Processing equipment and processing method for copper wire with good conductivity
By designing a copper wire processing equipment including a processing box, a traction roller and a winding roller, the problem of low copper wire processing efficiency in the prior art is solved, and the copper wire is moved at a constant speed and winding during the processing process is realized, and the processing efficiency is improved.
Patent Information
- Application Number
- CN202411793410.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing copper wire processing equipment processes copper wires, the copper wires are relatively fixed and cannot be processed at a constant speed, resulting in low processing efficiency.
A copper wire processing equipment including a processing box, a traction roller and a winding roller are designed. Through the traction roller and winding roller structure, the copper wire is pulled and winding at a constant speed to ensure the uniform movement and processing of the copper wire in the processing box.
Through this equipment, the copper wire can be moved and winded at a constant speed during processing, avoiding the need to manually replace the copper wire and significantly improving the processing efficiency.
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Figure CN119590935A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of copper wire processing, and in particular relates to copper wire processing equipment and a processing method with good conductive performance. Background Art
[0002] Copper wire is brass wire. In life, copper wire is used as conductor. It has good electrical conductivity and is widely used in the manufacture of wires, cables, brushes, etc. It has good thermal conductivity and is often used to manufacture magnetic instruments and meters that must be protected from magnetic interference, such as compasses and aviation instruments. It has excellent plasticity and is easy to process by hot pressing and cold pressing. It can be made into copper materials such as tubes, rods, wires, strips, strips, plates, and foils. There are two types of pure copper products: smelted products and processed products. The existing copper wire generally needs to be tinned on the outer surface of the copper wire before use, and then it can be used in the future. Pure copper is a soft metal. When the surface is just cut, it is red-orange with a metallic luster, and the single substance is purple-red. It has good ductility, high thermal conductivity and electrical conductivity. Therefore, it is the most commonly used material in cables and electrical and electronic components. It can also be used as a building material and can form many kinds of alloys. Copper alloys have excellent mechanical properties and very low resistivity. The most important ones are bronze and brass. In addition, copper is also a durable metal that can be recycled many times without damaging its mechanical properties. Enameled copper wire is a major type of winding wire, consisting of a conductor and an insulating layer. The bare wire is annealed and softened, then painted and baked many times. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled copper wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.
[0003] The existing public application number "CN116779250A" proposes a high-pressure copper wire coating processing equipment. By setting a through groove between the cleaning box and the box body, the sewage in the cleaning box can enter the inner wall of the liquid collecting bin. By setting a second filter screen inside the through groove, the sewage can be filtered and processed. By setting a first filter screen in the liquid collecting bin, the sewage can be further filtered and processed. By setting a water pump, the filtered sewage in the liquid collecting bin can be re-introduced into the liquid guide plate, and finally the purpose of sewage recycling is achieved. By setting a second motor to drive the rotating shaft to rotate, the multiple rotating plates on the outer wall of the rotating shaft can be driven to rotate. Since the outer wall of the rotating plate is provided with multiple filter holes, the sewage in the liquid collecting bin can be rotated and filtered, so that impurities can remain on the rotating plate, thereby ensuring the subsequent sewage recycling effect; however, when this device is used to process the copper wire, the copper wire is relatively fixed and cannot be processed at a uniform speed. It needs to be manually replaced after spraying paint, which affects the processing efficiency of the copper wire. Summary of the invention
[0004] The object of the present invention is to provide a copper wire processing device and a processing method with good conductive performance, so as to solve the problem of low existing processing efficiency.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention relates to a copper wire processing equipment and a processing method with good conductive performance, comprising a processing box, a first bearing plate and a connecting shaft. The interior of the processing box is a cavity structure. There are two first bearing plates. Two of the first bearing plates are welded to a surface of the processing box. The two first bearing plates are arranged opposite to each other. The connecting shaft is installed between the two first bearing plates. A traction roller is installed on the peripheral side of the connecting shaft. The traction roller and the connecting shaft are rotatably matched. A traction groove is provided on the peripheral side of the traction roller. The traction groove cooperates with the copper wire to facilitate the uniform traction of the copper wire for movement, and to facilitate the processing of the copper wire inside the processing box. There is no need to manually replace the copper wire later, thereby improving the processing efficiency of the device. An extension plate is welded on one side of the processing box. Two second bearing plates are welded on the upper surface of the extension plate. The two second bearing plates are arranged opposite to each other, and a driving shaft is installed between the surfaces of the two second bearing plates.
