Photoelectric material yarn binding spinning machine with fiber carding function
By setting up an electrostatic destatic assembly and an absorption mechanism in the photoelectric material yarn spinning machine, the problem of the influence of electrostatic winding and floating impurities during the fiber carding process is solved, and the uniformity and strength of the yarn are improved, as well as the improvement of spinning production efficiency are improved.
Patent Information
- Application Number
- CN202411948636.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing photoelectric material yarn spinning machines with fiber carding function are prone to fiber wrapping due to static electricity during the fiber carding process, and cannot effectively remove floating impurities and fluff, affecting the uniformity and strength of the yarn.
The electrostatic destatic component is provided in the spinning machine to eliminate static electricity on the surface of the photoelectric material, and with the cooperation of the carding mechanism and the absorption mechanism, the floating impurities and fluff that are separated during the carding process are removed and collected.
It effectively avoids the fibers due to electrostatic winding during the carding process, which improves the fibers' straightening parallelism and impurity removal rate, ensures the uniformity and strength of the yarn, and improves the spinning production efficiency and reduces the defective rate.
Smart Images

Figure CN119571506A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spinning fiber combing, and in particular relates to a photoelectric material yarn binding spinning machine with a fiber combing function. Background Art
[0002] In the modern textile industry, the performance requirements for yarns are getting higher and higher. In some special fields, such as aerospace, electronic information, etc., yarns with high strength, high conductivity, high resistance to electromagnetic interference and other properties are required. Among them, fiber combing is crucial to yarn quality and production efficiency.
[0003] At present, a Chinese invention with announcement number: CN115354421B discloses a spinning machine. This application relates to the technical field of textile equipment, and in particular to a spinning machine, which includes a spinning machine body, a mounting frame is provided on the spinning machine body, a dust hood facing the spinning machine body is provided on the mounting frame, a connecting pipe is provided on the mounting frame, the connecting pipe is connected with the dust hood, the end of the connecting pipe away from the dust hood is connected to a separation box, a first filter net for blocking flying catkins is provided inside the separation box, a negative pressure fan is provided at one end of the separation box away from the connecting pipe, and a cleaning component for cleaning flying catkins on the first filter net is provided in the separation box. This application has the effect of facilitating the cleaning and recovery of fluff.
[0004] The existing photoelectric material yarn-binding spinning machine with fiber combing function has the following disadvantages when in use:
[0005] 1. When combing the photoelectric material, the photoelectric material surface is prone to carry static electricity, which causes the photoelectric material to be entangled during the combing process due to static electricity, thereby affecting the straightening parallelism and impurity removal rate of the fiber, so that the yarn cannot be guaranteed to have excellent uniformity and strength;
[0006] 2. When combing the fibers of its photoelectric materials, it is impossible to effectively remove and collect the floating impurities and fluff released during combing. Therefore, the existing impurities and fluff will affect the smoothness and quality of the subsequent yarn forming. Summary of the invention
[0007] The purpose of the present invention is to provide an existing photoelectric material yarn binding spinning machine with a fiber combing function, and the advantages are:
[0008] 1. When combing the photoelectric material, the static electricity carried on the surface of the photoelectric material is reduced, so as to effectively avoid the large-scale entanglement of the photoelectric material due to static electricity during the combing process, thereby ensuring the straightening parallelism and impurity removal rate of the fiber, so as to facilitate the excellent uniformity and strength of the yarn produced by the subsequent spinning machine;
[0009] 2. When combing the fibers of the photoelectric materials, the floating impurities and fluff released during combing are effectively removed and collected, thereby ensuring the smoothness and quality of the subsequent yarn forming.
[0010] The above technical objectives of the present invention are achieved through the following technical solutions: a photoelectric material yarn-binding spinning machine with a fiber combing function, comprising a spinning frame, a combing mechanism is arranged inside the spinning frame, and an absorption mechanism is arranged on the right side of the spinning frame, the combing mechanism comprises a combing component, an output component, an anti-static component and a drying component, the combing component is arranged in the middle of the spinning frame, the output component is arranged on the front side of the spinning frame, the output component is located at the front side of the combing component, the anti-static component is arranged on the rear side of the spinning frame, and the drying component is arranged inside the anti-static component, the absorption mechanism comprises an absorption component, a scraping component, a collecting component and a magnetic suction component, the absorption component is arranged on the right side of the spinning frame, the rear side of the absorption component is connected to the front side of the drying component, the left side of the absorption component is located inside the spinning frame, the scraping component is arranged on the top side of the absorption component, the collecting component is arranged on the bottom side of the absorption component, and the magnetic suction component is arranged between the collecting component and the absorption component.
