Pipeline dredging robot
By designing a rotating head with a brush plate and a crushing cone head, the problems of reblocking of sludge from pipe dredging robots and tilting of drill bits in the prior art are solved, and more efficient pipeline cleaning and stable travel are achieved.
Patent Information
- Application Number
- CN202510113946.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing pipeline dredging robots can easily cause sludge to be blocked again when cleaning pipes, and the drill bit is prone to tilt when encountering hard sludge, which may damage the pipeline.
A pipe dredging and silting robot was designed, using a rotating head with a brush plate and a crushing cone head. The brush plate is cleaned with full contact with the inner wall of the pipe through centrifugal force. The crushing cone head breaks hard sludge through pressurized components and water outlet holes.
It effectively avoids the sludge blockage again, enhances the contact force between the brush plate and the inner wall of the pipeline, stabilizes the direction of the robot, and reduces the risk of damage to the pipeline.
Smart Images

Figure CN119553774A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of pipeline dredging, and in particular to a pipeline dredging and desilting robot. Background Art
[0002] Pipeline desilting refers to clearing the pipeline, cleaning the silt and other waste inside the pipeline, and keeping it unobstructed for a long time to prevent urban waterlogging. If the pipeline is not desilted regularly, it will cause sewage overflow, pollute the environment, and cause trouble to people's lives.
[0003] A pipeline clearing robot is disclosed in the patent with publication number CN105156836B, including a main body, a first annular mounting frame and a second annular mounting frame, a blade and a blade gear motor, a drill and a drill gear motor, six high-pressure water cylinders and six driving gear motors, and twelve walking wheels.
[0004] However, the above-mentioned robot still has certain defects when in use. In the prior art, sludge often sticks to the surface of the pipeline. If it is not cleaned, the sludge will accumulate in the pipeline more and more, causing the inside of the pipeline to be easily blocked again. Secondly, the drill bit of the above-mentioned robot is rigidly installed. When unblocking a pipeline that has not been used for a long time, the sludge blocking the pipeline becomes hard and dry due to the dryness inside. During the robot's forward movement, the drill bit will directly hit the hard sludge, which may easily cause the drill bit to tilt, thereby causing the robot's moving direction to shift. If the drill bit contacts the inner wall of the pipeline, there is a risk of damaging the pipeline. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a pipeline dredging and desilting robot.
[0006] In order to achieve the above objectives, the technical solution adopted by the present invention is: a pipeline dredging robot, comprising a shell, a rotating head is rotatably installed at one end of the shell, and a plurality of brush plates for cleaning the inner wall of the pipe are slidably installed on the outer side of the rotating head, and a crushing cone head for crushing hard debris inside the pipe is slidably installed at the end of the rotating head away from the shell, and a plurality of water outlet holes are opened on the crushing cone head, and flushing holes for flushing the inner wall of the pipe are arranged on the side of the brush plate, and a pressurizing component for buffering the crushing cone head is also arranged inside the rotating head, and the pressurizing component is also used to pressurize the brush plate.
[0007] Preferably, a water tank for supplying water to the pressurizing component, the water outlet and the flushing hole is provided inside the shell, a water pump is fixedly connected inside the water tank, an input end of the water pump is connected to a rubber hose, an end of the rubber hose away from the water pump is connected to the water tank, an output end of the water pump is connected to an output pipe, a driving motor is embedded inside the end of the shell close to the rotating head, a heat dissipation ring groove is provided on the outside of the driving motor, the heat dissipation ring groove is provided inside the shell, an end of the heat dissipation ring groove away from the rotating head is connected to the output pipe, and an end of the heat dissipation ring groove away from the output pipe is connected to the pressurizing component.
[0008] Preferably, the pressurizing assembly includes a rotating shaft, which is fixedly connected to the output shaft of the driving motor, and one end of the rotating shaft away from the driving motor is fixedly connected to the rotating head. A rectangular groove is provided inside the rotating shaft, and the rectangular groove extends to the inside of the rotating head. A rectangular column is slidably connected inside the rectangular groove, and one end of the rectangular column away from the outer shell is fixedly connected to the crushing cone head. A sliding chamber is provided inside the rotating head, and a sliding plate is slidably connected inside the sliding chamber. A plurality of drainage holes are connected to the rectangular groove, and one end of the drainage hole away from the rectangular groove is connected to the sliding chamber. A spiral plate is fixedly connected to the outer wall of the crushing cone head, and a plurality of water outlet holes are respectively arranged in the gaps of the spiral plate.
[0009] Preferably, a hollow groove is opened inside the sliding plate, the top of the hollow groove is connected with the flushing hole, and pressure relief ports are provided at both ends of the bottom of the hollow groove, the pressure relief port is used to connect the sliding chamber with the hollow groove, and a pressure relief valve is provided in the pressure relief port, and a built-in water pipe is opened inside the rectangular column, the built-in water pipe extends to the interior of the crushing cone head, and multiple water outlet holes are connected with the built-in water pipe, and a pressure valve is provided at the connection between the two.
