Granulator stock bin mechanism capable of monitoring weight in real time
By designing a real-time weight monitoring mechanism in the granulator silo, and using the combination of lifting ring and scraping ring, the problems of raw materials in the silo are solved, efficient cleaning and blockage prevention in the silo are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202411883858.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-07
AI Technical Summary
The raw materials in the feed pelletizer silo are prone to agglomeration and blockage, affecting production progress.
A silo mechanism for the pelletizer real-time weight monitoring is designed, including the silo body, pulley, scraper ring and lifting ring. Through the setting of the motor, pulley and screw, and with the limit guide rod, the linear up and down movement of the lifting ring and the cleaning function of the scraper ring is realized, so as to prevent raw materials from adhering to the inner wall of the silo.
It effectively prevents the blockage of raw materials in the silo and the discharge port, improves the cleaning effect inside the silo, and extends the service life of the equipment.
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Figure CN119568595A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of anti-blocking of a granulator silo, in particular to a granulator silo mechanism for real-time weight monitoring. Background Art
[0002] Feed pelletizer is a feed pelletizing equipment. It is a feed processing machine that directly presses pellets from crushed materials such as corn, soybean meal, straw, grass, and rice husk.
[0003] During the pelleting process of feed, the crushed raw materials need to be stored in a silo. When the raw materials are stored in the silo, they are prone to agglomeration on the inner wall of the silo, causing blockage, thus affecting the production progress, and it is urgent to develop. Summary of the invention
[0004] The object of the present invention is to provide a granulator silo mechanism for real-time weight monitoring to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a weight real-time monitoring granulator silo mechanism, comprising a silo body, a pulley, a scraper ring and a lifting ring, the top and bottom of the silo body are respectively connected to a feed port and a discharge port, support blocks are fixed on both sides of the top of the silo body, screw rods are penetrated inside the two support blocks, and the upper ends of the two screw rods are connected to pulleys, a motor is installed on the top of one of the screw rods, the motor is fixed to one side of the outside of the feed port through a fixing sleeve, and the two pulleys are connected through a transmission belt, the motor, the pulley, the transmission belt and the screw rod are arranged and cooperated with the guiding effect of the limiting guide rod, and the lifting ring can be limited to move up and down along the screw rod in a straight line, and the scraper ring can be arranged when the lifting ring moves to clean the inner wall of the silo body, avoid the raw material from adhering to the inner wall of the silo body, thereby avoiding the raw material from caking on the inner wall, and further preventing the raw material from being blocked in the silo body and the discharge port; The lower ends of the two screw rods extend to the bottom of the silo body and are axially connected to the second support block. The second support block is symmetrically arranged on both sides of the bottom of the silo body. The outsides of the two screw rods are covered with lifting rings. Limiting guide rods are slidably installed on both sides of the lifting rings. The two limiting guide rods are fixed on both sides of the silo body. The outer surface of the lifting ring is covered with a scraping ring, and the scraping ring is tightly arranged against the inner wall of the silo body.
[0006] Preferably, the lifting ring is internally connected with an avoidance hole, wherein the setting of the avoidance hole can avoid interfering with the work of the feeding auger and can effectively reduce the resistance during the movement when the feeding auger moves up and down, thereby extending the service life of the scraper ring and the lifting ring.
[0007] Preferably, the other side of the outside of the feed port is fixed by the fixed sleeve 1, the top is connected to a driving rod 1, the feed port and the silo body are penetrated by a feeding auger, the upper ends of the feeding auger and the driving rod 1 are connected to a pulley 2, and the two pulleys 2 are connected by a transmission belt 2. The setting and coordinated use of the pulley 2, the transmission belt 2 and the driving rod 1 can drive the feeding auger to rotate, thereby pushing the raw materials in the silo body downward, and preventing the raw materials from being blocked in the silo body and in the discharge port.
[0008] Preferably, an electrically controlled valve is installed inside the discharge port, and a control device is installed on one side outside the silo body.
