Reinforced mining rubber sleeve cable and production equipment thereof
By designing a reinforced mining rubber sleeve cable production equipment including a uniform mechanism, a wiring mechanism and a self-cutting mechanism, the problem of uneven winding of the mining rubber sleeve cable on the winding plate is solved, uniform winding and automatic connection of the cables are achieved, and production efficiency and operation safety are improved.
Patent Information
- Application Number
- CN202411953257.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the mining rubber sleeve cable is prone to be unevenly wound when winding on the winding plate, resulting in confusion and complexity and small winding volume, affecting production operations, and the cable quality is large and installation and connection are difficult.
A reinforced mining rubber sleeve cable production equipment is designed, including support plate, shell, wire making device, disk block, winding motor, uniform mechanism, wiring mechanism and self-cutting mechanism. The uniform mechanism drives the pushing plate to shift, so that the cable wires can be uniformly wound; the wiring mechanism automatically connects the cable wires and the winding plate; the self-cutting mechanism automatically cuts off the cable wires, reminding the replacement of the winding plate.
The uniform winding of the cable wires on the winding disc is achieved, which reduces the artificial staring steps, reduces labor intensity, improves production efficiency, and simplifies the connection process between the cable wires and the winding disc.
Smart Images

Figure CN119568843A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable production, in particular to a reinforced mining rubber sheathed cable and production equipment thereof. Background Art
[0002] Reinforced mining rubber sheathed cable is a cable designed for mining environment. It has high mechanical strength and tensile strength and is suitable for mechanical equipment with large cable force and frequent movement. This cable usually uses a reinforcement layer to improve the mechanical strength of the sheath. The material of the reinforcement layer can be canvas, fiber rope or multiple galvanized soft steel wires. Reinforced mining rubber sheathed cable is widely used in mobile equipment underground in mines, such as coal mining machines, shuttle cars, etc. Its design ensures long-term stable operation under harsh working conditions.
[0003] A Chinese patent with publication number CN117219374A discloses a production equipment for reinforced rubber-sheathed cables for mining. After the core wires are bundled and guided out, they are passed through a winding drum. The bundling drum bundles the loose core wires together, and the driving roller is started to engage the annular tooth groove to drive the metal mesh roll to rotate synchronously around the bundled core wire bundles, thereby pulling the metal mesh winding and unwinding roller to rotate, so that the core wire bundles aggregated by the bundling drum are bound by the flexible metal mesh at the first time, effectively ensuring the close fit of multiple core wire bundles inside the rubber-sheathed cable, thereby ensuring the quality of the rubber jacket layer during extrusion molding.
[0004] In the current existing technology, when the mining rubber sheathed cable is wound up, the mining rubber sheathed cable is very easy to be unevenly wound on the winding drum, resulting in the cable wound on the winding drum being disordered and complicated and the winding amount being small. At this time, the winding drum needs to be replaced for winding, which is time-consuming and not conducive to production operations. When replacing the winding drum, due to the large mass of the mining rubber sheathed cable, it is also quite troublesome to install and connect the cable and the winding drum.
[0005] To this end, the present invention provides a reinforced mining rubber sheathed cable and production equipment thereof. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is: the production equipment of a reinforced mining rubber sheathed cable described in the present invention comprises a support plate, a shell and a wire making device are fixedly installed on the top of the support plate, the wire making device is fixedly installed on one side of the shell, a disk block is fixedly installed on the other side of the shell, the top of the disk block is used to place the winding disk, a winding motor is fixedly installed on one side of the disk block, the output end of the winding motor can be clamped with the inner wall of the central winding shaft of the winding disk, a wire leveling mechanism is arranged inside the shell, the wire leveling mechanism comprises a push plate, there are two push plates, the wire leveling mechanism is used to drive the two push plates to shift so as to drive the cable to be evenly wound in the winding disk, a wiring mechanism is arranged inside the shell, the wiring mechanism is used to drive the cable to assemble with the new winding disk center hole when the winding of the winding disk is finished, and a self-cutting mechanism is arranged inside the shell, the self-cutting mechanism is used to cut the cable when the cable on the winding disk is wound to a certain extent; The wire drawing motor is used to move the wires around the wire and then move the wires around the wire to the wire drawing assembly, thereby allowing the wire drawing motor to move around the wire drawing assembly and the wire drawing assembly to move the wires around the wire drawing assembly. Too much cable wound on the wire affects the winding effect. At the same time, the self-cutting mechanism adaptively cuts off the cable and reminds the operator that the winding of the winding reel is completed and a new winding reel needs to be replaced, reducing the steps of manual watching and reducing a certain amount of labor. When the operator removes the wound winding reel and replaces it with a new one, the wiring mechanism in the shell drives the cable to insert one end of the cable into the center hole of the new winding reel, which is convenient for the operator to connect the cable to the winding reel. Since the mining rubber-sheathed cable is heavy, it is connected to the winding reel through the wiring mechanism, which can effectively reduce the steps of manual connection, reduce the work intensity of the operators, and speed up the installation speed, which is convenient for production operations. Through this step, production operations can be carried out repeatedly.
[0008] Preferably, a sliding box is fixedly installed inside the shell, and a shift rack is slidably connected to the inner wall of the sliding box, and a wiring box is fixedly installed on the top of the shift rack, and a wiring block is fixedly installed between the bottom of the wiring box and the top of the shift rack, and the bottoms of the two pushing plates can be slidably connected to the top of the sliding box. By passing the cable in the wire making device through the inside of the wiring block, the wiring mechanism drives the cable in the wiring block to connect with the winding reel, and then the wire leveling mechanism drives the pushing plate to push the shift rack to move back and forth left and right in the sliding box, and at the same time drives the wiring block to move together, thereby driving the cable to be evenly wound on the winding reel, and the setting of the wiring block plays a role in pulling the wire.
[0009] Preferably, the wire-leveling mechanism also includes a rotating shaft, and there are two rotating shafts. A baffle box is fixedly installed on the inner wall of the shell, one end of the two rotating shafts are rotatably connected to the inner wall of the baffle box, a belt is transmission-connected between the inner walls of the two rotating shafts and the output end of the winding motor, and a screw is symmetrically rotatably connected to the inner wall of the shell, and a positioning rod is slidably connected to the inner wall of one end of the two screws, and a fixed shaft assembly is provided on the inner walls of the two rotating shafts, one end of the two positioning rods can be slidably connected to the inner walls of the two rotating shafts, and two pushing plates are respectively arranged on the outside of the two screws, and a reversing assembly is provided between the two screws. When the winding motor rotates, the winding motor drives the two rotating shafts to rotate together through the belt, and when one of the rotating shafts drives one of the screws to rotate through the positioning rod, the screw pushes the The shift frame moves in the sliding box. When the shift frame moves to a certain position in the sliding box, the shift frame drives one of the rotating shafts and the engaging rod to disconnect. At the same time, the shift frame pushes the reversing assembly to drive the engaging rod on the other screw to slide into the inside of the other rotating shaft. When the engaging rod enters the inside of the rotating shaft, the fixed shaft assembly in the rotating shaft fixes the engaging rod, thereby driving the other screw to rotate, so that the other pushing plate drives the shift frame to move in the opposite direction, thereby realizing left and right reciprocating movement, playing a role of uniform movement, and at the same time, the transmission is carried out through the belt. When the winding motor drives the winding drum to rotate one circle, the rotating shaft drives the screw to rotate one circle, and the shift frame will move a certain distance in the sliding box, playing a role of synchronization, thereby driving the cable to be evenly wound on the winding drum.
