Side slotting metal edge sealing process method

Abstract

The invention discloses a side slotting metal edge sealing process method. The side slotting metal edge sealing process method comprises the following steps that S1, an edge sealing file is preprocessed; s2, preparing materials; s3, manufacturing a metal sealing edge; s4, inspection is conducted after metal edge sealing, the edge sealing attractiveness is improved, the metal texture is achieved, attractiveness and elegance are achieved, and the high-end and high-grade effect is achieved; the universality of the edge sealing process is improved; the edge sealing process is not limited by scenes and can be used indoors and outdoors; the method is not influenced by weather and regions, and can still realize normal production even in northern areas with cold winter; the patterns are not limited, and metal edge sealing can be carried out no matter the patterns are conventional patterns or special-shaped patterns; the edge sealing quality is improved, the firmness of the aluminum profile metal edge sealing is high, and cracking does not exist; the wear resistance is good, and wear and scratch are prevented; manual operation is replaced by machine production, convenience and rapidness are achieved, the cost is extremely low, and mass production is easy.

Description

Technical Field

[0001] The invention relates to the technical field of edge sealing, and in particular to a side-grooving metal edge sealing process method. Background Art

[0002] Advertising processing, as the core link of cultural construction, is an important carrier for conveying values, enhancing social recognition, promoting cultural prosperity and shaping a good image. As a common consumable in the advertising processing industry, the edge sealing effect of PVC board (also known as PVC) seriously affects the overall beauty and high-end quality of the cultural wall.

[0003] At present, the common edge sealing processes of Chevron sheets on the market include: side spraying process, folding process, and chip edge sealing. Compared with the traditional Chevron sheets without edge sealing, the appearance of the three types of edge sealing processes has been improved, but there are still great defects. The following is a brief introduction.

[0004] The following three edge banding processes and their characteristics:

[0005] 1. Side spraying: As the name implies, it is to spray paint on the side of the Chevron board. Although it is more beautiful than the white Chevron board without edge sealing, it has obvious disadvantages, such as: spraying paint is not environmentally friendly, long-term spraying paint will cause damage to the workers' health; manual spraying cannot produce uniform color; the side of the Chevron board after cutting is still rough, etc.

[0006] 2. Folding process: Use a slotting knife to make a slot on the back of the chaff board, and fold the edge of the chaff board 90 degrees to achieve a three-dimensional effect. The disadvantage is that it can only make rectangular edges, and cannot achieve other special-shaped folding edges, and the product has poor universality.

[0007] 3. Wafer edge sealing: Use drawing software to extend the image, print and cut wafer edge sealing strips, apply customized glue on the side of the Chevron board, and manually surround the side of the Chevron board with nano glue. The disadvantages are: the labor cost is too high, the production time is long; the wafer edge sealing strips are easy to crack, not suitable for outdoor scenes, difficult to operate in low temperature or cold areas, and the edge sealing quality is unstable.

[0008] In response to industry pain points such as poor compatibility of Chevron board edge banding technology, unstable edge banding quality, high edge banding cost, and difficulty in promotion, Jiyuan Technology's independently developed and designed side-grooving metal edge banding technology was born. Summary of the invention

[0009] In view of the problems in the related art, the present invention proposes a side slotting metal edge sealing process method to overcome the above technical problems existing in the existing related art.

[0010] To this end, the specific technical solution adopted by the present invention is as follows:

[0011] The side slotting metal edge sealing process method comprises the following steps:

[0012] Step S1: preprocessing edge banding files;

[0013] Step S2: preparing materials;

[0014] Step S3: metal edge banding production;

[0015] Step S4: Inspection after metal edge sealing.

[0016] As a further solution of the present invention, the edge banding file preprocessing in step S1:

[0017] Pre-process the design drawings that need to be made into metal edge banding to check whether the design drawings to be made meet the requirements of metal edge banding. If not, please adjust and modify the design drawings and remove unnecessary nodes to ensure that the size and shape of the carved Chevron board meet the requirements of metal edge banding.

[0018] As a further solution of the present invention, the prepared materials in step S2 are:

[0019] Before processing, prepare the Chevron plates that meet the requirements and the metal edge banding strips that match the specifications.

