Filter element assembling equipment and assembling method thereof

Abstract

The invention discloses a pipetting tip filter element assembly technology, and aims to provide filter element assembly equipment and an assembly method thereof. The vibrating disc structure comprises a vibrating disc for accommodating and vibrating a filter element to be treated and a discharging channel which is connected with the vibrating disc and is used for orderly arranging the filter element according to a set direction and sequentially sending out the filter element; the feeding groove is used for containing the pipetting suction head, and an opening of the pipetting suction head faces the direction of the push rod device; the first conveying device is used for conveying the pipetting tips to the second conveying device one by one from the feeding groove; the second conveying device is used for sequentially receiving the pipetting tips and conveying the pipetting tips to the finished product collecting frame; the moving structure is arranged on the second conveying device and is used for lifting up / putting down the pipette tip conveyed to the appointed position from the second conveying device; a slider structure; a push rod device; a finished product collecting frame; a control system; an alarm module; the invention is suitable for the technical field of pipette tip filter element assembly.

Description

Technical Field

[0001] The present invention relates to a pipette tip filter core assembly technology, and more specifically, to a filter core assembly device and an assembly method thereof. Background Art

[0002] A pipette tip is a plastic experimental consumable consisting of a pipette tip and a filter inside the pipette tip, and is used in applications in molecular biology and genetics research.

[0003] In the prior art, after the pipette tip is produced and tested to be qualified, it needs to be assembled with the qualified filter element before it can be used. Most laboratories still tend to assemble the filter element and the pipette tip manually, which is boring, time-consuming and inefficient for laboratory staff. Summary of the invention

[0004] In view of the deficiencies in the prior art, an object of the present invention is to provide a filter element assembly device and an assembly method thereof.

[0005] To achieve the above object, the present invention provides the following technical solution: a filter element assembly device, comprising:

[0006] Vibrating plate structure: including a vibrating plate for accommodating and vibrating the filter elements to be processed and a discharge channel connected to the vibrating plate so that the filter elements are arranged in order according to a set direction and sent out in sequence;

[0007] Feed trough: used to accommodate the pipette tip, and the opening of the pipette tip faces the push rod device;

[0008] The first conveying device is used to convey the pipette tips from the feed tank to the second conveying device one by one;

[0009] The second conveying device is used to receive the pipette tips in sequence and convey the pipette tips to the finished product collection frame;

[0010] Moving structure: arranged on the second conveying device, used to lift / lower the pipette tip conveyed to the designated position from the second conveying device;

[0011] Slider structure: a receiving cavity is provided to receive a single filter element sent out from the discharge channel and then slide to the assembly area to make the filter element coaxial with the lifted pipette tip;

[0012] Push rod device: used to push the filter element in the receiving cavity into the pipette tip;

[0013] Finished product collection frame: used to collect assembled pipette tips;

[0014] Control system: used to control the operating status of various structures and devices of the equipment;

[0015] Alarm module: used to transmit signals to the control system and sound an alarm to alert staff when equipment malfunctions.

[0016] The present invention is further configured as follows: the first conveying device includes an electric motor and a conveying synchronous belt structure, the conveying synchronous belt structure is evenly provided with grooves that can accommodate pipette tips, and the angle between the conveying chain structure and the horizontal plane is 45°-70°.

[0017] The present invention is further configured as follows: the second conveying device includes a motor, a conveying chain structure, and a Y-shaped piece evenly arranged on the conveying chain structure for sequentially receiving the pipette tips conveyed by the first conveying device, and the conveying frequencies of the second conveying device and the first conveying device are adapted.

[0018] The present invention is further configured as follows: the moving structure comprises a square block with a V-shaped groove and a driving motor for raising / lowering the V-shaped block.

[0019] The present invention is further configured as follows: the assembly equipment also includes a plurality of detection modules, which are respectively used to detect whether the pipette tip is successfully lifted by the movable structure, to monitor the volume of the filter element in the vibration plate in real time, to detect whether the filter element in the slider accommodating cavity is coaxially aligned with the lifted pipette tip after the slider slides to the assembly area, and to detect whether the filter element is correctly placed in the slider accommodating cavity.

