Two-shaft four-gear double-clutch bidirectional output gearbox

By designing heat dissipation and life-extending components and strengthening heat dissipation components in the gearbox, and recycling structures such as lubricating oil and cooling arc box are used to accelerate the cooling of lubricating oil, solving the problem of continuous increase in temperature after long-term operation of the gearbox, achieving more efficient heat dissipation and longer service life.

CN119572712AInactive Publication Date: 2025-03-07QINHUANGDAO HAOYANG MASCH MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510069996.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

After a long period of operation, the heat dissipation speed of the heat sink cannot keep up with the speed of the gearbox temperature rise, resulting in the continuous increase in the gearbox temperature, which increases the wear of the machine and equipment and shortens the service life of the gearbox.

Method used

A two-axle four-gear dual-clutch two-way output gear box is designed, using heat dissipation and life-extending components and reinforced heat dissipation components. The lubricating oil is recycled through the oil pump, sprayed at the meshing place between the gears, and the cooling of the lubricating oil is accelerated by means of structures such as cooling arc boxes and concentric tubes, and further cooling is reduced through the water-cooling system and the air-cooling system if necessary.

Benefits of technology

It effectively reduces the temperature of the gearbox, reduces wear, extends the service life of the gearbox, and improves the transmission efficiency and heat dissipation effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119572712A_ABST
    Figure CN119572712A_ABST
Patent Text Reader

Abstract

The invention discloses a two-shaft four-gear double-clutch bidirectional output gearbox, and relates to the technical field of gearboxes, cooling arc-shaped boxes are fixed on two sides outside a clutch flywheel shell through screws, an oil inlet head is connected to the bottom of one side of each cooling arc-shaped box, and an oil discharge head is connected to one side of each cooling arc-shaped box and located at the top of the oil inlet head; the top end of the oil discharging head is connected to the middle of one side of the oil spraying pipe, the two ends of the oil spraying pipe are connected with oil spraying heads, a concentric pipe is arranged between every two opposite oil collecting boxes and is formed by connecting four circular pipes through separation pieces, an isolation hole is formed between every two adjacent separation pieces, and cooling fins are welded to the outer side of each concentric pipe at equal intervals. Through cooperation of the heat dissipation and life prolonging assembly and the heat dissipation strengthening assembly, the gear box can flexibly adjust the cooling mode according to the temperature of the gear box, the gear box can adjust different heat dissipation modes according to different temperatures, and the driving force and water cooling of the driving shaft can be effectively distributed and utilized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of gear boxes, in particular to a two-shaft four-gear dual-clutch bidirectional output gear box. Background Art

[0002] The gearbox is a basic transmission device and an important mechanical component with a wide range of applications. Before the gearbox is operated, a large amount of lubricating oil needs to be injected into the gearbox to ensure that all gears can be soaked in the lubricating oil, so that an oil film can be established between the gears during operation to prevent dry friction from occurring during gear teeth operation, which may cause the gearbox to fail. After the gearbox is running, only a small amount of lubricating oil is needed to establish an oil film between the gear teeth. A large amount of lubricating oil participates in the gear contact, causing the lubricating oil to heat up rapidly and keep it at a high temperature, resulting in a high temperature of the gearbox. The high temperature of the gearbox will increase the wear of the machine equipment and shorten the service life of the gearbox. In the Chinese patent with application number 202120255557.5 and name "A gearbox cooling device for an extruder", the patent uses an oil pump to suck the cooling oil in the storage box into the interior of the No. 1 box through the oil pipe, and then sprays it on the outer surface of the gear sleeve and the rotating rod after filtering to cool and lubricate the gear sleeve and the rotating rod. However, this patent only cools the lubricating oil through the heat sink. When the gearbox has been running for a long time, the heat dissipation speed of the heat sink cannot keep up with the speed of the gearbox temperature rise, and the heat dissipation effect is poor. The temperature of the gearbox continues to rise, which will increase the wear of the machinery and equipment, shorten the service life of the gearbox, and is not conducive to the continuous operation of the gearbox. Summary of the invention

[0003] The present invention provides a two-axis four-gear dual-clutch bidirectional output gearbox, which can effectively solve the problem in the above-mentioned background technology that the patent only cools the lubricating oil through a heat sink. When the gearbox runs for a long time, the heat dissipation speed of the heat sink cannot keep up with the speed of rising temperature of the gearbox, and the heat dissipation effect is poor. The temperature of the gearbox continues to rise, which will increase the wear of the machinery and equipment, shorten the service life of the gearbox, and is not conducive to the continuous operation of the gearbox.

[0004] To achieve the above object, the present invention provides the following technical solution: a two-shaft four-gear dual-clutch bidirectional output gearbox, comprising a box body, a heat dissipation and life extension component is arranged inside the box body, and the heat dissipation and life extension component comprises a drive shaft; A driving shaft is rotatably mounted on the top of the inner side of the housing, two driving gears are fixedly sleeved on the outer side of the driving shaft, a clutch flywheel housing is mounted on the inner side of the housing at the bottom of the driving shaft, and both ends of the clutch flywheel housing are connected to driven gears; Cooling arc boxes are fixed on both sides of the clutch flywheel housing by screws, an oil inlet head is connected to the bottom of one side of the cooling arc box, an oil discharge head is connected to the top of the oil inlet head on one side of the cooling arc box, the top of the oil discharge head is connected to the middle of one side of the oil injection pipe, the two ends of the oil injection pipe are connected to the oil injection heads, the oil injection end of the oil injection head faces the meshing part between the driving gear and the driven gear, an oil pump is installed at one end of the outer side of the box body, the oil inlet end at the top of the oil pump is connected to one end of the three-way oil pipe, and the other two ends of the three-way oil pipe are respectively connected to the bottom of the oil delivery hopper and one end of the oil return three-way pipe through an oil control valve; Oil collecting boxes are installed at the four corners of the bottom of the box body, and concentric tubes are arranged between the two opposite oil collecting boxes. The concentric tubes are formed by four circular tubes connected by separators, and isolation holes are formed between two adjacent separators. Heat sinks are welded on the outside of the concentric tubes at equal intervals.

