Vacuum drying device for high polymer material preparation

By designing a vacuum drying device for polymer materials, using components such as vacuum pumps, spiral heating pipes, stirring shafts and porous plates, the problems of wet gas discharge and material dispersion during the drying of polymer materials are solved, and the effects of efficient drying and environmental cleaning are achieved.

CN119594689APending Publication Date: 2025-03-11NORTHWESTERN POLYTECHNICAL UNIV
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Patent Information

Application Number
CN202411830919.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

During the drying process of the existing polymer material drying device, the wet gas between the polymer material parts cannot be effectively discharged, which affects the drying effect, and the material accumulation and fixing plate cannot be effectively dispersed, affecting the drying effect.

Method used

A vacuum drying device is designed, including a workbench, a drying tank, a spiral heating tube, a stirring shaft, a multi-well plate and a purification box. Air is pumped by a vacuum pump, heated with a spiral heating tube, the stirring shaft and the multi-porous plate are used in conjunction with the blending and drying of the polymer material, and the dry gas is filtered through the purification box.

Benefits of technology

It realizes efficient removal of moisture gases between polymer materials, improves drying efficiency, ensures uniform drying of materials, and maintains the cleanliness of the drying environment through the filtration function of the purification box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vacuum drying device for high polymer material preparation comprises a workbench, a vertical base is connected to the left side of the top of the workbench, fixed arms are connected to the front portion and the rear portion of the outer wall of the vertical base, reciprocating shafts are rotationally connected to the right portions of the fixed arms, and a drying tank is connected between the two reciprocating shafts; the right side of the top of the drying tank communicates with a feeding shell, a sealing cover is installed at the upper end of the feeding shell, the top of the workbench is connected with a vacuum pump and a PLC, and an exhaust pipe communicates between the vacuum pump and the drying tank. The device is reasonable in structural design and high in safety, the clean working environment is guaranteed, the scattering effect is further improved, and the drying efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of vacuum drying devices, in particular to a vacuum drying device used for preparing polymer materials. Background Art

[0002] Polymer materials, also known as polymer materials, polymer molecular chains are connected by covalent bonds to atoms, and are connected in a simple structural unit and repetitive manner. The molecular chains are connected by secondary bonds, and copolymers are formed by the polymerization of two or more monomers.

[0003] During the preparation process of polymer materials, they need to be dried. The existing drying and drying devices use a warm air blower to dry the polymer materials. During the drying process, the polymer materials are in contact with each other, and the wet gas generated by the drying of the polymer materials cannot be discharged, thereby affecting the drying effect of the polymer materials.

[0004] To this end, those skilled in the art have conducted research and improvements, such as a vacuum drying device for polymer material preparation with application number CN202220044043.X. This technical solution introduces dry gas from the air inlet pipe, discharges the gas in the heating mechanism from the air outlet pipe, and the gas between the polymers enters the groove from the first through hole through the second through hole. The gas in the groove is discharged from the air outlet pipe, which can effectively discharge the wet gas between the polymer materials. However, in this technical solution, the materials are piled up and placed, and the fixed plate cannot effectively disperse the materials, affecting the drying effect. To this end, we propose a vacuum drying device for polymer material preparation. Summary of the invention

[0005] The purpose of the present invention is to provide a vacuum drying device for preparing polymer materials to overcome the technical problems existing in the prior art.

[0006] In order to achieve the above technical objectives and the above technical effects, the present invention provides the following technical solutions:

[0007] A vacuum drying device for polymer material preparation comprises a workbench, wherein a vertical seat is connected to the left side of the top of the workbench, a fixed arm is connected to the front and rear outer walls of the vertical seat, a reciprocating shaft is rotatably connected to the right part of the fixed arm, a drying tank is connected between the two reciprocating shafts, a feed shell is connected to the right side of the top of the drying tank, a sealing cover is installed on the upper end of the feed shell, a vacuum pump and a PLC controller are connected to the top of the workbench, and an exhaust pipe is connected between the vacuum pump and the drying tank.

[0008] Preferably, in a vacuum drying device for preparing polymer materials, a spiral heating tube is embedded in the inner wall of the drying tank, a driving motor is connected to the top center of the drying tank, a stirring shaft is connected to the bottom output end of the driving motor, a plurality of levers are connected to the outer wall of the stirring shaft, a porous plate is connected to the outer wall of the levers, the right end of the drying tank is connected to an air inlet pipe, and a control valve is installed on the air inlet pipe.

[0009] Preferably, in a vacuum drying device for preparing polymer materials, the lower end of the drying tank is connected to a bellows, a solenoid valve is installed at the lower end of the bellows, a docking plate is connected to the bottom of the outer wall of the bellows, a tension spring is connected between the middle of the docking plate and the drying tank, and an electric push rod is connected between the outer side of the docking plate and the drying tank.