[0010] Preferably, a third annular groove is provided inside the end of the shell close to the rotating head, a plurality of L-shaped tubes are connected to the end of the heat dissipation annular groove away from the output tube, an end of the L-shaped tube away from the heat dissipation annular groove is connected to the third annular groove, an output annular groove is provided on the inner side of the third annular groove, a plurality of connecting holes are connected to the end of the rectangular groove away from the rotating head, and the plurality of connecting holes are connected to the output annular groove at an end away from the rectangular groove.
[0011] Preferably, an embedded annular groove is provided inside the end of the shell away from the rotating head, an activated carbon adsorbent is embedded inside the embedded annular groove, a side of the embedded annular groove away from the rotating head is connected to a plurality of air inlet holes, an electromagnetic valve is arranged in the air inlet hole, an end of the embedded annular groove away from the air inlet hole is connected to an internal tube, an end of the internal tube away from the embedded annular groove is connected to an electromagnetic three-way valve, the electromagnetic three-way valve is a two-inlet and one-outlet three-way valve, the internal tube is connected to one of the input ends of the electromagnetic three-way valve, the other input end of the electromagnetic three-way valve is connected to an air supply pipe, and the output end of the electromagnetic three-way valve is connected to an air pump for supplying air to the rotating head.
[0012] Preferably, the air pump is connected to a first annular groove at one end away from the electromagnetic three-way valve, and the first annular groove is arranged at one end of the shell close to the rotating head, and the first annular groove is connected to a plurality of exhaust holes at one end close to the rotating head, and a one-way air outlet valve is arranged inside the exhaust hole, and a second annular groove is arranged on the inner side of the first annular groove, and the second annular groove is arranged inside the shell, and the second annular groove is connected to the first annular groove through a plurality of built-in air pipes, and an annular groove is arranged on the side of the second annular groove close to the rotating head, and a rotating ring is rotatably sleeved inside the annular groove, and a plurality of connecting air pipes are fixedly connected to one end of the rotating ring away from the second annular groove, and an end of the connecting air pipes away from the rotating ring is fixedly connected to the rotating head.
[0013] Preferably, a plurality of transverse grooves are provided inside the rotating head, and the plurality of transverse grooves are respectively connected to a plurality of connecting air pipes. A buffer cavity is provided on the outer side of the transverse groove, and an end of the buffer cavity away from the transverse groove is connected to a plurality of air outlets, and a one-way valve is provided in the air outlet. The transverse groove is also connected to the buffer cavity, and a one-way valve is also provided at the connection between the two.
[0014] Preferably, a ring body is fixedly sleeved on one end of the shell close to the rotating head, a boss is fixedly connected to the bottom of the ring body, a built-in empty groove is provided inside the boss, both ends of the bottom of the built-in empty groove are connected with telescopic tubes, an end of the telescopic tube away from the built-in empty groove is fixedly connected with a mud suction head, both ends of the built-in empty groove away from the rotating head are connected with U-shaped tubes, both ends of the U-shaped tube are respectively connected with both ends of the built-in empty groove away from the rotating head, a collecting pipe is connected at the middle section of the U-shaped tube, a water supply pipe is fixedly connected to the center of one end of the shell away from the rotating head, the water supply pipe is connected with the water tank, and a water supply valve is provided at the connection between the two.
[0015] Preferably, a plurality of fixing columns are fixedly connected to the outer side of the shell, and lifting frames are rotatably mounted on both ends of the fixing columns, and one end of the lifting frame away from the fixing columns is rotatably connected to wheels.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a brush plate. During the rotation of the brush plate, the centrifugal force generated by the rotation of the rotating head can make the brush plate more fully contact with the inner wall of the pipe, thereby enabling the brush plate to further clean the inner wall of the pipe and avoid stubborn dirt from adhering to the inner wall of the pipe. At the same time, the full contact between the brush plate and the inner wall of the pipe can also have a certain polishing effect on the pipe, making the inner wall of the pipe smoother, which is beneficial to avoid dirt from adhering to the inner wall of the pipe again, and delaying the time for dirt to appear on the inner wall of the pipe, thereby delaying the timeline for the next unblocking of the pipe and reducing the workload of the staff.
[0017] 2. The present invention provides a pressurizing component. When the crushing cone head contacts hard sludge or hard debris in the pipe, the crushing cone head is subjected to resistance, which will act in the opposite direction on the water inside the rectangular groove. After the water is squeezed, the water pressure will be further increased. When the water pressure inside the rectangular groove increases, the pressure applied by the water pressure to the brush plate through the sliding plate will also increase, thereby causing the brush plate to further abut against the inner wall of the pipe, thereby reinforcing the device, so that the device can stabilize its shape under the abutment of the brush plate and maintain its moving direction, which is beneficial to avoid the contact between the crushing cone head and the inner wall of the pipe due to the tilt of the device.