[0020] A method for assembling a filter element assembly device, characterized in that it comprises the following steps:

[0021] S1. Preparation step: a large number of filter elements to be processed are placed in the vibration disk structure, and the vibration disk structure is started through the control system to make the filter elements orderly under the action of vibration, and the filter elements are arranged and sent out in sequence through the discharge channel. The detection module monitors the volume of the filter elements in the vibration disk in real time. When it is detected that the volume of the filter elements in the vibration disk is lower than the preset value, the alarm module is triggered to remind the staff to replenish the filter elements in time;

[0022] S2, pipette tip feeding step: put the pipette tip into the feeding slot in the set direction, with the opening of the pipette tip facing the direction of the push rod device, and ensure that the opening of each pipette tip is facing the correct direction to facilitate subsequent assembly;

[0023] S3, a pipette tip conveying step: starting the first conveying device and the second conveying device through the control system, conveying the pipette tips in the feed tank to the second conveying device one by one, ensuring that the pipette tips pass through the first conveying device smoothly, and keeping the pipette tips stable during the conveying process;

[0024] S4, filter element conveying step: the control system controls the vibration plate structure to sequentially place the output filter elements into the receiving cavity of the slider structure, and the slider slides toward the assembly area to ensure that each filter element is accurately positioned in the receiving cavity of the slider. At the same time, the detection module detects whether the filter element is correctly placed in the receiving cavity. If the correct placement cannot be detected, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments to prevent incorrect assembly; otherwise, go to S5;

[0025] S5, filter element and pipette tip to be assembled: when the filter element enters the slider accommodating cavity and slides to the area to be assembled, the second conveying device conveys the pipette tip to the area to be assembled, the control system pauses the first conveying device and the second conveying device and simultaneously starts the moving structure to lift the pipette tip from the second conveying device. When the moving structure is lifted upward, the detection module detects whether there is a pipette tip on the moving structure to confirm whether the pipette tip is successfully lifted. If so, go to S6. Otherwise, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments.

[0026] S6, filter element and pipette tip coaxial detection step: after the filter element and the pipette tip are in place, the detection module performs a coaxial detection on the filter element and the pipette tip. If the alignment is successful, go to S7; if the alignment fails, the control system controls the slider to automatically adjust and detect again until the filter element and the pipette tip are coaxial and then go to S7; if the alignment fails for more than five times, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments;

[0027] S7, filter element pushing step: start the push rod device to push the filter element into the pipette tip. After the push rod device is executed, retract the push rod and ensure that the filter element in the pipette tip is completely assembled, and the slider is reset;

[0028] S8, the step of continuing to convey the pipette tip: after the filter element is assembled, the control system controls the moving structure to descend and put the pipette tip back to the original position of the second conveying device, so that the assembled pipette tip continues to be conveyed by the second conveying device until it is conveyed to the finished product collection frame and is collected in the finished product collection frame;

[0029] S9, loop S3-S7;

[0030] S10, abnormality detection step: during the assembly process, if an abnormality or equipment failure occurs, the alarm module promptly transmits a signal to the control system and controls the equipment to stop running, and issues an alarm to remind the staff to perform maintenance;

[0031] S11, assembly completion step: when all the pipette tips have successfully completed the filter element assembly and are transferred to the finished product collection frame, the control system controls the equipment to automatically stop working and enter a standby state, ready to start the next production cycle;

[0032] S12. Equipment cleaning and maintenance steps: Clean and maintain the equipment regularly to ensure assembly accuracy and long-term stable operation of the equipment.

[0033] The present invention is further configured as follows: in S7, a detection unit for detecting the push rod device is provided on the push rod device, and the detection method thereof includes:

[0034] S71, push rod initialization test: When the equipment is started, the push rod device performs a self-test to ensure that the push rod can move smoothly and confirm its initial position;

[0035] S72, real-time monitoring of push rod movement: The sensor monitors the working status of the push rod in real time to ensure that the push rod can push the filter element into the pipette tip according to the set trajectory. If the push rod is detected to be abnormal or loses power, the control system immediately controls the equipment to stop operating and triggers an alarm;

[0036] S73, push rod in place detection: when the push rod is executed, the sensor detects whether the push rod has accurately reached the predetermined position to ensure that the filter element has been completely pushed into the pipette tip;

[0037] S74, push rod pressure detection: Set a pressure sensor to detect whether the force applied by the push rod on the filter element is within a safe range to prevent assembly failure due to excessive or insufficient pressure;

[0038] S75, push rod reset detection: After the push rod completes the assembly work, the sensor confirms whether the push rod is reset to the initial position to ensure that the equipment is in a ready state and can smoothly proceed to the next assembly.