[0010] Preferably, in a vacuum drying device for preparing polymer materials, a slide is provided on the top of the workbench, a slide bar is slidably connected in the slide, a material receiving box is connected to the top of the slide bar, the opening area of ​​the material receiving box is smaller than the bottom area of ​​the docking plate, and the material receiving box is arranged coaxially with the corrugated pipe.

[0011] Preferably, in a vacuum drying device for the preparation of polymer materials, reinforcing ribs are welded between the vertical seat and the workbench, the left side wall of the vertical seat is connected to a purification box, the middle part of the inner cavity of the purification box is connected to a mounting plate, a plurality of filter bags are installed on the mounting plate, an ash hopper is plugged into the lower part of the purification box, a drainage pipe is connected between the lower part of the purification box and the drying tank, an exhaust pipe is connected to the upper part of the purification box, and a recoil fan is installed on the top of the purification box.

[0012] Preferably, in a vacuum drying device for the preparation of polymer materials, the outer wall of the fixed arm on the rear side is connected to a protective shell, the outer wall of the protective shell is connected to a steering motor, the output end of the steering motor extends into the protective shell and is connected to an incomplete bevel gear, the end of the reciprocating shaft extending into the protective shell is connected to a linkage shaft, the outer wall of the linkage shaft is symmetrically connected to bevel gear rings front and back, and the incomplete bevel gear is periodically meshed and connected to the two bevel gear rings.

[0013] Preferably, in a vacuum drying device for preparing polymer materials, an inspection door is installed on the upper portion of the outer wall of the purification box.

[0014] Preferably, in a vacuum drying device for preparing polymer materials, the outer wall of the drying tank is coated with a heat-insulating protective coating.

[0015] The beneficial effects of the present invention are:

[0016] 1. The structure of the present invention is reasonable and has high stability. The polymer raw material is introduced into the drying tank along the feed shell, the external environment is isolated by the cover, the vacuum pump is used for vacuuming, and the spiral heating tube is used to heat the drying tank to dry the material. After the stirring shaft rotates, the porous plate stirs and breaks up the polymer material, which is beneficial to improve the drying efficiency. The outer wall of the drying tank is coated with a heat-insulating protective coating to avoid accidental touch and burns, and the safety is high;

[0017] 2. The present invention utilizes the slide bar to cooperate with the slideway limit guide, so that the material receiving box can be coaxial with the corrugated pipe, and the docking plate abuts against the opening of the material receiving box after descending, so that the polymer material can be completely collected into the material receiving box after drying, avoiding the splashing of the material and ensuring a clean working environment;

[0018] 3. In the drying process of the present invention, the steering motor is used to drive the incomplete bevel gear to rotate. The incomplete bevel gear can periodically mesh and transmit the two bevel gear rings, so that the linkage shaft drives the reciprocating shaft to deflect back and forth, thereby causing the drying tank to swing back and forth, and the material in the tank can fully contact the porous plate, further improving the breaking effect and the drying efficiency;

[0019] 4. The present invention connects external dry gas through the air inlet pipe, so that the hot and humid air can enter the purification box along the drainage pipe, and the dust-containing hot and humid air flow is filtered by the filter bag to remove the dust. The filter bag is backflushed by the backflush fan, so that the dust can fall into the ash hopper for easy collection and treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0022] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0023] Figure 3 It is a schematic diagram of the internal structure of the drying tank in the present invention;

[0024] Figure 4 It is a schematic diagram of the internal structure of the purification box in the present invention;

[0025] Figure 5 It is a schematic diagram of the top view of the linkage rod in the present invention.

[0026] In the figure: 1, workbench; 2, vertical seat; 3, fixed arm; 4, reciprocating shaft; 5, drying tank; 6, feed shell; 7, cover; 8, vacuum pump; 9, PLC controller; 10, exhaust pipe; 101, slideway; 102, slide bar; 103, receiving box; 201, reinforcing rib; 202, purification box; 203, mounting plate; 204, filter bag; 205, ash hopper; 206, drainage pipe; 207, exhaust pipe; 208, recoil fan; 2 21. Inspection door; 301. Protective shell; 302. Steering motor; 303. Incomplete bevel gear; 304. Linkage shaft; 305. Bevel gear ring; 501. Spiral heating tube; 502. Drive motor; 503. Stirring shaft; 504. Lever; 505. Perforated plate; 506. Inlet pipe; 507. Control valve; 511. Bellows; 512. Solenoid valve; 513. Docking plate; 514. Tension spring; 515. Electric push rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Embodiment 1

[0029] See also Figure 1-5 As shown, this embodiment is a vacuum drying device for preparing polymer materials, comprising a workbench 1, a vertical seat 2 is connected to the left side of the top of the workbench 1, a fixed arm 3 is connected to the outer wall of the vertical seat 2 at the front and rear, a reciprocating shaft 4 is rotatably connected to the right part of the fixed arm 3, a drying tank 5 is connected between the two reciprocating shafts 4, a feed shell 6 is connected to the right side of the top of the drying tank 5, a sealing cover 7 is installed on the upper end of the feed shell 6, a vacuum pump 8 and a PLC controller 9 are connected to the top of the workbench 1, and an exhaust pipe 10 is connected between the vacuum pump 8 and the drying tank 5.