[0020] As a further solution of the present invention, the metal edge sealing production in step S3 includes the following steps:

[0021] (1) Printing screen: Import the design drawing of the metal edge banding to be produced into the UV flatbed printer and print the screen;

[0022] (2) Engraving the plate: Place the printed Chevron plate on the engraving machine for engraving and cutting;

[0023] (3) Side slotting of the Chevron board: The printed and engraved Chevron board is slotted on the side using a slotting machine equipped with a customized slotting knife;

[0024] (4) Processing metal edge banding: Import the engraving file into the metal edge banding machine, and the software automatically recognizes the file and processes the metal edge banding that matches the shape and size of the engraved plate;

[0025] (5) Metal edge banding: Insert the processed metal edge banding strip into the side slot of the Chevron board.

[0026] As a further solution of the present invention, the metal edge sealing post-inspection in step S4:

[0027] Check whether the product fit, firmness and accuracy meet the standards after metal edge sealing.

[0028] Beneficial effects of the present invention

[0029] 1. Improve the aesthetics of edge banding: metal texture, beautiful and elegant, high-end and classy.

[0030] 2. Improve the universality of edge banding technology: it can be used indoors and outdoors without any restrictions on scenes; it is not affected by climate and region, and can still be produced normally even in the cold north in winter; it can be used without any restrictions on graphics, whether it is regular graphics or special shapes, it can be metal edge banded.

[0031] 3. Enhance the edge banding quality: The metal edge banding of aluminum profile is strong and there is no cracking; it has good wear resistance and is resistant to wear and scratches.

[0032] 4. Reduce edge banding costs: Machine production replaces manual operation, which is convenient and fast, with extremely low cost and easy for mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0034] Figure 1 It is a process flow chart of the side slotting metal edge sealing process method of the present invention; DETAILED DESCRIPTION

[0035] According to an embodiment of the present invention, a side slotting metal edge sealing process method is provided.

[0036] The side slotting metal edge sealing process method according to an embodiment of the present invention comprises the following steps:

[0037] Step S1: preprocessing edge banding files;

[0038] Step S2: preparing materials;

[0039] Step S3: metal edge banding production;

[0040] Step S4: Inspection after metal edge sealing.

[0041] In an optional embodiment, the edge banding file preprocessing in step S1:

[0042] Pre-process the design drawings that need to be made into metal edge banding to check whether the design drawings to be made meet the requirements of metal edge banding. If not, please adjust and modify the design drawings and remove unnecessary nodes to ensure that the size and shape of the carved Chevron board meet the requirements of metal edge banding.

[0043] In an optional embodiment, the prepared materials in step S2 include:

[0044] Before processing, prepare the Chevron plates that meet the requirements and the metal edge banding strips that match the specifications.

[0045] In an optional embodiment, the metal edge sealing in step S3 comprises the following steps:

[0046] (1) Printing screen: Import the design drawing of the metal edge banding to be produced into the UV flatbed printer and print the screen;

[0047] (2) Engraving the plate: Place the printed Chevron plate on the engraving machine for engraving and cutting;

[0048] (3) Side slotting of the Chevron board: The printed and engraved Chevron board is slotted on the side using a slotting machine equipped with a customized slotting knife;

[0049] (4) Processing metal edge banding: Import the engraving file into the metal edge banding machine, and the software automatically recognizes the file and processes the metal edge banding that matches the shape and size of the engraved plate;

[0050] (5) Metal edge banding: Insert the processed metal edge banding strip into the side slot of the Chevron board.

[0051] The first side slotting of Chevron board: the original drawing and custom slotting tool are used, and the slotting on the side of Chevron board is firstly made. The depth and width of the slotting can be controlled by using the custom slotting tool. Whether it is a regular pattern or a special shape, the side slotting can be made. The advantage of side slotting is that the operation is simple, convenient and fast. Just clip the T-shaped metal edge banding strip into the side slot of the Chevron board. This innovative design effectively solves the problem of the firmness and shape compatibility of the edge banding of the Chevron board.

