Textile storage environment monitoring system

By designing a textile storage environment monitoring system, real-time monitoring and adjustment of the status of textiles and the environment, the loss problem caused by inappropriate humidity and temperature during textile storage is solved, and automated management and efficient storage are achieved.

CN119597067AActive Publication Date: 2025-03-11JIANGSU NIUBOSS TECH CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411538422.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-11
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

The existing textile storage rack is simple to design, which leads to increased internal humidity of the textile, which may lead to moisture and mold, and lack of light and air circulation, promoting insect worm and mold growth.

Method used

Design a textile storage environment monitoring system, including information collection module, storage monitoring module, biased module and equipment execution module, collect the status information of textiles and environment through sensors, monitor and adjust parameters such as humidity, temperature, light intensity and air flow rate in real time, and ensure that textiles are under the optimal storage conditions.

Benefits of technology

By real-time monitoring and adjustment of environmental parameters, we can reduce the loss caused by unsuitable humidity and temperature of textiles, realize automated management of the rolled textile environment, reduce manual intervention, and improve management efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119597067A_ABST
    Figure CN119597067A_ABST
Patent Text Reader

Abstract

The invention provides a textile storage environment monitoring system, which relates to the technical field of environment monitoring and comprises a storage monitoring module, a bias module and an equipment execution module. The storage monitoring module is used for carrying out management and control analysis on the state information and the environment information of the rolled textile to obtain a deviation adjusting coefficient; setting a deviation adjusting threshold value, and if the deviation adjusting coefficient is smaller than the deviation adjusting threshold value, generating deviation adjusting signaling corresponding to the deviation parameter; the offset signal is used for triggering the associated equipment for controlling the offset parameter to adjust according to the offset coefficient. The textile state and environment information are accurately monitored and controlled through the information collection module and the storage monitoring module, the environment or textile state is adjusted in time, it is guaranteed that the textile is in the optimal storage condition, then textile loss caused by unsuitable conditions such as humidity and temperature is reduced, and the textile quality is improved. Automatic management of the rolled textile environment is achieved, manual intervention is reduced, and the management efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of environmental monitoring, in particular to a textile storage environment monitoring system. Background Art

[0002] Textiles are products made through textile processing, including yarn, woven fabrics, knitted fabrics, braided fabrics, etc., which are divided into two categories: woven fabrics and knitted fabrics. The processed textiles need to be rolled up using a reel structure and then stored in a warehouse. In order to reduce the warehouse area, textile storage devices stack the rolled textiles up and down.

[0003] However, the existing textile storage generally simply places the rolled textiles directly on the storage rack to achieve the storage function, which will have the following problems: Traditional textile storage racks are simple in design. Stacking will reduce light exposure and air circulation, increase humidity inside the textiles, and may cause the textiles to get damp and moldy. This not only destroys the physical structure of the textiles, but also provides favorable conditions for insect and mold growth.

[0004] Therefore, we propose a textile storage environment monitoring system to solve the above problems. Summary of the invention

[0005] The present invention provides a textile storage environment monitoring system, which is used to solve the problems in the above-mentioned background technology.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A textile storage environment monitoring system is applied to a textile storage device. The textile storage device includes a frame and a placement device. The frame is evenly and evenly fixed with receiving plates. The receiving plates are all provided with sensor collection units. Several sensor collection units constitute an information collection module. The sensor collection units are used to collect status information and environmental information of the rolled textiles on the receiving plates. A driving motor is arranged on the frame, a lead screw is fixedly installed on the output end of the shaft of the driving motor, a nut is connected to the lead screw through a thread, and a lifting plate is fixedly installed on the nut; Two telescopic rods are fixedly installed on the lifting plate, and mounting strips are fixedly installed on the telescopic rods, and a driving plate is fixedly installed between the two mounting strips; Two sets of pulleys are arranged at the bottom of the placement device; The receiving plate and the lifting plate are respectively provided with a positioning groove and a sliding groove adapted to the pulley.

[0007] Preferably, the receiving plate includes a parallel plate and a sliding plate, the parallel plate is parallel to the driving plate, and the sliding plate is in an inclined state.

