Glue solution flow guide mechanism for coating equipment and use method of glue solution flow guide mechanism

By introducing control, vibration and flushing components into the flow guide mechanism of the coating equipment, the glue liquid blockage caused by temperature changes is solved, and the production efficiency and product quality of the coating equipment are improved.

CN119588583APending Publication Date: 2025-03-11上交大苏州创新院
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Patent Information

Application Number
CN202411953500.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The current coating equipment has a higher viscosity of the adhesive when the temperature drops, resulting in slow flow and may clog the diversion tube, affecting the coating quality.

Method used

A glue liquid flow guide mechanism for coating equipment is designed, including a control assembly, a vibration assembly and a flush assembly. The piston is driven by the first electric push rod to block the bottom of the flow tube, and the blockage and residual glue is cleaned with an ultrasonic vibrator and the flushing assembly.

Benefits of technology

It effectively avoids the impact of congestion of the flow tube on the coating quality, improves the practicality of the glue liquid flow diversion mechanism, and ensures the stability of production speed and output.

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Abstract

The invention discloses a glue solution flow guide mechanism for coating equipment and a using method thereof.The glue solution flow guide mechanism comprises a coating box, a feeding box is fixedly installed at the top of the coating box, a conveying pump is fixedly installed at the bottom of the feeding box, a flow dividing pipe is fixedly installed at the bottom of the conveying pump, and first control valves are fixedly installed on the front side and the rear side of the flow dividing pipe correspondingly; a flow guide pipe is fixedly installed at the glue outlet end of the first control valve, the bottom of the flow guide pipe penetrates through the coating box, extends into the coating box and is fixedly provided with a coating head, a control assembly is arranged in the flow guide pipe, a waste discharge assembly is arranged on the right side of the flow guide pipe, and a flushing assembly is arranged at the top of the coating box. A vibration assembly is arranged on the top of the coating box, and a slicking assembly is arranged in the coating box. According to the coating equipment, when the other flow guide pipe works, the blocked flow guide pipe can be cleaned, and the situation that the coating speed of a base material is affected due to blockage of the flow guide pipe is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of glue liquid guiding mechanisms, and in particular to a glue liquid guiding mechanism for coating equipment and a use method thereof. Background Art

[0002] Coating equipment refers to mechanical equipment used to evenly coat glue on the surface of substrates (such as paper, film, metal foil, cloth, etc.). This equipment is widely used in printing, packaging, electronics, textiles, construction, automobiles and other industries to produce various coating products.

[0003] The coating equipment generally includes a feeding mechanism, a diversion mechanism, a coating head and a scraping mechanism. The glue liquid is fed by the feeding mechanism, and then the glue liquid in the feeding mechanism is transported to the coating head through the diversion mechanism, sprayed on the substrate through the coating head, and then the glue liquid on the substrate is scraped flat by the scraping mechanism. Among them, the diversion mechanism is a relatively important mechanism. When there is a problem with the diversion mechanism, the flow rate of the diverted glue liquid is limited, thereby affecting the subsequent coating quality of the substrate.

[0004] During the use of the diversion mechanism, since some glue liquids are easily affected by temperature, the viscosity will increase when the temperature drops, causing the glue liquid to flow slowly in the diversion pipe and easily accumulate on the wall of the diversion pipe. As time goes by, more and more glue liquid accumulates, eventually leading to blockage of the diversion pipe. Secondly, some glue liquids contain incompletely dissolved solid particles. When these solid particles flow through the diversion pipe, they may accumulate at the elbows of the diversion pipe. When there is too much accumulation, the diversion pipe is easily blocked. When the diversion pipe is blocked to a certain extent, the flow of the glue liquid is limited. In order to ensure the coating quality, it is often necessary to reduce the operating speed of the coating equipment, which will slow down the production speed and reduce the output per unit time. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a glue guiding mechanism for a coating device and a method of using the same, which are used to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A glue diversion mechanism for coating equipment and a method of using the same, comprising a coating box, a feed box fixedly mounted on the top of the coating box, a delivery pump fixedly mounted on the bottom of the feed box, a diversion pipe fixedly mounted on the bottom of the delivery pump, first control valves fixedly mounted on both the front and rear sides of the diversion pipe, a diversion pipe fixedly mounted on the glue outlet end of the first control valve, the bottom of the diversion pipe passes through the coating box and extends to the interior of the coating box and a coating head fixedly mounted thereon, a control component is arranged inside the diversion pipe, a waste discharge component is arranged on the right side of the diversion pipe, a flushing component is arranged on the top of the coating box, a vibration component is arranged on the top of the coating box, and a scraping component is arranged inside the coating box.