[0011] By adopting the above technical scheme, by setting up a combing mechanism and an absorption mechanism, the combing component can accurately loosen and comb the fiber raw materials in the middle of the spinning frame to make the messy fibers orderly. Then, the output component efficiently receives and stably outputs the combed fibers on the front side to ensure the continuity and stability of the process. In addition, before combing, the anti-static component can quickly eliminate the static electricity on the surface of the photoelectric material to avoid fiber entanglement, improve the fiber straightening parallelism and impurity removal rate, and lay a solid foundation for the uniformity and high strength of high-quality yarn. In addition, the drying component keeps the material dry and stabilizes the photoelectric performance to assist combing. Afterwards, the absorption component and the drying component strongly absorb the impurities and fluff generated by combing, and the scraping component can push down and discharge the impurities adsorbed in the absorption component, which are collected by the bottom collecting component. The magnetic suction component firmly connects the collecting component and the absorption component. The components work together to ensure that the yarn is smooth and high-quality in all aspects, greatly improving the spinning efficiency and reducing the defective rate.
[0012] The present invention is further configured as follows: the combing assembly includes a licker-in roller, an output roller, a first cylinder and a second cylinder, the licker-in roller is arranged on the rear side inside the spinning frame, the output roller is arranged on the rear side inside the spinning frame, the first cylinder is arranged on the bottom side in the middle of the spinning frame, the second cylinder is arranged on the top side in the middle of the spinning frame, and the second cylinder is located on the top of the first cylinder.
[0013] By adopting the above technical solution, a combing component is set up, and its licker-in roller is located on the rear side of the spinning frame. The high-speed rotation can preliminarily loosen and comb the fed fibers, break up the fiber bundles and remove some impurities and short fibers, so that the fibers are initially straightened. The output roller then smoothly transports the fibers to the subsequent links. The first cylinder is on the middle bottom side of the frame, and cooperates with the licker-in roller to further comb the fibers, making them straighter and parallel, and removing residual impurities. The second cylinder is placed on the top of the first cylinder. By utilizing the upper and lower layout, the fibers can be directly processed by the first cylinder and then enter the second cylinder for fine combing, which greatly improves the fiber straightening parallelism and the overall combing quality, and provides a high-quality raw material foundation for subsequent spinning.
[0014] The present invention is further configured as follows: the output component includes a doffer, a detaching roller, a first pressure roller and a second pressure roller, the doffer is arranged at the bottom of the front side of the inside of the spinning frame, the doffer is located on the front side of the first cylinder and the second cylinder, the detaching roller is arranged at the top of the front side of the inside of the spinning frame, the detaching roller is located on the top of the doffer, the first pressure roller and the second pressure roller are both arranged on the front side of the inside of the spinning frame, and the second pressure roller is located on the top of the first pressure roller.
[0015] The above technical solution is adopted, by setting up an output component, wherein the doffer is at the bottom of the front side of the spinning frame, located in front of the first cylinder and the second cylinder, to condense and transfer the combed fibers of the two cylinders to form a fiber layer. At the same time, its slower rotation speed is conducive to uniform fiber coagulation. The separation roller is at the top of the front side of the frame and above the doffer, to separate and stretch the fiber layer output by the doffer, to make the fibers evenly distributed in preparation for twisting and winding. The first pressure roller and the second pressure roller are at the front side, with the second pressure roller on the top, and the two cooperate to compact and arrange the fiber layer, control the tension and conveying speed, ensure that the output fiber strips are uniform, and ensure the smooth connection of subsequent spinning processes.
[0016] The present invention is further configured as follows: the anti-static component includes a fixed plate, an ion generator and a high-voltage controller, the fixed plate is bolted to the top and bottom of the rear side of the inside of the spinning frame, the fixed plate is located on the rear side of the licker-in roller and the output roller, the ion generator is embedded in the front and rear sides of the inner side of the fixed plate, the high-voltage controller is bolted to the left side of the spinning frame, and the high-voltage controller is electrically connected to the ion generator.
[0017] By adopting the above technical solution, an anti-static component is set, and its fixing plates are respectively fixed on the top and bottom of the rear side of the spinning frame, located behind the licker-in roller and the output roller, providing a stable installation position for the ion generator. The ion generator is embedded in the front and rear sides of the fixing plate and works efficiently with the cooperation of the high-voltage controller. The high-voltage controller is bolted to the left side of the frame and electrically connected to the ion generator. It can accurately provide stable high voltage, so that the ion generator generates a large number of positive and negative ions, neutralizes the static electricity on the surface of the photoelectric material, avoids static electricity entanglement and adsorption of impurities during fiber combing, ensures the straightening parallelism of the fibers and the impurity removal rate, and improves the yarn quality.
[0018] The present invention is further configured as follows: the drying component includes a blowing frame, an air duct, a suction blower and a heating structure, the blowing frame is embedded in the inner side of the fixed plate, the blowing frame is located on the inner side of the ion generator, the air duct is connected to the outer side of the blowing frame, the suction blower is arranged on the right side of the spinning frame, the output end of the suction blower is connected to the front side of the air duct, and the heating structure is arranged on the inner side of the blowing frame.
[0019] By adopting the above technical solution, a drying component is set up, wherein the blowing frame is embedded in the inner side of the fixed plate and located on the inner side of the ion generator, the air duct is connected to the outside thereof, the suction and blower is on the right side of the frame and the output end is connected to the front side of the air duct, which can deliver airflow when turned on, and the heating structure located inside the blowing frame generates heat, so that the suction and blower introduces air, which is heated by the heating structure and then blown toward the photoelectric material through the blowing frame, thereby maintaining an appropriate degree of dryness, stabilizing the photoelectric performance, and facilitating precise combing.