[0008] Preferably, the placing device includes a mounting plate, a side plate is fixedly mounted on one side of the mounting plate, a fixed plug rod is fixedly mounted on the side plate, a threaded rod is rotatably mounted on the other side of the mounting plate, a nut pair is threadedly connected to the threaded rod, a connecting block is fixedly mounted on the nut pair, a connecting plate is rotatably mounted on the connecting block, and a movable plug rod is fixedly mounted on one end of the connecting plate facing the side plate.

[0009] Preferably, one end of the threaded rod passes through the mounting plate and is fixedly mounted with a hand wheel.

[0010] Preferably, when the connecting plate is in a vertical position with respect to the mounting plate, the centers of the fixed plug rod and the movable plug rod are on the same straight line.

[0011] Preferably, flip plates are equidistantly and evenly mounted on the frame body for rotation, and limit rods are slidably mounted on the flip plates. Limit grooves matching the limit rods are provided at corresponding positions on the frame body.

[0012] Preferably, the flip plate can block the gap between the rear ends of two adjacent receiving plates, and an anti-collision pad is embedded and installed on the side of the flip plate facing the receiving plate.

[0013] A textile storage environment monitoring system includes an information collection module, a storage monitoring module, a bias correction module and an equipment execution module; An information collection module, used to obtain and store the state information and environmental information of the rolled textile; wherein the state information includes the humidity, temperature, weight, and density of the rolled textile, and the environmental information includes the ambient temperature, humidity, light intensity, air flow rate, and air pollution index; A storage monitoring module is used to receive status information and environmental information of the rolled textile; perform control and analysis on the status information and environmental information of the rolled textile, and when any parameter in the status information and environmental information is not within a preset normal range corresponding to the parameter, mark the parameter as a deviation parameter; The moment when the deviation signaling is generated before the current moment is taken as the end moment; if there is no moment when the deviation signaling is generated, the power-on moment of the corresponding associated device is taken as the end moment; the time area between the end moment and the current moment is marked as the deviation control time zone; the preset threshold corresponding to the parameter is set, and the difference between the parameter of any acquisition moment in the deviation control time zone and the preset threshold corresponding to the parameter is calculated to obtain the deviation difference; the mean of the deviation difference is calculated to obtain the deviation mean; the variance of the deviation mean is calculated to obtain the deviation fluctuation value; the deviation difference, the deviation mean and the deviation fluctuation value are normalized to obtain the deviation coefficient; the deviation threshold is set, and if the deviation coefficient is less than its deviation threshold, the deviation signaling corresponding to the deviation parameter is generated; the deviation signaling is used to trigger the associated device that controls the deviation parameter to adjust according to the deviation coefficient; The deviation correction module is used to evaluate and analyze the deviation parameters and obtain the judgment value of the deviation parameters; compare the judgment value with the set judgment threshold. If the judgment value is less than or equal to the set judgment threshold, the abnormal parameter is unmarked, and the mean of the parameters in the test time zone is calculated after the abnormal parameters are removed, and the mean is used to replace the abnormal parameters that have been unmarked; on the contrary, if the judgment value is greater than the set judgment threshold, no processing is performed; The device execution module is used to receive the corresponding deviation adjustment signaling to execute the corresponding operation.

[0014] Preferably, the deviation parameters are tested and analyzed, specifically: Mark the moment when the deviation parameter is generated as the initial moment, and mark the preset time zone 1 before the initial moment and the preset time zone 2 after the initial moment as the test time zone; set the standard value corresponding to the parameter, calculate the difference between the parameter in the test time zone and its standard value to obtain the parameter difference; calculate the mean of the parameter difference to obtain the difference mean; calculate the variance of the parameter difference to obtain the parameter wave value; construct a test line graph, input the parameter difference in the test time zone and the corresponding collection time into the test line graph, and plot the parameter difference in the test time zone. The position in the inspection line graph is marked as a difference point; adjacent difference points are connected to obtain a difference line, and the difference point is connected with the difference point at the next point to obtain an auxiliary difference line; the inspection triangle is obtained by splicing two difference lines and the auxiliary difference line, and the area of ​​the inspection triangle is calculated to obtain the inspection face value; the inspection triangle whose auxiliary difference line is on the upper side of the difference line is marked as an upper triangle, and vice versa, the inspection triangle whose auxiliary difference line is on the lower side of the difference line is marked as a lower triangle; the areas of all upper three shapes and lower three shapes are calculated respectively and summed to obtain the upper shape value and the lower shape value; the upper shape value and the lower shape value are weighted to obtain the shape value; The maximum and minimum test differences in the test time zone are calculated with the difference mean respectively to obtain the maximum difference value and the minimum difference value; the maximum difference value and the minimum difference value are weighted to obtain the extreme difference value; Then the difference mean, parameter wave value, morphology value and extreme value are normalized to obtain the judgment value of the deviation parameter.