[0010] Preferably, the reversing assembly includes a shifting wheel, which is rotatably mounted on the inner wall of the shell, and the inner wall of the slide box is symmetrically slidably connected to a squeezing rack, and the inner wall of the shell is slidably connected to a displacement rod 1 and a displacement rod 2, and the teeth on the displacement rod 1 and the displacement rod 2 are meshed with the teeth on the shifting wheel, and a bar is fixedly mounted on one end of the displacement rod 2, and one end of the two squeezing racks is fixedly connected to one side of the bar, and a matching ring is fixedly mounted on the top of the displacement rod 1 and the displacement rod 2, and one end of the two positioning rods is fixedly mounted on a sliding rod, and the two ends of the two sliding rods are respectively rotatably connected to the inner walls of the two matching rings, and when the shift rack moves in the slide box to one end of the slide box, the shift rack pushes the squeezing rack to move outward, and when the squeezing rack When moving outward, it drives the displacement rod 2 to move. Through the setting of the indexing wheel, it can drive the displacement rod 1 to move in the opposite direction, thereby driving the two coordination rings to move one forward and the other backward, so that the two coordination rings pull the two engagement rods through the two sliding rods, one to move into the rotating shaft, and the other to withdraw from the inside of the rotating shaft, thereby realizing the effect of alternating steering movement. When the shift frame moves to the other end in the sliding box, similarly, the shift frame pushes the other squeezing frame to move outward. When moving outward, the squeezing frame pulls the displacement rod 2 to move through the bar, and the displacement rod 1 will be reset, thereby driving the two engagement rods to retreat and move forward in the two rotating shafts, and move in opposite directions, so that the two screws perform alternating steering movements.
[0011] Preferably, the fixed shaft assembly includes a fixed rod block, and there are multiple fixed rod blocks, and the multiple fixed rod blocks are all slidably connected to the inner wall of the rotating shaft, and the outer walls of the multiple fixed rod blocks are fixedly installed with sliding rods, and fixed rod springs are arranged between the outer walls of the multiple fixed rod blocks and the inner wall of the rotating shaft, and the multiple fixed rod springs are respectively placed on the outside of the multiple sliding rods, and one end of the multiple fixed rod blocks is opened with an arc sliding mouth, and the inner walls of the multiple fixed rod blocks can be slidably connected with the outer wall of the engagement rod. When the engagement rod enters the rotating shaft, the end body of the engagement rod pushes the multiple fixed rod blocks to move on the sliding rod through the arc sliding mouth, and when the engagement rod completely enters the rotating shaft, the multiple fixed rod blocks fix one end of the engagement rod in the rotating shaft through the elastic thrust of the fixed rod spring, so that when the rotating shaft rotates, the rotating shaft can drive the screw rod to rotate through the engagement rod, thereby playing a role of fixed rotation.
[0012] Preferably, the inner walls of the two pushing plates are fixedly connected with a rectangular body, and the inner walls of the two rectangular bodies are rotatably connected with a transfer screw shaft, the inner walls of the two transfer screw shafts are respectively threadedly connected to the outer walls of the two screws, and the inner walls of the two pushing plates are provided with rectangular openings, and the two screws are respectively placed inside the two rectangular openings. When the screws rotate, the screws drive the transfer screw shafts to perform threaded transmission, and the transfer screw shafts will drive the pushing plate to move through the rectangular body. When one of the screws rotates, since the other screw does not rotate, the transfer screw shaft on the other screw will rotate on its surface. Through the limit setting, the other transfer screw shaft will push the pushing plate backward on the screw, thereby playing a role of pushing and moving. The opening of the rectangular opening makes it convenient for the two screws to move without affecting the pushing plate.
[0013] Preferably, the self-cutting mechanism includes a wire cutting knife, a wire cutting box is fixedly installed on the inner wall of the shell body, a sliding shaft is symmetrically fixedly installed on the inner wall of the wire cutting box, the outer walls of the two sliding shafts are respectively slidably connected to the inner wall of the wire cutting knife, a push knife spring is symmetrically arranged between the bottom of the wire cutting knife and the inner wall of the wire cutting box, the push knife springs are respectively placed on the outside of the two sliding shafts, a moving knife block is fixedly installed on both sides of the wire cutting knife, a slide is symmetrically fixedly installed on the inner wall of the shell body, a stop block is slidably connected to the inner walls of the two slides, a reset spring is arranged between one side of the two stop blocks and the inner sides of the two slides, and the two stop blocks are The bottom can be slidably connected with the outer wall of the two knife moving blocks respectively, and a knife resistance plate is fixedly installed between the two slides, and the knife resistance plate is placed just above the wire cutting knife. A cutting control assembly is arranged on the top of the two slides. When the winding is completed, the two resistance blocks are pushed downward by the cutting control assembly to squeeze the reset spring in the slide and move backward. When they move backward to a certain position, the knife moving blocks on both sides of the wire cutting knife in the wire cutting box will lose their restrictions, and the wire cutting knife will move upward under the elastic force of the knife pushing spring. Combined with the limit setting of the knife resistance plate, the cable can be cut off, thereby achieving the effect of automatic wire cutting.
[0014] Preferably, the cutting control assembly includes a curved plate, a transverse plate is fixedly installed on the inner wall of the shell, the curved plate is slidably connected to the inner wall of the transverse plate, a pressure spring is symmetrically arranged between the top of the curved plate and the bottom of the transverse plate, a rectangular plate is fixedly installed on the top of the curved plate, a lifting rod is symmetrically fixedly installed on one side of the rectangular plate, the inner wall of the shell is symmetrically rotatably connected with gears, the inner walls of the two slides are slidably connected with extrusion blocks, the tops of the two extrusion blocks are fixedly installed with lowering rods, the teeth on the two lifting rods and the lowering rods are respectively meshed with the teeth on the two gears, the tops of the two resistance blocks are fixedly installed with vertical plates, and the tops of the vertical plates The outer walls of the two extrusion blocks can be slidably connected to the inner sides of the two vertical plates respectively, the curved plate is placed in the winding drum, a slot block is fixedly installed on the top of the rectangular plate, a telescopic cylinder is symmetrically fixedly installed on the top of the inner wall of the shell body, and a limit block is symmetrically slidably connected to the top of the inner wall of the shell body, the output ends of the two telescopic cylinders are respectively fixedly connected to the inner walls of the two limit blocks, a control button is fixedly installed on the top of the inner wall of the shell body, the control button is placed between the two limit blocks, and the bottom ends of the two limit blocks can be slidably connected to the inner wall of the slot block. When the cable is wound on the winding drum, the cable passes through the continuous When the cable is wound on the winding drum, the thickness of the cable on the winding drum will continue to increase. Therefore, when the cable is continuously wound on the winding drum, the cable will push the curved plate to squeeze the pressure spring to move upward, thereby driving the lifting rod to move upward through the moment plate, and when the lifting rod moves upward, the lowering rod will be driven downward through the meshing transmission of the gears. When the cable pushes the curved plate to move up to a certain position, the squeezing block at the bottom of the lowering rod will squeeze the vertical plate at the top of the stop block to open to both sides, thereby driving the two stop blocks to move backward in the slide, and when the two return springs are fully moved and opened, the knife moving block will lose its restriction, It drives the wire cutter to cut the cable, playing the role of adaptively cutting the cable. When the rectangular plate moves up to a certain extent driven by the pressure spring, the slot block on the top of the rectangular plate will contact the machine control button, so that the machine control button controls the winding motor to stop rotating, which is convenient for cutting the cable. At the same time, the machine control button controls the telescopic cylinder to drive the two limit blocks to move inward, so that the bottom ends of the two limit blocks are stuck on the inner wall of the slot block, thereby limiting and fixing the curved plate to prevent the curved plate from resetting due to lack of thrust under the push of the pressure spring when a new winding reel is replaced later, affecting the reeling operation.
[0015] Preferably, the wiring mechanism includes a square block, a guide rail is fixedly installed on the inner wall of the wiring box, and an electric slider is slidably connected to the inner wall of the guide rail, and the bottom end of the electric slider is fixedly connected to the top of the square block, a wiring rod is fixedly installed on one side of the wiring bundle block, the inner wall of the square block is slidably connected to the outer wall of the wiring rod, and the inner wall of the square block is symmetrically slidably connected to the wiring rod, and push rod springs are arranged between one end of the two wiring rods and the inner wall of the square block, and a frame shaft is symmetrically fixedly installed on the bottom of the wiring box, and one end of the two frame shafts is slidably connected to a push rod block, and a return block spring is arranged between one side of the two push rod blocks and the inner side of the two frame shafts, and a wire pulling shaft block is fixedly installed on one end of the two wiring rods, and the outer walls of the two push rod blocks can be slidably connected to the outer walls of the two wiring rods respectively. The electric slider in the wiring box is started to drive the square block to move, and the square block will move toward the wiring bundle block through the wire setting of the guide rail, and while moving Through the limitation of the push rod block, the wiring rod will squeeze the push rod spring to move inward, thereby driving the two wire pulling shaft blocks to fix one end of the cable, and then through the continuous limitation of the push rod block, the moment block can drive one end of the cable to move toward the center hole of the winding disk during continuous movement. When the moment block moves to the wire harness block, the wire pulling shaft block can insert one end of the cable into the center hole of the winding disk through movement. Then, the operator can use the fixing method to connect the cable to the winding disk, and cooperate with the operator to connect the two, which can reduce the workload of the operator and facilitate the connection of the cable and the winding disk. Due to the different diameters of the cables, when the wire pulling shaft block contacts one end of the cable, the diameter of the cable is limited, so that the wiring rod can push the push rod block to squeeze the return block spring backward, thereby adjusting the wire pulling diameter of the wire pulling shaft block.