[0020] The present invention is further configured as follows: the heating structure includes an electric heating tube, a flow equalizing net and a thermostat, the electric heating tube is arranged inside the blowing frame, the flow equalizing net is bolted to the inner side of the blowing frame, the flow equalizing net is located on the inner side of the electric heating tube, the thermostat is arranged on the left side of the spinning frame, and the thermostat is electrically connected to the electric heating tube.
[0021] By adopting the above technical solution, a heating structure is set up, and the electric heating tube is energized to generate heat, providing a heat source for the blowing frame, so that the air flowing through it is heated to meet the drying requirements. The flow-evening net can break up the hot air flow to avoid local overheating or uneven airflow, ensuring that the hot air used for drying acts evenly and stably on the photoelectric material, ensuring the consistency of the drying effect. The thermostat is electrically connected to the electric heating tube, and the operator adjusts the temperature according to the actual working conditions, accurately controls the degree of drying, prevents overheating from damaging the photoelectric material, and optimizes the combing conditions.
[0022] The present invention is further configured as follows: the absorption component includes a collecting box, a suction frame, a filter, a discharge bucket, a suction pipe and a suction bucket, the collecting box is arranged on the right side of the spinning frame, the rear side of the collecting box is bolted to the front side of the suction blower, the suction frame is connected to the rear side of the collecting box, the rear side of the suction frame is connected to the absorption end of the suction blower, the filter is bolted to the front side of the suction frame, the discharge bucket is connected to the middle of the interior of the collecting box, the suction pipe is connected to the left side of the collecting box, the bottom of the left side of the suction pipe passes through the top of the spinning frame, the suction bucket is bolted to the top side of the interior of the spinning frame, and the top of the suction bucket is connected to the bottom of the suction pipe.
[0023] By adopting the above technical solution and setting up an absorption component, during the combing operation, the suction and blower will generate negative pressure after being started, and the floating impurities and fluff generated by combing will be sucked into the concentration box through the suction bucket and straw, and filtered by the filter to ensure the cleanliness of the inside of the equipment, avoid secondary pollution, and provide guarantee for the yarn quality.
[0024] The present invention is further configured as follows: the scraping assembly includes an electric push rod, a push plate and a scraping brush, the electric push rod is bolted to the top of the central box, the telescopic end of the electric push rod passes through the top of the central box, the top of the push plate is bolted to the telescopic end of the electric push rod, the scraping brush is bolted to the outside of the push plate, and the outside of the scraping brush contacts the inner wall inside the central box.
[0025] By adopting the above technical solution and setting up a scraping component, when impurities are adsorbed on the inner wall of the concentration box and affect the suction or need to be cleaned, the electric push rod is started to push the push plate downward, and the scraping brush then scrapes the impurities on the inner wall, causing them to fall together, thereby maintaining the efficient operation of the absorption component and ensuring the continuous and effective absorption of impurities and fluff.
[0026] The present invention is further configured as follows: the collection assembly includes a accommodating chamber, a collection vehicle and a push handle, the accommodating chamber is opened on the bottom side of the collecting box, the collection vehicle is arranged inside the accommodating chamber, the collection vehicle is located at the bottom of the bucket, and the push handle is bolted to the front side of the collection vehicle.
[0027] By adopting the above technical solution, a collection component is set up, and the impurities and fluff scraped off by the scraping brush fall into the collection vehicle after the discharge bucket is opened. When it overflows, it can be conveniently pulled out of the collection vehicle with the help of a push handle to dump and clean it. This is convenient and quick, keeps the working area clean, does not affect the continuous operation of the equipment, and ensures a smooth impurity collection process.
[0028] The present invention is further configured as follows: the magnetic attraction component includes an embedding groove, a magnetic block and a magnet sheet, the embedding groove is respectively opened on both sides of the front side of the collection box, the magnetic block is fixedly connected to the inside of the embedding groove, the magnet sheet is respectively bolted to both sides of the front side of the collection vehicle, and the magnet sheet is magnetically connected to the magnetic block.
[0029] By adopting the above technical solution and setting up a magnetic suction component, when the collection vehicle is pushed into the receiving chamber, the magnet sheet and the magnetic block are automatically adsorbed to accurately position the collection vehicle, prevent displacement and shaking, and ensure the stability of the collection process, especially under the vibration of equipment operation, to ensure the magnetic suction fixing effect and avoid impurity leakage.