[0005] According to the above technical solution, a cooling inlet pipe is connected between the oil collecting box located at one end of the concentric tube and the bottom of the box body, a filter cartridge is connected in the middle of the cooling inlet pipe, the oil collecting box located at the other end of the concentric tube is connected to one end of the return oil branch pipe, the other ends of the two return oil branch pipes are respectively connected to the other two ends of the return oil tee pipe, and the oil outlet end at the bottom of the oil pump passes through the box body and is connected to the oil inlet head.

[0006] According to the above technical solution, annular covers are connected to both ends of the concentric tubes, one side of the annular cover is connected to a water branch pipe, and one end of two adjacent water branch pipes passes through one side of the oil collecting box and is connected to a water main pipe through a three-way joint.

[0007] According to the above technical solution, one end of one of the water main pipes is connected to the water outlet of an external water pump, and another end of the water main pipe is connected to an external water collection tank.

[0008] According to the above technical scheme, a support frame is fixed to the bottom of both sides of the outside of the box body by bolts, and telescopic inner tubes are connected to both ends of the bottom of the support frame. The bottom of the telescopic inner tube is slidably embedded in the telescopic outer tube, and a damping spring is connected between the telescopic inner tube and the adjacent telescopic outer tube. An upper pressure plate is fixed by bolts between two adjacent telescopic outer tubes on the same side, and a support plate is fixed by bolts between two adjacent telescopic outer tubes on the same side. Foot-operated air pumps are installed at both ends of the top of the support plate, and the top of the airbag of the foot-operated air pump is connected to the bottom of the adjacent upper pressure plate, and an arc-shaped air box is connected between the air outlet ends of two adjacent foot-operated air pumps. Air diffusion holes are evenly opened on one side of the arc-shaped air box, and the air diffusion holes face the side of adjacent concentric tubes.

[0009] According to the above technical solution, a damping rubber block is connected between the bottom of the support frame and the telescopic inner tube, and the outer side of the telescopic inner tube is attached to the inner side of the telescopic outer tube.

[0010] According to the above technical solution, a reinforced heat dissipation component is arranged inside the box, and the reinforced heat dissipation component includes a friction plate; One end of the driving shaft is located inside the box and is connected to a friction plate. A driving rotating rod is rotatably installed on the top of one end of the box near the oil pump. One end of the driving rotating rod is connected to an assembly disk. A plurality of supporting outer tubes are welded at equal intervals on the outer side of the top of the assembly disk. The inner part of the supporting outer tube is slidably embedded in one end of the supporting inner rod. An extrusion plate is welded between the other ends of the supporting inner rod. A plurality of extrusion springs are welded between the assembly disk and the extrusion plate. Limiting strips are welded on both sides of the outside of the driving rotating rod, and a rotating frame is installed on the outside of the box body near the oil pump. A driving pulley is rotatably installed on the top of the rotating frame, and the driving pulley is slidably sleeved on the outside of the driving rotating rod and the limiting strip. A telescopic cylinder is installed on the top of the box body, and the output end of the telescopic cylinder is connected to one end of a linkage rod, and the other end of the linkage rod is rotatably connected to the other end of the driving rotating rod. A driven rotating rod is rotatably installed at the bottom of the driving pulley on the outside of the box body, and one end of the driven rotating rod is connected to the driven pulley. A linkage belt is coated between the driving pulley and the driven pulley, and the other end of the driven rotating rod is connected to a main gear. An assembly frame is installed in the middle of the bottom of the box body, and crossflow blades are rotatably installed on both sides of the bottom of the assembly frame. The crossflow blades are located between two concentric tubes, and one end of the crossflow blade rotation shaft is connected to a secondary gear, which is meshed with the main gear; A guide rod is installed on one side of the bottom inner side of the box body, and a cleaning screw is rotatably installed on the other side of the bottom inner side of the box body. A scraper is connected between the guide rod and the cleaning screw. The guide rod and the scraper are slidably connected. The cleaning screw and the scraper are connected through a threaded hole. A sewage outlet is opened at one end of the bottom of the box body, and a dirt box is slidably installed at the bottom of the box body and at the bottom of the sewage outlet.

[0011] According to the above technical solution, the bottom surface of the scraper is in contact with the inner bottom surface of the box body, and the outer side of the guide rod is a smooth plane.