[0008] Preferably, the control assembly includes an auxiliary tube arranged on the left side of the guide tube, a first electric push rod is fixedly installed inside the auxiliary tube, and a piston is fixedly installed at the output end of the first electric push rod.

[0009] Preferably, the waste discharge assembly includes a connecting pipe arranged at the rear side of the guide pipe, a waste discharge pipe is fixedly installed on the right side of the connecting pipe, the rear side of the waste discharge pipe extends to the outside of the coating box, and a slope is fixedly installed at the bottom of the inner wall of the waste discharge pipe.

[0010] Preferably, the flushing assembly includes a liquid storage tank arranged on the top of the coating box, a liquid suction tube is fixedly installed inside the liquid storage tank, a water pump is fixedly installed at the liquid outlet end of the liquid suction tube, a liquid outlet pipe is fixedly installed at the liquid outlet end of the water pump, a second control valve is fixedly installed at the liquid outlet end of the liquid outlet pipe, and the second control valve is fixedly installed on the right side of the guide pipe.

[0011] Preferably, the vibration assembly includes a fixed plate arranged on the top of the coating box, a driving motor is fixedly installed on the rear side of the fixed plate, the output end of the driving motor passes through the fixed plate and extends to the front side of the fixed plate and is fixedly installed with a screw, a movable plate is threadedly connected to the surface of the screw, a guide rod is slidably connected inside the movable plate, the guide rod is fixedly installed on the opposite surface of the fixed plate, a second electric push rod is fixedly installed on the right side of the movable plate, an ultrasonic generator is fixedly installed on the output end of the second electric push rod, and an ultrasonic vibrator is fixedly installed on the right side of the ultrasonic generator.

[0012] Preferably, the scraping assembly includes a third electric push rod arranged on the top of the inner wall of the coating box, and a scraper is fixedly installed on the output end of the third electric push rod.

[0013] Preferably, mounting plates are fixedly mounted on both left and right sides of the coating box, and a material guide roller is rotatably connected inside the mounting plate.

[0014] Preferably, a bracket is fixedly mounted on the top of the coating head, and the bracket is fixedly mounted on the top of the inner wall of the coating box.

[0015] A method for using a glue guiding mechanism for a coating device, comprising any one of the glue guiding mechanisms for a coating device described above, comprising the following steps:

[0016] Step 1: The glue liquid in the feed box is transported from the diverter pipe and the guide pipe to the coating head through the delivery pump, the substrate is sprayed through the coating head, and then the glue liquid on the substrate is scraped flat through the scraping component;

[0017] Step 2: When the flow guide pipe is blocked, close the first control valve on the flow guide pipe, open the first control valve on another flow guide pipe, and then continue to work through the other flow guide pipe;

[0018] Step 3: When the clogged guide tube needs to be cleaned, the first electric push rod in the control component drives the piston to block the bottom of the guide tube, and the ultrasonic vibrator in the vibration component contacts the clogged guide tube to make the clogged guide tube vibrate. At the same time, the clogged guide tube is flushed through the flushing component.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The glue liquid diversion mechanism for coating equipment and the use method thereof: when the corresponding diversion tube is blocked, the first control valve on the diversion tube is closed, the first control valve on the other diversion tube is opened, and the other diversion tube is used to work. At the same time, the bottom of the blocked diversion tube is blocked by the control component, and then the blocked diversion tube is vibrated by the vibration component. The vibration will cause the residual glue liquid in the diversion tube to fall off, so that the coating equipment can clean the blocked diversion tube while working in the other diversion tube, so as to avoid the blockage of the diversion tube affecting the coating speed of the substrate, thereby improving the practicality of the glue liquid diversion mechanism.