[0039] The beneficial effects of the present invention are:

[0040] 1. Compared with the prior art, the filter element assembly equipment of the present invention realizes efficient and precise assembly of filter elements and pipette tips through the coordinated work of multiple independent functional units such as a vibration plate structure, a conveying device, and a slider structure, thereby ensuring the safety and reliability of the production line, reducing manual intervention, and improving production efficiency and product quality.

[0041] 2. The first conveying device of the filter element assembly equipment of the present invention adopts an electric motor and a conveying synchronous belt structure. The design can evenly arrange the grooves that can accommodate the pipette tips, thereby improving the conveying stability and accuracy of the pipette tips. The conveying chain structure with an angle of 45°-70° with the horizontal plane can better adjust the position of the pipette tips during the conveying process, so as to avoid the shaking or misalignment of the pipette tips during the conveying process, and ensure that the pipette tips can be smoothly and stably conveyed to the second conveying device. This design not only improves the efficiency of the conveying, but also reduces possible damage or blockage, extends the service life of the equipment, and improves the overall automation level.

[0042] 3. In the present invention, the second conveying device is designed to include a motor, a conveying chain structure and a Y-shaped piece evenly arranged on the conveying chain. This structure ensures that the pipette tips can be stably and smoothly conveyed to the area to be assembled and can be accurately conveyed to the finished product collection frame after assembly. The arrangement of the Y-shaped piece helps the pipette tips to be arranged in an orderly manner and accurately received, thereby improving the transmission accuracy of the equipment. By matching the frequency with the first conveying device, the working coordination of the two is ensured, and the overall production efficiency is improved. This design not only optimizes the conveying speed of the pipette tips, but also reduces the failure rate of the equipment, ensuring the continuous and stable operation of the production line.

[0043] 4. The present invention has a simple and reasonable structure, is easy to manufacture, and is easy to operate. It avoids the defects of the prior art and is suitable for popularization and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a structural diagram of the filter element assembly equipment of the present invention.

[0045] Figure 2 The present invention is a flowchart of the assembly method of the filter element assembly device.

[0046] Figure 1-2 Figure numerals: 1. vibration plate structure; 2. feed trough; 3. first conveying device; 4. second conveying device; 5. moving structure; 6. slider structure; 7. push rod device; 8. finished product collection frame. DETAILED DESCRIPTION

[0047] Reference Figure 1-2 The filter element assembly device and the assembly method thereof are further described in the following embodiments.

[0048] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0049] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

[0050] Figure 1 to Figure 2 A filter element assembly device shown includes:

[0051] Vibrating plate structure 1: comprising a vibrating plate for accommodating and vibrating the filter elements to be processed and a discharge channel connected to the vibrating plate so that the filter elements are arranged in order according to a set direction and discharged in sequence;

[0052] Feed trough 2: used to accommodate the pipette tip, and the opening of the pipette tip faces the push rod device 7;

[0053] The first conveying device 3 is used to convey the pipette tips from the feed slot 2 to the second conveying device 4 one by one;

[0054] The second conveying device 4 is used to receive the pipette tips in sequence and convey the pipette tips to the finished product collection frame 8;

[0055] The moving structure 5 is arranged on the second conveying device 4 and is used to lift / lower the pipette tip conveyed to the designated position from the second conveying device 4;

[0056] Slider structure 6: provided with a receiving cavity, used to receive a single filter element sent out from the discharge channel, and then slide to the area to be assembled, so that the filter element is coaxial with the lifted pipette tip;

[0057] Push rod device 7: used to push the filter element in the accommodating cavity into the pipette tip;

[0058] Finished product collection frame 8: used to collect assembled pipette tips;

[0059] Control system: used to control the operating status of various structures and devices of the equipment;

[0060] Alarm module: used to send signals to the control system and sound an alarm to alert staff when the equipment is abnormal;

[0061] The present invention realizes efficient and accurate assembly of filter elements and pipette tips through the coordinated work of multiple independent functional units such as the vibration disk structure 1, the conveying device, the slider structure 6, etc., ensures the safety and reliability of the production line, reduces manual intervention, and improves production efficiency and product quality.