[0015] Preferably, it also includes a real-time control module; The real-time control module is used to perform a deviation effect analysis when generating a deviation signaling, taking the time when the deviation signaling is generated as the original time, and marking the time area between the original time and the current time as the adjustment time zone; performing difference calculations on adjacent parameters in time sequence to obtain parameter values; performing variance calculations on the parameter values ​​to obtain variation fluctuation values; obtaining the deviation difference of the parameters; performing weighted calculations on the deviation difference of the parameters and the variation fluctuation value to obtain a deviation calibration coefficient; the deviation calibration coefficient is used to adjust the deviation coefficient.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention accurately monitors and controls the status of textiles and environmental information by relying on the information collection module and the storage monitoring module, and timely adjusts the environment or textile status to ensure that it is in the best storage condition, thereby reducing the loss of textiles caused by unsuitable conditions such as humidity and temperature, realizing automatic management of the rolled textile environment, reducing manual intervention, and improving management efficiency.

[0017] The present invention simplifies the entire loading process through mechanized operation by providing a screw, a receiving plate, a placing device, a flip plate, a nut, a lifting plate, a telescopic rod, a driving plate, a mounting strip, a positioning groove, a pulley and a slide groove, making the operation more intuitive and easy, and the automatic loading reduces the possibility of damage to the textiles during transportation. Moreover, through the placing device, the rolled textiles can be suspended and stored, so that gaps exist between adjacent rolled textiles for air circulation, thereby preventing the adjacent rolled textiles from being affected by color bleeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a principle block diagram of a textile storage environment monitoring system proposed by the present invention.

[0019] Figure 2 This is a test line chart of a textile storage environment monitoring system proposed by the present invention.

[0020] Figure 3 This is a structural schematic diagram of a textile storage device of a textile storage environment monitoring system proposed by the present invention.

[0021] Figure 4 This is a schematic diagram of the movement principle of a lifting plate of a textile storage environment monitoring system proposed by the present invention.

[0022] Figure 5 This is a schematic diagram of the installation structure of a lifting plate of a textile storage environment monitoring system proposed by the present invention.

[0023] Figure 6 This is a schematic diagram of a receiving plate of a textile storage environment monitoring system proposed by the present invention.

[0024] Figure 7 This is a schematic diagram of a placement device for a textile storage environment monitoring system proposed by the present invention.

[0025] Figure 8 The present invention is a schematic diagram of the movement principle of a movable rod of a textile storage environment monitoring system.

[0026] Fig. 9 This is a schematic diagram of the pulley installation position of a textile storage environment monitoring system proposed by the present invention.

[0027] Fig.10This is a schematic diagram of the limiting principle of a flip plate of a textile storage environment monitoring system proposed by the present invention.

[0028] In the figure: 1. frame; 2. driving motor; 3. lead screw; 4. receiving plate; 5. placing device; 6. flip plate; 7. nut; 8. lifting plate; 9. telescopic rod; 10. driving plate; 11. mounting strip; 12. positioning groove; 13. parallel plate; 14. sliding plate; 15. mounting plate; 16. side plate; 17. fixed plug rod; 18. threaded rod; 19. connecting plate; 20. movable plug rod; 21. hand wheel; 22. nut pair; 23. connecting block; 24. pulley; 25. anti-collision pad; 26. limit rod; 27. limit groove; 28. slide groove. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] See also Figures 3 to 10 A textile storage environment monitoring system is applied to a textile storage device. The textile storage device includes a frame 1 and a placement device 5. The frame 1 has receiving plates 4 fixedly installed at equal intervals inside. The receiving plates 4 are provided with sensor acquisition units. Several sensor acquisition units constitute an information collection module. The sensor acquisition units are used to collect status information and environmental information of rolled textiles on the receiving plates 4. Through the arrangement of multiple sensor acquisition units, it is possible to achieve all-round and multi-angle accurate monitoring of rolled textiles on the receiving plates 4, ensure accurate acquisition of various key information of textiles, and provide a reliable data basis for subsequent data analysis and processing. The design of multiple groups of receiving plates 4 allows the textiles to be placed on different receiving plates 4, thereby avoiding stacking of the textiles and ensuring storage quality.