[0016] Preferably, a reinforced rubber sheathed cable for mining, the reinforced rubber sheathed cable for mining adopts the production equipment of a reinforced rubber sheathed cable for mining described in any one of the above claims, the reinforced rubber sheathed cable for mining comprises a conductive core, an insulating layer, a shielding layer, an inner sheath and a reinforcing layer, the insulating layer is arranged on the outside of the conductive core, the shielding layer is arranged on the outside of the insulating layer, the inner sheath is arranged on the outside of the shielding layer, the reinforcing layer is arranged on the outside of the inner sheath, the conductive core in the reinforced rubber sheathed cable for mining is usually made of high conductivity materials such as copper or aluminum, and can be a single or multi-strand twisted conductor, the conductive core is the core part of the cable, responsible for transmitting current. The insulating layer covers the outside of the conductive core, and commonly used insulating materials include rubber, polyethylene, cross-linked polyethylene, etc., with characteristics such as high insulation resistance, high breakdown electric field strength, low dielectric loss and low dielectric constant. The shielding layer can increase the shielding layer to improve the anti-interference ability and electrical performance of the cable, and the shielding layer is usually made of semi-conductive material. The inner sheath is located between the insulation layer and the outer sheath to protect the insulation layer from mechanical damage. The inner sheath material is usually rubber or other elastomers. In order to improve the mechanical strength and tensile strength of the cable, the reinforcement layer is usually made of steel wire, fiber rope or galvanized soft steel wire. The reinforcement layer can effectively prevent the cable from being damaged by mechanical stress during use. The wire making device is used to produce such reinforced mining rubber sheathed cables.
[0017] The beneficial effects of the present invention are as follows: 1. The reinforced mining rubber-sheathed cable and its production equipment described in the present invention drive the winding motor to rotate to drive the winding drum to reel the cable. While reeling, the winding motor drives the wire leveling mechanism to shift through two pushing plates to drive the cable to be evenly wound in the winding drum, preventing the cable from being irregularly wound on the winding drum during reeling, which affects the appearance and is not conducive to production and reeling, and plays a role in uniform winding. At the same time, it is connected to the winding drum through a wiring mechanism, which can effectively reduce the steps of manual connection, reduce the work intensity of operators, and speed up the installation speed, which is convenient for production operations.
[0018] 2. The reinforced rubber-sheathed mining cable and its production equipment described in the present invention are as follows: when the winding motor rotates, the winding motor drives two rotating shafts to rotate together through a belt; when one of the rotating shafts drives one of the screws to rotate through a latching rod, the screw pushes the shift frame to move in the slide box through threaded transmission; when the shift frame moves to a certain position in the slide box, the shift frame drives one of the rotating shafts and the latching rod to disconnect; at the same time, the shift frame drives the reversing assembly to drive the latching rod on the other screw to slide into the interior of the other rotating shaft; when the latching rod enters the interior of the rotating shaft, the fixed shaft assembly in the rotating shaft fixes the latching rod, thereby driving the other screw to rotate, so that the other pushing plate drives the shift frame to move in the opposite direction, thereby realizing left and right reciprocating movement, playing a role of uniform movement.
[0019] 3. The reinforced mining rubber-sheathed cable and its production equipment described in the present invention are as follows: when the shift frame moves to one end of the sliding box in the sliding box, the shift frame pushes the squeezing frame to move outward, and when the squeezing frame moves outward, it drives the displacement rod 2 to move. Through the setting of the transfer wheel, the displacement rod 1 can be driven to move in the opposite direction, thereby driving the two coordination rings to move one forward and the other backward, so that the two coordination rings pull the two engagement rods through the two sliding rods, one to move into the rotating shaft, and the other to withdraw from the inside of the rotating shaft, thereby realizing the effect of alternating steering movement.
[0020] 4. The reinforced rubber-sheathed cable for mining and its production equipment described in the present invention, when the cable is continuously wound on the winding drum, the cable pushes the curved plate to move up, thereby driving the lifting rod to move up, and when the lifting rod moves up, the lowering rod will be driven downward by the meshing transmission of the gears, and when the cable pushes the curved plate to move up to a certain position, the squeezing block at the bottom end of the lowering rod will squeeze the vertical plate on the top of the stop block to open to both sides, thereby driving the two stop blocks to move backward in the slide, and when the two return springs are completely moved and opened, the knife moving block will lose its restriction, thereby driving the wire cutting knife to cut the cable under the push of the knife pushing spring, thereby playing the role of adaptively cutting the cable, preventing too much cable wound on the winding drum from affecting the winding effect, and at the same time, the adaptive cutting of the cable can also remind the operator that the winding of this winding drum is completed and a new winding drum needs to be replaced, thereby reducing the steps of manual supervision and reducing a certain amount of labor.
[0021] 5. The reinforced rubber-sheathed mining cable and its production equipment described in the present invention drive the moment block to move through the electric slider. While moving, through the limiting of the push rod block, the wiring rod will squeeze the push rod spring to move inward, thereby driving the two pull-wire shaft blocks to fix one end of the cable. Then, through the continuous limiting of the push rod block, the moment block can drive one end of the cable to move toward the center hole of the winding drum during continuous movement. When the moment block moves to the wire bundle block, the pull-wire shaft block can insert one end of the cable into the center hole of the winding drum through movement, thereby facilitating the connection between the cable and the winding drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 It is the main figure of the present invention; Figure 2 It is an overall diagram of the present invention; Figure 3 It is a structural schematic diagram of the shift frame in the present invention; Figure 4 It is a structural schematic diagram of the rotating shaft in the present invention; Figure 5 It is a structural schematic diagram of the extrusion block in the present invention; Figure 6 It is a structural schematic diagram of the guide rail in the present invention; Figure 7 It is a structural schematic diagram of the wiring pole in the present invention; Figure 8 It is a schematic diagram of the structure of the transfer wheel in the present invention; Fig. 9 It is a structural schematic diagram of the sliding rod in the present invention; Fig.10 Schematic diagram of the structure of the coordination ring in the present invention; Fig.11 It is a schematic diagram of the structure of the rectangular body in the present invention; Fig.12 It is a schematic diagram of the structure of the limit block in the present invention; Fig.13 It is a schematic diagram of the structural composition of the reinforced rubber sheathed cable for mining.
