Strong-constraint glue injection and mold pressing device for composite material
By designing a composite material strongly constrained injection molding device, the combination of tapered surface and semi-snap ring is used to achieve dynamic extrusion of the composite material, solving the problem that existing equipment cannot effectively apply pressure to other locations of cylindrical products, and improving yield and molding quality.
Patent Information
- Application Number
- CN202411788976.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The existing glue injection molding equipment can only apply extrusion pressure to one side of the product after closing the mold, and cannot effectively apply pressure to other positions of the cylindrical product, affecting the molding quality.
A composite material strongly constrained glue injection molding device is designed. By setting the first conical surface and the second conical surface, the first half-snap ring and the second half-snap ring are driven to move in the near first end plate direction, and dynamic extrusion of the first side template and the second side template is realized, thereby enhancing the overall extrusion effect of the mold cavity.
Strongly constrained molding of composite materials is achieved, avoiding relative movement of templates at high temperatures, and improving yield and molding quality.
Smart Images

Figure CN119589893A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of composite material molding equipment, in particular to a composite material strong-constraint injection molding device. Background Art
[0002] The existing injection molding equipment applies an extrusion force to the upper or lower mold through a cylinder or a hydraulic cylinder after the mold is closed to extrude the product, but it only extrudes one side of the product, and for cylindrical products, the force applied by the hydraulic cylinder along the radial or axial direction of the product affects the molding of the product to a certain extent.
[0003] After searching, a Chinese patent with authorization announcement number CN108807651B and name "Molding device for LED substrate and packaging method thereof" discloses a method of achieving extrusion characterization of the product in different directions by means of a first top block and a second top block, thereby enhancing the filling completeness of the colloid in the cavity. The shortcoming of this patent is that for a segmented cavity, when this patent extrude the cavity by means of the first top block and the second top block, other positions of the cavity remain unchanged, and other positions of the cavity cannot be extruded. Summary of the invention
[0004] In order to solve the technical problems existing in the background technology, the present invention provides a composite material strong-constraint injection molding device.
[0005] The invention provides a composite material strong constraint injection molding device, which is used for processing rod-shaped products, and comprises a first end plate, a second end plate, a first side template and a second side template, wherein the first side template and the second side template are opposite to each other and the first end plate and the second end plate are opposite to each other and form a cylindrical cavity;
[0006] The outer side surface of the first side template close to the first end plate is a first conical surface, and the outer side surface of the second side template close to the second end plate is a second conical surface, and the outer diameters of the first conical surface and the second conical surface gradually decrease from an end close to the first end plate to an end away from the first end plate;
[0007] A first half snap ring is disposed on the outer side of the first side template, a second half snap ring is disposed on the outer side of the second side template, the inner side surface of the first half snap ring abuts against the first conical surface, the inner side surface of the second half snap ring abuts against the second conical surface, and a first elastic component is disposed between the first half snap ring and the second half snap ring;
[0008] It also includes a driving member, which drives the first half of the retaining ring and the second half of the retaining ring to move toward the first end plate or away from the first end plate. When the driving member drives the first half of the retaining ring and the second half of the retaining ring to move toward the first end plate, the first elastic component is stretched to achieve dynamic tightening of the first side template and the second side template.
[0009] As a further optimized solution of the present invention, the first elastic component includes an outer elastic member and an inner elastic member installed between the first half retaining ring and the second half retaining ring, and the outer elastic member is away from the axis of the first side template relative to the inner elastic member.
[0010] As a further optimized solution of the present invention, when the distance between the first half clamping ring and the second half clamping ring and the first end plate is the largest, the inner elastic member is in a compressed state and the outer elastic member is in its original length or stretched; when the distance between the first half clamping ring and the second half clamping ring and the second end plate is the largest, both the outer elastic member and the inner elastic member are in a stretched state.