[0031] The frame 1 needs to be placed in a non-humid and insect-free location to protect the textiles, and is used to place the rolled textiles on the placement device 5. By placing the placement device 5 neatly on the receiving plate 4, a large amount of textiles can be stored.

[0032] A driving motor 2 is arranged on the frame 1, a lead screw 3 is fixedly mounted on the output end of the shaft of the driving motor 2, a nut 7 is threadedly connected to the lead screw 3, and a lifting plate 8 is fixedly mounted on the nut 7; When the driving motor 2 is started, the lead screw 3 is rotated, and the lead screw 3 and the nut 7 are threadedly driven to drive the lifting plate 8 to move in the vertical direction.

[0033] When in use, the placement device 5 for placing rolled textiles is placed on the lifting plate 8, and the lifting plate 8 can drive the placement device 5 to move, so that the placement device 5 can change its height synchronously, which is convenient for loading materials on the receiving plates 4 at different heights.

[0034] Two telescopic rods 9 are fixedly mounted on the lifting plate 8, and mounting strips 11 are fixedly mounted on the telescopic rods 9, and a driving plate 10 is fixedly mounted between the two mounting strips 11; When the lifting plate 8 moves to the corresponding height, the two telescopic rods 9 are started synchronously, thereby driving the mounting bar 11 and the driving plate 10 thereon to move. The driving plate 10 can push the placement device 5, so that the placement device 5 is displaced in the horizontal direction.

[0035] Two sets of pulleys 24 are arranged at the bottom of the placement device 5. The pulleys 24 are arranged so that only a slight force is required to rotate the pulleys 24, thereby driving the placement device 5 to move. The receiving plate 4 and the lifting plate 8 are respectively provided with a positioning groove 12 and a sliding groove 28 adapted to the pulley 24 .

[0036] First, the pulley 24 is on the positioning groove 12. When the lifting plate 8 moves to the corresponding height, the positioning groove 12 is aligned with the slide groove 28. By making the driving plate 10 push the placement device 5, the pulley 24 can enter the slide groove 28, and the placement device 5 can move on the receiving plate 4.

[0037] The receiving plate 4 includes a parallel plate 13 and a sliding plate 14 . The parallel plate 13 is parallel to the driving plate 10 , and the sliding plate 14 is in an inclined state.

[0038] Since the sliding plate 14 is inclined, the placing device 5 can automatically move to the lower end of the receiving plate 4 under the action of gravity, thereby realizing the automatic loading activity of the receiving plates 4 at different heights.

[0039] The placing device 5 comprises a mounting plate 15 , a side plate 16 is fixedly mounted on one side of the mounting plate 15 , a fixed insertion rod 17 is fixedly mounted on the side plate 16 , and the fixed insertion rod 17 matches the size of the reel.

[0040] A threaded rod 18 is rotatably mounted on the other side of the mounting plate 15 , a nut pair 22 is threadedly connected to the threaded rod 18 , a connecting block 23 is fixedly mounted on the nut pair 22 , a connecting plate 19 is rotatably mounted on the connecting block 23 , and a movable plug rod 20 is fixedly mounted on one end of the connecting plate 19 facing the side plate 16 .

[0041] By rotating the threaded rod 18, the rotation of the threaded rod 18 can move the nut pair 22 and the connecting block 23 thereon. The movement of the connecting block 23 changes the distance between the fixed plug rod 17 and the movable plug rod 20, thereby being suitable for placing rolled textiles of different widths.