[0030] In summary, the present invention has the following beneficial effects:
[0031] 1. By setting up a combing mechanism, the combing component is located in the middle of the spinning frame, and the fiber raw materials are precisely loosened and combed, so that the disordered fibers gradually become neat and orderly, laying a solid foundation for subsequent processes. The output component is placed in front of the combing component. It efficiently receives the combed fibers and outputs them steadily to ensure that the fibers are not disordered, knotted, or other undesirable conditions during the transfer process, so as to ensure the continuity and stability of the combing process. At the same time, before combing the fiber raw materials, the electrostatic component can efficiently eliminate the static electricity on the surface of the photoelectric material to avoid the fiber from being entangled due to static electricity during combing, effectively ensuring the parallelism of the fiber straightening, greatly improving the impurity removal rate, and thus laying the foundation for the excellent uniformity and high strength of the yarn. At the same time, the drying component maintains the appropriate dryness of the photoelectric material to ensure the stability of its photoelectric performance and help accurate combing;
[0032] 2. By setting up the absorption mechanism, the absorption component cooperates with the drying component to strongly absorb the floating impurities and fluff detached during the combing process. Then, the scraping component can push the adsorbed impurities downward and discharge them from the absorption component. The bottom collection component collects them, and the magnetic suction component connects its collection component with the absorption component. The overall coordination can achieve all-round guarantee of the smoothness and high quality of yarn forming, greatly improve the spinning production efficiency, reduce the defective rate, and bring innovative benefits to the textile industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the structure of the spinning frame of the present invention;
[0035] Figure 3 It is a schematic diagram of the structure of the combing component and the output component of the present invention;
[0036] Figure 4 It is a schematic diagram of the structure of the anti-static component of the present invention;
[0037] Figure 5 It is a schematic diagram of the structure of the drying component of the present invention;
[0038] Figure 6 It is a schematic diagram of the heating structure of the present invention;
[0039] Figure 7 is a schematic diagram of the structure of the absorption assembly of the present invention;
[0040] Figure 8 It is a schematic diagram of the structure of the scraping and cleaning assembly of the present invention;
[0041] Fig. 9 It is a schematic diagram of the structure of the collection component and the magnetic attraction component of the present invention.
[0042] Figure numerals: 1, spinning frame; 2, combing mechanism; 21, combing assembly; 211, licker-in roller; 212, output roller; 213, first cylinder; 214, second cylinder; 22, output assembly; 221, doffer; 222, separation roller; 223, first pressure roller; 224, second pressure roller; 23, antistatic assembly; 231, fixing plate; 232, ion generator; 233, high-voltage controller; 24, drying assembly; 241, blowing frame; 242, air guide pipe; 243, suction blower; 244, heating structure ; 2441, electric heating tube; 2442, flow equalizing net; 2443, thermostat; 3, absorption mechanism; 31, absorption component; 311, concentration box; 312, suction frame; 313, filter; 314, discharge bucket; 315, suction straw; 316, suction bucket; 32, scraping component; 321, electric push rod; 322, push plate; 323, scraping brush; 33, collection component; 331, accommodating chamber; 332, collection cart; 333, push handle; 34, magnetic suction component; 341, embedded groove; 342, magnetic block; 343, magnet sheet. DETAILED DESCRIPTION
[0043] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0044] Embodiment 1:
[0045] refer to Figure 1-6 A photoelectric material yarn-binding spinning machine with a fiber combing function comprises a spinning frame 1, a combing mechanism 2 is arranged inside the spinning frame 1, the combing mechanism 2 comprises a combing component 21, an output component 22, an antistatic component 23 and a drying component 24, the combing component 21 is arranged in the middle of the spinning frame 1, the output component 22 is arranged at the front side of the spinning frame 1, the output component 22 is located at the front side of the combing component 21, the antistatic component 23 is arranged at the rear side of the spinning frame 1, and the drying component 24 is arranged inside the antistatic component 23, By setting up the combing mechanism 2, the fiber raw materials are precisely loosened and combed in the middle of the spinning frame 1 through the combing component 21, so that the disordered fibers are put into order. Then, the output component 22 efficiently receives and stably outputs the combed fibers at the front side to ensure the continuity and stability of the process. In addition, before combing, the anti-static component 23 can quickly eliminate the static electricity on the surface of the photoelectric material to avoid fiber entanglement, improve the fiber straightening parallelism and impurity removal rate, and lay a solid foundation for the uniformity and high strength of the high-quality yarn. In addition, the drying component 24 keeps the material dry and stabilizes the photoelectric performance to assist in combing.
[0046] like Figure 3As shown, the combing assembly 21 includes a licker-in roller 211, an output roller 212, a first cylinder 213 and a second cylinder 214. The licker-in roller 211 is arranged at the rear side of the inside of the spinning frame 1, the output roller 212 is arranged at the rear side of the inside of the spinning frame 1, the first cylinder 213 is arranged at the bottom side of the middle inside the spinning frame 1, the second cylinder 214 is arranged at the top side of the middle inside the spinning frame 1, and the second cylinder 214 is located on the top of the first cylinder 213. By setting the combing assembly 21, the licker-in roller 211 is located at the rear side of the spinning frame 1, and the high-speed rotation can initially loosen the feeding fiber. , combing, breaking up the fiber bundles and removing some impurities and short fibers, so that the fibers are initially straightened, and the output roller 212 then steadily transports the fibers to the subsequent links. The first cylinder 213 is on the bottom side of the middle of the frame, and cooperates with the licker-in roller 211 to further comb the fibers, make them more straight and parallel, and remove residual impurities. The second cylinder 214 is placed on the top of the first cylinder 213. By utilizing the up and down layout, the fibers can be directly processed by the first cylinder 213 and then enter the second cylinder 214 for fine combing, which greatly improves the straightening parallelism and the overall combing quality of the fibers, and provides a high-quality raw material basis for subsequent spinning.