[0011] As a further optimized solution of the present invention, the end face of the first half retaining ring or the second half retaining ring is provided with a guide member, the outer side surface of the guide member is an arc surface for limiting the deformation direction of the elastic component, and the axis of the arc surface coincides with the axis of the first side template.
[0012] As a further optimized solution of the present invention, the first side template also includes a first middle cylindrical surface, the second side panel includes a second middle cylindrical surface, the first middle cylindrical surface and the second middle cylindrical surface are opposite to each other, and the radii of the first middle cylindrical surface and the second middle cylindrical surface are smaller than the outer diameters of the first conical surface and the second conical surface.
[0013] As a further optimized solution of the present invention, the outer side surface of the first side template close to the second end plate is a third tapered surface, and the outer diameter of the third tapered surface gradually decreases from an end close to the second end plate to an end away from the second end plate;
[0014] A third half-circle is provided on the outer side of the first side template, and the inner side surface of the third half-circle is in contact with the third conical surface;
[0015] The driving member includes a component for driving the first half clasp ring and the third half clasp ring to move closer to or away from each other.
[0016] As a further optimized solution of the present invention, the outer side surface of the second side template close to the second end plate is a fourth conical surface, and the outer diameter of the fourth conical surface gradually decreases from an end close to the second end plate to an end away from the second end plate;
[0017] A fourth half-circle is disposed on the outer side of the first side template, and the inner side surface of the fourth half-circle is in contact with the fourth conical surface;
[0018] The driving member includes a component for driving the second half snap ring and the fourth half snap ring to move closer to or away from each other.
[0019] As a further optimized solution of the present invention, a second elastic component is provided between the third half clamping ring and the fourth half clamping ring.
[0020] As a further optimized solution of the present invention, a glue injection port is provided on the second end plate.
[0021] As a further optimized solution of the present invention, heating elements are provided on the first side formwork and the second side formwork.
[0022] In the present invention, the proposed composite material strong constraint injection molding device has a simple structure. Through the setting of the first conical surface and the second conical surface, after the mold is closed, the first half clamping ring and the second half clamping ring are driven to move toward the first end plate, so as to apply pressure to the first side template and the second side template, thereby realizing dynamic extrusion of the first side template and the second side template, realizing strong constraint on the first side template and the second side template, avoiding relative movement of the first side template and the second side template due to high temperature, and ensuring the yield.
[0023] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the first half clamp ring and the second half clamp ring of the present invention;
[0026] In the figure: 1. first end plate; 2. second end plate; 3. first side template; 30. first conical surface; 31. first middle cylindrical surface; 32. third conical surface; 4. second side template; 40. second conical surface; 41. second middle cylindrical surface; 42. fourth conical surface; 5. first half retaining ring; 6. second half retaining ring; 7. guide member; 8. third half retaining ring; 9. first bidirectional screw slider mechanism; 10. fourth half retaining ring; 11. second bidirectional screw slider mechanism; 12. first elastic component; 120. outer elastic member; 121. inner elastic member; 13. second elastic component. DETAILED DESCRIPTION
[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] like Figure 1-Figure 2A composite material strong constraint injection molding device is shown, which is used for processing rod-shaped products, and includes a first end plate 1, a second end plate 2, a first side template 3 and a second side template 4, wherein the first side template 3 and the second side template 4 are opposite to each other and the first end plate 1 and the second end plate 2 are opposite to each other and form a cylindrical cavity; a glue injection hole is opened on the second end plate 2, and a heating element (not shown in the figure) is provided on the first side template 3 and the second side template 4, and specifically, the first side template 3 and the second side template 4 are clamped;
[0029] The outer side surface of the first side formwork 3 close to the first end plate 1 is a first conical surface 30, and the outer side surface of the second side formwork 4 close to the second end plate 2 is a second conical surface 40. The included angle between the generatrix of the first conical surface 30 and the axis and the included angle between the generatrix of the second conical surface 40 and the axis are both greater than 80° and less than 90°. The outer diameters of the first conical surface 30 and the second conical surface 40 gradually decrease from the end close to the first end plate 1 to the end away from the first end plate 1.