[0018] 3. The present invention sets a pressure valve so that water can be sprayed onto the inner wall of the pipe through the water outlet. On the one hand, it can pre-wet the position where the brush plate has not been cleaned, so that the brush plate can effectively clean the sludge adhering to the inner wall of the pipe due to drying. On the other hand, it can also flush down part of the sludge adhering to the inner wall of the pipe, so that the brush plate only needs to clean the remaining sludge. By cleaning both sides of the inner wall of the pipe, the inner wall of the pipe can be cleaned more thoroughly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 It is a schematic cross-sectional view of the structure of the housing of the present invention; Figure 4 For the present invention Figure 3 An enlarged schematic diagram of the structure of section A is shown; Figure 5 For the present invention Figure 3 An enlarged schematic diagram of the structure of part B is shown; Figure 6 For the present invention Figure 3 An enlarged schematic diagram of the C-section structure is shown; Figure 7 It is a schematic cross-sectional view of the structure of the rotating head of the present invention; Figure 8 It is a schematic diagram of the connection structure of the air pipe of the present invention.
[0020] In the figure: 1, shell; 2, rotating head; 3, ring body; 4, crushing cone head; 5, sliding plate; 6, brush plate; 7, air outlet; 9, lifting frame; 10, wheel; 11, water supply pipe; 12, U-shaped pipe; 13, air supply pipe; 14, solenoid valve; 15, mud pump; 16, water pump; 17, rubber hose; 18, built-in pipe; 19, activated carbon adsorbent; 20, water tank; 21, collecting pipe; 22, built-in empty tank; 23, Air pump; 24. first ring groove; 25. second ring groove; 26. rectangular groove; 27. rotating shaft; 28. third ring groove; 29. heat dissipation ring groove; 30. driving motor; 31. output pipe; 32. electromagnetic three-way valve; 33. connecting air pipe; 34. hollow groove; 35. drainage hole; 36. spiral plate; 37. water outlet hole; 38. rectangular column; 39. built-in water pipe; 40. buffer chamber; 41. rotating ring; 42. exhaust hole. DETAILED DESCRIPTION
[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0022] like Figures 1 to 8 The pipeline dredging robot shown includes a shell 1, a rotating head 2 is rotatably installed at one end of the shell 1, and a plurality of brush plates 6 for cleaning the inner wall of the pipeline are slidably installed on the outer side of the rotating head 2. A crushing cone head 4 for crushing hard debris inside the pipeline is slidably installed at the end of the rotating head 2 away from the shell 1, and a plurality of water outlet holes 37 are opened on the crushing cone head 4. The side of the brush plate 6 is provided with flushing holes for flushing the inner wall of the pipeline. A pressurizing component for buffering the crushing cone head 4 is also provided inside the rotating head 2, and the pressurizing component is also used to pressurize the brush plate 6.
[0023] In the specific implementation, it should be noted that a one-way valve is provided in the flushing hole, and the one-way valve can only allow the water flow to flush on the inner wall of the pipe.
[0024] As a further embodiment of the present invention, a water tank 20 for supplying water to the pressurizing component, the water outlet 37 and the flushing hole is opened inside the shell 1, and a water pump 16 is fixedly connected to the inside of the water tank 20. The input end of the water pump 16 is connected to a rubber hose 17, and the end of the rubber hose 17 away from the water pump 16 is connected to the water tank 20, and the output end of the water pump 16 is connected to an output pipe 31. A drive motor 30 is embedded in the end of the shell 1 close to the rotating head 2, and a heat dissipation ring groove 29 is provided on the outside of the drive motor 30. The heat dissipation ring groove 29 is opened inside the shell 1, and the end of the heat dissipation ring groove 29 away from the rotating head 2 is connected to the output pipe 31, and the end of the heat dissipation ring groove 29 away from the output pipe 31 is connected to the pressurizing component.
[0025] In a specific implementation, by setting the rubber hose 17, no matter what angle the device is in the pipeline, when the water pump 16 is turned on, under the action of gravity, the end of the rubber hose 17 away from the water pump 16 can always be located at the bottom of the water tank 20, so that the rubber hose 17 is always located in the water.
[0026] As a further embodiment of the present invention, the pressurizing component includes a rotating shaft 27, which is fixedly connected to the output shaft of the driving motor 30, and the end of the rotating shaft 27 away from the driving motor 30 is fixedly connected to the rotating head 2. A rectangular groove 26 is opened inside the rotating shaft 27, and the rectangular groove 26 extends to the inside of the rotating head 2. A rectangular column 38 is slidably connected inside the rectangular groove 26, and the end of the rectangular column 38 away from the outer shell 1 is fixedly connected to the crushing cone head 4. A sliding chamber is opened inside the rotating head 2, and a sliding plate 5 is slidably connected inside the sliding chamber. The rectangular groove 26 is connected with a plurality of drainage holes 35, and the end of the drainage hole 35 away from the rectangular groove 26 is connected to the sliding chamber. A spiral plate 36 is fixedly connected to the outer wall of the crushing cone head 4, and a plurality of water outlet holes 37 are respectively arranged in the gaps of the spiral plate 36.
