Pipeline lowering device convenient to operate

By designing a convenient pipeline downpipe device, including a continuous clamping downpipe mechanism and a hose recovery mechanism, the problems of unstable and deformation of PE hose clamping during the downpipe process are solved, and stable and fast downpipe and efficient laying are achieved.

CN119572810AInactive Publication Date: 2025-03-07XIANGYANG WATER GROUP YICHENG TIANHE WATER SUPPLY CO LTD
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Patent Information

Application Number
CN202410965410.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used, the existing pipeline downpipe device causes unstable clamping and slow sliding, which affects the production rate, and easily leads to deformation and flatness of the hose and affects the laying quality.

Method used

A pipe downpipe device is designed for easy operation, including a continuous clamping downpipe mechanism and a hose restoration mechanism. Continuously clamp the lower tube mechanism through the cooperation of the conveyor belt and the lower tube clamp to ensure that the PE hose continues to clamp and move during the down tube process. The hose recovery mechanism squeezes and restores the flat PE hose to restore it to its original state by extruding the slide plate and adjusting the slide column.

Benefits of technology

It realizes stable clamping and rapid movement of PE hoses during the down-pipe process, reduces production pauses and resource waste, ensures the stability and laying quality of the pipeline, and reduces construction quality problems caused by deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of PE pipe lowering, and discloses a pipe lowering device convenient to operate, which comprises a lower supporting plate, a continuous clamping pipe lowering mechanism is mounted on one side of the lower supporting plate and used for continuously clamping a pipe to lower the pipe, and a hose recovery mechanism is connected to the lower part of the continuous clamping pipe lowering mechanism and used for recovering the hose from the lower part of the continuous clamping pipe lowering mechanism. The continuous clamping and pipe discharging mechanism comprises a PE hose sliding along the inner wall of a lower supporting plate, pipe discharging clamps installed on a conveying belt at intervals continuously clamp the PE hose for pipe discharging, a driving sliding block can make sliding contact with an inclined face on one side of a fixed ejection block to eject the PE hose, a first pipe discharging clamp and a second pipe discharging clamp which are connected with a torsion spring are driven to be opened through a torsion spring shaft at the same time, and the PE hose is discharged. Continuous laying can ensure that an engineering team works without interruption, time and resource waste caused by pause is reduced, it can be ensured that the pipelines are kept stable in the transportation and laying process, continuous laying is beneficial for keeping the consistency and quality standard of the construction process, and the construction efficiency is improved. And the risk of construction quality problems caused by discontinuity is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of PE pipe laying, and in particular to a pipeline laying device which is easy to operate. Background Art

[0002] PE is polyethylene plastic, the most basic type of plastic. Plastic bags, cling film, etc. are all PE. HDPE is a highly crystalline, non-polar thermoplastic resin. The original HDPE is milky white in appearance and translucent to a certain extent in a thin cross section. PE hose is made of monomer ethylene polymerization, suitable for field irrigation in various types of irrigation areas, and widely used in urban and rural water supply and drainage projects. Adapt to a variety of terrains and climate changes.

[0003] There are existing pipeline lowering devices that are easy to operate, such as a PE coil lowering device disclosed in Chinese patent application CN219689003U, which records: the operation of the motor drives the first reciprocating screw and the first sprocket to rotate, the rotation of the first sprocket drives the second sprocket and the second reciprocating screw to rotate, the rotation of the first reciprocating screw and the second reciprocating screw drives the two sleeves and the electric push rod to move, and when the two electric push rods 10 move to the uppermost position, the electric push rods 10 are controlled to extend so that the two clamps 11 clamp and fix the PE pipe to the lower pipe.