[0030] A first half snap ring 5 is provided on the outer side of the first side template 3, and a second half snap ring 6 is provided on the outer side of the second side template 4. The inner side surface of the first half snap ring 5 is a conical surface and is in surface contact with the first conical surface 30. The inner side surface of the first half snap ring 5 conflicts with the first conical surface 30. The inner side surface of the second half snap ring 6 is a conical surface and is in surface contact with the second conical surface 40. Specifically, the inner side surface of the second half snap member conflicts with the second conical surface 40. A first elastic component 12 is provided between the first half snap ring 5 and the second half snap ring 6.
[0031] It also includes a driving member, which drives the first half of the retaining ring 5 and the second half of the retaining ring 6 to move toward the first end plate 1 or away from the first end plate 1. When the driving member drives the first half of the retaining ring 5 and the second half of the retaining ring 6 to move toward the first end plate 1, the first elastic component 12 is stretched to achieve dynamic tightening of the first side template 3 and the second side template 4.
[0032] The first half of the clamping ring 5 and the second half of the clamping ring 6 are opposite to each other, and the driving member drives the first half of the clamping ring 5 and the second half of the clamping ring 6 to move towards or away from the first end plate 1 at the same time, thereby clamping the first side template 3 and the second side template 4, avoiding the relative movement of the first side template 3 and the second side template 4 during the molding process, thereby affecting the yield to a certain extent. The first half of the clamping ring 5 and the second half of the clamping ring 6 are configured by the first elastic component 12 so that the first half of the clamping ring 5 and the second half of the clamping ring 6 are mutually constrained in the process of moving towards the first end plate 1, thereby increasing the strong constraint on the first side template 3 and the second side template 4 to a certain extent.
[0033] Preferably, the first elastic component 12 includes an outer elastic member 120 and an inner elastic member 121 installed between the first half retaining ring 5 and the second half retaining ring 6, the outer elastic member 120 is away from the axis of the first side template 3 relative to the inner elastic member 121, and the inner elastic member 121 and the outer elastic member 120 are both springs.
[0034] In order to ensure the constraint effect on the first side template 3 and the second side template 4 during the movement of the first half clamping ring 5 and the second half clamping ring 6, preferably, when the distance between the first half clamping ring 5 and the second half clamping ring 6 and the first end plate 1 is the largest, the inner elastic member 121 is in a compressed state and the outer elastic member 120 is in its original length or stretched; when the distance between the first half clamping ring 5 and the second half clamping ring 6 and the second end plate 2 is the largest, both the outer elastic member 120 and the inner elastic member 121 are in a stretched state.
[0035] Preferably, a guide member 7 is provided on the end face of the first half retaining ring 5 or the second half retaining ring 6, and the outer side surface of the guide member 7 is an arc surface for limiting the deformation direction of the elastic component, and the axis of the arc surface coincides with the axis of the first side template 3. The guide member 7 is an arc-shaped guide column, and when the first elastic member and the second elastic member are springs, the springs are sleeved outside the wire member.
[0036] Preferably, the first side template 3 further includes a first middle cylindrical surface 31, and the second side panel includes a second middle cylindrical surface 41. The first middle cylindrical surface 31 and the second middle cylindrical surface 41 are opposite to each other, and the radius of the first middle cylindrical surface and the second middle cylindrical surface 41 is smaller than the outer diameter of the first conical surface 30 and the second conical surface 40. When injecting glue or unloading, the first half clasp 5 and the second half clasp 6 are opposite to the first middle cylindrical surface 31 and the second middle cylindrical surface 41, so as to facilitate the relative movement of the first side template 3 and the second side template 4, and then take out the first end plate 1 and the second end plate 2, and take out the product from the openings of the first side template 3 and the second side template 4 under the action of external force.