[0021] 2. The glue diversion mechanism for coating equipment and the use method thereof, wherein the driving motor in the vibration assembly drives the screw to rotate, so that the movable plate moves forward and backward along the guide rod, so that the second electric push rod drives the ultrasonic generator to move forward and backward, so that the ultrasonic vibrator moves forward and backward, and the ultrasonic generator drives the ultrasonic vibrator to move right through the second electric push rod, so as to facilitate the adjustment of the positions of the ultrasonic generator and the ultrasonic vibrator, so that the ultrasonic vibrator can better contact with the blocked diversion tube, so as to facilitate the subsequent vibration cleaning of the blocked diversion tube.

[0022] 3. The glue liquid diversion mechanism for coating equipment and the use method thereof, while the vibration component is working, flushes the blocked diversion pipe through the flushing component, flushes the residual glue liquid out of the waste discharge component, and is convenient for automatically flushing out the cleaned residual glue liquid, so that the cleaned diversion pipe is cleaner, so that the diversion pipe can be better used later. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front cross-sectional view of the structure of the present invention;

[0024] Figure 2 It is a three-dimensional stereogram of the present invention;

[0025] Figure 3 For the present invention Figure 1 The enlarged view of point A in the middle;

[0026] Figure 4 It is a schematic diagram of the structure of the guide pipe part of the present invention;

[0027] Figure 5 It is a partial structural schematic diagram of the liquid storage tank of the present invention;

[0028] Figure 6 It is a partial structural schematic diagram of the ultrasonic vibrator of the present invention;

[0029] Figure 7 It is a right sectional view of the local structure of the present invention.