[0042] One end of the textile roll is inserted into the fixed insertion rod 17, and the other end is inserted into the movable insertion rod 20, so that a placement state close to suspension can be achieved, so that the textiles do not touch each other, and there are enough gaps between adjacent textiles for air circulation, further ensuring that the placement activity will not affect the appearance of the textiles.

[0043] During the taking process, first move the movable rod 20 so that the movable rod 20 is no longer in contact with the rolled textile. Then rotate the connecting plate 19 so that the connecting plate 19 and the movable rod 20 do not affect the movement trajectory of the rolled textile. Then, the rolled textile can be pulled out. The textiles can be placed independently and taken individually, which is more convenient.

[0044] One end of the threaded rod 18 passes through the mounting plate 15 and is fixedly mounted with a hand wheel 21 . The threaded rod 18 can be driven to rotate by rotating the hand wheel 21 .

[0045] When the connecting plate 19 is in a state perpendicular to the mounting plate 15 , the centers of the fixed plug rod 17 and the movable plug rod 20 are on the same straight line.

[0046] The fixed insertion rod 17 and the movable insertion rod 20 which are in the same straight line are respectively located inside the two sides of the roll, so as to effectively support the rolled textile, thereby ensuring the stability of the placement activity of the rolled textile.

[0047] The frame body 1 is evenly and equidistantly rotatably mounted with flip plates 6 , and limit rods 26 are slidably mounted on the flip plates 6 . The frame body 1 is provided with limit grooves 27 adapted to the limit rods 26 at corresponding positions.

[0048] The sliding state of the limit rod 26 can be adjusted manually, for example, with reference to a door latch, which is a mature existing technology and will not be described in detail here.

[0049] Under normal circumstances, the limiting rod 26 is located inside the limiting groove 27 , and at this time, the flip plate 6 is stably in a shielding state. The flip plate 6 can shield the placement device 5 , thereby ensuring the normal placement activity of the placement device 5 .

[0050] The flip plate 6 can block the gap between the rear ends of adjacent receiving plates 4 , and an anti-collision pad 25 is embedded and installed on the side of the flip plate 6 facing the receiving plate 4 .

[0051] When unloading, the limiting rod 26 is disengaged from the limiting groove 27, so that the flip plate 6 is rotated, thereby exposing the gap between adjacent receiving plates 4. At this time, the empty placement device 5 can unload materials through the gap, which is convenient for recycling.

[0052] The workflow of the present invention is: First, place the rolled textile, insert the roll at one end of the rolled textile on the fixed plug rod 17, and rotate the threaded rod 18 by the hand wheel 21. The rotation of the threaded rod 18 can move the nut pair 22 and the connecting block 23 thereon. The movement of the connecting block 23 changes the distance between the fixed plug rod 17 and the movable plug rod 20, so that one end of the roll of textile is inserted on the fixed plug rod 17, and the other end is inserted on the movable plug rod 20, so that the rolled textile is suspended in the air; placing the rolled textile in the above manner can make gaps between adjacent rolled textiles for air circulation, thereby preventing adjacent rolled textiles from being affected by color bleeding.

[0053] The placing device 5 with the rolled textile material is placed on the lifting plate 8 .

[0054] The placement device 5 is placed on the lifting plate 8, and the driving motor 2 is started so that its output shaft drives the lead screw 3 and the nut 7 to transmit the thread, thereby driving the lifting plate 8 to move in the vertical direction. When the lifting plate 8 moves to the corresponding height, the two telescopic rods 9 are started synchronously, driving the mounting bar 11 and the driving plate 10 thereon to move. The driving plate 10 can push the placement device 5, so that the placement device 5 is displaced in the horizontal direction.

[0055] First, the pulley 24 is on the positioning groove 12. When the lifting plate 8 moves to the corresponding height, the positioning groove 12 is aligned with the slide groove 28. The driving plate 10 pushes the placement device 5, so that the pulley 24 enters the slide groove 28, and the placement device 5 can move on the receiving plate 4. Since the sliding plate 14 is inclined, under the action of gravity, the placement device 5 can automatically move to the lower end of the receiving plate 4, thereby realizing the activity of automatic loading.