[0047] like Figure 3 As shown, the output assembly 22 includes a doffer 221, a detaching roller 222, a first pressure roller 223 and a second pressure roller 224. The doffer 221 is arranged at the bottom of the front side of the inside of the spinning frame 1, the doffer 221 is located in front of the first cylinder 213 and the second cylinder 214, the detaching roller 222 is arranged at the top of the front side of the inside of the spinning frame 1, the detaching roller 222 is located on the top of the doffer 221, the first pressure roller 223 and the second pressure roller 224 are both arranged at the front side of the inside of the spinning frame 1, and the second pressure roller 224 is located on the top of the first pressure roller 223. By setting the output assembly 22, the doffer 221 is arranged at the bottom of the front side of the inside of the spinning frame 1, the doffer 221 is located in front of the first cylinder 213 and the second cylinder 214, the detaching roller 222 is arranged at the top of the doffer 221, the first pressure roller 223 and the second pressure roller 224 are arranged at the front side of the inside of the spinning frame 1, and the second pressure roller 224 is located on the top of the first pressure roller 223. At the bottom of the front side of the yarn frame 1, located in front of the first cylinder 213 and the second cylinder 214, the combed fibers of the two cylinders are condensed and transferred to form a fiber layer. At the same time, its slower rotation speed is conducive to uniform fiber condensation. The separation roller 222 is at the top of the front side of the frame and above the doffer 221. The fiber layer output by the doffer 221 is separated and stretched to make the fibers evenly distributed in preparation for twisting and winding. The first pressure roller 223 and the second pressure roller 224 are on the front side, and the second pressure roller 224 is on the top. The two cooperate to compact and arrange the fiber layer, control the tension and conveying speed, ensure that the output fiber strips are uniform, and ensure the smooth connection of subsequent spinning processes.
[0048] like Figure 4As shown, the anti-static component 23 includes a fixed plate 231, an ion generator 232 and a high-voltage controller 233. The fixed plate 231 is bolted to the top and bottom of the rear side of the inside of the spinning frame 1 respectively. The fixed plate 231 is located at the rear side of the licker-in roller 211 and the output roller 212. The ion generator 232 is respectively embedded in the front and rear sides of the inner side of the fixed plate 231. The high-voltage controller 233 is bolted to the left side of the spinning frame 1. The high-voltage controller 233 is electrically connected to the ion generator 232. By setting the anti-static component 23, its fixed plate 231 is respectively fixed to the rear side of the spinning frame 1 The top and bottom are located at the rear side of the licker-in roller 211 and the output roller 212, providing a stable installation position for the ion generator 232. The ion generator 232 is embedded in the front and rear sides of the fixed plate 231, and works efficiently with the cooperation of the high-voltage controller 233. The high-voltage controller 233 is bolted to the left side of the frame and electrically connected to the ion generator 232. It can accurately provide stable high voltage, so that the ion generator 232 generates a large number of positive and negative ions, neutralizes the static electricity on the surface of the photoelectric material, avoids static electricity entanglement and adsorption of impurities during fiber combing, ensures the fiber straightening parallelism and impurity removal rate, and improves the yarn quality.
[0049] like Figure 5 As shown, the drying assembly 24 includes a blowing frame 241, an air guide 242, a suction blower 243 and a heating structure 244. The blowing frame 241 is embedded in the inner side of the fixing plate 231, the blowing frame 241 is located on the inner side of the ion generator 232, the air guide 242 is connected to the outer side of the blowing frame 241, the suction blower 243 is arranged on the right side of the spinning frame 1, the output end of the suction blower 243 is connected to the front side of the air guide 242, and the heating structure 244 is arranged on the inner side of the blowing frame 241. Component 24, whose blowing frame 241 is embedded in the inner side of the fixing plate 231 and is located on the inner side of the ion generator 232, the air duct 242 is connected to the outside thereof, the suction and blower 243 is on the right side of the frame and the output end is connected to the front side of the air duct 242, which can deliver air flow when turned on, and the heating structure 244 located inside the blowing frame 241 generates heat, so that the suction and blower 243 introduces air, which is heated by the heating structure 244 and then blown toward the photoelectric material through the blowing frame 241, so as to maintain a suitable degree of dryness, stabilize the photoelectric performance, and assist in precise combing.
[0050] like Figure 6As shown, the heating structure 244 includes an electric heating pipe 2441, a flow balancing net 2442 and a thermostat 2443. The electric heating pipe 2441 is arranged inside the blowing frame 241, the flow balancing net 2442 is bolted to the inner side of the blowing frame 241, the flow balancing net 2442 is located on the inner side of the electric heating pipe 2441, and the thermostat 2443 is arranged on the left side of the spinning frame 1. The thermostat 2443 is electrically connected to the electric heating pipe 2441. By setting the heating structure 244, the electric heating pipe 244 1 is powered on to generate heat, providing a heat source for the blowing frame 241, so that the air passing through is heated to meet the drying requirements. The flow-evening net 2442 can break the hot air flow to avoid local overheating or uneven airflow, ensuring that the hot air used for drying acts evenly and stably on the photoelectric material and ensures the consistency of the drying effect. The thermostat 2443 is electrically connected to the electric heating pipe 2441. The operator adjusts the temperature according to the actual working conditions, accurately controls the degree of drying, prevents overheating from damaging the photoelectric material, and optimizes the combing conditions.