[0024] In the figure: 1, housing; 101, support plate; 2, plate block; 201, winding motor; 202, belt; 3, wiring box; 301, return block spring; 302, push rod spring; 303, rectangular block; 304, push rod block; 305, pull shaft block; 306, wire harness block; 307, wiring rod; 308, rack shaft; 4, shift rack; 401, slide box; 5, wire making device; 6, stop box; 601, rotating shaft; 6011, fixed rod block; 6012, fixed rod spring; 6013, slide rod; 6014, arc sliding mouth; 602, screw rod; 6021, keying rod; 603, push plate; 6031, rectangular mouth; 6032, rectangular body; 6033, transfer screw shaft; 604 , squeeze rack; 605, bar; 606, transfer wheel; 607, displacement rod one; 608, displacement rod two; 609, coordination ring; 6091, slide rod; 7, cutting box; 701, cutting knife; 702, push knife spring; 703, knife plate; 704, slide shaft; 705, knife moving block; 8, rectangular plate; 801, curved plate; 802, pressure spring; 803, lifting rod; 804, lowering rod; 805, gear; 806, squeeze block; 9, block; 901, vertical plate; 902, slide; 903, reset spring; 10, horizontal plate; 11, limit block; 12, electric slide block; 13, guide rail; 14, machine control button; 15, telescopic cylinder; 16, slot block. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods. Embodiment 1
[0026] like Figures 1 to 13 As shown, a production device for a reinforced mining rubber sheathed cable according to an embodiment of the present invention comprises a support plate 101, a housing 1 and a wire making device 5 are fixedly installed on the top of the support plate 101, the wire making device 5 is fixedly installed on one side of the housing 1, a disk block 2 is fixedly installed on the other side of the housing 1, the top of the disk block 2 is used to place a winding disk, a winding motor 201 is fixedly installed on one side of the disk block 2, the output end of the winding motor 201 can be engaged with the inner wall of the central winding shaft of the winding disk, a wire leveling mechanism is arranged inside the housing 1, the wire leveling mechanism comprises a push plate 603, there are two push plates 603, the wire leveling mechanism is used to drive the two push plates 603 to shift so as to drive the cable to be evenly wound in the winding disk, a wiring mechanism is arranged inside the housing 1, the wiring mechanism is used to drive the cable to assemble with the center hole of the new winding disk when the winding of the winding disk is finished, a self-cutting mechanism is arranged inside the housing 1, the self-cutting mechanism is used to cut the cable when the cable on the winding disk is wound to a certain extent; When the mining rubber sheathed cable is wound, it is very easy to make uneven winding on the winding drum, resulting in the winding cable on the winding drum being disordered and complicated and the winding amount being small, which is not conducive to production operations; By placing the winding drum on the top of the drum setting block 2, the central winding shaft of the winding drum and the output end of the winding motor 201 are installed, so that the winding motor 201 can drive the winding drum to rotate when it rotates, and then one end of the cable in the wire making device 5 is connected to the center hole of the winding drum. When the two are installed, the winding motor 201 is driven to rotate to drive the winding drum to reel the cable. While reeling, the winding motor 201 drives the wire leveling mechanism to shift through the two pushing plates 603 to drive the cable to be evenly wound in the winding drum, preventing the cable from being irregularly wound on the winding drum when it is reeled, which affects the appearance and is not conducive to production reeling, and plays the role of uniform winding. When the cable reel is wound to a certain extent, the self-cutting mechanism will cut the cable The cable is cut off to prevent the excessive cable winding on the winding drum from affecting the winding effect. At the same time, the self-cutting mechanism adaptively cuts the cable and can also remind the operator that the winding of the winding drum is completed and a new winding drum needs to be replaced, reducing the steps of manual watching and reducing a certain amount of labor. When the operator removes the wound winding drum and replaces it with a new one, the wiring mechanism in the shell 1 drives the cable to insert one end of the cable into the center hole of the new winding drum, which is convenient for the operator to connect the cable to the winding drum. Since the mining rubber-sheathed cable is heavy, it is connected to the winding drum through the wiring mechanism, which can effectively reduce the steps of manual connection, reduce the work intensity of the operator, and speed up the installation speed, which is convenient for production operations. Production operations can be carried out repeatedly through this step.
[0027] like Figures 4 to 9 As shown, a sliding box 401 is fixedly installed inside the housing 1, a shift rack 4 is slidably connected to the inner wall of the sliding box 401, a wiring box 3 is fixedly installed on the top of the shift rack 4, a wiring block 306 is fixedly installed between the bottom of the wiring box 3 and the top of the shift rack 4, and the bottoms of the two push plates 603 can be slidably connected to the top of the sliding box 401; By passing the cable in the wire making device 5 through the interior of the wire harness block 306, the wiring mechanism drives the cable in the wire harness block 306 to connect with the winding reel, and then the wire leveling mechanism drives the pushing plate 603 to push the shift frame 4 to move back and forth left and right in the slide box 401, while driving the wire harness block 306 to move together, thereby driving the cable to be evenly wound on the winding reel, and the setting of the wire harness block 306 plays a role in pulling the wire.
[0028] like Figures 8 to 11As shown, the wire-leveling mechanism also includes a rotating shaft 601, and there are two rotating shafts 601. A baffle box 6 is fixedly installed on the inner wall of the shell 1, and one end of the two rotating shafts 601 is rotatably connected to the inner wall of the baffle box 6. A belt 202 is transmission-connected between the inner walls of the two rotating shafts 601 and the output end of the winding motor 201. The inner wall of the shell 1 is symmetrically rotatably connected with a screw rod 602, and one end of the inner wall of the two screw rods 602 is slidably connected with a latching rod 6021. The inner walls of the two rotating shafts 601 are each provided with a fixed shaft assembly, and one end of the two latching rods 6021 can be respectively slidably connected to the inner walls of the two rotating shafts 601. Two push plates 603 are respectively provided on the outside of the two screw rods 602, and a reversing assembly is provided between the two screw rods 602. When the winding motor 201 rotates, the winding motor 201 drives the two rotating shafts 601 to rotate together through the belt 202. When one of the rotating shafts 601 drives one of the screws 602 to rotate through the latching rod 6021, the screw 602 drives the shift frame 4 to move in the slide box 401 through threaded transmission. When the shift frame 4 moves to a certain position in the slide box 401, the shift frame 4 drives the reversing component to drive one of the rotating shafts 601 and the latching rod 6021 to disconnect, and at the same time drives the latching rod 6021 on the other screw 602 to slide into the interior of the other rotating shaft 601 through the reversing component. When the latching rod 6021 enters the interior of the rotating shaft 601, the fixed shaft component in the rotating shaft 601 fixes the latching rod 6021. The shift rack 4 is fixed, thereby driving the other screw rod 602 to rotate, so that the other push plate 603 drives the shift rack 4 to move in the opposite direction, thereby realizing left and right reciprocating movement, playing a role of uniform movement, and at the same time transmitting through the belt 202, when the winding motor 201 drives the winding disk to rotate one circle, the rotating shaft 601 drives the screw rod 602 to rotate one circle, and the shift rack 4 will move a distance in the sliding box 401, playing a role of synchronization, thereby driving the cable to be evenly wound on the winding disk. It should be noted here that the threads on the two screw rods 602 are in opposite directions, and the pitch sizes on the two screw rods 602 need to be actually measured and calculated. At the initial position, one of the rotating shafts 601 is connected to the key rod 6021.
[0029] like Figures 9 and 10As shown, the reversing assembly includes an indexing wheel 606, which is rotatably mounted on the inner wall of the housing 1, and a squeeze rack 604 is symmetrically slidably connected to the inner wall of the slide box 401, and a displacement rod 1 607 and a displacement rod 2 608 are slidably connected to the inner wall of the housing 1, and the teeth on the displacement rod 1 607 and the displacement rod 2 608 are meshed with the teeth on the indexing wheel 606, and a bar 605 is fixedly mounted on one end of the displacement rod 2 608, and one end of the two squeeze racks 604 is fixedly connected to one side of the bar 605, and a matching ring 609 is fixedly mounted on the top of the displacement rod 1 607 and the displacement rod 2 608, and one end of the two engagement rods 6021 is fixedly mounted with a sliding rod 6091, and the two ends of the two sliding rods 6091 are rotatably connected to the inner walls of the two matching rings 609 respectively; When the shift frame 4 moves to one end of the slide box 401 in the slide box 401, the shift frame 4 pushes the squeeze frame 604 to move outward. When the squeeze frame 604 moves outward, it drives the displacement rod 2 608 to move. Through the setting of the indexing wheel 606, the displacement rod 1 607 can be driven to move in the opposite direction, thereby driving the two coordination rings 609 to move one forward and the other backward, so that the two coordination rings 609 pull the two engagement rods 6021 through the two sliding rods 6091 to move one inward of the rotating shaft 601, and the other backward. When the shift rack 4 moves to the other end in the sliding box 401, the shift rack 4 pushes the other squeezing rack 604 to move outward. When the squeezing rack 604 moves outward, the displacement rod 2 608 is pulled by the bar 605, and the displacement rod 1 607 is reset, thereby driving the two engagement rods 6021 to move one backward and the other forward in the two rotating shafts 601, and make opposite movements, so that the two screw rods 602 make alternating steering movements.