[0012] According to the above technical solution, both ends of the bottom of the dirt box are penetrated and slidably connected with a lifting rod, a lifting plate is installed inside the dirt box, the cross-sectional size of the lifting plate is equal to the size of the sewage outlet, the two ends of the bottom of the lifting plate are respectively connected to the top of the lifting rod, the bottom of the lifting rod is rotatably connected with a fixing ear, the bottom of the dirt box is welded with a fixing frame on one side of the lifting rod, the fixing ear is embedded in the adjacent fixing frame, and the input end of the oil pump and the telescopic cylinder is electrically connected to the output end of the external power supply.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. A heat dissipation and life extension component is provided. The lubricating oil enters the cooling arc box through the traction of the oil pump, then flows through the oil discharge head and the oil injection pipe, and finally sprays out from the oil injection head. The sprayed lubricating oil creates an oil film between the gears to cool the gears. The contact area between the lubricating oil and the gears is small, which reduces the resistance of the lubricating oil to the gear rotation and improves the transmission effect. At the same time, the cooling arc box is located on the outside of the clutch flywheel housing, and the lubricating oil can also quickly cool the clutch, extending the service life of the clutch; The lubricating oil at the bottom of the inner side of the box flows through the cooling pipe and the filter cylinder into the oil collecting box at one end, and then enters the corresponding isolation hole in the concentric tube. Compared with the traditional cooling method that only relies on the heat dissipation fins, the concentric tube and the separator divide the lubricating oil into multiple strands, so that the lubricating oil flows through multiple isolation holes, increasing the contact area of ​​the lubricating oil, and can quickly cool down the lubricating oil flowing through. The gear box has a better cooling effect and a longer service life. In combination with the oil pump, the lubricating oil can be recycled; When the gearbox is vibrated, the damping spring and the damping rubber block can buffer and absorb the vibration force, reducing the damage of the vibration to the gearbox and further extending the service life of the gearbox. When the gearbox vibrates, the telescopic inner tube moves inside the telescopic outer tube, driving the upper pressure plate to squeeze the air bag of the pedal air pump. The outlet end of the pedal air pump will deliver cold air into the arc-shaped air box and spray it out from the air diffusion holes. The cold air sprayed from the air diffusion holes can blow the heat sink on the outside of the concentric tube, utilizing the vibration force, accelerating the heat dissipation speed of the heat sink, and having a better cooling effect on the gearbox. When the gearbox runs at a high power or runs for a long time, cold water is transported to the inside of the annular cover at one end through an external water pump. The cold water flows into the isolation hole corresponding to the annular cover and is discharged from the annular cover, the water branch pipe and the water main pipe at the other end. The cooling water and lubricating oil flowing through the isolation hole are distributed at intervals. Under the action of heat conduction, the cold water can quickly cool down the lubricating oil flowing through, further enhancing the cooling effect of the gearbox. The gearbox can flexibly adjust the cooling method according to its own temperature, making it more flexible to use.

[0014] 2. An enhanced heat dissipation component is provided. When the concentric tube, the separator and the heat sink alone cannot effectively cool the lubricating oil, the telescopic cylinder drives the linkage rod and the driving rotating rod to move, the extrusion spring is compressed, and the extrusion plate applies pressure to the friction plate. The extrusion plate and the friction plate fit closely together. Under the action of static friction, the driving shaft drives the driving rotating rod to rotate. Under the clamping action of the limit bar, the driving rotating rod drives the driving pulley to rotate. Under the connection and driving action of the linkage belt, the driven pulley, the main gear and the sub-gear, the driving rod drives the crossflow fan blade to rotate. The wind generated by the rotation of the crossflow fan blade blows on the surface of the heat sink, further accelerating the heat dissipation speed of the heat sink, effectively utilizing the driving force of the driving shaft, accelerating the cooling speed of the lubricating oil, further improving the cooling effect of the gear box, and extending the service life of the gear box. When the sludge inside the gear box needs to be cleaned, the cleaning screw is rotated, and the cleaning screw drives the scraper to move along the guide rod. When the scraper moves, the sludge on the bottom inner surface of the box body is pushed into the dirt box. After the sludge is cleaned, the dirt box is removed, and the lifting rod is held to push the lifting plate up to push out the sludge inside the dirt box. There is no need to disassemble the gear box to clean the sludge, which is convenient and quick.