[0027] In a specific implementation, through the arrangement of the spiral plate 36 , when the pipeline is completely blocked, the sludge can be broken up by the spiral plate 36 , thereby achieving the purpose of unblocking the pipeline.
[0028] As a further implementation scheme of the present invention, a hollow groove 34 is opened inside the sliding plate 5, the top of the hollow groove 34 is connected to the flushing hole, and pressure relief ports are provided at both ends of the bottom of the hollow groove 34. The pressure relief port is used to connect the sliding chamber with the hollow groove 34, and a pressure relief valve is provided in the pressure relief port. A built-in water pipe 39 is opened inside the rectangular column 38, and the built-in water pipe 39 extends to the interior of the crushing cone head 4. Multiple water outlet holes 37 are connected to the built-in water pipe 39, and a pressure valve is provided at the connection between the two.
[0029] In a specific implementation, the pressure relief valve is provided with a pressure relief preset value. When the water pressure in the rectangular groove 26 is higher than the pressure relief preset value, the pressure relief valve opens. The pressure valve is provided with a pressure preset value. When the water pressure in the rectangular groove 26 is higher than the pressure preset value, the pressure valve opens, and the pressure preset value is equal to the pressure value of the pressure relief preset value.
[0030] As a further implementation scheme of the present invention, a third annular groove 28 is provided inside the end of the outer shell 1 close to the rotating head 2, a plurality of L-shaped tubes are connected to the end of the heat dissipation annular groove 29 away from the output tube 31, the end of the L-shaped tube away from the heat dissipation annular groove 29 is connected to the third annular groove 28, an output annular groove is provided on the inner side of the third annular groove 28, a plurality of connecting holes are connected to the end of the rectangular groove 26 away from the rotating head 2, and the plurality of connecting holes are connected to the output annular groove at the end away from the rectangular groove 26.
[0031] In a specific implementation, the heat dissipation ring groove 29 is provided to dissipate heat for the drive motor 30. When the drive motor 30 is cleaning the pipeline, since the inside of the pipeline is humid, in order to avoid a short circuit of the drive motor 30, the drive motor 30 is usually embedded. This will cause certain defects in the heat dissipation of the drive motor 30. The heat dissipation ring groove 29 can be effectively solved.
[0032] As a further implementation scheme of the present invention, an embedded annular groove is opened inside the end of the shell 1 away from the rotating head 2, and an activated carbon adsorbent 19 is embedded inside the embedded annular groove. The side of the embedded annular groove away from the rotating head 2 is connected to multiple air inlet holes, and an electromagnetic valve 14 is arranged in the air inlet hole. The end of the embedded annular groove away from the air inlet hole is connected to a built-in tube 18, and the end of the built-in tube 18 away from the embedded annular groove is connected to an electromagnetic three-way valve 32. The electromagnetic three-way valve 32 is a two-inlet and one-outlet three-way valve. The built-in tube 18 is connected to one of the input ends of the electromagnetic three-way valve 32, and the other input end of the electromagnetic three-way valve 32 is connected to the air supply pipe 13, and the output end of the electromagnetic three-way valve 32 is connected to an air pump 23 for supplying air to the rotating head 2.
[0033] In a specific implementation, the air inside the pipeline can be purified to a certain extent by setting the activated carbon adsorbent 19.
[0034] As a further implementation scheme of the present invention, the end of the air pump 23 away from the electromagnetic three-way valve 32 is connected to the first annular groove 24, and the first annular groove 24 is opened at one end of the outer shell 1 close to the rotating head 2. The end of the first annular groove 24 close to the rotating head 2 is connected to multiple exhaust holes 42, and a one-way air outlet valve is arranged inside the exhaust hole 42. A second annular groove 25 is arranged on the inner side of the first annular groove 24, and the second annular groove 25 is opened inside the outer shell 1. The second annular groove 25 is connected to the first annular groove 24 through multiple built-in air pipes. An annular groove is opened on the side of the second annular groove close to the rotating head 2, and a rotating ring 41 is rotatably sleeved inside the annular groove. The end of the rotating ring 41 away from the second annular groove 25 is fixedly connected to multiple connecting air pipes 33, and the end of the connecting air pipes 33 away from the rotating ring 41 is fixedly connected to the rotating head 2.
[0035] In specific implementation, Figure 5 As shown, a camera can be further provided at the end of the housing 1 to facilitate observation of the situation inside the pipe. The camera is arranged below the top exhaust hole 42 so that the exhaust hole 42 can form an airflow barrier above the camera when exhausting air, which is helpful to prevent mud and dust inside the pipe from falling on the camera. When using the camera, the rotating head 2 can be rotated until the camera is located between the two sliding plates 5 so that the sliding plates 5 will not obstruct the camera's line of sight.