[0030] like Figures 9 and 10 As shown, the fixed shaft assembly includes a fixed rod block 6011, and there are multiple fixed rod blocks 6011. The multiple fixed rod blocks 6011 are all slidably connected to the inner wall of the rotating shaft 601, and the outer walls of the multiple fixed rod blocks 6011 are fixedly installed with sliding rods 6013. Fixed rod springs 6012 are arranged between the outer walls of the multiple fixed rod blocks 6011 and the inner wall of the rotating shaft 601. The multiple fixed rod springs 6012 are respectively placed outside the multiple sliding rods 6013, and one end of the multiple fixed rod blocks 6011 is provided with an arc sliding opening 6014. The inner walls of the multiple fixed rod blocks 6011 can be slidably connected to the outer wall of the key rod 6021. When the locking rod 6021 enters the rotating shaft 601, the end of the locking rod 6021 pushes the multiple fixed rod blocks 6011 to move on the sliding rod 6013 through the arc sliding mouth 6014. When the locking rod 6021 completely enters the rotating shaft 601, the multiple fixed rod blocks 6011 fix one end of the locking rod 6021 in the rotating shaft 601 through the elastic thrust of the fixed rod spring 6012, so that when the rotating shaft 601 rotates, the rotating shaft 601 can drive the screw rod 602 to rotate through the locking rod 6021, thereby playing a role of connecting transmission.
[0031] like Figure 10 to Figure 11 As shown, the inner walls of the two push plates 603 are fixedly connected with a rectangular body 6032, the inner walls of the two rectangular bodies 6032 are rotatably connected with a transfer screw shaft 6033, the inner walls of the two transfer screw shafts 6033 are respectively threadedly connected with the outer walls of the two screw rods 602, and the inner walls of the two push plates 603 are respectively provided with a rectangular opening 6031, and the two screw rods 602 are respectively placed inside the two rectangular openings 6031; When the screw rod 602 rotates, the screw rod 602 drives the transfer screw shaft 6033 to perform thread transmission, and the transfer screw shaft 6033 drives the pushing plate 603 to move through the rectangular body 6032. When one of the screw rods 602 rotates, since the other screw rod 602 does not rotate, the transfer screw shaft 6033 on the other screw rod 602 will rotate on its surface. Through the limit setting, the other transfer screw shaft 6033 will push the pushing plate 603 to retreat on the screw rod 602, thereby playing a role of pushing and moving. The opening of the rectangular mouth 6031 makes it convenient for the two screw rods 602 to move without affecting the pushing plate 603.
[0032] like Figures 4 to 5 As shown, the self-cutting mechanism includes a wire cutting knife 701, a wire cutting box 7 is fixedly installed on the inner wall of the shell 1, and a sliding shaft 704 is symmetrically fixedly installed on the inner wall of the wire cutting box 7. The outer walls of the two sliding shafts 704 are respectively slidably connected to the inner wall of the wire cutting knife 701, and a push knife spring 702 is symmetrically arranged between the bottom of the wire cutting knife 701 and the inner wall of the wire cutting box 7. The push knife spring 702 is respectively placed outside the two sliding shafts 704. A knife moving block 705 is fixedly installed on both sides of the wire cutting knife 701. 1 is symmetrically fixedly installed with slides 902, the inner walls of the two slides 902 are slidably connected with a stopper 9, a return spring 903 is arranged between one side of the two stoppers 9 and the inner sides of the two slides 902, the bottoms of the two stoppers 9 can be slidably connected with the outer walls of the two knife moving blocks 705, a knife stopper plate 703 is fixedly installed between the two slides 902, the knife stopper plate 703 is placed just above the thread cutting knife 701, and a cutting control assembly is arranged on the top of the two slides 902; When the winding is completed, the two stop blocks 9 are pushed downward by the control cutting assembly to squeeze the return spring 903 in the slide 902 and move backward. When it moves backward to a certain position, the moving blocks 705 on both sides of the wire cutting knife 701 in the wire cutting box 7 will lose their restrictions, and the wire cutting knife 701 will move upward under the elastic force of the pushing spring 702. Combined with the limit setting of the stop plate 703, the cable can be cut off, thereby achieving the effect of automatic wire cutting.
[0033] like Figures 4 to 12 As shown, the cutting control assembly includes a curved plate 801, a transverse plate 10 is fixedly installed on the inner wall of the shell 1, the curved plate 801 is slidably connected to the inner wall of the transverse plate 10, a pressure spring 802 is symmetrically arranged between the top of the curved plate 801 and the bottom of the transverse plate 10, a rectangular plate 8 is fixedly installed on the top of the curved plate 801, a lifting rod 803 is symmetrically fixedly installed on one side of the rectangular plate 8, a gear 805 is symmetrically rotatably connected to the inner wall of the shell 1, an extrusion block 806 is slidably connected to the inner wall of the two slides 902, a lowering rod 804 is fixedly installed on the top of the two extrusion blocks 806, the teeth on the two lifting rods 803 and the lowering rod 804 are respectively meshed with the teeth on the two gears 805, and the two stop blocks 9 are fixedly installed with vertical plates 901 on the top, the top and the inclined surface of the vertical plates 901, and the outer walls of the two squeeze blocks 806 can be slidably connected with the inner sides of the two vertical plates 901 respectively, the curved plate 801 is placed in the winding drum, the top of the rectangular plate 8 is fixedly installed with a slot block 16, the top of the inner wall of the shell 1 is symmetrically fixedly installed with a telescopic cylinder 15, the top of the inner wall of the shell 1 is symmetrically slidably connected with a limit card block 11, the output ends of the two telescopic cylinders 15 are fixedly connected with the inner walls of the two limit card blocks 11 respectively, the top of the inner wall of the shell 1 is fixedly installed with a control button 14, the control button 14 is placed between the two limit card blocks 11, and the bottom ends of the two limit card blocks 11 can be slidably connected with the inner wall of the slot block 16; When the cable is wound on the winding drum, the cable is continuously wound, and the thickness of the cable on the winding drum will continue to increase. Therefore, when the cable is continuously wound on the winding drum, the cable will push the curved plate 801 to squeeze the pressure spring 802 to move upward, thereby driving the lifting rod 803 to move upward through the moment plate 8, and when the lifting rod 803 moves upward, the meshing transmission of the gear 805 will drive the lowering rod 804 to move downward. When the cable pushes the curved plate 801 to move up to a certain position, the squeezing block 806 at the bottom end of the lowering rod 804 will squeeze the vertical plate 901 at the top of the stop block 9 to open to both sides, thereby driving the two stop blocks 9 to move backward in the slide 902. When the two return springs 903 are fully moved and opened, the knife block 705 will lose its restriction, The wire cutter 701 is driven to cut the cable, which plays the role of adaptively cutting the cable. When the rectangular plate 8 moves up to a certain extent driven by the pressure spring 802, the groove block 16 on the top of the rectangular plate 8 will contact the control button 14, so that the control button 14 controls the winding motor 201 to stop rotating, which is convenient for cutting the cable. At the same time, the control button 14 controls the telescopic cylinder 15 to drive the two limit blocks 11 to move inward, so that the bottom ends of the two limit blocks 11 are stuck on the inner wall of the groove block 16, thereby limiting and fixing the curved plate 801 to prevent the curved plate 801 from being reset due to the lack of thrust under the push of the pressure spring 802 when a new winding reel is replaced later, thereby affecting the loading operation. It should be noted here that the reset force of the reset spring 903 is greater than the thrust of the push knife spring 702.