[0030] In the figure: 1. coating box; 2. feed box; 3. delivery pump; 4. shunt pipe; 5. first control valve; 6. guide pipe; 7. coating head; 8. auxiliary pipe; 9. first electric push rod; 10. piston; 11. connecting pipe; 12. waste pipe; 13. ramp; 14. liquid storage tank; 15. suction pipe; 16. water pump; 17. liquid outlet pipe; 18. second control valve; 19. fixed plate; 20. drive motor; 21. screw; 22. moving plate; 23. guide rod; 24. second electric push rod; 25. ultrasonic generator; 26. ultrasonic vibrator; 27. mounting plate; 28. guide roller; 29. ​​third electric push rod; 30. scraper; 31. bracket. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Reference Figure 1-7A glue liquid diversion mechanism for coating equipment comprises a coating box 1, a feed box 2 is fixedly installed on the top of the coating box 1, a delivery pump 3 is fixedly installed on the bottom of the feed box 2, a shunt pipe 4 is fixedly installed on the bottom of the delivery pump 3, a first control valve 5 is fixedly installed on both sides of the shunt pipe 4, a diversion pipe 6 is fixedly installed on the glue outlet end of the first control valve 5, the bottom of the diversion pipe 6 passes through the coating box 1 and extends to the inside of the coating box 1 and a coating head 7 is fixedly installed, a control component is arranged inside the diversion pipe 6, and the control component comprises an auxiliary pipe 8 arranged on the left side of the diversion pipe 6, a first electric push rod 9 is fixedly installed inside the auxiliary pipe 8, and a piston 10 is fixedly installed on the output end of the first electric push rod 9. When the diversion pipe 6 needs to be diverted, the piston 10 is fixedly installed on the output end of the first electric push rod 9. The piston 10 is moved to the right by the first electric push rod 9, so that the piston 10 enters the connecting pipe 11, which is convenient for blocking the connecting pipe 11 and preventing the glue from being discharged from the connecting pipe 11. When the blocked guide pipe 6 needs to be cleaned, the piston 10 is moved to the left by the first electric push rod 9 to block the bottom of the guide pipe 6 to prevent the residual glue from entering the coating head 7, so that the cleaned residual glue can enter the connecting pipe 11. When the cleaning of the guide pipe 6 is completed, in the process of the first electric push rod 9 causing the piston 10 to move to the right, the piston 10 will push the residual glue in the connecting pipe 11 into the waste pipe 12, so that the residual glue can be better cleaned. A waste discharge component is provided on the right side of the guide pipe 6. A flushing assembly is provided on the top of the coating box 1, and a vibration assembly is provided on the top of the coating box 1. The vibration assembly includes a fixed plate 19 provided on the top of the coating box 1, a driving motor 20 is fixedly installed on the rear side of the fixed plate 19, an output end of the driving motor 20 passes through the fixed plate 19 and extends to the front side of the fixed plate 19 and is fixedly installed with a screw 21, a surface of the screw 21 is threadedly connected with a moving plate 22, a guide rod 23 is slidably connected inside the moving plate 22, and the guide rod 23 is fixedly installed on the opposite surface of the fixed plate 19, a second electric push rod 24 is fixedly installed on the right side of the moving plate 22, an ultrasonic generator 25 is fixedly installed on the output end of the second electric push rod 24, and an ultrasonic vibrator 26 is fixedly installed on the right side of the ultrasonic generator 25, through The driving motor 20 causes the screw 21 to rotate, causing the movable plate 22 to move forward and backward along the guide rod 23, causing the second electric push rod 24 to drive the ultrasonic generator 25 to move forward and backward, causing the ultrasonic vibrator 26 to move forward and backward, and the second electric push rod 24 causes the ultrasonic generator 25 to drive the ultrasonic vibrator 26 to move to the right, so as to facilitate adjustment of the positions of the ultrasonic generator 25 and the ultrasonic vibrator 26, so that the ultrasonic vibrator 26 can better contact with the blocked guide tube 6, so that the blocked guide tube 6 can be better vibrated by the ultrasonic generator 25 and the ultrasonic vibrator 26, so as to better shake off the residue in the guide tube 6.

[0033] according to Figure 1 , Figure 3 and Figure 7As shown, the waste discharge assembly includes a connecting pipe 11 arranged at the rear side of the guide pipe 6, a waste discharge pipe 12 is fixedly installed on the right side of the connecting pipe 11, the rear side of the waste discharge pipe 12 extends to the outside of the coating box 1, and a slope 13 is fixedly installed at the bottom of the inner wall of the waste discharge pipe 12. The flushing assembly includes a liquid storage tank 14 arranged on the top of the coating box 1, a liquid suction pipe 15 is fixedly installed inside the liquid storage tank 14, a water pump 16 is fixedly installed at the liquid outlet end of the liquid suction pipe 15, a liquid outlet pipe 17 is fixedly installed at the liquid outlet end of the water pump 16, and a liquid outlet pipe 17 is fixedly installed at the liquid outlet end of the liquid outlet pipe 17 There is a second control valve 18, which is fixedly installed on the right side of the guide pipe 6. When the vibration component is working, the corresponding second control valve 18 is opened, and the cleaning liquid in the liquid storage tank 14 can be transported from the suction pipe 15 to the liquid outlet pipe 17 through the water pump 16, and then transported to the blocked guide pipe 6 to flush the residual glue cleaned on the guide pipe 6, so as to facilitate the automatic flushing of the residue in the guide pipe 6 from the waste pipe 12 and the slope 13, so that the cleaned guide pipe 6 is cleaner.