[0036] As a further implementation scheme of the present invention, a plurality of transverse grooves are provided inside the rotating head 2, and the plurality of transverse grooves are respectively connected to a plurality of connecting air pipes 33. A buffer cavity 40 is provided on the outside of the transverse grooves, and the end of the buffer cavity 40 away from the transverse grooves is connected to a plurality of air outlets 7, and a one-way valve is provided in the air outlet 7. The transverse grooves are also connected to the buffer cavity 40, and a one-way valve is also provided at the connection between the two.
[0037] In a specific implementation, the one-way valve in the air outlet 7 and the one-way valve at the connection point between the transverse groove and the buffer chamber 40 can only allow the gas to flow from the transverse groove to the outside, so as to prevent external sludge from entering the transverse groove.
[0038] As a further implementation scheme of the present invention, a ring body 3 is fixedly sleeved on one end of the outer shell 1 close to the rotating head 2, and a boss is fixedly connected to the bottom of the ring body 3, and a built-in empty groove 22 is arranged inside the boss, and both ends of the bottom of the built-in empty groove 22 are connected with telescopic tubes, and the end of the telescopic tube away from the built-in empty groove 22 is fixedly connected with a mud pumping head 15, and the two ends of the built-in empty groove 22 away from the rotating head 2 are connected with a U-shaped tube 12, and the two ends of the U-shaped tube 12 are respectively connected with the two ends of the side of the built-in empty groove 22 away from the rotating head 2, and the middle section of the U-shaped tube 12 is connected with a collecting pipe 21, and a water supply pipe 11 is fixedly connected to the center of the end of the outer shell 1 away from the rotating head 2, and the water supply pipe 11 is connected to the water tank 20, and a water supply valve is arranged at the connection between the two.
[0039] In a specific implementation, one end of the collecting pipe 21 away from the U-shaped pipe 12 is connected to a mud pump, and the water supply pipe 11, the collecting pipe 21 and the air supply pipe 13 are all provided with pipe reels, which are similar to the fire hose reels in the prior art, and are used to store water pipes without obstructing the water flow inside the water pipes. This technology is a prior art and will not be disclosed in detail here.
[0040] After the water in the water tank 20 is used up, water can be replenished into the water tank 20 through the water replenishment pipe 11 .
[0041] As a further embodiment of the present invention, a plurality of fixing columns are fixedly connected to the outer side of the housing 1, and lifting frames 9 are rotatably mounted on both ends of the fixing columns. The lifting frame 9 is rotatably connected to a wheel 10 at one end away from the fixing columns.
[0042] In a specific implementation, the lifting frame 9 specifically includes two first columns rotatably connected to both sides of the wheel 10, one end of the two first columns away from the wheel 10 is rotatably connected to the end of the fixed column, a fixed shaft is fixedly connected at the middle section of the two first columns, a groove is provided inside the fixed column, a mounting shaft is rotatably connected inside the groove, the mounting shaft is rotatably connected in the groove, an electric telescopic rod is fixedly connected to the mounting shaft, the fixed end of the electric telescopic rod is fixedly connected to the mounting shaft, and the end of the telescopic end of the electric telescopic rod is rotatably sleeved on the outside of the fixed shaft. The rotation angle of the first column is controlled by controlling the extension and contraction of the electric telescopic rod, so that the wheel 10 is in contact with the inner wall of the pipe. It should be noted that the wheel 10 is made of rubber.
[0043] Working principle of the present invention: When the present invention is used, first, the device is placed in the pipeline to be dredged, and then the lifting frame 9 is controlled to drive the wheel 10 to move outward, so that the wheel 10 abuts against the inner wall of the pipeline, and then the wheel 10 can drive the device to move, so that the device can effectively dredge and desilt the pipeline. It should be noted that in the process of placing the device into the pipeline, the mud pumping head 15 is kept at the lower part of the inside of the pipeline.
[0044] After the device is placed in the pipeline, the wheel 10 is used to drive the device to move to the blocked part of the pipeline, and then the water pump 16 and the drive motor 30 are turned on. After being turned on, the water pump 16 will draw water from the water tank 20 through the rubber hose 17, and then transport the water to the heat dissipation ring groove 29 through the output pipe 31. Through the setting of the heat dissipation ring groove 29, after the water flows into the heat dissipation ring groove 29, it will take away the heat generated by the drive motor 30 due to work, thereby playing a role in cooling the drive motor 30. Cooling the drive motor 30 through the flow of water can effectively prevent the drive motor 30 from being damaged due to overheating.