[0004] When the above-mentioned easy-to-operate pipeline lowering device is in use, the reciprocating screw is driven to rotate by the output end of the motor so that the sleeve drives the electric push rod to slide the PE hose clamped by the electric push rod downward, and the PE hose is released after the sleeve moves to the end of the reciprocating screw. Since the sleeve drives the electric push rod to slide along the end of the reciprocating screw to the top end to continue clamping the lower pipe, the sleeve drives the electric push rod to rise in the process, and the PE hose cannot continue to move between the upper and lower support plates, which will cause the production line to stagnate or the production efficiency to decrease. The slow transportation speed will cause the material to stay in the pipeline for too long, increasing energy consumption and transportation costs, and when the electric push rods on both sides push the clamping plates to clamp the PE hose, the PE hose will be squeezed to cause it to be partially deformed and flattened, which is more likely to be twisted or deformed when the lower pipe is laid, resulting in more adjustments and attention during installation. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides an easy-to-operate pipeline laying device, which has the advantages of continuously clamping the hose and sliding the pipe down, and solves the problems of slow clamping of the hose and affecting the speed and deformation of the hose and affecting the laying.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose of not only solving the problem of slowly clamping the hose lower tube affecting the speed, but also ensuring the recovery of the flat hose, the present invention provides the following technical solutions: a pipeline lower tube device that is easy to operate, comprising a lower support plate, one side of the lower support plate is equipped with a continuous clamping lower tube mechanism for continuously clamping the pipeline lower tube, a hose recovery mechanism is connected below the continuous clamping lower tube mechanism for indirectly recovering the flat hose, the continuous clamping lower tube mechanism comprises a PE hose that slides along the inner wall of the lower support plate, one side of the PE hose is slidably connected with a lower tube clamp 1 that can clamp the PE hose, and the other side of the PE hose is slidably connected with a lower tube clamp 2, one end of the lower tube clamp 2 is connected with a gear, one end of the lower tube clamp 2 is sleeved with a torsion spring shaft, one side of the gear is meshed with a slidable rack, one end of the rack is connected with a driving slider that can be driven to clamp, and the end of the rack away from the driving slider is connected with a limiting slide that can limit the rack.

[0009] As a preferred solution of the easy-to-operate pipeline lowering device described in the present invention, the limiting slide is slidably connected to a clamping frame on both sides, the clamping frame is provided with a limiting slide groove that can limit the limiting slide, and a reset spring is arranged between the limiting slide and the clamping frame.

[0010] As a preferred solution of the easy-to-operate pipeline lowering device described in the present invention, a section of the clamping frame away from the torsion spring shaft is connected to a conveyor belt, one end of the conveyor belt is sleeved with a rotating roller 1, and the end of the conveyor belt away from the rotating roller 1 is sleeved with a rotating roller 2.

[0011] As a preferred solution of the easy-to-operate pipeline lowering device of the present invention, the upper surface of the lower supporting plate is connected to an extrusion frame, and the upper surface of the extrusion frame is connected to a fixed top block.

[0012] As a preferred solution of the easy-to-operate pipeline lowering device described in the present invention, the hose recovery mechanism includes a driving disc connected to one side of the rotating roller, a belt is sleeved on the driving disc, one end of the belt is sleeved on a driven disc, and one side of the driven disc is connected to a turntable.

[0013] As a preferred solution of the easy-to-operate pipeline lowering device described in the present invention, a torsion spring shaft is connected to the side of the turntable away from the driven disc, a sliding rod is rotatably connected on the torsion spring shaft, a buffer groove block is connected to the end of the sliding rod away from the fixed column, and an adjusting sliding column is slidably connected in the buffer groove block.

[0014] As a preferred solution of the easy-to-operate pipeline lowering device described in the present invention, a buffer spring is arranged between the buffer groove block and the adjusting slide column, one side of the adjusting slide column is connected to an extrusion slide plate, the lower surface of the extrusion slide plate is connected to a limiting slide plate, and the limiting slide plate is slidably connected to the limiting plate.

[0015] As a preferred solution of the easy-to-operate pipeline down-pipe device described in the present invention, a ratchet plate is symmetrically connected to one side of the limit plate, a sliding ratchet block is slidably connected between the ratchet plates, an adjusting spring is arranged between the sliding ratchet blocks, a pressing plate is connected to the upper surface of the sliding ratchet block, and the sliding ratchet block is slidably connected to the limit baffle.

[0016] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:

[0017] 1. The conveyor belt connected in the middle is driven to rotate by rotating rollers 1 and 2, so that the lower pipe clamps installed at intervals on the conveyor belt continuously clamp the PE hose for lowering. The driving slider will slide and contact with the inclined surface on one side of the fixed top block to lift it up, and the lower pipe clamps 1 and 2 connected by the torsion spring are driven to open at the same time through the torsion spring shaft. Continuous laying can ensure that the engineering team can work without interruption, reducing the waste of time and resources caused by pauses, and ensuring that the pipeline remains stable during transportation and laying. Continuous laying helps to maintain the consistency and quality standards of the construction process and reduce the risk of construction quality problems caused by intermittent construction.