[0051] Brief description of the use process: First, the fiber raw material enters the spinning frame 1, and the licker-in roller 211 located at the rear side rotates at a high speed to preliminarily loosen and comb the fed fiber, break up the fiber bundle and remove some impurities and short fibers, so that the fiber is preliminarily straightened, and the output roller 212 then steadily transports the fiber to the subsequent link. At the same time, the fixed plate 231 provides a stable installation position for the ion generator 232, and the high-voltage controller 233 accurately provides stable high voltage to drive the ion generator 232 embedded in the front and rear sides of the fixed plate 231 to generate a large number of positive and negative ions, neutralize the static electricity on the surface of the photoelectric material, avoid the fiber from being entangled and adsorbing impurities due to static electricity, and ensure the parallelism of the fiber straightening and the impurity removal rate. Then, the suction blower 243 introduces air, which is heated by the electric heating tube 2441 and uniformly circulated by the flow-equalizing net 2442, and passes through the blowing frame 2 41 blows towards the photoelectric material to maintain appropriate dryness, stabilize the photoelectric performance, and assist in precise combing. Subsequently, the first cylinder 213 cooperates with the licker-in roller 211 on the middle bottom side of the frame to further comb the fibers, make them more straight and parallel, and remove residual impurities. After preliminary treatment by the first cylinder 213, the fibers directly enter the second cylinder 214 on the top for fine combing, which greatly improves the straightness and parallelism of the fibers and the overall combing quality. Finally, the doffer 221 condenses and transfers the combed fibers to form a fiber layer at the bottom front side of the frame, and the separation roller 222 separates and stretches the fiber layer above it to make the fibers evenly distributed. The first pressing roller 223 and the second pressing roller 224 cooperate to compact and arrange the fiber layer, control the tension and conveying speed, ensure that the output fiber strips are uniform, and ensure the smooth connection of subsequent spinning processes.
[0052] Embodiment 2:
[0053] refer to Figure 7-9, a photoelectric material yarn-binding spinning machine with fiber combing function, including an absorption mechanism 3, the absorption mechanism 3 includes an absorption component 31, a scraping component 32, a collecting component 33 and a magnetic suction component 34, the absorption component 31 is arranged on the right side of the spinning frame 1, the rear side of the absorption component 31 is connected with the front side of the drying component 24, the left side of the absorption component 31 is located inside the spinning frame 1, the scraping component 32 is arranged on the top side inside the absorption component 31, the collecting component 33 is arranged on the bottom side inside the absorption component 31, and the magnetic suction component 34 is arranged between the collecting component 33 and the absorption component 31. By setting the absorption mechanism 3, the absorption component 31 and the drying component 24 strongly absorb the impurities and fluff generated by combing, the scraping component 32 can push down and discharge the impurities adsorbed in the absorption component 31, and collect them by the bottom collecting component 33, and the magnetic suction component 34 makes the collecting component 33 and the absorption component 31 firmly connected, and each component cooperates to fully ensure the smoothness and high quality of the yarn, greatly improve the spinning efficiency and reduce the defective rate.
[0054] like Figure 7 As shown, the absorption component 31 includes a central box 311, a suction frame 312, a filter 313, a discharge bucket 314, a suction pipe 315 and a suction bucket 316. The central box 311 is arranged on the right side of the spinning frame 1. The rear side of the central box 311 is bolted to the front side of the suction blower 243. The suction frame 312 is connected to the rear side of the central box 311. The rear side of the suction frame 312 is connected to the absorption end of the suction blower 243. The filter 313 is bolted to the front side of the suction frame 312. The discharge bucket 314 is connected to the middle of the central box 311. The suction pipe 315 is connected to the suction blower 243. On the left side of the collecting box 311, the bottom of the left side of the suction pipe 315 passes through the top of the spinning frame 1, and the suction bucket 316 is bolted to the top side of the spinning frame 1. The top of the suction bucket 316 is connected with the bottom of the suction pipe 315. By setting the absorption component 31, during the combing operation, the suction and blower 243 generates negative pressure after startup, and the floating impurities and fluff generated by combing are sucked into the collecting box 311 through the suction bucket 316 and the suction pipe 315, and filtered by the filter screen 313 to ensure the cleanliness of the equipment, avoid secondary pollution, and provide guarantee for the yarn quality.