[0034] like Figure 6 to Figure 7 As shown, the wiring mechanism includes a rectangular block 303, a guide rail 13 is fixedly installed on the inner wall of the wiring box 3, an electric slider 12 is slidably connected to the inner wall of the guide rail 13, the bottom end of the electric slider 12 is fixedly connected to the top of the rectangular block 303, a wiring rod 307 is fixedly installed on one side of the wiring bundle block 306, the inner wall of the rectangular block 303 is slidably connected to the outer wall of the wiring rod 307, the inner wall of the rectangular block 303 is symmetrically slidably connected to the wiring rod 307, one end of the two wiring rods 307 is connected to the rectangular block 30 3, push rod springs 302 are arranged between the inner walls, and the bottom of the wiring box 3 is symmetrically fixed with a frame shaft 308, one end of the two frame shafts 308 is slidably connected with a push rod block 304, and a return block spring 301 is arranged between one side of the two push rod blocks 304 and the inner side of the two frame shafts 308, and one end of the two wiring rods 307 is fixedly installed with a wire pulling shaft block 305, and the outer walls of the two push rod blocks 304 can be slidably connected with the outer walls of the two wiring rods 307 respectively; When the cable on the winding drum is completely wound, the slot block 16 is fixed by the limit block 11, and the cable is cut by the wire cutter 701. Then the staff can use a forklift or other device to remove the winding drum from the disk block 2, control the winding motor 201 to continue to rotate, and drive the shift frame 4 to move to the center position of the slide box 401 through the wire leveling mechanism, and then replace it with a new winding drum. According to the original steps, the central winding shaft of the winding drum is connected to the winding motor 201. The center hole position of the central winding shaft of the winding reel is placed at a level with the square block 303. When both are installed, start the electric slider 12 in the wiring box 3 to drive the square block 303 to move. Through the wire setting of the guide rail 13, the square block 303 will move toward the wiring block 306. While moving, through the limit of the push rod block 304, the wiring rod 307 will squeeze the push rod spring 302 to move inward, thereby driving the two pull shaft blocks 305 to fix one end of the cable, and then through the push rod The continuous limiting of block 304, the moment block 303 can drive one end of the cable to move toward the center hole of the winding drum during continuous movement. When the moment block 303 moves to the wire harness block 306, the wire pulling shaft block 305 can insert one end of the cable into the center hole of the winding drum through movement. Subsequently, the operator adopts a fixing method to connect the cable to the winding drum, and cooperates with the operator to connect the two, which can reduce the workload of the operator and facilitate the connection of the cable and the winding drum. Due to the different diameters of the cables, when the wire pulling shaft block 305 contacts one end of the cable, the diameter of the cable is limited, so that the wiring rod 307 can push the push rod block 304 to squeeze the return block spring 301 backward, thereby adjusting the wire pulling diameter of the wire pulling shaft block 305. It should be noted here that the center position of the wire harness block 306 should be on the same horizontal line as the center position of the center hole of the winding drum, and the elastic thrust of the push rod spring 302 is less than the elastic thrust of the return block spring 301.
[0035] like Fig.13 As shown, a reinforced mining rubber sheathed cable, the reinforced mining rubber sheathed cable adopts a production device of a reinforced mining rubber sheathed cable as described in any one of the above claims, the reinforced mining rubber sheathed cable comprises a conductive core, an insulating layer, a shielding layer, an inner sheath and a reinforcing layer, the insulating layer is arranged outside the conductive core, the shielding layer is arranged outside the insulating layer, the inner sheath is arranged outside the shielding layer, and the reinforcing layer is arranged outside the inner sheath; The conductive core in the reinforced mining rubber sheathed cable is usually made of high conductivity materials such as copper or aluminum, and can be a single or multi-stranded conductor. The conductive core is the core part of the cable and is responsible for transmitting current. The insulating layer covers the outside of the conductive core. Commonly used insulating materials include rubber, polyethylene, cross-linked polyethylene, etc., which have characteristics such as high insulation resistance, high breakdown electric field strength, low dielectric loss and low dielectric constant. The shielding layer can increase the shielding layer to improve the anti-interference ability and electrical performance of the cable. The shielding layer is usually made of semi-conductive material. The inner sheath is located between the insulating layer and the outer sheath to protect the insulating layer from mechanical damage. The inner sheath material is usually rubber or other elastomers. In order to improve the mechanical strength and tensile strength of the cable, the reinforcing layer is usually made of materials such as steel wire, fiber rope or galvanized soft steel wire. The reinforcing layer can effectively prevent the cable from being damaged due to mechanical stress during use. The wire making device 5 is used to produce such reinforced mining rubber sheathed cables.
[0036] Working principle: by placing the winding drum on the top of the drum block 2, the central winding shaft of the winding drum is installed with the output end of the winding motor 201, so that the winding motor 201 can drive the winding drum to rotate when it rotates, and then connect one end of the cable in the wire making device 5 into the center hole of the winding drum. When the two are installed, the winding motor 201 is driven to rotate to drive the winding drum to reel the cable. While reeling, the winding motor 201 drives the wire leveling mechanism to shift through the two pushing plates 603 to drive the cable to be evenly wound in the winding drum, preventing the cable from being irregularly wound on the winding drum when it is reeled, which affects the appearance and is not conducive to production reeling, and plays the role of uniform winding. When the cable wound on the winding drum reaches a certain extent, the self-cutting mechanism will cut the cable The cable is cut off to prevent the cable from being wound too much on the winding drum and affecting the winding effect. At the same time, the self-cutting mechanism adaptively cuts the cable and can also remind the operator that the winding of the winding drum is completed and a new winding drum needs to be replaced, which reduces the steps of manual watching and reduces a certain amount of labor. When the operator removes the wound winding drum and replaces it with a new one, the wiring mechanism in the housing 1 drives the cable to insert one end of the cable into the center hole of the new winding drum, which is convenient for the operator to connect the cable to the winding drum. Since the mining rubber-sheathed cable is heavy, it is connected to the winding drum through the wiring mechanism, which can effectively reduce the steps of manual connection, reduce the work intensity of the operator, and speed up the installation speed, which is convenient for production operations. Production operations can be carried out repeatedly through this step; By passing the cable in the wire making device 5 through the inside of the wire harness block 306, the wiring mechanism drives the cable in the wire harness block 306 to connect with the winding drum, and then the wire leveling mechanism drives the pushing plate 603 to push the shift frame 4 to move back and forth in the slide box 401, and at the same time drives the wire harness block 306 to move together, so as to drive the cable to be evenly wound on the winding drum, and the setting of the wire harness block 306 plays the role of pulling the wire; When the winding motor 201 rotates, the winding motor 201 drives the two rotating shafts 601 to rotate together through the belt 202. When one of the rotating shafts 601 drives one of the screw rods 602 to rotate through the latch rod 6021, the screw rod 602 drives the shift frame 4 to move in the slide box 401 through the threaded transmission. When the shift frame 4 moves to a certain position in the slide box 401, the shift frame 4 drives one of the rotating shafts 601 and the latch rod 6021 to disconnect. At the same time, the shift frame 4 drives the reversing component to drive the latch rod 6021 on the other screw rod 602 to slide into the inside of the other rotating shaft 601. When the latch rod 6 When the rotating shaft 601 enters the interior of the rotating shaft 601, the fixed shaft assembly in the rotating shaft 601 fixes the latching rod 6021, thereby driving the other screw rod 602 to rotate, so that the other pushing plate 603 drives the shifting frame 4 to move in the opposite direction, thereby realizing left and right reciprocating movement, playing a role of uniform movement, and at the same time, the transmission is carried out through the belt 202. When the winding motor 201 drives the winding disk to rotate one circle, the rotating shaft 601 drives the screw rod 602 to rotate one circle, and the shifting frame 4 will move a distance in the sliding box 401, playing a role of synchronization, thereby driving the cable to be evenly wound on the winding disk; When the shift frame 4 moves to one end of the slide box 401 in the slide box 401, the shift frame 4 pushes the squeeze frame 604 to move outward. When the squeeze frame 604 moves outward, it drives the displacement rod 2 608 to move. Through the setting of the indexing wheel 606, the displacement rod 1 607 can be driven to move in the opposite direction, thereby driving the two coordination rings 609 to move one forward and the other backward, so that the two coordination rings 609 pull the two engagement rods 6021 through the two sliding rods 6091 to move one inward of the rotating shaft 601, and the other backward. When the shift rack 4 moves to the other end in the slide box 401, the shift rack 4 pushes the other squeeze rack 604 to move outward. When