[0045] After the water flows into the heat dissipation ring groove 29, it will enter the third ring groove 28 through the L-shaped pipe, and then enter the rectangular groove 26 through the output ring groove and the connecting hole. After the water flows into the rectangular groove 26, the water pressure in the rectangular groove 26 increases. Before the water pressure increases to the preset pressure relief value of the pressure relief valve and the preset pressure value of the pressure valve, the water pressure will push the crushing cone head 4 to move away from the rotating head 2 through the rectangular column 38. The water flows into the sliding chamber through the drainage hole 35 and also pushes the sliding plate 5 to move away from the rotating head 2. , so that the brush plate 6 located at the end of the sliding plate 5 can fully abut against the inner wall of the pipe. In order to avoid excessive force exerted by the brush plate 6 on the inner wall of the pipe, by setting the preset pressure relief value of the pressure relief valve, when the water pressure in the rectangular groove 26 is higher than the preset pressure relief value of the pressure relief valve, the pressure relief valve opens, so that the water flow can pass through the sliding chamber into the hollow groove 34, and finally flush around the brush plate 6 through the flushing hole, and then the water flow will be sprayed on the inner wall of the pipe. Through the spraying of the water flow, the brush plate 6 can further realize the cleaning work of the inner wall of the pipe.
[0046] When the water pressure in the rectangular groove 26 is higher than the preset pressure value of the pressure valve, the pressure valve opens, and then allows the water flow to be sprayed onto the inner wall of the pipe through the water outlet 37. On the one hand, it can pre-wet the position of the brush plate 6 that has not been cleaned, so that the brush plate 6 can effectively clean the sludge that is adhered to the inner wall of the pipe due to drying. On the other hand, it can also flush down part of the sludge adhered to the inner wall of the pipe, so that the brush plate 6 only needs to clean the remaining sludge. By cleaning both sides of the inner wall of the pipe, the inner wall of the pipe can be cleaned more thoroughly.
[0047] After the driving motor 30 is turned on, it will drive the rotating head 2 to rotate through the rotating shaft 27, and then drive the sliding plate 5 and the brush plate 6 to rotate effectively through the rotating head 2. During the rotation of the brush plate 6, the centrifugal force generated by the rotation of the rotating head 2 will make the brush plate 6 more fully contact with the inner wall of the pipe, so that the brush plate 6 can further clean the inner wall of the pipe to avoid stubborn dirt from adhering to the inner wall of the pipe. At the same time, the full contact between the brush plate 6 and the inner wall of the pipe can also have a certain polishing effect on the pipe, making the inner wall of the pipe smoother, which is conducive to avoiding dirt from adhering to the inner wall of the pipe again, and the time for dirt to appear on the inner wall of the pipe can be delayed, thereby delaying the timeline for the next pipeline dredging and reducing the workload of the staff.
[0048] During the rotation of the rotating head 2, through the arrangement of the rectangular groove 26 and the rectangular column 38, the rotating head 2 can also drive the crushing cone head 4 to rotate effectively. During the rotation of the crushing cone head 4, the spiral plate 36 can also be driven to rotate. When the spiral plate 36 rotates, if the front of the device is blocked by sludge, the spiral plate 36 can be used to effectively clear it.
[0049] When clearing and cleaning a pipe that has been in a dry state for a long time, the sludge inside it will coagulate, which will make the sludge harder on the one hand and make the inner wall of the pipe more difficult to clean on the other hand. If the sludge completely blocks the inside of the pipe, the crushing cone head 4 will be needed to gradually clear the pipe. When the crushing cone head 4 makes initial contact with the hard sludge, due to the forward power of the wheel 10, the crushing cone head 4 directly hits the sludge, so there is a possibility that the device may tilt. When the device tilts to the point where the crushing cone head 4 contacts the inner wall of the pipe, there is a risk that the crushing cone head 4 will break the pipe.
[0050] By setting the pressure component, when the crushing cone head 4 contacts the hard sludge or hard debris in the pipeline, the crushing cone head 4 is subjected to resistance, which will act on the water inside the rectangular groove 26 in the reverse direction. After the water is squeezed, the water pressure will be further increased, so that the water flow will be discharged through the flushing hole and the water outlet 37 with greater force, which is conducive to further flushing the sludge with strong water pressure. At the same time, it can also increase the amount of water used to flush the hard sludge, so that the hard sludge in contact with the crushing cone head 4 becomes moist, which can facilitate the crushing cone head 4 to effectively dredge the blocked pipeline. When the water pressure inside the rectangular groove 26 increases, the pressure applied by the water pressure to the brush plate 6 through the sliding plate 5 will also increase, so that the brush plate 6 will further abut against the inner wall of the pipeline, thereby reinforcing the device, so that the device can stabilize its shape under the abutment of the brush plate 6 and maintain the direction of travel of the device, which is conducive to avoiding the situation where the crushing cone head 4 contacts the inner wall of the pipeline due to the tilt of the device.
[0051] In the process of clearing the pipeline, through the setting of the mud pumping head 15, the telescopic tube can extend the mud pumping head 15, so that the mud pumping head 15 can abut against the inner bottom wall of the pipeline, and then the collecting pipe 21 can extract the sludge through the U-shaped tube 12 and the built-in empty groove 22. At the same time, by spraying water on the inner wall of the pipeline, the sludge can be made more moist, which is convenient for the sludge to be extracted along with the water flow.