[0055] like Figure 8As shown, the scraping component 32 includes an electric push rod 321, a push plate 322 and a scraping brush 323. The electric push rod 321 is bolted to the top of the collecting box 311, the telescopic end of the electric push rod 321 passes through the top of the collecting box 311, the top of the push plate 322 is bolted to the telescopic end of the electric push rod 321, the scraping brush 323 is bolted to the outside of the push plate 322, and the outside of the scraping brush 323 contacts the inner wall of the collecting box 311. By setting the scraping component 32, when impurities are adsorbed on the inner wall of the collecting box 311 to affect the suction force or need to be cleaned, the electric push rod 321 is started to push the push plate 322 downward, and the scraping brush 323 scrapes the impurities on the inner wall and makes them fall together, thereby maintaining the efficient operation of the absorption component 31 and ensuring the continuous and effective absorption of impurities and fluff.
[0056] like Fig. 9 As shown, the collecting component 33 includes a accommodating chamber 331, a collecting trolley 332 and a push handle 333. The accommodating chamber 331 is opened at the bottom side of the collecting box 311, and the collecting trolley 332 is arranged inside the accommodating chamber 331. The collecting trolley 332 is located at the bottom of the discharge bucket 314, and the push handle 333 is bolted to the front side of the collecting trolley 332. By setting the collecting component 33, the impurities and fluff scraped off by the scraping brush 323 fall into the collecting trolley 332 through the opened discharge bucket 314. When it is overflowing, the collecting trolley 332 can be easily pulled out with the help of the push handle 333 for dumping and cleaning. It is convenient and quick to keep the working area clean, does not affect the continuous operation of the equipment, and ensures a smooth impurity collection process.
[0057] like Fig. 9 As shown, the magnetic attraction component 34 includes a groove 341, a magnetic block 342 and a magnet sheet 343. The groove 341 is respectively opened on both sides of the front side of the collection box 311, the magnetic block 342 is fixedly connected to the inside of the groove 341, and the magnet sheet 343 is respectively bolted to both sides of the front side of the collection vehicle 332. The magnet sheet 343 is magnetically connected to the magnetic block 342. By setting the magnetic attraction component 34, when the collection vehicle 332 is pushed into the accommodating chamber 331, the magnet sheet 343 and the magnetic block 342 are automatically adsorbed to accurately position the collection vehicle 332 to prevent displacement and shaking, thereby ensuring the stability of the collection process, especially under the vibration of equipment operation, to ensure the magnetic attraction fixing effect and avoid impurity leakage.
[0058] Brief description of the use process: First, when the spinning machine is combing, the suction blower 243 will generate negative pressure when it is started. On the one hand, its blowing end blows toward the photoelectric material through the air guide pipe 242 and the blowing frame 241 to maintain the photoelectric material at a suitable dryness. On the other hand, the floating impurities and fluff generated during the combing process are sucked into the concentration box 311 through the suction bucket 316 and the suction pipe 315, and then filtered through the filter 313 to prevent the impurities from flowing back, ensure the internal cleanliness of the equipment, and avoid secondary pollution. Then, when the inner wall of the concentration box 311 or the filter 313 affects the suction due to the adsorption of impurities or needs to be cleaned regularly, the electric push rod 321 is started to push the hair scraper The push plate 322 of the brush 323 moves downward to scrape off impurities on the inner wall and the surface of the filter 313, causing them to fall together. Then, the scraped impurity fluff falls into the collecting cart 332 through the opened discharge bucket 314. The collecting cart 332 is located in the accommodating chamber 331. The magnet pieces 343 on both sides thereof are automatically adsorbed to the magnetic block 342 in the embedded groove 341 of the collecting box 311, and the collecting cart 332 is accurately positioned. Even if the equipment vibrates during operation, displacement and shaking can be prevented to ensure stable collection. Finally, when the collecting cart 332 is full, the push handle 333 is used to conveniently pull it out and dump it for cleaning, thereby keeping the working area clean and tidy, ensuring a smooth impurity collection process, and continuously protecting the yarn production quality.
[0059] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A photoelectric material yarn-binding spinning machine with a fiber combing function, comprising a spinning frame (1), characterized in that: A combing mechanism (2) is arranged inside the spinning frame (1), an absorbing mechanism (3) is arranged on the right side of the spinning frame (1), the combing mechanism (2) comprises a combing component (21), an output component (22), an antistatic component (23) and a drying component (24), the combing component (21) is arranged in the middle of the spinning frame (1), the output component (22) is arranged at the front side of the spinning frame (1), the output component (22) is located at the front side of the combing component (21), the antistatic component (23) is arranged at the rear side of the spinning frame (1), and the drying component (24) is arranged at the back side of the antistatic component (2 The absorbing mechanism (3) comprises an absorbing component (31), a scraping component (32), a collecting component (33) and a magnetic attraction component (34); the absorbing component (31) is arranged on the right side of the spinning frame (1); the rear side of the absorbing component (31) is connected to the front side of the drying component (24); the left side of the absorbing component (31) is located inside the spinning frame (1); the scraping component (32) is arranged on the top side inside the absorbing component (31); the collecting component (33) is arranged on the bottom side inside the absorbing component (31); and the magnetic attraction component (34) is arranged between the collecting component (33) and the absorbing component (31).
2. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 1, characterized in that: The combing assembly (21) comprises a licker-in roller (211), an output roller (212), a first cylinder (213) and a second cylinder (214); the licker-in roller (211) is arranged at the rear side inside the spinning frame (1); the output roller (212) is arranged at the rear side inside the spinning frame (1); the first cylinder (213) is arranged at the bottom side in the middle of the spinning frame (1); the second cylinder (214) is arranged at the top side in the middle of the spinning frame (1); and the second cylinder (214) is located on the top of the first cylinder (213).
3. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 2, characterized in that: The output component (22) includes a doffer (221), a detaching roller (222), a first pressure roller (223) and a second pressure roller (224); the doffer (221) is arranged at the bottom of the front side of the spinning frame (1); the doffer (221) is located in front of the first cylinder (213) and the second cylinder (214); the detaching roller (222) is arranged at the top of the front side of the spinning frame (1); the detaching roller (222) is located on the top of the doffer (221); the first pressure roller (223) and the second pressure roller (224) are both arranged at the front side of the spinning frame (1); the second pressure roller (224) is located on the top of the first pressure roller (223).
4. The photoelectric material yarn-binding spinning machine with fiber combing function according to claim 2, characterized in that: The anti-static component (23) comprises a fixed plate (231), an ion generator (232) and a high-voltage controller (233); the fixed plate (231) is respectively bolted to the top and bottom of the rear side of the inside of the spinning frame (1); the fixed plate (231) is located at the rear side of the licker-in roller (211) and the output roller (212); the ion generator (232) is respectively embedded in the front and rear sides of the inner side of the fixed plate (231); the high-voltage controller (233) is bolted to the left side of the spinning frame (1); and the high-voltage controller (233) is electrically connected to the ion generator (232).
5. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 4, characterized in that: The drying component (24) comprises a blowing frame (241), an air guide pipe (242), a suction blower (243) and a heating structure (244); the blowing frame (241) is embedded in the inner side of the fixing plate (231); the blowing frame (241) is located on the inner side of the ion generator (232); the air guide pipe (242) is connected to the outer side of the blowing frame (241); the suction blower (243) is arranged on the right side of the spinning frame (1); the output end of the suction blower (243) is connected to the front side of the air guide pipe (242); and the heating structure (244) is arranged on the inner side of the blowing frame (241).
6. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 5, characterized in that: The heating structure (244) includes an electric heating tube (2441), a flow equalizing net (2442) and a thermostat (2443); the electric heating tube (2441) is arranged inside the blowing frame (241); the flow equalizing net (2442) is bolted to the inner side of the blowing frame (241); the flow equalizing net (2442) is located on the inner side of the electric heating tube (2441); the thermostat (2443) is arranged on the left side of the spinning frame (1); and the thermostat (2443) is electrically connected to the electric heating tube (2441).
7. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 5, characterized in that: The absorption assembly (31) comprises a concentration box (311), a suction frame (312), a filter (313), a discharge bucket (314), a suction pipe (315) and a suction bucket (316); the concentration box (311) is arranged on the right side of the spinning frame (1); the rear side of the concentration box (311) is bolted to the front side of the suction and blower (243); the suction frame (312) is connected to the rear side of the concentration box (311); the rear side of the suction frame (312) is bolted to the front side of the suction and blower (243); ), the filter screen (313) is bolted to the front side of the suction frame (312), the discharge bucket (314) is connected to the middle of the interior of the central box (311), the suction pipe (315) is connected to the left side of the central box (311), the bottom of the left side of the suction pipe (315) passes through the top of the spinning frame (1), the suction bucket (316) is bolted to the top side of the interior of the spinning frame (1), and the top of the suction bucket (316) is connected to the bottom of the suction pipe (315).
8. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 7, characterized in that: The scraping assembly (32) comprises an electric push rod (321), a push plate (322) and a scraping brush (323); the electric push rod (321) is bolted to the top of the centralizing box (311); the telescopic end of the electric push rod (321) passes through the top of the centralizing box (311); the top of the push plate (322) is bolted to the telescopic end of the electric push rod (321); the scraping brush (323) is bolted to the outer side of the push plate (322); and the outer side of the scraping brush (323) contacts the inner wall of the centralizing box (311).
9. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 7, characterized in that: The collecting assembly (33) comprises a containing chamber (331), a collecting vehicle (332) and a push handle (333); the containing chamber (331) is opened at the bottom side of the collecting box (311); the collecting vehicle (332) is arranged inside the containing chamber (331); the collecting vehicle (332) is located at the bottom of the bucket (314); and the push handle (333) is bolted to the front side of the collecting vehicle (332).
10. The photoelectric material yarn binding spinning machine with fiber combing function according to claim 9, characterized in that: The magnetic attraction component (34) comprises an embedding groove (341), a magnetic block (342) and a magnet sheet (343); the embedding groove (341) is respectively opened on both sides of the front side of the collection box (311); the magnetic block (342) is fixedly connected to the inside of the embedding groove (341); the magnet sheet (343) is respectively bolted to both sides of the front side of the collection vehicle (332); the magnet sheet (343) is magnetically connected to the magnetic block (342).
Citation Information
Patent Citations
A spinning machine
CN115354421B