[0009] Preferably, a weighing device is installed at the bottom of the silo body, and a bracket is connected to the other side of the outside of the silo body, and a limit plate is symmetrically connected to the bracket. A rotating block is provided between the two limit plates, and a movable wheel is connected to the top of the rotating block. The rear side of the rotating block is connected to motor 2 through driving rod 2, and motor 2 is fixed to the side surface of the bracket through fixing sleeve 2. The setting and coordinated use of the movable wheel, rotating block, motor 2, fixing sleeve 2 and driving rod 2 can drive the rotating block to rotate, and the movable wheel is used to repeatedly push the movable block during the rotation of the rotating block.
[0010] Preferably, a movable block is provided on one side of the rotating block, and the movable block uses the limit slider to slide along the limit slide groove and cooperates with the restoring property of the return spring to achieve repeated left and right movements, so that the knocking plate repeatedly knocks on one side of the silo body, which is used to assist the raw materials adhered to the inner wall of the silo body to fall off quickly, thereby improving the effect of cleaning work inside the silo body; The movable block is located between the two limiting plates, and a knocking plate is connected to the left surface of the movable block.
[0011] Preferably, the front and rear sides of the movable block are connected to limit slide blocks, the surfaces of the two limit plates close to each other are connected to limit slide grooves matching the limit slide blocks, and one side of the limit slide block is connected to the inner side of the limit slide groove through a return spring.
[0012] According to the description of the technical scheme, the technical scheme has many beneficial technical effects, including: (1) The technical scheme can limit the auxiliary lifting ring to move up and down along the screw by setting the motor 1, the pulley 1, the transmission belt 1 and the screw and cooperating with the guiding effect of the limit guide rod. When the lifting ring moves, the scraper ring can be set to clean the inner wall of the silo body to avoid the raw materials from adhering to the inner wall of the silo body, thereby avoiding the raw materials from agglomerating on the inner wall, and further preventing the raw materials from being blocked in the silo body and the discharge port. The setting of the avoidance hole can avoid interfering with the work of the feeding auger, and can effectively reduce the resistance during the movement of the feeding auger when it moves up and down, thereby extending the service life of the scraper ring and the lifting ring.
[0013] (2) This technical solution can drive the feeding auger to rotate by setting and coordinating the pulley 2, the transmission belt 2, the driving rod 1, and the like, thereby pushing the raw materials in the silo body downward and preventing the raw materials from being blocked in the silo body and the discharge port.
[0014] (3) This technical solution can drive the rotating block to rotate by setting and cooperating with the movable wheel, the rotating block, the second motor, the second fixed sleeve and the second driving rod. During the rotation of the rotating block, the movable wheel is used to repeatedly push the movable block. The movable block uses the limit slider to slide along the limit slide groove and cooperates with the restoring property of the return spring to achieve repeated left and right movements, so that the knocking plate repeatedly knocks on one side of the silo body, which is used to assist the raw materials adhered to the inner wall of the silo body to fall off quickly, thereby improving the effect of cleaning the inside of the silo body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view structural schematic diagram of the present invention.
[0016] Figure 2 For the present invention Figure 1 Enlarged structural diagram at A in the middle.
[0017] Figure 3 It is a schematic diagram of the top view of the structure of the connection between the silo body, the pulley 1, the transmission belt 1 and the feed port of the present invention.
[0018] Figure 4 It is a schematic diagram of the top view of the connection structure of the lifting ring, the scraper ring and the avoidance hole of the present invention.
[0019] Figure 5 It is a schematic diagram of the top view of the structure of the connection between the movable block and the movable wheel of the present invention.