[0007] Furthermore, one end of the driving shaft passes through a surface of a second bearing plate, a driving motor is installed at one end of the driving shaft, a winding drum is installed on the peripheral side of the driving shaft, the winding drum and the driving shaft are rotatably matched, and support plates are welded to the upper surfaces of the two second bearing plates.
[0008] Furthermore, a top plate is welded on the upper surface of the two support plates, and two connecting plates are welded on the lower surface of the top plate. The two connecting plates are arranged opposite to each other, and a screw rod is installed between one surface of the two connecting plates, and the screw rod and the connecting plates are rotatably matched.
[0009] Furthermore, one end of the screw rod passes through a surface of a connecting plate, one end of the screw rod is embedded with a rotating motor, a slider is embedded with the peripheral side of the screw rod, the slider is threadedly matched with the peripheral side of the screw rod, a first electric push rod is welded on the lower surface of the slider, a traction plate is welded at one end of the first electric push rod, a surface of the traction plate is provided with a traction hole, the traction hole and the copper wire cooperate with each other, so that the copper wire can be evenly arranged on the peripheral side of the winding drum when winding the copper wire, so that the winding is neat and convenient for later storage.
[0010] Furthermore, both opposite surfaces of the processing box are provided with open grooves, a partition is embedded inside the processing box, and two second electric push rods are welded to both opposite surfaces inside the processing box, and the two second electric push rods are arranged opposite to each other.
[0011] Furthermore, a mounting plate is welded at one end of the two second electric push rods, and the distance between the two arc-shaped plates can be adjusted according to the size of the copper wire to improve the flexibility of the device when in use. An arc-shaped plate is welded at one end of the two mounting plates, and the two arc-shaped plates are arranged opposite to each other. A number of nozzles are embedded on the two opposite surfaces inside the two arc-shaped plates, and the nozzles cooperate with the copper wire.
[0012] Furthermore, an open groove is also provided on one surface of the partition, and an air dryer is welded on one surface of the partition. The air dryer is arranged on the side close to the winding roller, and a plurality of ventilation grooves are provided on the upper surface of the air dryer to air-dry the painted copper wire, making it convenient for the winding roller to wind up the copper wire and facilitate later processing.
[0013] A method for processing a copper wire with good electrical conductivity comprises the following steps:
[0014] Step 1: First, one end of the copper wire to be processed is pulled from the pulling groove through the open groove to the inside of the processing box, and through multiple open groove structures, one end of the copper wire extends to the winding drum;
[0015] Step 2: Then the winding drum is driven to rotate by the driving motor, so that the copper wire is wound at a uniform speed during the processing. During the winding process, the copper wire is evenly arranged on the winding drum by the pulling plate;
[0016] Step 3: During the processing, when the copper wire passes between the two arc plates, the second electric push rod can adjust the distance between the two arc plates according to the size of the copper wire, and at this time, the copper wire is sprayed with paint through the nozzle structure;
[0017] Step 4: After the painting is completed, move to the partition during the winding process. At this time, the air dryer installed on one side of the partition will air-dry the painted copper wire, making it convenient for the winding roller to wind up the copper wire for later processing.
[0018] The present invention has the following beneficial effects:
[0019] 1. The present invention facilitates the uniform traction of the copper wire for movement through the traction roller and the winding roller structure, facilitates the processing of the copper wire inside the processing box, and does not require manual replacement of the copper wire at a later stage, thereby improving the processing efficiency of the device. At the same time, through the driving motor and the traction plate structure, the copper wire is evenly arranged on the side surface of the winding roller when winding the copper wire, so that the winding is neat and convenient for later storage.