the squeeze rack 604 moves outward, the displacement rod 608 is pulled by the bar 605 to move. The displacement rod 1 607 is reset, thereby driving the two engagement rods 6021 to move one backward and the other forward in the two rotating shafts 601 to move in opposite directions, so that the two screw rods 602 make alternating rotation movements. When the latching rod 6021 enters the rotating shaft 601, the end of the latching rod 6021 pushes the multiple fixed rod blocks 6011 to move on the sliding rod 6013 through the arc sliding opening 6014. When the latching rod 6021 completely enters the rotating shaft 601, the multiple fixed rod blocks 6011 fix one end of the latching rod 6021 in the rotating shaft 601 through the elastic thrust of the fixed rod spring 6012, so that when the rotating shaft 601 rotates, the rotating shaft 601 can drive the screw rod 602 to rotate through the latching rod 6021, which plays a role in fixed rotation. When the screw rod 602 is rotating, the screw rod 602 drives the transfer screw shaft 6033 to perform thread transmission, and the transfer screw shaft 6033 drives the push plate 603 to move through the rectangular body 6032. When one of the screw rods 602 is rotating, since the other screw rod 602 does not rotate, the transfer screw shaft 6033 on the other screw rod 602 will rotate on its surface. Through the limit setting, the other transfer screw shaft 6033 will push the push plate 603 back on the screw rod 602, playing the role of pushing and moving. The opening of the rectangular opening 6031 is convenient for the two screw rods 602 to move without affecting the push plate 603. When the winding is completed, the two abutting blocks 9 are pushed downward by the control cutting assembly to squeeze the return spring 903 in the slide 902 and move backward. When the abutting blocks 705 on both sides of the wire cutting knife 701 in the wire cutting box 7 are moved backward to a certain position, the wire cutting knife 701 moves upward under the elastic force of the pushing spring 702, and the limit setting of the abutting plate 703 is cooperated to cut the cable, so as to achieve the effect of automatic wire cutting. When the cable is wound on the winding drum, the cable is continuously wound, and the thickness of the cable on the winding drum will continue to increase. Therefore, when the cable is continuously wound on the winding drum, the cable will push the curved plate 801 to squeeze the pressure spring 802 to move upward, thereby driving the lifting rod 803 to move upward through the moment plate 8, and when the lifting rod 803 moves upward, the meshing transmission of the gear 805 will drive the lowering rod 804 to move downward, and when the cable pushes the curved plate 801 to move up to a certain position, the squeezing block 806 at the bottom end of the lowering rod 804 will squeeze the vertical plate 901 at the top of the stop block 9 to open to both sides, thereby driving the two stop blocks 9 to move backward in the slide 902, and when the two reset springs 903 are fully moved and opened, the moving knife block 705 will lose its When the rectangular plate 8 is moved upward to a certain extent by the pressure spring 802, the slot block 16 on the top of the rectangular plate 8 will contact the control button 14, so that the control button 14 controls the winding motor 201 to stop rotating, which is convenient for cutting the cable. At the same time, the control button 14 controls the telescopic cylinder 15 to drive the two limit blocks 11 to move inward, so that the bottom ends of the two limit blocks 11 are stuck on the inner wall of the slot block 16, thereby limiting and fixing the curved plate 801, preventing the curved plate 801 from being reset due to the lack of thrust under the pressure spring 802 when a new winding reel is replaced later, thereby affecting the reeling operation. The electric slider 12 in the wiring box 3 is started to drive the moment block 303 to move. Through the wire setting of the guide rail 13, the moment block 303 will move toward the wiring block 306. While moving, through the limit of the push rod block 304, the wiring rod 307 will squeeze the push rod spring 302 to move inward, thereby driving the two pull shaft blocks 305 to fix one end of the cable. Then, through the continuous limit of the push rod block 304, the moment block 303 can drive one end of the cable to move toward the center hole of the winding drum while continuing to move. When the moment block 303 moves to the wiring block 306, at this time, by moving , the wire pulling shaft block 305 can insert one end of the cable into the central hole of the winding drum, and then the operator can connect the cable to the winding drum by adopting a fixing method, and cooperate with the operator to connect the two, which can reduce the workload of the operator and facilitate the connection of the cable and the winding drum. Due to the different diameters of the cables, when the wire pulling shaft block 305 contacts one end of the cable, the diameter of the cable is limited, so that the wiring rod 307 can push the push rod block 304 to squeeze the return block spring 301 backward, thereby adjusting the wire pulling diameter of the wire pulling shaft block 305; The conductive core in the reinforced mining rubber sheathed cable is usually made of high conductivity materials such as copper or aluminum, and can be a single or multi-stranded conductor. The conductive core is the core part of the cable and is responsible for transmitting current. The insulating layer covers the outside of the conductive core. Commonly used insulating materials include rubber, polyethylene, cross-linked polyethylene, etc., which have characteristics such as high insulation resistance, high breakdown electric field strength, low dielectric loss and low dielectric constant. The shielding layer can increase the shielding layer to improve the anti-interference ability and electrical performance of the cable. The shielding layer is usually made of semi-conductive material. The inner sheath is located between the insulating layer and the outer sheath to protect the insulating layer from mechanical damage. The inner sheath material is usually rubber or other elastomers. In order to improve the mechanical strength and tensile strength of the cable, the reinforcing layer is usually made of materials such as steel wire, fiber rope or galvanized soft steel wire. The reinforcing layer can effectively prevent the cable from being damaged due to mechanical stress during use. The wire making device 5 is used to produce such reinforced mining rubber sheathed cables. Embodiment 2
[0037] The present invention also discloses a reinforced mining rubber sheathed cable, comprising a conductive core, an insulating layer, a shielding layer, an inner sheath and a reinforcing layer, wherein the insulating layer is arranged outside the conductive core, the shielding layer is arranged outside the insulating layer, the inner sheath is arranged outside the shielding layer, and the reinforcing layer is arranged outside the inner sheath. The conductive core in the reinforced mining rubber sheathed cable is usually made of high conductivity materials such as copper or aluminum, and can be a single or multi-strand twisted conductor. The conductive core is the core part of the cable and is responsible for transmitting current. The insulating layer covers the outside of the conductive core. Commonly used insulating materials include rubber, polyethylene, cross-linked polyethylene, etc., and have characteristics such as high insulation resistance, high breakdown electric field strength, low dielectric loss and low dielectric constant. The shielding layer can increase the shielding layer to improve the anti-interference ability and electrical performance of the cable, and the shielding layer is usually made of semi-conductive material. The inner sheath is located between the insulating layer and the outer sheath, and is used to protect the insulating layer from mechanical damage. The inner sheath material is usually rubber or other elastomers. In order to improve the mechanical strength and tensile strength of the cable, the reinforcement layer is usually made of steel wire, fiber rope or galvanized soft steel wire. The reinforcement layer can effectively prevent the cable from being damaged due to mechanical stress during use. The wire making device is used to produce such reinforced mining rubber sheathed cables.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A production equipment for reinforced mining rubber sheathed cables, characterized in that: The invention comprises a support plate (101), a housing (1) and a wire making device (5) are fixedly mounted on the top of the support plate (101), the wire making device (5) is fixedly mounted on one side of the housing (1), a disk placement block (2) is fixedly mounted on the other side of the housing (1), the top of the disk placement block (2) is used to place a wire winding disk, a wire winding motor (201) is fixedly mounted on one side of the disk placement block (2), an output end of the wire winding motor (201) can be clamped with the inner wall of a winding shaft at the center of the wire winding disk, a wire leveling mechanism is arranged inside the housing (1), and the wire leveling mechanism The invention comprises a push plate (603), wherein the push plates (603) are two in number, and a wire leveling mechanism is used to drive the two push plates (603) to shift so as to drive the cable to be evenly wound in the winding drum, and a wiring mechanism is arranged inside the housing (1), and the wiring mechanism is used to drive the cable to be assembled with the center hole of a new winding drum when the winding of the winding drum is finished, and a self-cutting mechanism is arranged inside the housing (1), and the self-cutting mechanism is used to cut the cable when the cable on the winding drum is wound to a certain extent.
2. The production equipment of a reinforced rubber-sheathed mining cable according to claim 1 is characterized in that: A sliding box (401) is fixedly installed inside the housing (1); a shift frame (4) is slidably connected to the inner wall of the sliding box (401); a wiring box (3) is fixedly installed on the top of the shift frame (4); a wiring block (306) is fixedly installed between the bottom of the wiring box (3) and the top of the shift frame (4); and the bottoms of the two push plates (603) are both capable of being slidably connected to the top of the sliding box (401).