[0030] A spiral heating tube 501 is embedded in the inner wall of the drying tank 5, a driving motor 502 is connected to the top center of the drying tank 5, a stirring shaft 503 is connected to the bottom output end of the driving motor 502, a plurality of levers 504 are connected to the outer wall of the stirring shaft 503, a porous plate 505 is connected to the outer wall of the levers 504, an air inlet pipe 506 is connected to the right end of the drying tank 5, and a control valve 507 is installed on the air inlet pipe 506.

[0031] The outer wall of the drying tank 5 is coated with a heat-insulating protective coating.

[0032] The specific implementation of the present invention is:

[0033] When the device is in use, an external power source is connected, the workbench 1 is placed on a flat surface, the control valve 507 is closed, the polymer material raw material is introduced into the drying tank 5 along the feed shell 6, and the external environment is isolated by the cover 7. After the vacuum pump 8 is powered on and started, the gas in the drying tank 5 is extracted through the exhaust pipe 10. After the gas is extracted, the vacuum pump 8 stops working, and the spiral heating tube 501 is used to heat the drying tank 5. The outer wall of the drying tank 5 is coated with a heat-insulating protective coating to avoid accidental touch and burns. It is safe and reliable. The stirring shaft 503 is driven to rotate by the driving motor 502, and the porous plate 505 rotates with the lever 504, which can stir and break up the polymer material and improve the drying efficiency. After the drying is completed, the driving motor 502 and the spiral heating tube 501 are turned off.

[0034] Embodiment 2

[0035] On the basis of the first embodiment, the lower end of the drying tank 5 is connected to a bellows 511, and a solenoid valve 512 is installed at the lower end of the bellows 511. The bottom of the outer wall of the bellows 511 is connected to a docking plate 513, a tension spring 514 is connected between the middle of the docking plate 513 and the drying tank 5, and an electric push rod 515 is connected between the outer side of the docking plate 513 and the drying tank 5.

[0036] A slideway 101 is provided on the top of the workbench 1, a slide bar 102 is slidably connected inside the slideway 101, a material receiving box 103 is connected to the top of the slide bar 102, the opening area of ​​the material receiving box 103 is smaller than the bottom area of ​​the docking plate 513, and the material receiving box 103 is coaxially arranged with the bellows 511.

[0037] The specific implementation of the present invention is:

[0038] In this embodiment, a slide 101 is provided on the top of the workbench 1, and the slide bar 102 can slide along the slide bar 101, so as to adjust the relative position of the material receiving box 103 and the bellows 511. When the slide bar 102 abuts against the end of the slide bar 101, the material receiving box 103 and the bellows 511 are coaxial, and the docking plate 513 is driven down by the electric push rod 515, and the length of the tension spring 514 and the bellows 511 is extended, so that the docking plate 513 can abut against the material receiving box 103 below. After the solenoid valve 512 is opened, the polymer material can be completely collected into the material receiving box 103 to avoid splashing of materials and ensure a clean working environment.

[0039] Embodiment 3

[0040] On the basis of the second embodiment, a reinforcing rib 201 is welded between the vertical seat 2 and the workbench 1, a purification box 202 is connected to the left side wall of the vertical seat 2, a mounting plate 203 is connected to the middle of the inner cavity of the purification box 202, a plurality of filter bags 204 are installed on the mounting plate 203, an ash hopper 205 is plugged into the lower part of the purification box 202, a drainage pipe 206 is connected between the lower part of the purification box 202 and the drying tank 5, an exhaust pipe 207 is connected to the upper part of the purification box 202, and a recoil fan 208 is installed on the top of the purification box 202.

[0041] The outer wall of the fixed arm 3 at the rear side is connected to a protective shell 301, the outer wall of the protective shell 301 is connected to a steering motor 302, the output end of the steering motor 302 extends into the protective shell 301 and is connected to an incomplete bevel gear 303, one end of the reciprocating shaft 4 extending into the protective shell 301 is connected to a linkage shaft 304, the outer wall of the linkage shaft 304 is symmetrically connected to bevel gear rings 305 front and back, and the incomplete bevel gear 303 is periodically meshed and connected to the two bevel gear rings 305.

[0042] An inspection door 221 is installed on the upper portion of the outer wall of the purification box 202 to facilitate inspection and maintenance of components.