[0015] To sum up, the heat dissipation life extension component is coordinated with the enhanced heat dissipation component, and the gearbox can flexibly adjust the cooling method according to its own temperature. The gearbox can adjust the cooling method according to temperature requirements, and can effectively allocate and utilize the driving force and water cooling of the drive shaft, making it more flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0017] In the attached picture: Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the heat dissipation and life extension component of the present invention; Figure 3 It is a schematic diagram of the installation structure of the cooling arc box of the present invention; Figure 4 It is a schematic diagram of the installation structure of the oil collecting box of the present invention; Figure 5 It is a schematic diagram of the installation structure of the annular cover of the present invention; Figure 6 It is a schematic diagram of the installation structure of the foot-operated air pump of the present invention; Figure 7 It is a schematic diagram of the installation structure of the arc-shaped air box of the present invention; Figure 8 It is a structural schematic diagram of the enhanced heat dissipation assembly of the present invention; Fig. 9 It is a schematic diagram of the installation structure of the driving pulley of the present invention; Fig.10 It is a schematic diagram of the installation structure of the extruded plate of the present invention; Fig.11 It is a schematic diagram of the installation structure of the lifting plate of the present invention; Numbers in the figure: 1, box body; 2. Heat dissipation and life extension components; 201. Drive shaft; 202. Drive gear; 203. Clutch flywheel housing; 204. Driven gear; 205. Cooling arc box; 206. Oil inlet head; 207. Oil outlet head; 208. Oil injection pipe; 209. Oil injection head; 210. Oil pump; 211. Three-way oil pipe; 212. Oil control valve; 213. Oil delivery hopper; 214. Cooling pipe; 215. Filter cartridge; 216. Oil collecting box; 217. Concentric pipe; 218. Separator ; 219, isolation hole; 220, heat sink; 221, oil return branch pipe; 222, oil return tee pipe; 223, annular cover; 224, water branch pipe; 225, tee joint; 226, water main pipe; 227, support frame; 228, damping rubber block; 229, telescopic inner tube; 230, telescopic outer tube; 231, damping spring; 232, upper pressure plate; 233, support plate; 234, foot-operated air pump; 235, arc-shaped air box; 236, air diffusion hole; 3. Strengthen heat dissipation assembly; 301. Friction plate; 302. Drive rotating rod; 303. Assembly disk; 304. Support outer tube; 305. Support inner rod; 306. Extrusion spring; 307. Limit strip; 308. Rotating frame; 309. Drive pulley; 310. Telescopic cylinder; 311. Linkage rod; 312. Driven rotating rod; 313. Driven pulley; 314. Linkage belt; 315. Main gear; 316. Assembly frame; 317. Crossflow fan blade; 318. Sub gear; 319. Guide rod; 320. Cleaning screw; 321. Scraper; 322. Drain port; 323. Dirt box; 324. Lifting rod; 325. Lifting plate; 326. Fixing ear; 327. Fixing frame; 328. Extrusion plate. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0019] Example: Figure 1-11As shown, the present invention provides a technical solution for a two-axis four-gear dual-clutch bidirectional output gearbox, including a box body 1, a heat dissipation and life extension component 2 is arranged inside the box body 1, and the heat dissipation and life extension component 2 includes a drive shaft 201, a drive gear 202, a clutch flywheel housing 203, a driven gear 204, a cooling arc box 205, an oil inlet head 206, an oil discharge head 207, an oil injection pipe 208, an oil injection head 209, an oil pump 210, a three-way oil pipe 211, an oil control valve 212, an oil delivery hopper 213, a cooling pipe 214, a filter Cylinder 215, oil collecting box 216, concentric tube 217, separator 218, isolation hole 219, heat sink 220, oil return branch pipe 221, oil return tee pipe 222, annular cover 223, water branch pipe 224, tee joint 225, water main pipe 226, support frame 227, damping rubber block 228, telescopic inner tube 229, telescopic outer tube 230, damping spring 231, upper pressure plate 232, support plate 233, pedal air pump 234, arc-shaped air box 235 and air diffusion hole 236; The oil injection pipe 208, the oil injection head 209, the three-way oil pipe 211, the cooling pipe 214, the oil collecting box 216, the concentric pipe 217, the oil return branch pipe 221, the oil return three-way pipe 222, the annular cover 223, the water branch pipe 224, and the three-way joint 225 are made of metal iron; A driving shaft 201 is rotatably mounted on the top of the inner side of the housing 1, two driving gears 202 are fixedly sleeved on the outer side of the driving shaft 201, a clutch flywheel housing 203 is mounted on the inner side of the housing 1 at the bottom of the driving shaft 201, and both ends of the clutch flywheel housing 203 are connected to driven gears 204; Cooling arc boxes 205 are fixed by screws on both sides of the clutch flywheel housing 203. An oil inlet head 206 is connected to the bottom of one side of the cooling arc box 205. An oil discharge head 207 is connected to the top of the oil inlet head 206 on one side of the cooling arc box 205. The top of the oil discharge head 207 is connected to the middle of one side of the oil injection pipe 208. Oil injection heads 209 are connected to both ends of the oil injection pipe 208. The oil injection end of the oil injection head 209 faces the meshing between the driving gear 202 and the driven gear 204. An oil pump 210 is installed at one end of the outer side of the box body 1. The oil inlet end of the top of the oil pump 210 is connected to one end of a three-way oil pipe 211. The other two ends of the three-way oil pipe 211 are respectively connected to the bottom of the oil delivery bucket 213 and one end of the oil return three-way pipe 222 through an oil control valve 212. New lubricating oil can be added conveniently by controlling the oil control valve 212 to cooperate with the oil delivery bucket 213. The four corners of the bottom of the box body 1 are each equipped with an oil collecting box 216, and a concentric tube 217 is arranged between two opposite oil collecting boxes 216. The concentric tube 217 is formed by four circular tubes connected by a separator 218, and an isolation hole 219 is formed between two adjacent separators 218. Heat sinks 220 are welded at equal intervals on the outside of the concentric tube 217. A cold inlet pipe 214 is connected between the oil collecting box 216 at one end of the concentric tube 217 and the bottom of the housing 1, a filter cartridge 215 is connected in the middle of the cold inlet pipe 214, the oil collecting box 216 at the other end of the concentric tube 217 is connected to one end of the oil return branch pipe 221, the other ends of the two oil return branch pipes 221 are respectively connected to the other two ends of the oil return tee pipe 222, the oil outlet end at the bottom of the oil pump 210 passes through the housing 1 and is connected to the oil inlet head 206, the lubricating oil sprayed by the oil spray head 209 cools the driving gear 202 and the driven gear 204 and then drips into the bottom of the inner side of the housing 1, the lubricating oil at the bottom of the inner side of the housing 1 flows through the cold inlet pipe 214 and the filter cartridge 215 into the interior of the oil collecting box 216 at one end, and finally enters the corresponding isolation hole 219 inside the concentric tube 217; One side of the annular cover 223 is connected to a water branch pipe 224, one end of two adjacent water branch pipes 224 passes through one side of the oil collecting box 216 and is connected to a water main pipe 226 through a three-way joint 225, one end of one water main pipe 226 is connected to the water outlet of the external water pump, and one end of the other water