[0062] The first conveying device 3 includes an electric motor and a conveying synchronous belt structure, the conveying synchronous belt structure is evenly provided with grooves for accommodating the pipette tip, and the angle between the conveying chain structure and the horizontal plane is 45°-70°;

[0063] The first conveying device 3 adopts an electric motor and a conveying synchronous belt structure. The design can evenly arrange grooves that can accommodate pipette tips, thereby improving the conveying stability and accuracy of the pipette tips. The conveying chain structure with an angle of 45°-70° with the horizontal plane can better adjust the position of the pipette tips during the conveying process, so as to avoid the shaking or misalignment of the pipette tips during the conveying process, and ensure that the pipette tips can be smoothly and stably conveyed to the second conveying device 4. This design not only improves the efficiency of conveying, but also reduces possible damage or blockage, extends the service life of the equipment, and improves the overall automation level.

[0064] The second conveying device 4 includes a motor, a conveying chain structure, and a Y-shaped piece evenly arranged on the conveying chain structure for sequentially receiving the pipette tips conveyed by the first conveying device 3, and the conveying frequencies of the second conveying device 4 and the first conveying device 3 are adapted;

[0065] The design of the second conveying device 4 includes a motor, a conveying chain structure and a Y-shaped piece evenly arranged on the conveying chain. This structure ensures that the pipette tips can be stably and smoothly conveyed to the area to be assembled and can be accurately conveyed to the finished product collection frame 8 after assembly. The arrangement of the Y-shaped piece helps the pipette tips to be arranged in an orderly manner and accurately received, thereby improving the transmission accuracy of the equipment. By matching the frequency with the first conveying device 3, the coordination of the work of the two is ensured, thereby improving the overall production efficiency. This design not only optimizes the delivery speed of the pipette tips, but also reduces the failure rate of the equipment, thereby ensuring the continuous and stable operation of the production line.

[0066] The mobile structure 5 includes a square block with a V-shaped groove and a driving motor for raising / lowering the V-shaped block;

[0067] The mobile structure 5 realizes the precise lifting and lowering of the pipette tip through the square block and the driving motor. The V-shaped groove design effectively fixes the pipette tip to prevent it from shifting during the assembly process. Through the control of the driving motor, the lifting and lowering of the pipette tip can be realized as needed, so that the pipette tip can be precisely coaxially docked with the filter element in the accommodating cavity of the slider structure 6, which provides a guarantee for the smooth assembly of the filter element and the pipette tip. This design improves the automation and accuracy of the equipment, reduces the errors that may be caused by manual operation, and ensures that each pipette tip can be assembled smoothly, thereby improving the efficiency of the production line and product quality.

[0068] The assembly device further includes a plurality of detection modules, which are respectively used to detect whether the pipette tip is successfully lifted by the moving structure 5, to monitor the volume of the filter element in the vibration plate in real time, to detect whether the filter element in the slider receiving cavity is coaxially aligned with the lifted pipette tip after the slider slides to the assembly area, and to detect whether the filter element is correctly placed in the slider receiving cavity;

[0069] The detection module ensures that the assembly process of the filter element and the pipette tip is always under control by real-time monitoring of each key step of the equipment. Each link is strictly inspected to ensure the high accuracy of the assembly process. It can provide real-time feedback on the operating status of the equipment and immediately activate the alarm system when any abnormality is found, prompting the staff to handle it.