[0043] The specific implementation of the present invention is:

[0044] In this embodiment, when the vacuum drying is performed, the steering motor 302 is started, and the incomplete bevel gear 303 can periodically mesh and transmit the two bevel gear rings 305, so that the linkage shaft 304 drives the reciprocating shaft 4 to reciprocate, thereby making the drying tank 5 swing back and forth, and the material in the tank can fully contact the porous plate 505, further improving the breaking effect and improving the drying efficiency;

[0045] After drying is completed, the air inlet pipe 506 can be connected to the external dry gas. After opening the control valve 507, the dry gas enters the drying tank 5, which can push the humid hot air in the tank upward, and then make the humid hot air enter the lower part of the purification box 202 along the drainage pipe 206. The dust in the material is discharged synchronously with the humid hot air. The dust-containing humid hot air flow is filtered by the filter bag 204 on the mounting plate 203 to filter the dust and impurities. The purified gas is discharged from the exhaust pipe 207. After stopping the input of dry gas, the backwash fan 208 is used to backwash the filter bag 204, which can make the dust and impurities fall into the ash hopper 205 for easy collection and treatment.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A vacuum drying device for preparing polymer materials, comprising a workbench (1), characterized in that: The top left side of the workbench (1) is connected to a vertical seat (2), the outer wall of the vertical seat (2) is connected to a fixed arm (3) at the front and rear, the right part of the fixed arm (3) is rotatably connected to a reciprocating shaft (4), a drying tank (5) is connected between the two reciprocating shafts (4), the top right side of the drying tank (5) is connected to a feed shell (6), the upper end of the feed shell (6) is installed with a sealing cover (7), the top of the workbench (1) is connected to a vacuum pump (8) and a PLC controller (9), and an exhaust pipe (10) is connected between the vacuum pump (8) and the drying tank (5).

2. A vacuum drying device for polymer material preparation according to claim 1, characterized in that: A spiral heating tube (501) is embedded in the inner wall of the drying tank (5); a driving motor (502) is connected to the center of the top of the drying tank (5); a stirring shaft (503) is connected to the bottom output end of the driving motor (502); a plurality of levers (504) are connected to the outer wall of the stirring shaft (503); a porous plate (505) is connected to the outer wall of the lever (504); an air intake pipe (506) is connected to the right end of the drying tank (5); and a control valve (507) is installed on the air intake pipe (506).

3. A vacuum drying device for polymer material preparation according to claim 1, characterized in that: The lower end of the drying tank (5) is connected to a bellows (511), the lower end of which is provided with a solenoid valve (512), the bottom of the outer wall of the bellows (511) is connected to a docking plate (513), a tension spring (514) is connected between the middle of the docking plate (513) and the drying tank (5), and an electric push rod (515) is connected between the outer side of the docking plate (513) and the drying tank (5).

4. A vacuum drying device for polymer material preparation according to claim 3, characterized in that: A slideway (101) is provided on the top of the workbench (1), a slide bar (102) is slidably connected inside the slideway (101), a material receiving box (103) is connected to the top of the slide bar (102), the opening area of ​​the material receiving box (103) is smaller than the bottom area of ​​the docking plate (513), and the material receiving box (103) and the corrugated pipe (511) are arranged coaxially.

5. The vacuum drying device for polymer material preparation according to claim 1, characterized in that: A reinforcing rib (201) is welded between the vertical seat (2) and the workbench (1); a purification box (202) is connected to the left side wall of the vertical seat (2); a mounting plate (203) is connected to the middle of the inner cavity of the purification box (202); a plurality of filter bags (204) are mounted on the mounting plate (203); an ash hopper (205) is plugged into the lower part of the purification box (202); a drainage pipe (206) is connected between the lower part of the purification box (202) and the drying tank (5); an exhaust pipe (207) is connected to the upper part of the purification box (202); and a recoil fan (208) is mounted on the top of the purification box (202).

6. A vacuum drying device for polymer material preparation according to claim 1, characterized in that: The outer wall of the fixed arm (3) at the rear side is connected to a protective shell (301), the outer wall of the protective shell (301) is connected to a steering motor (302), the output end of the steering motor (302) extends into the protective shell (301) and is connected to an incomplete bevel gear (303), one end of the reciprocating shaft (4) extending into the protective shell (301) is connected to a linkage shaft (304), the outer wall of the linkage shaft (304) is symmetrically connected to bevel gear rings (305) at front and rear ends, and the incomplete bevel gear (303) is periodically meshed and connected to two bevel gear rings (305).

7. A vacuum drying device for polymer material preparation according to claim 5, characterized in that: An inspection door (221) is installed on the upper portion of the outer wall of the purification box (202).

8. The vacuum drying device for polymer material preparation according to claim 1, characterized in that: The outer wall of the drying tank (5) is coated with a heat-insulating protective coating.

Citation Information

Patent Citations

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