[0018] 2. By pressing the pressing plates on both sides, the sliding ratchet block below is driven to slide inward to squeeze the adjustment spring. By pushing the limit baffle to slide along the upper surface of the limit plate, it can be adjusted accordingly according to the flatness of the PE hose. When the adjustment slide columns on both sides of the extrusion slide plate slide to the left along the buffer groove block to extrude the buffer spring, the force of the extrusion slide plate to slide and extrude the flat PE hose is controlled. Restoring the shape of the flat hose makes the laying process faster and more efficient. Restoring the shape of the flat hose can ensure the stability of the pipeline, reduce the risk of leakage or damage due to deformation or twisting of the pipeline, and make it easier to adapt to complex terrain or limited installation space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the conveyor belt of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the lower pipe clamp of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the hose recovery mechanism of the present invention;

[0024] Figure 5 It is a structural schematic diagram of an enlarged portion of the hose recovery mechanism A of the present invention;

[0025] Figure 6 It is a structural schematic diagram of the extrusion slide plate of the present invention.

[0026] In the figure: 100, lower support plate; 200, continuous clamping mechanism for lower tube; 201, PE hose; 202, lower tube clamp 1; 203, lower tube clamp 2; 204, gear; 205, torsion spring shaft; 206, rack; 207, driving slider; 208, limit slide; 209, clamping frame; 210, limit slide; 211, reset spring; 212, conveyor belt; 213, rotating roller 1; 214, rotating roller 2; 215, extrusion frame; 216, fixed Top block; 300, hose recovery mechanism; 301, driving disc; 302, belt; 303, driven disc; 304, turntable; 305, fixed column; 306, slide bar; 307, buffer slot block; 308, adjustment slide column; 309, buffer spring; 310, extrusion slide plate; 311, limit slide block; 312, limit plate; 313, ratchet block plate; 314, sliding ratchet block; 315, adjustment spring; 316, press plate; 317, limit baffle. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] The present invention will be further described below in conjunction with the embodiments.

[0029] Example 1

[0030] Reference Figure 1-4, which is the first embodiment of the present invention, provides a pipeline lowering device that is easy to operate, including a lower supporting plate 100, a continuous lower pipe clamping mechanism 200 is installed on one side of the lower supporting plate 100 for continuously clamping the pipeline lower pipe, a hose recovery mechanism 300 is connected below the continuous lower pipe clamping mechanism 200 for indirectly recovering the flat hose, the continuous lower pipe clamping mechanism 200 includes a PE hose 201 sliding along the inner wall of the lower supporting plate 100, a lower pipe clamp 1 202 that can clamp the PE hose 201 is slidably connected to one side of the PE hose 201, a lower pipe clamp 203 is slidably connected to the other side of the PE hose 201, one end of the lower pipe clamp 203 is connected to a gear 204, and the lower pipe One end of the clamp 203 is sleeved with a torsion spring shaft 205, and a slidable rack 206 is meshed with one side of the gear 204. One end of the rack 206 is connected to a driving slider 207 that can be driven to clamp, and the end of the rack 206 away from the driving slider 207 is connected to a limiting slide 208 that can limit the rack 206. One end of the lower tube clamp 1 202 and the lower tube clamp 203 are both fixedly connected to the gear 204, and the two ends of the rack 206 are respectively fixedly connected to the driving slider 207 and the limiting slide 208. The PE hose 201 contacts the driving slider 207 to push the rack 206 to slide to the right, and at the same time drive the lower tube clamp 203 and the lower tube clamp 1 202 on both sides to clamp the PE hose 201.

[0031] The limiting slide 208 is slidably connected to a clamping frame 209 on both sides, and a limiting groove 210 is provided on the clamping frame 209 for limiting the limiting slide 208. A reset spring 211 is provided between the limiting slide 208 and the clamping frame 209. The T-shaped sliders on the upper and lower sides of the limiting slide 208 will slide along the limiting groove 210 provided on the inner wall of the limiting slide 208 corresponding to the clamping frame 209 to limit the rack 206 and the driving slider 207.

[0032] A section of the clamping frame 209 away from the torsion spring shaft 205 is connected to a conveyor belt 212, one end of the conveyor belt 212 is sleeved with a rotating roller 213, and the end of the conveyor belt 212 away from the rotating roller 213 is sleeved with a rotating roller 214. The conveyor belt 212 rotates between the rotating roller 1 213 and the rotating roller 2 214 to drive the lower tube clamp 1 202 and the lower tube clamp 2 203 spaced apart on the conveyor belt 212 to clamp the PE hose 201 continuously.