3. The production equipment of a reinforced rubber-sheathed mining cable according to claim 2 is characterized in that: The wire-leveling mechanism further comprises a rotating shaft (601), wherein the number of the rotating shafts (601) is two, a baffle box (6) is fixedly mounted on the inner wall of the housing (1), one end of each of the two rotating shafts (601) is rotatably connected to the inner wall of the baffle box (6), a belt (202) is transmission-connected between the inner walls of the two rotating shafts (601) and the output end of the winding motor (201), a screw rod (602) is symmetrically rotatably connected to the inner wall of the housing (1), one end of each of the two screw rods (602) is slidably connected to a locking rod (6021), the inner walls of the two rotating shafts (601) are both provided with a fixed shaft assembly, one end of each of the two locking rods (6021) can be slidably connected to the inner walls of the two rotating shafts (601), and two push plates (603) are respectively provided on the outside of the two screw rods (602); and a reversing assembly is provided between the two screw rods (602).
4. The production equipment of a reinforced rubber-sheathed mining cable according to claim 3 is characterized in that: The reversing assembly comprises a shifting wheel (606), the shifting wheel (606) being rotatably mounted on the inner wall of the housing (1), the inner wall of the slide box (401) being symmetrically slidably connected to a squeeze frame (604), the inner wall of the housing (1) being slidably connected to a first displacement rod (607) and a second displacement rod (608), the teeth on the first displacement rod (607) and the second displacement rod (608) being meshed with the teeth on the shifting wheel (606), and the teeth on the second displacement rod (608) being meshed with the teeth on the shifting wheel (606). A bar (605) is fixedly mounted on one end, one end of the two squeeze frames (604) is fixedly connected to one side of the bar (605), a coordination ring (609) is fixedly mounted on the top of the first displacement rod (607) and the second displacement rod (608), a sliding rod (6091) is fixedly mounted on one end of the two engagement rods (6021), and two ends of the two sliding rods (6091) are rotatably connected to the inner walls of the two coordination rings (609) respectively.
5. The production equipment of a reinforced rubber-sheathed mining cable according to claim 4 is characterized in that: The fixed shaft assembly comprises a fixed rod block (6011), wherein there are a plurality of fixed rod blocks (6011), each of the plurality of fixed rod blocks (6011) being slidably connected to the inner wall of the rotating shaft (601), each of the outer walls of the plurality of fixed rod blocks (6011) being fixedly mounted with a sliding rod (6013), each of the plurality of fixed rod springs (6012) being arranged between the outer walls of the plurality of fixed rod blocks (6011) and the inner wall of the rotating shaft (601), each of the plurality of fixed rod springs (6012) being respectively arranged outside the plurality of sliding rods (6013), each of the plurality of fixed rod blocks (6011) being provided with an arc sliding opening (6014) at one end, and each of the inner walls of the plurality of fixed rod blocks (6011) being slidably connected to the outer wall of the positioning rod (6021).
6. The production equipment of the reinforced rubber-sheathed mining cable according to claim 5 is characterized in that: The inner walls of the two push plates (603) are fixedly connected to a rectangular body (6032), the inner walls of the two rectangular bodies (6032) are rotatably connected to a transfer screw shaft (6033), the inner walls of the two transfer screw shafts (6033) are respectively threadedly connected to the outer walls of the two screw rods (602), the inner walls of the two push plates (603) are respectively provided with a rectangular opening (6031), and the two screw rods (602) are respectively placed inside the two rectangular openings (6031).
7. The production equipment of the reinforced rubber-sheathed mining cable according to claim 6 is characterized in that: The self-cutting mechanism comprises a wire cutter (701), a wire cutter box (7) is fixedly mounted on the inner wall of the housing (1), sliding shafts (704) are symmetrically fixedly mounted on the inner wall of the wire cutter box (7), the outer walls of the two sliding shafts (704) are respectively slidably connected to the inner wall of the wire cutter (701), push-knife springs (702) are symmetrically arranged between the bottom of the wire cutter (701) and the inner wall of the wire cutter box (7), the push-knife springs (702) are respectively arranged outside the two sliding shafts (704), both sides of the wire cutter (701) are fixedly mounted with a knife moving block (705), and the housing ( 1) is symmetrically fixedly installed with slides (902), the inner walls of the two slides (902) are slidably connected with a stopper (9), a return spring (903) is arranged between one side of the two stoppers (9) and the inner sides of the two slides (902), the bottoms of the two stoppers (9) can be slidably connected with the outer walls of the two knife moving blocks (705), a knife stop plate (703) is fixedly installed between the two slides (902), the knife stop plate (703) is placed directly above the thread cutting knife (701), and a cutting control assembly is arranged on the top of the two slides (902).
8. The production equipment of the reinforced rubber-sheathed mining cable according to claim 7 is characterized in that: The cutting control component comprises a curved plate (801), a transverse plate (10) is fixedly mounted on the inner wall of the shell (1), the curved plate (801) is slidably connected to the inner wall of the transverse plate (10), a pressure spring (802) is symmetrically arranged between the top of the curved plate (801) and the bottom of the transverse plate (10), a rectangular plate (8) is fixedly mounted on the top of the curved plate (801), a lifting rod (803) is symmetrically fixedly mounted on one side of the rectangular plate (8), a gear (805) is symmetrically rotatably connected to the inner wall of the shell (1), an extrusion block (806) is slidably connected to the inner walls of the two slides (902), a lowering rod (804) is fixedly mounted on the top of the two extrusion blocks (806), teeth on the two lifting rods (803) and the lowering rod (804) are respectively meshed with teeth on the two gears (805), and the two stop blocks A vertical plate (901) is fixedly installed on the top of each of the vertical plates (901), the top and the inclined surface of the vertical plates (901), and the outer walls of the two extrusion blocks (806) can be slidably connected to the inner sides of the two vertical plates (901), the curved plate (801) is placed in the winding drum, a slot block (16) is fixedly installed on the top of the rectangular plate (8), a telescopic cylinder (15) is symmetrically fixedly installed on the top of the inner wall of the shell (1), and the top of the inner wall of the shell (1) is symmetrically slidably connected to the limit card block (11), the output ends of the two telescopic cylinders (15) are fixedly connected to the inner walls of the two limit card blocks (11), and a control button (14) is fixedly installed on the top of the inner wall of the shell (1), the control button (14) is placed between the two limit card blocks (11), and the bottom ends of the two limit card blocks (11) can be slidably connected to the inner wall of the slot block (16).
9. The production equipment of the reinforced rubber-sheathed mining cable according to claim 8 is characterized in that: The wiring mechanism comprises a rectangular block (303), a guide rail (13) is fixedly installed on the inner wall of the wiring box (3), an electric slider (12) is slidably connected to the inner wall of the guide rail (13), the bottom end of the electric slider (12) is fixedly connected to the top of the rectangular block (303), a wiring rod (307) is fixedly installed on one side of the wiring bundle block (306), the inner wall of the rectangular block (303) is slidably connected to the outer wall of the wiring rod (307), the inner wall of the rectangular block (303) is symmetrically slidably connected to the wiring rod (307), one end of the two wiring rods (307) is connected to the rectangular block (306), and the wiring rod (307) is symmetrically slidably connected to the inner wall of the rectangular block (303). 03), push rod springs (302) are arranged between the inner walls of the two rack shafts (308), the bottom of the wiring box (3) is symmetrically fixedly installed with a frame shaft (308), one end of the two rack shafts (308) is slidably connected with a push rod block (304), one side of the two push rod blocks (304) and the inner side of the two rack shafts (308) are provided with a return block spring (301), one end of the two wiring rods (307) is fixedly installed with a wire pulling shaft block (305), and the outer walls of the two push rod blocks (304) can be slidably connected with the outer walls of the two wiring rods (307) respectively.
10. A reinforced rubber-sheathed mining cable according to claim 9, characterized in that: The reinforced rubber sheathed cable for mining is manufactured by using the production equipment of the reinforced rubber sheathed cable for mining described in any one of claims 1 to 9. The reinforced rubber sheathed cable for mining comprises a conductive core, an insulating layer, a shielding layer, an inner sheath and a reinforcing layer. The insulating layer is arranged on the outside of the conductive core, the shielding layer is arranged on the outside of the insulating layer, the inner sheath is arranged on the outside of the shielding layer, and the reinforcing layer is arranged on the outside of the inner sheath.
Citation Information
Patent Citations
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