular through hole (22) and extends to the outside of the separation box (11); The bottom of the separation box (11) is arranged in an inclined manner, and the upper end of the return pipe (12) is fixedly connected to the lower end of the bottom of the separation box (11).
5. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 4, characterized in that: The smearing mechanism comprises: A moving block (23), wherein the moving block (23) is threadedly connected to the lead screw (17), the upper end of the moving block (23) is slidably connected to the limit plate (19), a moving plate (24) is slidably connected to the side wall of the moving block (23), a third spring (37) is fixedly connected to the upper surface of the moving plate (24), the upper end of the third spring (37) is fixedly connected to the lower surface of the moving block (23), and a smear sponge (25) is fixedly connected to the lower surface of the moving plate (24); A liquid storage box (26), wherein the liquid storage box (26) is fixedly connected to the side wall of the support plate (3), and the lower end of the smear sponge (25) is located in the liquid storage box (26); A liquid storage box (27), the liquid storage box (27) is fixedly connected to the side wall of the support plate (3), a liquid discharge pipe (28) is fixedly connected to the side wall of the liquid storage box (27), one end of the liquid discharge pipe (28) penetrates the side wall of the liquid storage box (27) and extends into the liquid storage box (26); A first blocking block (29), the first blocking block (29) is located in the liquid storage tank (27), and the end of the first blocking block (29) is inserted into the port of the liquid discharge pipe (28), the first blocking block (29) is fixedly connected to a connecting rod (30), the connecting rod (30) is elastically connected to the inner wall of the liquid storage tank (27), and the connecting rod (30) cooperates with the moving block (23); A second blocking block (31), the lower end of which passes through the top of the drain pipe (28) and is inserted into the drain pipe (28), the second blocking block (31) is elastically connected to the side wall of the support plate (3), and the second blocking block (31) cooperates with the movable plate (24).
6. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 5, characterized in that: A sliding rod (32) is slidably connected to the inner side wall of the liquid storage tank (27), the upper end of the connecting rod (30) is fixedly connected to the sliding rod (32), a first spring (33) is fixedly connected to the side wall of the sliding rod (32), and one end of the first spring (33) is fixedly connected to the inner side wall of the liquid storage tank (27); A push rod (34) is fixedly connected to the side wall of the sliding rod (32), and one end of the push rod (34) penetrates the side wall of the liquid storage tank (27) and contacts the moving block (23).
7. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 6, characterized in that: A moving rod (35) is provided on the upper side of the liquid discharge pipe (28), the upper end of the second blocking block (31) is fixedly connected to the lower surface of the moving rod (35), the upper surface of the moving rod (35) is fixedly connected to a push plate (36), and the push plate (36) is located on the lower side of the moving plate (24); A strip-shaped slide groove (44) is provided on the side wall of the support plate (3), a second spring (38) is fixedly connected to the bottom of the strip-shaped slide groove (44), a sliding plate (39) is fixedly connected to the upper end of the second spring (38), and one end of the sliding plate (39) is fixedly connected to the side wall of the push plate (36).
8. The device for machining annular grooves of connecting shafts of aviation special-shaped parts according to claim 7, characterized in that: The lower end of the filter plate (21) is fixedly connected to a furnace (40), and a cooling box (41) is provided at the lower end of the solution outlet of the furnace (40). A pipe (42) is provided on one side of the cooling box (41), and a fan (43) is fixedly connected inside the pipe (42). The pipe (42) is fixedly connected to the side wall of the support plate (3), and the air outlet of the pipe (42) is located on one side of the fixed cylinder (15), and the air outlet of the pipe (42) is located on the lower side of the smear sponge (25).
9. A method for machining annular grooves of connecting shafts of aviation special-shaped parts, applied to the device for machining annular grooves of connecting shafts of aviation special-shaped parts as claimed in claim 8, characterized in that: The processing method comprises the following steps: S1: placing the connecting shaft of the aviation special-shaped part to be processed between two fixing cylinders (15); S2: starting the electric telescopic rods (13), and the two electric telescopic rods (13) push the two clamping plates (2) and the fixing cylinder (15) toward each other, so that the fixing cylinder (15) clamps the end of the connecting shaft of the aviation special-shaped part, so as to achieve the purpose of fixing the connecting shaft of the aviation special-shaped part; S3: starting the first drive motor (14), the first drive motor (14) drives the fixing tube (15) and the connecting shaft of the aviation special-shaped part to rotate, starting the second drive motor (16), the second drive motor (16) drives the slot milling cutter (4) and the grinding block (5) to move in the direction of the connecting shaft of the aviation special-shaped part, and the smear sponge (25) moves in the direction away from the connecting shaft of the aviation special-shaped part, and the connecting shaft of the aviation special-shaped part contacts the slot milling cutter (4) during the rotation process, so that the slot milling cutter (4) performs slotting processing on the connecting shaft of the aviation special-shaped part, and the grinding block (5) grinds the annular groove opened by the slot milling cutter, thereby realizing the annular groove processing of the connecting shaft of the aviation special-shaped part; S4: After the annular groove is opened on the connecting shaft of the aviation special-shaped part and the annular groove is polished, the second drive motor (16) is started again, and the second drive motor (16) drives the lead screw (17) to rotate in the opposite direction, thereby driving the groove milling cutter (4), the polishing block (5) and the coating sponge (25) to move in the opposite direction. When the coating sponge (25) contacts the connecting shaft of the aviation special-shaped part, the coating sponge (25) applies protective oil to the surface of the connecting shaft of the aviation special-shaped part and the side wall of the annular groove, so as to prevent the connecting shaft of the aviation special-shaped part from contacting with water vapor in the air during storage and causing oxidation.
Citation Information
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