main pipe 226 is connected to the external collection water tank, and both ends of the concentric tube 217 are connected to the annular cover 223, which can isolate the corresponding isolation hole 219, and the cooling water flow delivered by the external water pump The water enters the annular cover 223 through the water branch pipe 224 at one end, then flows into the isolation hole 219 corresponding to the annular cover 223, and finally is discharged from the annular cover 223, the water branch pipe 224 and the water main pipe 226 at the other end into the external collection water tank. The cooling water and lubricating oil flowing through the isolation hole 219 are distributed at intervals. The concentric tube 217, the partition plate 218 and the heat sink 220 are all made of copper. Under the action of heat conduction, the cooling water can quickly cool the lubricating oil flowing through; The bottom of both sides of the outer side of the box body 1 is fixed with a support frame 227 by bolts, and the two ends of the bottom of the support frame 227 are connected with a telescopic inner tube 229. A damping rubber block 228 is connected between the bottom of the support frame 227 and the telescopic inner tube 229. The damping rubber block 228 is made of rubber and can absorb external force to further improve the shock absorption effect. The bottom of the telescopic inner tube 229 is slidably embedded in the telescopic outer tube 230. A damping spring 231 is connected between the telescopic inner tube 229 and the adjacent telescopic outer tube 230. The outer side of the telescopic inner tube 229 fits the inner side of the telescopic outer tube 230, so that the telescopic inner tube 229 can move stably inside the telescopic outer tube 230. Two adjacent telescopic outer tubes 230 on the same side are fixed with a The upper pressure plate 232 and the adjacent two telescopic outer tubes 230 on the same side are fixed with a support plate 233 by bolts, and the two ends of the top of the support plate 233 are installed with pedal air pumps 234, and the top of the air bag of the pedal air pump 234 is connected to the bottom of the adjacent upper pressure plate 232, and the air outlet ends of the adjacent two pedal air pumps 234 are connected with an arc-shaped air box 235, and one side of the arc-shaped air box 235 is evenly provided with air diffusion holes 236, and the air diffusion holes 236 face the side of the adjacent concentric tube 217. The cold air sprayed from the air diffusion holes 236 can blow the heat sink 220 outside the concentric tube 217, speed up the air flow speed outside the heat sink 220, thereby speeding up the heat dissipation speed of the heat sink 220, and having a better cooling effect on the lubricating oil; The box body 1 is provided with an enhanced heat dissipation assembly 3, which includes a friction plate 301, a driving rotating rod 302, an assembly plate 303, a supporting outer tube 304, a supporting inner rod 305, an extrusion spring 306, a limit strip 307, a rotating frame 308, a driving pulley 309, a telescopic cylinder 310, a linkage rod 311, a driven rotating rod 312, a driven pulley 313, a linkage belt 314, a main gear 315, an assembly frame 316, a crossflow fan blade 317, a sub-gear 318, a guide rod 319, a cleaning screw 320, a scraper 321, a sewage outlet 322, a dirt box 323, a lifting rod 324, a lifting plate 325, a fixing ear 326, a fixing frame 327 and an extrusion plate 328; One end of the driving shaft 201 is located inside the housing 1 and is connected to a friction plate 301. A driving rotating rod 302 is rotatably installed on the top of one end of the housing 1 near the oil pump 210. One end of the driving rotating rod 302 is connected to an assembly disk 303. Several supporting outer tubes 304 are welded at equal intervals on the outer side of the top of the assembly disk 303. One end of the supporting inner rod 305 is slidably embedded inside the supporting outer tube 304. An extrusion plate 328 is welded between the other ends of the supporting inner rod 305. Several extrusion springs 306 are welded between the assembly disk 303 and the extrusion plate 328. Limiting strips 307 are welded on both sides of the driving rotating rod 302. A rotating frame 308 is installed on the outer side of the box body 1 near the oil pump 210. A driving pulley 309 is rotatably installed on the top of the rotating frame 308. The driving pulley 309 is slidably sleeved on the outer sides of the driving rotating rod 302 and the limiting strip 307. A telescopic cylinder 310 is installed on the top of the box body 1. The output end of the telescopic cylinder 310 is connected to one end of a linkage rod 311. The other end of the linkage rod 311 is rotatably connected to the other end of the driving rotating rod 302. A driven rotating rod 312 is rotatably installed at the bottom of the driving pulley 309 on the outer side of the box body 1. A driven pulley 313 is connected to one end of the driven rotating rod 312. A linkage belt 314 is coated between the driving pulley 309 and the driven pulley 313. The other end of the driven rotating rod 312 is connected to a main gear 315. An assembly frame 316 is installed in the middle of the bottom of the box body 1, and crossflow blades 317 are rotatably installed on both sides of the bottom of the assembly frame 316. The crossflow blade 317 is located between the two concentric tubes 217. One end of the rotating shaft of the crossflow blade 317 is connected to a sub gear 318, and the sub gear 318 is meshed with the main gear 315; A guide rod 319 is installed on one side of the bottom of the inner side of the box body 1, and a cleaning screw 320 is rotatably installed on the other side of the bottom of the inner side of the box body 1. A scraper 321 is connected between the guide rod 319 and the cleaning screw 320. The guide rod 319 and the scraper 321 are slidably connected. The cleaning screw 320 and the scraper 321 are connected through a threaded hole. The outer side of the guide rod 319 is a smooth plane, which reduces the friction resistance between the guide rod 319 and the scraper 321. A sewage outlet 322 is opened at the end, a dirt box 323 is slidably installed at the bottom of the box body 1 and at the bottom of the sewage outlet 322, the bottom surface of the scraper 321 is attached to the inner bottom surface of the box body 1, and the scraper 321 can push the sludge on the inner bottom surface of the box body 1 into the dirt box 323 when it moves, and lifting rods 324 are slidably connected to both ends of the bottom of the dirt box 323, and a lifting plate 325 is installed inside the dirt box 323, and the cross-sectional size of the lifting plate 325 is the same as the size of the sewage outlet 322 Equal, when the gearbox is in normal use, the lifting plate 325 is located inside the drain outlet 322, at this time, the fixing ear 326 is embedded in the fixing frame 327 to fix the lifting plate 325, the lifting plate 325 can seal the drain outlet 322 to prevent the lubricating oil inside the box body 1 from flowing out from the drain outlet 322, the two ends of the bottom of the lifting plate 325 are respectively connected to the top of the lifting rod 324, the bottom of the lifting rod 324 is rotatably connected with the fixing ear 326, the bottom of the dirt box 323 is located on one side of the lifting rod 324 and a fixing frame 327 is welded, the fixing ear 326 is embedded in the adjacent fixing frame 327, the lifting rod 324 is held by hand to push the lifting plate 325 to move up and down inside the dirt box 323, the input end of the oil pump 210 and the telescopic cylinder 310 is electrically connected to the output end of the external power supply, the input end of the oil pump 210 and the telescopic cylinder 310 is connected to the output end of the controller through an electrical signal, and the input end of the controller is then connected to the output end of the external power supply through an electrical signal.