[0070] A method for assembling a filter element assembly device, characterized in that it comprises the following steps:

[0071] S1, preparation step: a large number of filter elements to be processed are placed in the vibration disk structure 1, and the vibration disk structure 1 is started by the control system to make the filter elements orderly under the action of vibration, and the filter elements are arranged and sent out in sequence through the discharge channel. The detection module monitors the volume of the filter elements in the vibration disk in real time. When it is detected that the volume of the filter elements in the vibration disk is lower than the preset value, the alarm module is triggered to remind the staff to replenish the filter elements in time;

[0072] S2, pipette tip feeding step: put the pipette tip into the feeding slot 2 according to the set direction, with the opening of the pipette tip facing the push rod device 7, and ensure that the opening of each pipette tip is facing the correct direction to facilitate subsequent assembly;

[0073] S3, pipette tip conveying step: start the first conveying device 3 and the second conveying device 4 through the control system, and convey the pipette tips in the feed tank 2 to the second conveying device 4 one by one, ensure that the pipette tips pass through the first conveying device 3 smoothly, and keep the pipette tips stable during the conveying process;

[0074] S4, filter element conveying step: the control system controls the vibration disk structure 1 to sequentially place the output filter elements into the accommodating cavity of the slider structure 6 one by one, and the slider slides toward the area to be assembled to ensure that each filter element is accurately positioned in the accommodating cavity of the slider. At the same time, the detection module detects whether the filter element is correctly placed in the accommodating cavity. If the correct placement cannot be detected, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments to prevent incorrect assembly; otherwise, go to S5;

[0075] S5, filter element and pipette tip assembly step: when the filter element enters the slider accommodating chamber and slides to the assembly area, the second conveying device 4 conveys the pipette tip to the assembly area, the control system pauses the first conveying device 3 and the second conveying device 4 and simultaneously starts the moving structure 5 to lift the pipette tip from the second conveying device 4. When the moving structure 5 is lifted upward, the detection module detects whether there is a pipette tip on the moving structure 5 to confirm whether the pipette tip is successfully lifted. If so, go to S6. Otherwise, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments.

[0076] S6, filter element and pipette tip coaxial detection step: after the filter element and the pipette tip are in place, the detection module performs a coaxial detection on the filter element and the pipette tip. If the alignment is successful, go to S7; if the alignment fails, the control system controls the slider to automatically adjust and detect again until the filter element and the pipette tip are coaxial and then go to S7; if the alignment fails for more than five times, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments;

[0077] S7, filter element pushing step: start the push rod device 7 to push the filter element into the pipette tip. After the push rod device 7 is executed, retract the push rod and ensure that the filter element in the pipette tip is completely assembled, and the slider is reset;

[0078] S8, the step of continuing to convey the pipette tip: after the filter element is assembled, the control system controls the moving structure 5 to descend and put the pipette tip back to the original position of the second conveying device 4, so that the assembled pipette tip continues to be conveyed by the second conveying device 4 until it is conveyed to the finished product collection frame 8 and is collected in the finished product collection frame 8;

[0079] S9, loop S3-S7;

[0080] S10, abnormality detection step: during the assembly process, if an abnormality or equipment failure occurs, the alarm module promptly transmits a signal to the control system and controls the equipment to stop running, and issues an alarm to remind the staff to perform maintenance;

[0081] S11, assembly completion step: when all the pipette tips have successfully completed the filter element assembly and are transferred to the finished product collection frame 8, the control system controls the equipment to automatically stop working and enter a standby state, ready to start the next production cycle;

[0082] S12. Equipment cleaning and maintenance steps: Clean and maintain the equipment regularly to ensure assembly accuracy and long-term stable operation of the equipment;

[0083] This assembly method ensures efficient and precise assembly of filter elements and pipette tips through detailed step control and monitoring. In particular, a detection module is added in the key steps to monitor various parameters in each process in real time, ensuring the stability and accuracy of the entire assembly process and improving the reliability of the production line.