[0020] 2. The present invention can adjust the distance between the two arc-shaped plates according to the size of the copper wire through the second electric push rod, thereby improving the flexibility of the device when in use. At the same time, the painted copper wire is air-dried by the air dryer, which makes it convenient for the winding roller to wind up the copper wire and facilitates later processing.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0023] Figure 1 It is a structural schematic diagram of a copper wire processing device with good conductive performance according to the present invention;
[0024] Figure 2 It is a rear three-dimensional structural schematic diagram of a copper wire processing device with good conductive performance according to the present invention;
[0025] Figure 3 It is a right view structural schematic diagram of a copper wire processing device with good conductive performance according to the present invention;
[0026] Figure 4 It is a front structural schematic diagram of a copper wire processing device with good electrical conductivity according to the present invention;
[0027] Figure 5 It is a schematic diagram of the top view of the structure of a copper wire processing device with good electrical conductivity according to the present invention;
[0028] Figure 6 It is a left-side structural schematic diagram of a copper wire processing device with good electrical conductivity according to the present invention;
[0029] Figure 7 This is a schematic diagram of the rear structural view of a copper wire processing device with good conductive performance according to the present invention.
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0031] 1. Processing box; 2. First bearing plate; 3. Coupling shaft; 4. Traction roller; 5. Traction groove; 6. Open groove; 7. Extension plate; 8. Second bearing plate; 9. Drive shaft; 10. Drive motor; 11. Winding roller; 12. Support plate; 13. Top plate; 14. Connecting plate; 15. Screw rod; 16. Rotating motor; 17. Sliding block; 18. First electric push rod; 19. Traction plate; 20. Second electric push rod; 21. Mounting plate; 22. Arc plate; 23. Nozzle; 24. Partition plate; 25. Air dryer. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0034] Embodiment 1:
[0035] See also Figure 1-Figure 7 As shown, the present invention is a copper wire processing equipment and processing method with good conductive performance, including a processing box 1, a first bearing plate 2 and a connecting shaft 3. The interior of the processing box 1 is a cavity structure. The number of the first bearing plates 2 is two, and the two first bearing plates 2 are welded on a surface of the processing box 1. The two first bearing plates 2 are arranged opposite to each other. The connecting shaft 3 is installed between the two first bearing plates 2. A traction roller 4 is installed on the side of the connecting shaft 3. The traction roller 4 and the connecting shaft 3 are rotatably matched. A traction groove 5 is arranged on the side of the traction roller 4. The traction groove 5 and the copper wire cooperate with each other to facilitate the uniform traction of the copper wire for movement, and to facilitate the processing of the copper wire inside the processing box 1. There is no need to manually replace the copper wire later, thereby improving the processing efficiency of the device. An extension plate 7 is welded on one side of the processing box 1, and two second bearing plates 8 are welded on the upper surface of the extension plate 7. The two second bearing plates 8 are arranged opposite to each other, and a driving shaft 9 is installed between the surfaces of the two second bearing plates 8.
[0036] As a further solution of the present invention, one end of the driving shaft 9 passes through a surface of the second bearing plate 8, a driving motor 10 is installed at one end of the driving shaft 9, a winding roller 11 is installed on the side surface of the driving shaft 9, the winding roller 11 and the driving shaft 9 are rotatably matched, and support plates 12 are welded to the upper surfaces of the two second bearing plates 8.
[0037] As a further solution of the present invention, a top plate 13 is welded to the upper surface of the two support plates 12, and two connecting plates 14 are welded to the lower surface of the top plate 13. The two connecting plates 14 are arranged opposite to each other, and a screw rod 15 is installed between one surface of the two connecting plates 14. The screw rod 15 and the connecting plates 14 are rotatably matched.
[0038] As a further solution of the present invention, one end of the screw rod 15 passes through a surface of a connecting plate 14, a rotating motor 16 is installed at one end of the screw rod 15, a slider 17 is installed on the side of the screw rod 15, the slider 17 is screwed with the side of the screw rod 15, a first electric push rod 18 is welded on the lower surface of the slider 17, a traction plate 19 is welded at one end of the first electric push rod 18, a traction hole is provided on the surface of the traction plate 19, the traction hole cooperates with the copper wire, so that the copper wire is evenly arranged on the side of the winding drum 11 when the copper wire is wound, so that the winding is neat and convenient for later storage.
[0039] As a further solution of the present invention, both opposite surfaces of the processing box 1 are provided with open grooves 6, a partition 24 is installed inside the processing box 1, and two second electric push rods 20 are welded on both opposite surfaces inside the processing box 1, and the two second electric push rods 20 are arranged opposite to each other.