[0020] In the figure: 1. silo body; 2. motor 1; 3. pulley 1; 4. transmission belt 1; 5. support block 1; 6. control device; 7. screw rod; 8. support block 2; 9. weighing device; 10. discharge port; 11. electric control valve; 12. feed port; 13. pulley 2; 14. transmission belt 2; 15. drive rod 1; 16. feeding auger; 17. motor 2; 18. fixed sleeve 1; 19. movable block; 20. movable wheel; 21. rotating block; 22. limit plate; 23. knocking plate; 24. bracket; 25. scraper ring; 26. limit guide rod; 27. lifting ring; 28. avoidance hole; 29. return spring; 30. motor 2; 31. fixed sleeve 2; 32. drive rod 2; 33. limit slide; 34. limit slider. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-5 An embodiment of the present invention is as follows: a weight real-time monitoring granulator silo mechanism, comprising a silo body 1, a pulley 3, a scraper ring 25 and a lifting ring 27, the top and bottom of the silo body 1 are respectively connected with a feed port 12 and a discharge port 10, support blocks 5 are fixed on both sides of the top of the silo body 1, screw rods 7 are penetrated inside the two support blocks 5, the upper ends of the two screw rods 7 are connected with pulleys 3, a motor 2 is installed on the top of one of the screw rods 7, the motor 2 is fixed to one side of the outside of the feed port 12 through a fixing sleeve 18, the two pulleys 3 are connected through a transmission belt 4, the lower ends of the two screw rods 7 extend to the bottom of the silo body 1 and are axially connected with the support block 28, and the support block 28 supports the screw rod 7 and the limit guide rod 26.
[0023] The support block 28 is symmetrically arranged on both sides of the bottom of the silo body 1. The outside of the two screw rods 7 is covered with a lifting ring 27. Limiting guide rods 26 are slidably installed on both sides of the lifting ring 27. The lifting ring 27 slides along the limiting guide rods 26 to limit the auxiliary lifting ring 27 to move up and down along the screw rods 7 in a straight line; the two limiting guide rods 26 are fixed on both sides of the silo body 1, and the outer surface of the lifting ring 27 is covered with a scraper ring 25, which is tightly arranged against the inner wall of the silo body 1.
[0024] The lifting ring 27 is internally connected with an avoidance hole 28, which can play an avoidance role, avoid increasing the moving resistance, and reduce the service life of the lifting ring 27 and the scraper ring 25. The other side of the outside of the feed port 12 is fixed with 17 through a fixing sleeve 18, and the top of 17 is connected with a driving rod 15. The feed port 12 and the silo body 1 are penetrated by a feeding auger 16, and the upper ends of the feeding auger 16 and the driving rod 15 are connected with a pulley 2 13, and the two pulleys 2 13 are connected through a transmission belt 2 14.
[0025] An electric control valve 11 is installed inside the discharge port 10, and a control device 6 is installed on one side of the outside of the silo body 1. The control device 6 includes a signal transmission and receiving module for electrically controlling and connecting with the weighing device 9. The bottom of the silo body 1 is equipped with a weighing device 9, which is used to monitor the weight of the raw materials in the silo body 1 in real time and display it on a preset display on the control device 6 for the convenience of users to view; The other side of the outside of the silo body 1 is connected to a bracket 24, and a limit plate 22 is symmetrically connected to the bracket 24. A rotating block 21 is provided between the two limit plates 22, and a movable wheel 20 is connected to the top of the rotating block 21. The rear side of the rotating block 21 is connected to a motor 2 30 through a driving rod 2 32, and the motor 2 30 is fixed to the side surface of the bracket 24 through a fixing sleeve 2 31. A movable block 19 is provided on one side of the rotating block 21, and the movable block 19 is located between the two limit plates 22, and a knocking plate 23 is connected to the left surface of the movable block 19.
[0026] The front and rear sides of the movable block 19 are both connected to a limit slider 34, and the surfaces of the two limit plates 22 that are close to each other are both connected to a limit slot 33 that matches the limit slider 34. The limit slider 34 slides along the limit slot 33 to assist the movable block 19 in stabilizing the movement; one side of the limit slider 34 is connected to the inner side of the limit slot 33 through a return spring 29.