[0052] When the driving motor 30 is turned on, the air pump 23 is also turned on. After the air pump 23 is turned on, air will be extracted through the electromagnetic three-way valve 32, and then the air will be transported to the first annular groove 24. After the gas enters the first annular groove 24, part of the gas will be discharged through the exhaust hole 42, and the other part of the gas will enter the transverse groove through the second annular groove 25 and the connecting air pipe 33. The gas discharged through the exhaust hole 42 will be blown to the end of the outer shell 1 close to the rotating head 2, and the gas will be blown to the outside of the rotating head 2, which is conducive to blowing off the dust and impurities located in front of the rotating head 2. At the same time, it can also make the water discharged through the water outlet 37 diffuse toward the direction of the rotating head 2 away from the side of the outer shell 1, so as to sprinkle water and moisten the pipe to be cleaned in front in advance, which is conducive to improving the wetting efficiency of the device on the inner wall of the pipe.
[0053] The gas entering the transverse groove will be blown onto the inner wall of the pipe through the buffer chamber 40 and the air outlet 7, which is helpful to blow off the sludge impurities brushed off by the brush plate 6 and prevent the sludge impurities from being unable to fall effectively under the action of gravity.
[0054] Through the setting of the electromagnetic three-way valve 32, when the dry pipeline is dredged, the input end of the air pump 23 is connected to the built-in tube 18 through the electromagnetic three-way valve 32. When the air pump 23 is turned on, air will be drawn through the built-in tube 18, and the built-in tube 18 will draw air from the tail of the device through the activated carbon adsorbent 19 and the electromagnetic valve 14. In this process, the activated carbon adsorbent 19 can adsorb some toxic gases in the gas inside the pipeline, and can also adsorb the odor inside the pipeline to a certain extent, which is beneficial to improve the air quality inside the pipeline and reduce the probability of breeding germs and bacteria inside the pipeline. When clearing a wet or water-filled pipe, close the solenoid valve 14, and at the same time control the solenoid three-way valve 32 to connect the air supply pipe 13 with the input end of the air pump 23, so that the air pump 23 can draw air from the outside. Through the circulation of airflow, when clearing a water-filled pipe, the airflow can also be used to cause the flow of water in the pipe, and then the flow of water can be used to flush the sludge in the pipe, so that the sludge can become looser, making it easier for the brush plate 6 to clean the pipe.
[0055] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A pipeline dredging robot, comprising a housing (1), characterized in that: A rotating head (2) is rotatably mounted on one end of the housing (1), a plurality of brush plates (6) for cleaning the inner wall of the pipeline are slidably mounted on the outer side of the rotating head (2), a crushing cone head (4) for crushing hard debris inside the pipeline is slidably mounted on the end of the rotating head (2) away from the housing (1), a plurality of water outlet holes (37) are provided on the crushing cone head (4), flushing holes for flushing the inner wall of the pipeline are provided on the side of the brush plate (6), and a pressurizing component for buffering the crushing cone head (4) is also provided inside the rotating head (2), and the pressurizing component is also used to pressurize the brush plate (6).
2. A pipeline dredging robot according to claim 1, characterized in that: A water tank (20) for supplying water to the pressurizing component, the water outlet hole (37) and the flushing hole is provided inside the housing (1). A water pump (16) is fixedly connected inside the water tank (20). The input end of the water pump (16) is connected to a rubber hose (17). The end of the rubber hose (17) away from the water pump (16) is connected to the water tank (20). The output end of the water pump (16) is connected to an output pipe (31). A driving motor (30) is embedded inside an end of the housing (1) close to the rotating head (2). A heat dissipation ring groove (29) is provided on the outside of the driving motor (30). The heat dissipation ring groove (29) is provided inside the housing (1). The end of the heat dissipation ring groove (29) away from the rotating head (2) is connected to the output pipe (31). The end of the heat dissipation ring groove (29) away from the output pipe (31) is connected to the pressurizing component.
3. A pipeline dredging robot according to claim 2, characterized in that: The pressurizing component comprises a rotating shaft (27), the rotating shaft (27) being fixedly connected to the output shaft of the driving motor (30), the end of the rotating shaft (27) away from the driving motor (30) being fixedly connected to the rotating head (2), the rotating shaft (27) being provided with a rectangular groove (26) inside, the rectangular groove (26) extending into the interior of the rotating head (2), a rectangular column (38) being slidably connected inside the rectangular groove (26), the end of the rectangular column (38) away from the housing (1) being fixedly connected to the crushing cone head (4), a sliding chamber being provided inside the rotating head (2), the sliding chamber being slidably connected to the interior of the sliding chamber with a sliding plate (5), the rectangular groove (26) being connected to a plurality of drainage holes (35), the end of the drainage hole (35) away from the rectangular groove (26) being connected to the sliding chamber, a spiral plate (36) being fixedly connected to the outer wall of the crushing cone head (4), and a plurality of water outlet holes (37) being respectively arranged in the gaps of the spiral plate (36).