[0040] As a further solution of the present invention, a mounting plate 21 is welded to one end of the two second electric push rods 20, and the distance between the two arc-shaped plates 22 can be adjusted according to the size of the copper wire to improve the flexibility of the device when in use. An arc-shaped plate 22 is welded to one end of the two mounting plates 21, and the two arc-shaped plates 22 are arranged opposite to each other. A plurality of nozzles 23 are installed on the two opposite surfaces inside the two arc-shaped plates 22, and the nozzles 23 cooperate with the copper wire.
[0041] As a further solution of the present invention, an open groove 6 is also provided on one surface of the partition 24, and an air dryer 25 is welded on one surface of the partition 24. The air dryer 25 is arranged on the side close to the winding roller 11, and a plurality of ventilation grooves are provided on the upper surface of the air dryer 25 to air-dry the painted copper wire, so that the winding roller 11 can wind up the copper wire and facilitate later processing.
[0042] A method for processing a copper wire with good electrical conductivity comprises the following steps:
[0043] Step 1: First, one end of the copper wire to be processed is pulled from the pulling groove 5 through the opening groove 6 to the inside of the processing box 1, and through the structure of multiple opening grooves 6, one end of the copper wire extends to the winding drum 11;
[0044] Step 2: Then, the winding drum 11 is driven to rotate by the driving motor 10, so that the copper wire is wound at a uniform speed during the processing. During the winding process, the copper wire is evenly arranged on the winding drum 11 by the pulling plate 19;
[0045] Step 3: During the processing, when the copper wire passes between the two arc plates 22, the second electric push rod 20 can adjust the distance between the two arc plates 22 according to the size of the copper wire, and at this time, the copper wire is sprayed with paint through the nozzle 23 structure;
[0046] Step 4: After the painting is completed, it moves to the partition 24 during the winding process. At this time, the air dryer 25 installed on one side of the partition 24 air-dries the painted copper wire, making it convenient for the winding roller 11 to wind up the copper wire, which is convenient for later processing.
[0047] Embodiment 2:
[0048] See also Figure 1-Figure 7 As shown, the present invention is a copper wire processing equipment and processing method with good conductive performance, and the method of using the copper wire is as follows: first, one end of the copper wire to be processed is pulled from the pulling groove 5 through the open groove 6 to the inside of the processing box 1, and through the structure of multiple open grooves 6, one end of the copper wire extends to the winding drum 11, and then the winding drum 11 is driven to rotate by the driving motor 10, so that the copper wire is wound at a uniform speed during the processing. During the winding process, the copper wire is evenly arranged on the winding drum 11 through the pulling plate 19; during the processing, when the copper wire passes between the two arc plates 22, the second electric push rod 20 can adjust the distance between the two arc plates 22 according to the size of the copper wire, and at this time, the copper wire is sprayed with paint through the nozzle 23 structure; after the painting is completed, it moves to the partition 24 during the winding process, and at this time, one side of the partition 24 The installed air dryer 25 can air-dry the painted copper wire, making it convenient for the winding roller 11 to wind up the copper wire, which is convenient for later processing; through the structure of the traction roller 4 and the winding roller 11, the copper wire can be pulled at a uniform speed for movement, which is convenient for the processing of the copper wire inside the processing box 1, and there is no need to manually replace the copper wire in the later stage, thereby improving the processing efficiency of the device; at the same time, through the structure of the driving motor 10 and the traction plate 19, the copper wire can be evenly arranged on the side of the winding roller 11 when winding up the copper wire, so that the winding is neat and convenient for later storage; through the second electric push rod 20, the distance between the two arc plates 22 can be adjusted according to the size of the copper wire, thereby improving the flexibility of the device when in use; at the same time, through the air dryer 25, the painted copper wire can be air-dried, making it convenient for the winding roller 11 to wind up the copper wire, which is convenient for later processing.