[0027] When the equipment of the present technical solution needs to work, the setting and coordinated use of the pulley 2 13, the transmission belt 2 14, the driving rods 15 and 17 can drive the feeding auger 16 to rotate, so as to push the raw materials in the silo body 1 downward, and prevent the raw materials from being blocked in the silo body 1 and the discharge port 10. The setting of the motor 1 2, the pulley 1 3, the transmission belt 1 4 and the screw 7 and the guiding effect of the limiting guide rod 26 can limit the auxiliary lifting ring 27 to move up and down along the screw 7 in a straight line. When the lifting ring 27 moves, the setting of the scraping ring 25 can clean the inner wall of the silo body 1, prevent the raw materials from adhering to the inner wall of the silo body 1, thereby preventing the raw materials from agglomerating on the inner wall, and further prevent the raw materials from being blocked in the silo body 1 and the discharge port 10.
Claims
1. A real-time weight monitoring granulator silo mechanism, characterized in that: The invention comprises a silo body (1), a belt pulley (3), a scraper ring (25) and a lifting ring (27), wherein the top and bottom of the silo body (1) are respectively connected to a feed port (12) and a discharge port (10), support blocks (5) are fixed on both sides of the top of the silo body (1), screw rods (7) are passed through the interiors of the two support blocks (5), the upper ends of the two screw rods (7) are connected to a belt pulley (3), a motor (2) is installed on the top of one of the screw rods (7), and the motor (2) is fixed by a fixing sleeve (18). On one side outside the feed port (12), the two pulleys (3) are connected by a transmission belt (4), the lower ends of the two screw rods (7) extend to the bottom of the silo body (1) and are axially connected to the support block (8), the support block (8) is symmetrically arranged on both sides of the bottom of the silo body (1), the outer parts of the two screw rods (7) are sleeved with lifting rings (27), and both sides of the lifting rings (27) are slidably provided with limit guide rods (26), and the two limit guide rods (26) are fixed on both sides of the silo body (1).
2. A real-time weight monitoring granulator silo mechanism according to claim 1, characterized in that: The outer surface of the lifting ring (27) is sleeved with a scraper ring (25), and the scraper ring (25) is arranged in close contact with the inner wall of the silo body (1).
3. A real-time weight monitoring granulator silo mechanism according to claim 1, characterized in that: The lifting ring (27) is internally connected to a avoidance hole (28).
4. A real-time weight monitoring granulator silo mechanism according to claim 1, characterized in that: The other side of the outside of the feed port (12) is fixed with (17) via the fixing sleeve (18), the top of the (17) is connected with a driving rod (15), a feeding auger (16) passes through the feed port (12) and the silo body (1), the upper ends of the feeding auger (16) and the driving rod (15) are connected with a pulley (13), and the two pulleys (13) are connected via a transmission belt (14).
5. A real-time weight monitoring granulator silo mechanism according to claim 1, characterized in that: An electric control valve (11) is installed inside the discharge port (10), and a control device (6) is installed on one side outside the silo body (1).
6. A real-time weight monitoring granulator silo mechanism according to claim 1, characterized in that: A weighing device (9) is mounted on the bottom of the silo body (1), a bracket (24) is connected to the other side of the outside of the silo body (1), a limit plate (22) is symmetrically connected to the bracket (24), a rotating block (21) is provided between the two limit plates (22), and a movable wheel (20) is connected to the top of the rotating block (21).
7. A real-time weight monitoring granulator silo mechanism according to claim 6, characterized in that: The rear side of the rotating block (21) is connected to a second motor (30) via a second driving rod (32), and the second motor (30) is fixed to the side surface of the bracket (24) via a second fixing sleeve (31).
8. A real-time weight monitoring granulator silo mechanism according to claim 6, characterized in that: A movable block (19) is provided on one side of the rotating block (21), the movable block (19) is located between the two limiting plates (22), and a knocking plate (23) is connected to the left surface of the movable block (19).
9. A real-time weight monitoring granulator silo mechanism according to claim 8, characterized in that: The front and rear sides of the movable block (19) are both connected to a limit slide block (34); the surfaces of the two limit plates (22) that are in close contact with each other are both connected to a limit slide groove (33) that matches the limit slide block (34); one side of the limit slide block (34) is connected to the inner side of the limit slide groove (33) via a return spring (29).
Citation Information
Patent Citations
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