[0034] according to Figure 1 As shown, a scraping assembly is provided inside the coating box 1, and the scraping assembly includes a third electric push rod 29 arranged on the top of the inner wall of the coating box 1, and a scraper 30 is fixedly installed on the output end of the third electric push rod 29. Mounting plates 27 are fixedly installed on the left and right sides of the coating box 1, and a material guide roller 28 is rotatably connected inside the mounting plate 27. The material guide roller 28 can assist the substrate in guiding the material, and the scraper 30 can be used to scrape the glue on the substrate. The setting of the third electric push rod 29 facilitates the adjustment of the height of the scraper 30, so that the scraper 30 can scrape out glue films of different thicknesses.

[0035] according to Figure 1 and Figure 4 As shown, a bracket 31 is fixedly installed on the top of the coating head 7, and the bracket 31 is fixedly installed on the top of the inner wall of the coating box 1, so that the coating head 7 can be fixed more stably, thereby facilitating the coating head 7 to be used more stably.

[0036] A method for using a glue guiding mechanism for a coating device, comprising any one of the above-mentioned glue guiding mechanisms for a coating device, comprising the following steps:

[0037] Step 1: The glue liquid in the feed box 2 is transported from the shunt pipe 4 and the guide pipe 6 to the coating head 7 by the delivery pump 3, the substrate is sprayed by the coating head 7, and then the glue liquid on the substrate is scraped and leveled by the scraping component;

[0038] Step 2: When the flow guide pipe 6 is blocked, close the first control valve 5 on the flow guide pipe 6, open the first control valve 5 on another flow guide pipe 6, and then continue to work through the other flow guide pipe 6;

[0039] Step three: When the clogged guide tube 6 needs to be cleaned, the piston 10 is driven by the first electric push rod 9 in the control component to block the bottom of the guide tube 6, and the ultrasonic vibrator 26 in the vibration component contacts the clogged guide tube 6 to make the clogged guide tube 6 vibrate. At the same time, the clogged guide tube 6 is flushed by the flushing component.

[0040] When in use: when the flow guide pipe 6 is blocked, close the first control valve 5 on the flow guide pipe 6, open the first control valve 5 on the other flow guide pipe 6, and then continue to work through the other flow guide pipe 6, start the first electric push rod 9 on the blocked flow guide pipe 6 to drive the piston 10 to move left until the bottom of the flow guide pipe 6 is blocked, start the drive motor 20, so that the screw 21 rotates, so that the moving plate 22 moves forward and backward along the guide rod 23, so that the second electric push rod 24 drives the ultrasonic generator 25 to move forward and backward, so that the ultrasonic vibrator 26 moves forward and backward to a suitable position, and start the second electric push rod 24 so that the ultrasonic The wave generator 25 drives the ultrasonic vibrator 26 to move rightward and contact the blocked guide pipe 6. The ultrasonic vibrator 26 is vibrated by the ultrasonic generator 25, so that the blocked guide pipe 6 is vibrated, and the blocked material in the guide pipe 6 is shaken off. At the same time, the second control valve 18 on the blocked guide pipe 6 is opened, and then the water pump 16 is started. The cleaning liquid in the liquid storage tank 14 can be transported from the suction pipe 15 to the liquid outlet pipe 17, and then transported to the blocked guide pipe 6 to flush the cleaned residue on the guide pipe 6, and the residue is flushed from the connecting pipe 11 to the waste pipe 12, and discharged from the rear side of the waste pipe 12 along the slope 13.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glue guiding mechanism for coating equipment, comprising a coating box (1), characterized in that: A feed box (2) is fixedly installed on the top of the coating box (1), a delivery pump (3) is fixedly installed on the bottom of the feed box (2), a shunt pipe (4) is fixedly installed on the bottom of the delivery pump (3), a first control valve (5) is fixedly installed on both the front and rear sides of the shunt pipe (4), a guide pipe (6) is fixedly installed on the glue outlet end of the first control valve (5), the bottom of the guide pipe (6) passes through the coating box (1) and extends to the inside of the coating box (1) and a coating head (7) is fixedly installed, a control component is arranged inside the guide pipe (6), a waste discharge component is arranged on the right side of the guide pipe (6), a flushing component is arranged on the top of the coating box (1), a vibration component is arranged on the top of the coating box (1), and a scraping component is arranged inside the coating box (1).

2. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: The control assembly comprises an auxiliary tube (8) arranged on the left side of the guide tube (6), a first electric push rod (9) is fixedly installed inside the auxiliary tube (8), and a piston (10) is fixedly installed at the output end of the first electric push rod (9).

3. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: The waste discharge assembly comprises a connecting pipe (11) arranged at the rear side of the guide pipe (6), a waste discharge pipe (12) is fixedly installed on the right side of the connecting pipe (11), the rear side of the waste discharge pipe (12) extends to the outside of the coating box (1), and a slope (13) is fixedly installed at the bottom of the inner wall of the waste discharge pipe (12).

4. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: The flushing assembly comprises a liquid storage tank (14) arranged on the top of the coating box (1), a liquid suction pipe (15) is fixedly installed inside the liquid storage tank (14), a water pump (16) is fixedly installed at the liquid outlet end of the liquid suction pipe (15), a liquid outlet pipe (17) is fixedly installed at the liquid outlet end of the water pump (16), a second control valve (18) is fixedly installed at the liquid outlet end of the liquid outlet pipe (17), and the second control valve (18) is fixedly installed on the right side of the guide pipe (6).

5. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: The vibration assembly comprises a fixed plate (19) arranged on the top of the coating box (1), a driving motor (20) is fixedly installed on the rear side of the fixed plate (19), an output end of the driving motor (20) passes through the fixed plate (19) and extends to the front side of the fixed plate (19) and is fixedly installed with a screw rod (21), a surface of the screw rod (21) is threadedly connected with a movable plate (22), the inside of the movable plate (22) is slidably connected with a guide rod (23), the guide rod (23) is fixedly installed on the opposite surface of the fixed plate (19), a second electric push rod (24) is fixedly installed on the right side of the movable plate (22), an ultrasonic generator (25) is fixedly installed on the output end of the second electric push rod (24), and an ultrasonic vibrator (26) is fixedly installed on the right side of the ultrasonic generator (25).

6. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: The scraping assembly comprises a third electric push rod (29) arranged on the top of the inner wall of the coating box (1), and a scraper (30) is fixedly installed on the output end of the third electric push rod (29).

7. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: The coating box (1) is fixedly provided with mounting plates (27) on both left and right sides, and a material guide roller (28) is rotatably connected inside the mounting plate (27).

8. The glue guiding mechanism for coating equipment according to claim 1, characterized in that: A bracket (31) is fixedly mounted on the top of the coating head (7), and the bracket (31) is fixedly mounted on the top of the inner wall of the coating box (1).

9. A method for using a glue guiding mechanism for coating equipment, comprising the glue guiding mechanism for coating equipment according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: The glue liquid in the feed box (2) is transported from the diverter pipe (4) and the guide pipe (6) to the coating head (7) by the delivery pump (3), the coating head (7) is used to spray the substrate, and then the glue liquid on the substrate is scraped and leveled by the scraping component; Step 2: When the flow guide pipe (6) is blocked, the first control valve (5) on the flow guide pipe (6) is closed, the first control valve (5) on the other flow guide pipe (6) is opened, and then the work is continued through the other flow guide pipe (6); Step 3: When the blocked flow guide tube (6) needs to be cleaned, the piston (10) is driven by the first electric push rod (9) in the control component to block the bottom of the flow guide tube (6), and the ultrasonic vibrator (26) in the vibration component contacts the blocked flow guide tube (6) to vibrate the blocked flow guide tube (6). At the same time, the blocked flow guide tube (6) is flushed by the flushing component.