[0049] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0050] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A copper wire processing device with good electrical conductivity, comprising a processing box (1), a first bearing plate (2) and a connecting shaft (3), characterized in that: The interior of the processing box (1) is a cavity structure. There are two first bearing plates (2). The two first bearing plates (2) are welded to a surface of the processing box (1). The two first bearing plates (2) are arranged opposite to each other. The connecting shaft (3) is installed between the two first bearing plates (2). A traction roller (4) is installed on the peripheral side of the connecting shaft (3). The traction roller (4) and the connecting shaft (3) are rotatably matched. The traction groove (5) is provided on the peripheral side of the traction roller (4). The traction groove (5) and the copper wire are matched with each other. An extension plate (7) is welded on one side of the processing box (1). Two second bearing plates (8) are welded on the upper surface of the extension plate (7). The two second bearing plates (8) are arranged opposite to each other. A driving shaft (9) is installed between the surfaces of the two second bearing plates (8).
2. A copper wire processing equipment with good conductive performance according to claim 1, characterized in that: One end of the driving shaft (9) passes through a surface of a second bearing plate (8), and a driving motor (10) is installed at one end of the driving shaft (9). A winding roller (11) is installed on the side surface of the driving shaft (9). The winding roller (11) and the driving shaft (9) are rotatably matched, and support plates (12) are welded to the upper surfaces of the two second bearing plates (8).
3. A copper wire processing equipment with good electrical conductivity according to claim 2, characterized in that: A top plate (13) is welded to the upper surface of the two support plates (12), and two connecting plates (14) are welded to the lower surface of the top plate (13). The two connecting plates (14) are arranged opposite to each other, and a screw rod (15) is installed between one surface of the two connecting plates (14). The screw rod (15) and the connecting plates (14) are rotatably matched.
4. A copper wire processing equipment with good electrical conductivity according to claim 3, characterized in that: One end of the screw rod (15) passes through a surface of a connecting plate (14); a rotating motor (16) is installed at one end of the screw rod (15); a slider (17) is installed on the peripheral side of the screw rod (15); the slider (17) is threadedly connected with the peripheral side of the screw rod (15); a first electric push rod (18) is welded on the lower surface of the slider (17); a traction plate (19) is welded at one end of the first electric push rod (18); a traction hole is provided on a surface of the traction plate (19); the traction hole and the copper wire are matched with each other.
5. The copper wire processing equipment with good conductive performance according to claim 1, characterized in that: The two opposite surfaces of the processing box (1) are both provided with open grooves (6), a partition plate (24) is installed inside the processing box (1), and two second electric push rods (20) are welded to the two opposite surfaces inside the processing box (1), and the two second electric push rods (20) are arranged opposite to each other.
6. The copper wire processing equipment with good electrical conductivity according to claim 5, characterized in that: A mounting plate (21) is welded to one end of the two second electric push rods (20), and an arc plate (22) is welded to one end of the two mounting plates (21). The two arc plates (22) are arranged opposite to each other, and a plurality of nozzles (23) are installed on two opposite surfaces inside the two arc plates (22), and the nozzles (23) cooperate with the copper wire.
7. The copper wire processing equipment with good electrical conductivity according to claim 6, characterized in that: An open groove (6) is also provided on one surface of the partition (24). An air dryer (25) is welded on one surface of the partition (24). The air dryer (25) is arranged on a side close to the winding drum (11). A plurality of ventilation grooves are provided on the upper surface of the air dryer (25).
8. A method for processing a copper wire having good electrical conductivity as claimed in claims 1 to 7, comprising the following steps: Step 1: First, one end of the copper wire to be processed is pulled from the pulling groove (5) through the opening groove (6) to the inside of the processing box (1), and through the structure of multiple opening grooves (6), one end of the copper wire extends to the winding drum (11); Step 2: Then, the winding drum (11) is driven to rotate by the driving motor (10), so that the copper wire is wound at a uniform speed during the processing. During the winding process, the copper wire is evenly arranged on the winding drum (11) by the pulling plate (19); Step 3: During the processing, when the copper wire passes between the two arc-shaped plates (22), the second electric push rod (20) can adjust the distance between the two arc-shaped plates (22) according to the size of the copper wire, and at this time, the copper wire is sprayed with paint through the nozzle (23) structure; Step 4: After the painting is completed, the copper wire is moved to the partition (24) during the winding process. At this time, the air dryer (25) installed on one side of the partition (24) air-dries the painted copper wire, making it convenient for the winding roller (11) to wind up the copper wire, which is convenient for later processing.