[0020] The working principle and use process of the present invention are as follows: before the gearbox is operated, the two oil control valves 212 are opened, and the lubricating oil is poured into the oil feeding hopper 213, and the lubricating oil flows through the oil return tee pipe 222 and the oil return branch pipe 221 into the corresponding isolation hole 219 in the concentric pipe 217, and the lubricating oil delivery is stopped after the corresponding isolation hole 219 is filled with lubricating oil; When the gearbox is running, the oil control valve 212 connected to the bottom of the oil feeding bucket 213 is closed, the driving shaft 201 and the driving gear 202 rotate, the driving gear 202 drives the driven gear 204 to rotate, and the driven gear 204 drives the clutch and other mechanical components to operate, the oil pump 210 is started, and under the traction of the oil pump 210, the lubricating oil flows through the oil return branch pipe 221, the oil return tee pipe 222, the oil pump 210 and the oil inlet head 206 in sequence into the cooling arc box 205, and then flows through the oil discharge head 207 and the oil injection pipe 208, and finally sprays out from the oil injection head 209. The oil injection head 209 sprays The oil ends are respectively directed toward the meshing parts between the adjacent driving gears 202 and the driven gears 204. The sprayed lubricating oil establishes an oil film between the gears to prevent dry friction during gear teeth operation and also cool the gears. The sprayed lubricating oil directly acts on the meshing parts between the driving gears 202 and the driven gears 204. The contact area between the lubricating oil and the gears is small, which reduces the resistance of the lubricating oil to the gear rotation and improves the transmission effect. At the same time, the cooling arc box 205 is located outside the clutch flywheel housing 203. The lubricating oil can also quickly cool the clutch and extend the service life of the clutch. The lubricating oil sprayed by the oil spray head 209 cools the driving gear 202 and the driven gear 204 and then drips into the bottom of the inner side of the box body 1. The lubricating oil at the bottom of the inner side of the box body 1 flows through the cooling pipe 214 and the filter cylinder 215 into the oil collecting box 216 at one end, and finally enters the corresponding isolation hole 219 in the concentric tube 217. The concentric tube 217 and the separator 218 can divide the lubricating oil into multiple strands, so that the lubricating oil flows through multiple isolation holes 219, thereby increasing the contact area of ​​the lubricating oil. The concentric tube 217, the partition sheet 218 and the heat sink 220 are all made of copper. Under the effect of heat conduction, the lubricating oil flowing through can be quickly cooled down. Compared with the traditional cooling method that only relies on the heat sink fins, the gearbox has better cooling and a longer service life. After the lubricating oil flows through the multiple isolation holes 219, it flows through the oil collecting box 216 at the other end and enters the oil return branch pipe 221 and the oil return tee pipe 222, and finally flows through the oil pump 210 to realize the recycling of the lubricating oil. When the gearbox is running at a high power or for a long time, the concentric tube 217, the partition plate 218 and the heat sink 220 alone cannot effectively cool the lubricating oil, the telescopic cylinder 310 is started, and the output end of the telescopic cylinder 310 contracts, driving the linkage rod 311 and the driving rotating rod 302 to move, the squeezing spring 306 is compressed, and the squeezing plate 328 applies pressure to the friction plate 301. The squeezing plate 328 fits tightly with the friction plate 301, and the supporting outer tube 304 and the supporting inner rod 305 play a connecting and supporting role. Under the action of static friction, the driving shaft 201 drives the driving rotating rod 302 to rotate. Under the clamping action of the limit bar 307, the driving rotating rod 302 drives the driving pulley 30 9 rotates, a linkage belt 314 is coated between the driving pulley 309 and the driven pulley 313, thereby driving the driven pulley 313, the driven rotating rod 312 and the main gear 315 to rotate, the main gear 315 is meshed with the two sub-gears 318, thereby driving the cross-flow fan blades 317 to rotate, the wind generated by the rotation of the cross-flow fan blades 317 blows on the surface of the heat sink 220, speeding up the air flow speed outside the heat sink 220, thereby speeding up the heat dissipation speed of the heat sink 220, the driving force of the driving shaft 201 drives the cross-flow fan blades 317 to rotate, effectively utilizing the driving force of the driving shaft 201, speeding up the cooling speed of the lubricating oil, improving the cooling effect of the gear box, and extending the service life of the gear box; When the gearbox is vibrated, the damping spring 231 and the damping rubber block 228 can buffer and absorb the vibration force, the telescopic outer tube 230 and the telescopic inner tube 229 limit the telescopic direction of the damping spring 231, and cooperate with the support frame 227 to support the gearbox, thereby reducing the damage of vibration to the gearbox and further extending the service life of the gearbox. When the gearbox vibrates, the telescopic inner tube 229 moves inside the telescopic outer tube 230, driving the upper pressure plate 232 to squeeze the air bag of the pedal air pump 234, and the air bag of the pedal air pump 234 is squeezed. The outlet end of the pedal air pump 234 will transport cold air into the arc-shaped air box 235, and finally spray it out from the air diffusion hole 236. The cold air sprayed from the air diffusion hole 236 can blow the heat sink 220 on the outside of the concentric tube 217, utilize the vibration force, further accelerate the heat dissipation speed of the heat sink 220, and have a better cooling effect on the gearbox. When the gearbox is running at a high power or for a long time, and the above methods still cannot effectively cool the gearbox, the external water pump is started, and the cooling water delivered by the external water pump flows through the water branch pipe 224 at one end into the annular cover 223, and then flows into the isolation hole 219 corresponding to the annular cover 223, and finally is discharged from the annular cover 223, the water branch pipe 224 and the water main pipe 226 at the other end into the external collection water tank. The cooling water and lubricating oil flowing through the isolation hole 219 are distributed at intervals. Under the action of heat conduction, the cooling water can quickly cool the lubricating oil flowing through; The gear box can flexibly adjust the cooling method according to its own temperature, and is more flexible to use, and can effectively allocate and utilize the driving force and water cooling of the driving shaft 201; When the sludge inside the gear box needs to be cleaned, after the lubricating oil inside the gear box is released, the fixing ear 326 is rotated to move the fixing ear 326 out of the fixing frame 327, and the lifting rod 324 is held to pull the lifting plate 325 down, so that the lifting plate 325 moves to the bottom of the inner side of the dirt box 323. At this time, the scraper 321 is located at the end of the guide rod 319 away from the sewage outlet 322, and the cleaning screw 320 is rotated, and the cleaning screw 320 drives the scraper 321 along the guide rod When the scraper 321 moves, the bottom surface of the scraper 321 is attached to the inner bottom surface of the box body 1. When the scraper 321 moves, the sludge on the inner bottom surface of the box body 1 is pushed into the dirt box 323. After the sludge is cleaned, the cleaning screw 320 is rotated in the opposite direction to return the scraper 321 to its original position, and the dirt box 323 is removed. The lifting rod 324 is held and pushed to push the lifting plate 325 upward to push out the sludge inside the dirt box 323. There is no need to disassemble the gear box to clean the sludge, which is convenient and quick.