[0033] The upper surface of the lower support plate 100 is connected to an extrusion frame 215, and the upper surface of the extrusion frame 215 is connected to a fixed top block 216. The extrusion frame 215 fixedly connected to the upper surface of the lower support plate 100 will drive the driving slider 207 to slide in contact with the inclined surface of the fixed top block 216 fixedly connected to the upper surface of the extrusion frame 215 through the transmission of the conveyor belt 212. The fixed top block 216 will push the driving slider 207 to the right again, and the slider at one end of the driving slider 207 will slide to the gear 204 at one end of the lower tube clamp 1 202 and the lower tube clamp 203, so that the rack 206 and the gear 204 lose engagement, and under the action of the torsion spring shaft 205, the lower tube clamp 1 202 and the lower tube clamp 203 on both sides are driven to open.

[0034] During use, the intermediate sleeved conveyor belt 212 is driven to rotate by rotating roller 1 213 and rotating roller 214, so that the lower tube clamps installed at intervals on the conveyor belt 212 continuously clamp the PE hose 201 for lowering the tube. When the driving slider 207 rotates along the rotating roller 1 213 and contacts the vertical PE hose 201, the rack 206 on one side of the driving slider 207 is pushed to slide into the clamping frame 209, and at the same time, the meshing gears 204 on both sides are driven to rotate, so that the lower tube clamp 1 202 and the lower tube clamp 203 clamp the PE hose 201 at the same time. When the lower tube clamp drives the PE hose 201 to move above the lower support plate 100, the driving slider 2 07 will slide in contact with the inclined surface on one side of the fixed top block 216 and push up, pushing the driving slider 207 to slide to the right again, so that the rack 206 is disengaged from the gears 204 originally meshed on both sides, and the torsion spring shaft 205 simultaneously drives the lower tube clamp 1 202 and the lower tube clamp 2 203 connected by the torsion spring to open, so that the PE hose 201 passes between the lower tube clamp 1 202 and the lower tube clamp 203, and the reset spring piece 211 squeezed between the clamping frame 209 and the rack 206 pushes the limiting slide plate 208 to slide to the left along the limiting slide groove 210 under the reaction force, so that the driving slider 207 drives the lower tube clamp 1 202 and the lower tube clamp 203 on both sides to reset.

[0035] Example 2

[0036] Reference Figure 1-6 , which is the second embodiment of the present invention, provides a pipeline lowering device that is easy to operate, and the hose recovery mechanism 300 includes a driving disc 301 connected to one side of the rotating roller 214, and a belt 302 is sleeved on the driving disc 301, and one end of the belt 302 is sleeved on a driven disc 303, and one side of the driven disc 303 is connected to a turntable 304, and one side of the rotating roller 214 is fixedly connected to the driving disc 301, and one side of the driven disc 303 is fixedly connected to the turntable 304, and the belt 302 is driven by the rotation of the rotating roller 214 to rotate the turntable 304.

[0037] A torsion spring shaft 205 is connected to the side of the turntable 304 away from the driven disc 303, and a sliding rod 306 is rotatably connected to the torsion spring shaft 205. The end of the sliding rod 306 away from the fixed column 305 is connected to a buffer groove block 307, and an adjusting sliding column 308 is slidably connected in the buffer groove block 307. The fixed column 305 on one side is driven by the rotation of the turntable 304 to drive the sliding rod 306 to slide back and forth, and the end of the sliding rod 306 away from the fixed column 305 is fixedly connected to the buffer groove block 307.

[0038] A buffer spring 309 is arranged between the buffer slot block 307 and the adjusting slide column 308. An extrusion slide plate 310 is connected to one side of the adjusting slide column 308. The lower surface of the extrusion slide plate 310 is connected to a limiting slider 311. The limiting slider 311 is slidably connected to the limiting plate 312. The extrusion slide plate 310 at one end is driven to slide along the upper surface of the limiting plate 312 by the reciprocating sliding of the slide rod 306. The flat PE hose 201 is extruded and restored by the extrusion frame 215 and the extrusion slide plate 310 on both sides of the PE hose 201.

[0039] A ratchet plate 313 is symmetrically connected to one side of the limit plate 312, a sliding ratchet block 314 is slidably connected between the ratchet plates 313, an adjustment spring 315 is luxuriously arranged between the sliding ratchet blocks 314, a pressing plate 316 is connected to the upper surface of the sliding ratchet block 314, the sliding ratchet block 314 is slidably connected to a limit baffle 317, the ratchet plate 313 is fixedly connected to one side of the limit plate 312, and the two sides are pressed.