4. A pipeline dredging robot according to claim 3, characterized in that: The sliding plate (5) is provided with a hollow groove (34) inside, the top of the hollow groove (34) is connected to the flushing hole, and pressure relief ports are provided at both ends of the bottom of the hollow groove (34), the pressure relief ports are used to connect the sliding chamber with the hollow groove (34), and a pressure relief valve is provided in the pressure relief port, and a built-in water pipe (39) is provided inside the rectangular column (38), the built-in water pipe (39) extends to the inside of the crushing cone head (4), and the plurality of water outlet holes (37) are all connected to the built-in water pipe (39), and a pressure valve is provided at the connection between the two.
5. The pipeline dredging robot according to claim 4, characterized in that: A third annular groove (28) is provided inside the end of the housing (1) close to the rotating head (2); a plurality of L-shaped tubes are connected to one end of the heat dissipation annular groove (29) away from the output tube (31); one end of the L-shaped tube away from the heat dissipation annular groove (29) is connected to the third annular groove (28); an output annular groove is provided inside the third annular groove (28); a plurality of communication holes are connected to one end of the rectangular groove (26) away from the rotating head (2); and one end of the plurality of communication holes away from the rectangular groove (26) is connected to the output annular groove.
6. The pipeline dredging robot according to claim 5, characterized in that: An embedded annular groove is provided inside the end of the housing (1) away from the rotating head (2), an activated carbon adsorbent (19) is embedded inside the embedded annular groove, a side of the embedded annular groove away from the rotating head (2) is connected to a plurality of air inlet holes, an electromagnetic valve (14) is arranged in the air inlet hole, an end of the embedded annular groove away from the air inlet hole is connected to a built-in tube (18), an end of the built-in tube (18) away from the embedded annular groove is connected to an electromagnetic three-way valve (32), the electromagnetic three-way valve (32) is a two-input and one-output three-way valve, the built-in tube (18) is connected to one input end of the electromagnetic three-way valve (32), the other input end of the electromagnetic three-way valve (32) is connected to an air supply pipe (13), and the output end of the electromagnetic three-way valve (32) is connected to an air pump (23) for supplying air to the rotating head (2).
7. The pipeline dredging robot according to claim 6, characterized in that: The end of the air pump (23) away from the electromagnetic three-way valve (32) is connected to a first annular groove (24), the first annular groove (24) is provided at an end of the housing (1) close to the rotating head (2), the end of the first annular groove (24) close to the rotating head (2) is connected to a plurality of exhaust holes (42), a one-way air outlet valve is provided inside the exhaust hole (42), a second annular groove (25) is provided inside the first annular groove (24), the second annular groove (25) is provided inside the housing (1), the second annular groove (25) and the first annular groove (24) are connected via a plurality of built-in air pipes, an annular groove is provided on a side of the second annular groove (25) close to the rotating head (2), a rotating ring (41) is rotatably sleeved inside the annular groove, a plurality of connecting air pipes (33) are fixedly connected to an end of the rotating ring (41) away from the second annular groove (25), and an end of the connecting air pipe (33) away from the rotating ring (41) is fixedly connected to the rotating head (2).
8. The pipeline dredging robot according to claim 7, characterized in that: The rotating head (2) is provided with a plurality of transverse grooves inside, the plurality of transverse grooves being connected to a plurality of connecting air pipes (33) respectively, a buffer cavity (40) being provided outside the transverse groove, the end of the buffer cavity (40) away from the transverse groove being connected to a plurality of air outlet holes (7), a one-way valve being provided inside the air outlet hole (7), the transverse groove being also connected to the buffer cavity (40), and a one-way valve being also provided at the connection point between the two.
9. The pipeline dredging robot according to claim 8, characterized in that: The end of the housing (1) close to the rotating head (2) is fixedly sleeved with a ring body (3), the bottom of the ring body (3) is fixedly connected to a boss, the inside of the boss is provided with a built-in hollow groove (22), both ends of the bottom of the built-in hollow groove (22) are connected to telescopic tubes, one end of the telescopic tube away from the built-in hollow groove (22) is fixedly connected to a mud pumping head (15), both ends of the built-in hollow groove (22) away from the rotating head (2) are connected to a U-shaped tube (12), the two ends of the U-shaped tube (12) are respectively connected to the two ends of the built-in hollow groove (22) away from the rotating head (2), the middle section of the U-shaped tube (12) is connected to a collecting tube (21), and the center of the end of the housing (1) away from the rotating head (2) is fixedly connected to a water supply pipe (11), the water supply pipe (11) is connected to a water tank (20), and a water supply valve is provided at the connection between the two.
10. The pipeline dredging robot according to claim 9, characterized in that: A plurality of fixing columns are fixedly connected to the outside of the housing (1), and lifting frames (9) are rotatably mounted on both ends of the fixing columns. The end of the lifting frame (9) away from the fixing columns is rotatably connected to a wheel (10).
Citation Information
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