[0021] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A two-shaft four-gear dual-clutch bidirectional output gearbox, comprising a housing (1), characterized in that: A heat dissipation and life extension component (2) is arranged inside the box body (1), and the heat dissipation and life extension component (2) comprises a drive shaft (201); A driving shaft (201) is rotatably mounted on the top of the inner side of the housing (1); two driving gears (202) are fixedly sleeved on the outer side of the driving shaft (201); a clutch flywheel housing (203) is mounted on the inner side of the housing (1) at the bottom of the driving shaft (201); and both ends of the clutch flywheel housing (203) are connected to driven gears (204); Cooling arc boxes (205) are fixed to the outside of the clutch flywheel housing (203) on both sides by screws. The bottom of one side of the cooling arc box (205) is connected to an oil inlet head (206). One side of the cooling arc box (205) is connected to an oil drain head (207) located at the top of the oil inlet head (206). The top end of the oil drain head (207) is connected to the middle of one side of the oil injection pipe (208). Both ends of the oil injection pipe (208) are connected to the oil injection heads (20 9), the oil injection end of the oil injection head (209) faces the meshing position between the driving gear (202) and the driven gear (204), an oil pump (210) is installed at one end of the outer side of the housing (1), the top oil inlet end of the oil pump (210) is connected to one end of a three-way oil pipe (211), and the other two ends of the three-way oil pipe (211) are respectively connected to the bottom of the oil delivery hopper (213) and one end of the oil return three-way pipe (222) through an oil control valve (212); Oil collecting boxes (216) are installed at the four corners of the bottom of the box body (1), and a concentric tube (217) is arranged between two opposing oil collecting boxes (216). The concentric tube (217) is formed by four circular tubes connected by a separator (218), and an isolation hole (219) is formed between two adjacent separators (218). Heat sinks (220) are welded at equal intervals on the outside of the concentric tubes (217).

2. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 1, characterized in that: A cooling pipe (214) is connected between the oil collecting box (216) at one end of the concentric tube (217) and the bottom of the housing (1); a filter cartridge (215) is connected in the middle of the cooling pipe (214); the oil collecting box (216) at the other end of the concentric tube (217) is connected to one end of an oil return branch pipe (221); the other ends of the two oil return branch pipes (221) are respectively connected to the other two ends of the oil return tee pipe (222); and the oil outlet end at the bottom of the oil pump (210) passes through the housing (1) and is connected to the oil inlet head (206).

3. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 1, characterized in that: Both ends of the concentric tubes (217) are connected to annular covers (223), one side of the annular cover (223) is connected to a water branch pipe (224), and one end of two adjacent water branch pipes (224) passes through one side of the oil collecting box (216) and is connected to a water main pipe (226) via a three-way joint (225).

4. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 3, characterized in that: One end of one of the water main pipes (226) is connected to the water outlet of an external water pump, and one end of the other water main pipe (226) is connected to an external water collection tank.

5. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 1, characterized in that: Support frames (227) are fixed to the bottom of both sides of the exterior of the box body (1) by bolts, and telescopic inner tubes (229) are connected to both ends of the bottom of the support frame (227). The bottom of the telescopic inner tube (229) is slidably embedded in the interior of the telescopic outer tube (230). A damping spring (231) is connected between the telescopic inner tube (229) and the adjacent telescopic outer tube (230). An upper pressure plate (232) is fixed between two adjacent telescopic outer tubes (230) located on the same side by bolts. A support plate (233) is fixed between the telescopic outer tubes (230) by bolts, and foot-operated air pumps (234) are installed at both ends of the top of the support plate (233). The top of the air bag of the foot-operated air pump (234) is connected to the bottom of the adjacent upper pressure plate (232), and an arc-shaped air box (235) is connected between the air outlet ends of two adjacent foot-operated air pumps (234). Air diffusion holes (236) are evenly opened on one side of the arc-shaped air box (235), and the air diffusion holes (236) face the side of the adjacent concentric tubes (217).

6. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 5, characterized in that: A damping rubber block (228) is connected between the bottom of the support frame (227) and the telescopic inner tube (229), and the outer side of the telescopic inner tube (229) is attached to the inner side of the telescopic outer tube (230).

7. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 1, characterized in that: An enhanced heat dissipation component (3) is arranged inside the box body (1), and the enhanced heat dissipation component (3) comprises a friction plate (301); One end of the driving shaft (201) is located inside the housing (1) and is connected to a friction plate (301); a driving rotating rod (302) is rotatably mounted on the top of one end of the housing (1) near the oil pump (210); one end of the driving rotating rod (302) is connected to an assembly disk (303); a plurality of supporting outer tubes (304) are welded at equal intervals on the outer side of the top of the assembly disk (303); one end of the supporting inner rod (305) is slidably embedded inside the supporting outer tube (304); an extrusion plate (328) is welded between the other ends of the supporting inner rod (305); and a plurality of extrusion springs (306) are welded between the assembly disk (303) and the extrusion plate (328); Limiting strips (307) are welded to both sides of the outside of the driving rotating rod (302); a rotating frame (308) is installed on the outside of the box body (1) near the oil pump (210); a driving pulley (309) is rotatably installed on the top of the rotating frame (308); the driving pulley (309) is slidably sleeved on the outside of the driving rotating rod (302) and the limiting strips (307); a telescopic cylinder (310) is installed on the top of the box body (1); the output end of the telescopic cylinder (310) is connected to the linkage rod (311), the other end of the linkage rod (311) is rotatably connected to the other end of the driving rotating rod (302), a driven rotating rod (312) is rotatably mounted on the outside of the box body (1) at the bottom of the driving pulley (309), one end of the driven rotating rod (312) is connected to a driven pulley (313), a linkage belt (314) is wrapped between the driving pulley (309) and the driven pulley (313), and the other end of the driven rotating rod (312) is connected to a main gear (315); An assembly frame (316) is installed in the middle of the bottom of the box body (1), and crossflow blades (317) are rotatably installed on both sides of the bottom of the assembly frame (316), and the crossflow blades (317) are located between two concentric tubes (217). One end of the rotation shaft of the crossflow blade (317) is connected to a secondary gear (318), and the secondary gear (318) is meshed with the main gear (315); A guide rod (319) is installed on one side of the inner bottom of the box body (1), and a cleaning screw (320) is rotatably installed on the other side of the inner bottom of the box body (1). A scraper (321) is connected between the guide rod (319) and the cleaning screw (320). The guide rod (319) and the scraper (321) are slidably connected. The cleaning screw (320) and the scraper (321) are connected via a threaded hole. A sewage outlet (322) is provided at one end of the bottom of the box body (1), and a dirt box (323) is slidably installed at the bottom of the box body (1) and at the bottom of the sewage outlet (322).

8. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 7, characterized in that: The bottom surface of the scraper (321) is in contact with the inner bottom surface of the box body (1), and the outer side of the guide rod (319) is a smooth plane.

9. The two-shaft four-gear dual-clutch bidirectional output gearbox according to claim 7, characterized in that: Both ends of the bottom of the dirt box (323) are penetrated by a lifting rod (324) for sliding connection. A lifting plate (325) is installed inside the dirt box (323). The cross-sectional size of the lifting plate (325) is equal to the size of the sewage outlet (322). The two ends of the bottom of the lifting plate (325) are respectively connected to the top of the lifting rod (324). The bottom of the lifting rod (324) is rotatably connected to a fixing ear (326). A fixing frame (327) is welded to one side of the lifting rod (324) at the bottom of the dirt box (323). The fixing ear (326) is embedded in an adjacent fixing frame (327). The input end of the oil pump (210) and the telescopic cylinder (310) is electrically connected to the output end of the external power supply.

Citation Information

Patent Citations

  • Gearbox heat dissipation device for extruder

    CN214888773U