[0084] In S7, the push rod device 7 is provided with a detection unit for detecting the push rod device 7, and the detection method includes:

[0085] S71, push rod initialization detection: when the equipment is started, the push rod device 7 performs a self-check to ensure that the push rod can move smoothly and confirm its initial position;

[0086] S72, real-time monitoring of push rod movement: The sensor monitors the working status of the push rod in real time to ensure that the push rod can push the filter element into the pipette tip according to the set trajectory. If the push rod is detected to be abnormal or loses power, the control system immediately controls the equipment to stop operating and triggers an alarm;

[0087] S73, push rod in place detection: when the push rod is executed, the sensor detects whether the push rod has accurately reached the predetermined position to ensure that the filter element has been completely pushed into the pipette tip;

[0088] S74, push rod pressure detection: Set a pressure sensor to detect whether the force applied by the push rod on the filter element is within a safe range to prevent assembly failure due to excessive or insufficient pressure;

[0089] S75, push rod reset detection: After the push rod completes the assembly work, the sensor confirms whether the push rod is reset to the initial position to ensure that the equipment is in a ready state and can smoothly carry out the next assembly;

[0090] The detection unit of the push rod device 7 monitors the movement of the push rod in real time through multiple sensors to ensure that each action is carried out smoothly according to the predetermined trajectory. Through multiple detection measures such as initialization, real-time monitoring, in-place detection, pressure detection, etc. of the push rod, the failure or malfunction of the push rod can be effectively avoided. Through these detection measures, the reliability and accuracy of the push rod device 7 have been greatly improved, thereby improving the efficiency and quality of assembly.

[0091] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A filter element assembly device, characterized in that: include: The vibration plate structure (1) comprises a vibration plate for accommodating and vibrating the filter element to be processed and a discharge channel connected to the vibration plate so that the filter elements are arranged in order according to a set direction and discharged in sequence; A feed trough (2) is used to accommodate a pipette tip, and the opening of the pipette tip faces the push rod device (7); A first conveying device (3) is used to convey the pipette tips from the feed tank (2) to the second conveying device (4) one by one; A second conveying device (4) is used to receive the pipette tips in sequence and convey the pipette tips toward the finished product collection frame (8); A moving structure (5) is arranged on the second conveying device (4) and is used to lift / lower the pipette tip conveyed to a designated position from the second conveying device (4); The slider structure (6) is provided with a receiving cavity, which is used to receive a single filter element sent out from the discharge channel and then slide to the assembly area so that the filter element is coaxial with the lifted pipette tip; Push rod device (7): used for pushing the filter element in the receiving cavity into the liquid transfer tip; Finished product collection frame (8): used to collect assembled pipette tips; Control system: used to control the operating status of various structures and devices of the equipment; Alarm module: used to send signals to the control system and sound an alarm to alert staff when equipment malfunctions.

2. A filter element assembly device according to claim 1, characterized in that: The first conveying device (3) comprises an electric motor and a conveying synchronous belt structure, on which grooves capable of accommodating a pipette tip are evenly distributed, and an angle between the conveying chain structure and the horizontal plane is 45°-70°.

3. A filter element assembly device according to claim 1, characterized in that: The second conveying device (4) comprises a motor, a conveying chain structure and a Y-shaped piece evenly arranged on the conveying chain structure for sequentially receiving the pipette tips conveyed by the first conveying device (3), and the conveying frequencies of the second conveying device (4) and the first conveying device (3) are adapted.

4. A filter element assembly device according to claim 1, characterized in that: The mobile structure (5) comprises a square block with a V-shaped groove and a driving motor for raising / lowering the V-shaped block.

5. The filter element assembly device according to claim 1, characterized in that: The assembly device also includes a plurality of detection modules, which are respectively used to detect whether the pipette tip is successfully lifted by the movable structure (5), to monitor the volume of the filter element in the vibration plate in real time, to detect whether the filter element in the slider receiving cavity is coaxially aligned with the lifted pipette tip after the slider slides to the assembly area, and to detect whether the filter element is correctly placed in the slider receiving cavity.