[0040] During use, the belt 302 sleeved on the driving disc 301 on one side is driven to rotate by rotating the second roller 214 to rotate the turntable 304 on the other side. The turntable 304 rotates to drive the fixed column 305 to drive the slide bar 306 to push the extrusion slide plate 310 to slide back and forth along the upper surface of the limit plate 312, and the flat PE hose 201 above the lower support plate 100 is squeezed and restored. By pressing the pressing plates 316 on both sides, the sliding ratchet block 314 below is driven to slide inward to squeeze the adjusting spring 315, so that the sliding ratchet block The plane on one side of 314 is disconnected and conflicts with the plane on one side of the ratchet block plate 313. By pushing the limit baffle 317 to slide along the upper surface of the limit plate 312, it can be adjusted accordingly according to the flatness of the PE hose 201. When the extrusion slide plate 310 slides along the surface of the limit plate 312 and hits the limit baffle 317 to stop sliding, the adjustment slide column 308 will slide to the left along the buffer groove block 307 to squeeze the buffer spring 309, thereby controlling the force of the extrusion slide plate 310 to slide and extrude the flat PE hose 201.

[0041] The remaining structure is the same as that of Example 1.

[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pipeline lowering device that is easy to operate, comprising a lower supporting plate (100), characterized in that: A continuous lower pipe clamping mechanism (200) is installed on one side of the lower support plate (100) for continuously clamping the lower pipe of the pipeline, and a hose recovery mechanism (300) is connected below the continuous lower pipe clamping mechanism (200) for indirectly recovering the flat hose; The continuous lower tube clamping mechanism (200) comprises a PE hose (201) that slides along the inner wall of the lower support plate (100); one side of the PE hose (201) is slidably connected to a lower tube clamp (202) that can clamp the PE hose (201); the other side of the PE hose (201) is slidably connected to a lower tube clamp (203); one end of the lower tube clamp (203) is connected to a gear (204); one end of the lower tube clamp (203) is sleeved with a torsion spring shaft (205); one side of the gear (204) is meshed with a slidable rack (206); one end of the rack (206) is connected to a driving slider (207) that can drive the clamping; and one end of the rack (206) away from the driving slider (207) is connected to a limiting slider (208) that can limit the rack (206).

2. The easy-to-operate pipeline lowering device according to claim 1, characterized in that: The two sides of the limiting slide plate (208) are slidably connected to a clamping frame (209), the clamping frame (209) is provided with a limiting sliding groove (210) capable of limiting the position of the limiting slide plate (208), and a reset spring sheet (211) is provided between the limiting slide plate (208) and the clamping frame (209).

3. The easy-to-operate pipeline lowering device according to claim 2, characterized in that: A section of the clamping frame (209) away from the torsion spring shaft (205) is connected to a conveyor belt (212), one end of the conveyor belt (212) is sleeved with a rotating roller 1 (213), and an end of the conveyor belt (212) away from the rotating roller 1 (213) is sleeved with a rotating roller 2 (214).

4. The easy-to-operate pipeline lowering device according to claim 1, characterized in that: The upper surface of the lower support plate (100) is connected to an extrusion frame (215), and the upper surface of the extrusion frame (215) is connected to a fixed top block (216).

5. The easy-to-operate pipeline lowering device according to claim 1, characterized in that: The hose recovery mechanism (300) comprises a driving disc (301) connected to one side of the rotating roller 2 (214), a belt (302) being sleeved on the driving disc (301), a driven disc (303) being sleeved on one end of the belt (302), and a rotating disc (304) being connected to one side of the driven disc (303).

6. The easy-to-operate pipeline lowering device according to claim 5, characterized in that: The rotating disk (304) is connected to a torsion spring shaft (205) at one side away from the driven disc (303); a sliding rod (306) is rotatably connected to the torsion spring shaft (205); a buffer groove block (307) is connected to one end of the sliding rod (306) away from the fixed column (305); and an adjusting sliding column (308) is slidably connected inside the buffer groove block (307).

7. The easy-to-operate pipeline lowering device according to claim 6, characterized in that: A buffer spring (309) is provided between the buffer slot block (307) and the adjusting slide column (308); one side of the adjusting slide column (308) is connected to an extrusion slide plate (310); the lower surface of the extrusion slide plate (310) is connected to a limiting slide block (311); and the limiting slide block (311) is slidably connected to a limiting plate (312).

8. The easy-to-operate pipeline lowering device according to claim 7, characterized in that: One side of the limit plate (312) is symmetrically connected to a ratchet plate (313), a sliding ratchet block (314) is slidably connected between the ratchet plates (313), an adjustment spring (315) is arranged between the sliding ratchet blocks (314), a pressing plate (316) is connected to the upper surface of the sliding ratchet block (314), and the sliding ratchet block (314) is slidably connected to a limit stop plate (317).

Citation Information

Patent Citations

  • PE coil pipe lowering device

    CN219689003U