[0037] Preferably, the outer side surface of the first side template 3 close to the second end plate 2 is a third tapered surface 32, and the outer diameter of the third tapered surface 32 gradually decreases from an end close to the second end plate 2 to an end away from the second end plate 2;
[0038] A third half snap ring 8 is disposed on the outer side of the first side template 3, and the inner side surface of the third half snap ring 8 abuts against the third conical surface 32;
[0039] The driving member includes a component for driving the first half retaining ring 5 and the third half retaining ring 8 to move closer to or away from each other, and the driving member includes a first bidirectional screw slider mechanism 9, one slider of the first bidirectional screw slider mechanism 9 is detachably connected to the first half retaining ring 5, and the other slider of the first bidirectional screw slider mechanism 9 is detachably connected to the third half retaining ring 8.
[0040] The strong constraints on the first side formwork 3 and the second side formwork 4 are further increased.
[0041] Preferably, the outer side surface of the second side template 4 close to the second end plate 2 is a fourth tapered surface 42, and the outer diameter of the fourth tapered surface 42 gradually decreases from an end close to the second end plate 2 to an end away from the second end plate 2;
[0042] A fourth half snap ring 10 is disposed on the outer side of the first side template 3, and the inner side surface of the fourth half snap ring 10 abuts against the fourth conical surface 42;
[0043] The driving member includes a member for driving the second half clasp ring 6 and the fourth half clasp ring 10 to move closer to or away from each other, further increasing the strong constraint on the first side template 3 and the second side template 4;
[0044] Specifically, the driving member includes a second bidirectional screw slider mechanism 11, one slider of the second bidirectional screw slider mechanism 11 is detachably connected to the second half of the retaining ring 6, and the other slider of the second bidirectional screw slider mechanism 11 is detachably connected to the fourth half of the retaining ring 10. During the operation of the second bidirectional screw slider mechanism 11, the second half of the retaining ring 6 and the fourth half of the retaining ring 10 are driven to move closer to or away from each other.
[0045] Preferably, a second elastic component 13 is provided between the third half retaining ring 8 and the fourth half retaining ring 10. It should be noted that the second elastic component 13 between the third half retaining ring 8 and the fourth half retaining ring 10 has the same structure as the first elastic component 12 between the first half retaining ring 5 and the second half retaining ring 6, which will not be repeated here.
[0046] In the present invention, the proposed composite material strong constraint injection molding device, during the processing process, brings the first side template 3 and the second side template 4 close to each other and fixes them by clamping, then installs the second end plate 2, and then injects glue into the injection port of the second end plate 2. During the injection process, the first end plate 1 is covered, and then the first half clamping ring 5 and the second half clamping ring 6 are driven by the first bidirectional screw slider mechanism 9 to move from the first middle cylindrical surface 31 and the second middle cylindrical surface 41 toward the first end plate 1, and the third half clamping ring 8 and the fourth half clamping ring 10 are driven by the second bidirectional screw slider mechanism 11 to move from the first middle cylindrical surface 31 and the second middle cylindrical surface 41 toward the second end plate 2, thereby realizing dynamic extrusion of the first side template 3 and the second side template 4, realizing strong constraint on the first side template 3 and the second side template 4, avoiding relative movement of the first side template 3 and the second side template 4 due to high temperature, and ensuring the yield rate.