6. An assembly method for the filter element assembly device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1, preparation step: a large number of filter elements to be processed are placed in the vibration disk structure (1), and the vibration disk structure (1) is started by the control system so that the filter elements become orderly under the action of vibration, and the filter elements are arranged and sent out in sequence through the discharge channel. The detection module monitors the volume of the filter elements in the vibration disk in real time. When it is detected that the volume of the filter elements in the vibration disk is lower than a preset value, the alarm module is triggered to remind the staff to replenish the filter elements in time; S2, pipette tip feeding step: place the pipette tip into the feeding trough (2) in a set direction, with the opening of the pipette tip facing the push rod device (7), and ensure that the opening of each pipette tip is facing the correct direction to facilitate subsequent assembly; S3, a pipette tip conveying step: starting the first conveying device (3) and the second conveying device (4) through the control system, conveying the pipette tips in the feed trough (2) to the second conveying device (4) one by one, ensuring that the pipette tips pass through the first conveying device (3) smoothly, and maintaining the stability of the pipette tips during the conveying process; S4, filter element conveying step: the control system controls the vibration plate structure (1) to sequentially move the output filter elements into the receiving chamber of the slider structure (6), and the slider slides toward the assembly area to ensure that each filter element is accurately positioned in the receiving chamber of the slider. At the same time, the detection module detects whether the filter element is correctly placed in the receiving chamber. If the correct placement cannot be detected, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments to prevent incorrect assembly. Otherwise, go to S5; S5, filter element and pipette tip assembly step: when the filter element enters the slider receiving cavity and slides to the assembly area, the second conveying device (4) conveys the pipette tip to the assembly area, the control system pauses the first conveying device (3) and the second conveying device (4) and simultaneously starts the moving structure (5) to lift the pipette tip from the second conveying device (4). When the moving structure (5) is lifted upward, the detection module detects whether there is a pipette tip on the moving structure (5) to confirm whether the pipette tip is successfully lifted. If so, go to S6. Otherwise, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments. S6, filter element and pipette tip coaxial detection step: after the filter element and the pipette tip are in place, the detection module performs a coaxial detection on the filter element and the pipette tip. If the alignment is successful, go to S7; if the alignment fails, the control system controls the slider to automatically adjust and detect again until the filter element and the pipette tip are coaxial and then go to S7; if the alignment fails for more than five times, the alarm module is triggered, the control system controls the equipment to stop running, and notifies the staff to check and make corresponding adjustments; S7, filter element pushing step: start the push rod device (7) to push the filter element into the pipette tip. After the push rod device (7) is executed, retract the push rod and ensure that the filter element in the pipette tip is completely assembled, and the slider is reset; S8, the step of continuing to convey the pipette tip: after the filter element is assembled, the control system controls the moving structure (5) to descend and put the pipette tip back to the original position of the second conveying device (4), so that the assembled pipette tip continues to be conveyed through the second conveying device (4) until it is conveyed to the finished product collection frame (8) and is collected in the finished product collection frame (8); S9, loop S3-S7; S10, abnormality detection step: during the assembly process, if an abnormality or equipment failure occurs, the alarm module promptly transmits a signal to the control system and controls the equipment to stop running, and issues an alarm to remind the staff to perform maintenance; S11, assembly completion step: when all the pipette tips have successfully completed the filter element assembly and are transferred to the finished product collection frame (8), the control system controls the equipment to automatically stop working, enter a standby state, and prepare to start the next production cycle; S12. Equipment cleaning and maintenance steps: Clean and maintain the equipment regularly to ensure assembly accuracy and long-term stable operation of the equipment.

7. The assembly method of the filter element assembly equipment according to claim 6, characterized in that: In S7, the push rod device (7) is provided with a detection unit for detecting the push rod device (7), and the detection method includes: S71, push rod initialization test: when the device is started, the push rod device (7) performs a self-test to ensure that the push rod can move smoothly and confirm its initial position; S72, real-time monitoring of push rod movement: The sensor monitors the working status of the push rod in real time to ensure that the push rod can push the filter element into the pipette tip according to the set trajectory. If the push rod is detected to be abnormal or loses power, the control system immediately controls the equipment to stop operating and triggers an alarm; S73, push rod in place detection: when the push rod is executed, the sensor detects whether the push rod has accurately reached the predetermined position to ensure that the filter element has been completely pushed into the pipette tip; S74, push rod pressure detection: Set a pressure sensor to detect whether the force applied by the push rod on the filter element is within a safe range to prevent assembly failure due to excessive or insufficient pressure; S75, push rod reset detection: After the push rod completes the assembly work, the sensor confirms whether the push rod is reset to the initial position to ensure that the equipment is in a ready state and can smoothly proceed to the next assembly.

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