[0052] Original aluminum alloy T-shaped edge banding: Original drawing and mold opening customization of T-shaped edge banding that meets the advertising processing industry. The advantage of T-shaped edge banding is that the material cost is cheap, which greatly reduces the cost of metal edge banding; aluminum has strong ductility, which makes it match any graphics; the metallic texture of aluminum makes the edge banding effect more beautiful and atmospheric; the wear-resistant properties of aluminum make the use of metal edge banding more diverse;

[0053] Innovative improvement of lettering machine: The metal edge banding machine draws on the principle of the lettering machine, and at the same time makes new structural innovations and core accessories improvements based on the lettering machine. For example, the feeding method is improved, and the feeding roller encoder closed-loop control system is customized to ensure more accurate and smooth feeding; the encoder closed-loop control system is adopted to ensure feeding accuracy; the slotting adopts a rotatable milling cutter method to meet various angles and depths of the slotting point; the double-knife alternating bending method can customize different specifications of the knife edge according to different profiles.

[0054] In an optional embodiment, the metal edge sealing post-inspection in step S4 is:

[0055] Check whether the product fit, firmness and accuracy meet the standards after metal edge sealing.

[0056] The present invention describes the technical effects of metal edge sealing from 8 dimensions:

[0057] 1. Edge banding success rate: Metal edge banding technology can meet the edge banding requirements of 96% of cultural wall product shapes;

[0058] 2. Product aesthetics: Metal texture and multiple colors greatly improve the aesthetics of the edge banding of the cultural wall chevron board, which is high-end and classy;

[0059] 3. Edge banding firmness: The first side slots and T-shaped metal edge banding strips of the Chevron board are used to firmly clamp the metal edge strips in the grooves of the Chevron board, which is firm and will not fall off, durable and can be used in any scene;

[0060] 4. Product waterproofness: Aluminum edge strips have corrosion resistance and good barrier properties. They can prevent sunlight, oxygen and humid environment from damaging the Chevron board, greatly extending the shelf life of the items;

[0061] 5. Product wear resistance: Aluminum alloy edge strips are light, high in compressive strength, and durable. The Chevron board with metal edge sealing is easier to transport and effectively protects the product from the side;

[0062] 6. Product cost: Aluminum alloy is a cheap and commonly used material. The unique T-shaped design greatly reduces the material cost. Machine production replaces manual edge banding, which greatly reduces labor and time costs.

[0063] 7. Production efficiency: Machine production replaces manual edge banding, which greatly improves efficiency;

[0064] 8. Product environmental friendliness: Aluminum edge strips and Chevron plates are non-toxic and easy to recycle, which can save resources and reduce environmental pollution;

[0065] 9. Product mass production: Because metal edge banding is simple, fast and extremely low cost, it greatly meets the rigid demand for mass production of advertising processing plants;

[0066] 10. Technology popularization: For the advertising processing industry, the high-end technology of metal edge banding adopts the simplest and most convenient techniques, and is not limited to scenes and regions, so that it can be quickly promoted and popularized.

[0067] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Side slotting metal edge sealing process, characterized by: The following steps are involved: Step S1: preprocessing edge banding files; Step S2: preparing materials; Step S3: metal edge banding production; Step S4: Inspection after metal edge sealing.

2. The side slotting metal edge sealing process according to claim 1, characterized in that: The edge banding file preprocessing in step S1: Pre-process the design drawings that need to be made into metal edge banding to check whether the design drawings to be made meet the requirements of metal edge banding. If not, please adjust and modify the design drawings and remove unnecessary nodes to ensure that the size and shape of the carved Chevron board meet the requirements of metal edge banding.

3. The side slotting metal edge sealing process according to claim 1, characterized in that: The preparation materials in step S2 are: Before processing, prepare the Chevron plates that meet the requirements and the metal edge banding strips that match the specifications.

4. The side slotting metal edge sealing process according to claim 1, characterized in that: The metal edge sealing in step S3 comprises the following steps: (1) Printing screen: Import the design drawing of the metal edge banding to be produced into the UV flatbed printer and print the screen; (2) Engraving the plate: Place the printed Chevron plate on the engraving machine for engraving and cutting; (3) Side slotting of the Chevron board: The printed and engraved Chevron board is slotted on the side using a slotting machine equipped with a customized slotting knife; (4) Processing metal edge banding: Import the engraving file into the metal edge banding machine, and the software automatically recognizes the file and processes the metal edge banding that matches the shape and size of the engraved plate; (5) Metal edge banding: Insert the processed metal edge banding strip into the side slot of the Chevron board.

5. The side slotting metal edge sealing process according to claim 1, characterized in that: Inspection after metal edge sealing in step S4: Check whether the product fit, firmness and accuracy meet the standards after metal edge sealing.

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