[0047] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0049] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A composite material strong constraint injection molding device, used for processing rod-shaped products, characterized in that: It comprises a first end plate (1), a second end plate (2), a first side template (3) and a second side template (4) for forming a cylindrical cavity, wherein the first side template (3) and the second side template (4) are opposite to each other and the first end plate (1) and the second end plate (2) are opposite to each other; The outer side surface of the first side template (3) close to the first end plate (1) is a first conical surface (30), and the outer side surface of the second side template (4) close to the second end plate (2) is a second conical surface (40), and the outer diameters of the first conical surface (30) and the second conical surface (40) gradually decrease from an end close to the first end plate (1) to an end away from the first end plate (1); A first half snap ring (5) is provided on the outer side of the first side template (3), a second half snap ring (6) is provided on the outer side of the second side template (4), the inner side surface of the first half snap ring (5) abuts against the first conical surface (30), the inner side surface of the second half snap ring (6) abuts against the second conical surface (40), and a first elastic component (12) is provided between the first half snap ring (5) and the second half snap ring (6); It also includes a driving member, which drives the first half of the retaining ring (5) and the second half of the retaining ring (6) to move towards the first end plate (1) or away from the first end plate (1). When the driving member drives the first half of the retaining ring (5) and the second half of the retaining ring (6) to move towards the first end plate (1), the first elastic component (12) is stretched to achieve dynamic tightening of the first side template (3) and the second side template (4).
2. The composite material strong constraint injection molding device according to claim 1 is characterized in that: The first elastic component (12) comprises an outer elastic member (120) and an inner elastic member (121) installed between the first half retaining ring (5) and the second half retaining ring (6), wherein the outer elastic member (120) is away from the axis of the first side template (3) relative to the inner elastic member (121).
3. The composite material strong constraint injection molding device according to claim 2 is characterized in that: When the distance between the first half clamping ring (5) and the second half clamping ring (6) and the first end plate (1) is the largest, the inner elastic member (121) is in a compressed state, and the outer elastic member (120) is in its original length or stretched; when the distance between the first half clamping ring (5) and the second half clamping ring (6) and the second end plate (2) is the largest, the outer elastic member (120) and the inner elastic member (121) are both in a stretched state.
4. The composite material strong constraint injection molding device according to claim 1 is characterized in that: The end face of the first half retaining ring (5) or the second half retaining ring (6) is provided with a guide member (7), and the outer side surface of the guide member (7) is an arc surface for limiting the deformation direction of the first elastic component, and the axis of the arc surface coincides with the axis of the first side template (3).
5. The composite material strong constraint injection molding device according to any one of claims 1 to 4, characterized in that: The first side template (3) further comprises a first middle cylindrical surface (31), and the second side panel comprises a second middle cylindrical surface (41), the first middle cylindrical surface (31) and the second middle cylindrical surface (41) are opposite to each other, and the radii of the first middle cylindrical surface (31) and the second middle cylindrical surface (41) are smaller than the outer diameters of the first conical surface (30) and the second conical surface (40).
6. The composite material strong-constraint injection molding device according to claim 5 is characterized in that: The outer side surface of the first side template (3) close to the second end plate (2) is a third conical surface (32), and the outer diameter of the third conical surface (32) gradually decreases from an end close to the second end plate (2) to an end away from the second end plate (2); A third half snap ring (8) is provided on the outer side of the first side template (3), and the inner side surface of the third half snap ring (8) is in contact with the third conical surface (32); The driving member comprises a component for driving the first half clasp ring (5) and the third half clasp ring (8) to move closer to or farther from each other.
7. The composite material strong-constraint injection molding device according to claim 6 is characterized in that: The outer side surface of the second side template (4) close to the second end plate (2) is a fourth conical surface (42), and the outer diameter of the fourth conical surface (42) gradually decreases from an end close to the second end plate (2) to an end away from the second end plate (2); A fourth half snap ring (10) is provided on the outer side of the first side template (3), and the inner side surface of the fourth half snap ring (10) is in contact with the fourth conical surface (42); The driving member comprises a component for driving the second half clasp ring (6) and the fourth half clasp ring (10) to move closer to or farther from each other.
8. The composite material strong-constraint injection molding device according to claim 7 is characterized in that: A second elastic component (13) is provided between the third half clamping ring (8) and the fourth half clamping ring (10).
9. The composite material strong-constraint injection molding device according to claim 9 is characterized in that: The second end plate (2) is provided with a glue injection port.
10. The composite material strong-constraint injection molding device according to claim 1, characterized in that: The first side mold (3) and the second side mold (4) are provided with heating elements.
Citation Information
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