[0056] See also Figure 1 to Figure 2 , a textile storage environment monitoring system, including an information collection module, a storage monitoring module, a bias correction module and an equipment execution module; An information collection module, used to obtain and store the state information and environmental information of the rolled textile; wherein the state information includes the humidity, temperature, weight, and density of the rolled textile, and the environmental information includes the ambient temperature, humidity, light intensity, air flow rate, and air pollution index; A storage monitoring module is used to receive status information and environmental information of the rolled textile; perform control and analysis on the status information and environmental information of the rolled textile, and when any parameter in the status information and environmental information is not within a preset normal range corresponding to the parameter, mark the parameter as a deviation parameter; The moment when the deviation signaling is generated before the current moment is taken as the end moment; if there is no moment when the deviation signaling is generated, the power-on moment of the corresponding associated device is taken as the end moment; the time area between the end moment and the current moment is marked as the deviation control time zone; the preset threshold corresponding to the parameter is set, and the difference between the parameter of any acquisition moment in the deviation control time zone and the preset threshold corresponding to the parameter is calculated to obtain the deviation difference FR1; the mean of the deviation difference is calculated to obtain the deviation mean FR2; the variance of the deviation mean is calculated to obtain the deviation fluctuation value FR3; the deviation difference, deviation mean and deviation fluctuation value are normalized, and the deviation coefficient FR is obtained using the formula FR=FR1*r1+FR2*r2+FR3*r3; wherein r1, r2 and r3 represent the weights of the deviation difference, deviation mean and deviation fluctuation value respectively; the deviation threshold is set, and if the deviation coefficient is less than its deviation threshold, the deviation signaling corresponding to the deviation parameter is generated; the deviation signaling is used to trigger the associated device that controls the deviation parameter to adjust according to the deviation coefficient; The deviation correction module is used to evaluate and analyze the deviation parameters and obtain the judgment value of the deviation parameters; compare the judgment value with the set judgment threshold. If the judgment value is less than or equal to the set judgment threshold, the abnormal parameter is unmarked, and the mean of the parameters in the test time zone is calculated after the abnormal parameters are removed, and the mean is used to replace the abnormal parameters that have been unmarked; on the contrary, if the judgment value is greater than the set judgment threshold, no processing is performed; The device execution module is used to receive the corresponding deviation adjustment signaling to perform the corresponding operation, specifically: If a deviation adjustment signal about the humidity of the rolled textile is received, the associated humidity adjustment device is controlled according to the corresponding deviation adjustment coefficient to adjust the humidity of the textile to a preset normal range; If a deviation adjustment signal about the weight of the rolled textile is received, the matching soot blowing device is controlled according to the corresponding deviation adjustment coefficient to perform soot blowing treatment on the surface of the corresponding rolled textile, and the matching air purification device is controlled according to the corresponding deviation adjustment coefficient to perform purification treatment on the air near the rolled textile; If a deviation adjustment signal about the ambient humidity or temperature of the rolled textile is received, the matching temperature and humidity adjustment device is controlled according to the corresponding deviation adjustment coefficient to adjust the ambient humidity or temperature of the rolled textile; If an adjustment signal about the light intensity, air flow rate or air pollution index of the rolled textile is received, the matching lighting system, air circulation system or air purification system is controlled according to the corresponding adjustment coefficient to adjust the light intensity, air flow rate or air purification rate of the rolled textile.

[0057] In the present invention, the deviation parameters are tested and analyzed, specifically: Mark the moment when the deviation parameter is generated as the initial moment, and mark the preset time zone 1 before the initial moment and the preset time zone 2 after the initial moment as the test time zone; set the standard value corresponding to the parameter, calculate the difference between the parameter in the test time zone and its standard value, and obtain the parameter difference Y; calculate the mean of the parameter difference to obtain the difference mean KY1; calculate the variance of the parameter difference, and use the formula , obtain the parameter wave value KY2; wherein tY represents the parameter difference at the tth acquisition time in the inspection time zone, and N represents the total number of acquisition times in the inspection time zone; construct an inspection line graph, input the parameter difference in the inspection time zone and the corresponding acquisition time into the inspection line graph, and mark the position of the parameter difference in the inspection line graph as a difference point; connect adjacent difference points to obtain a difference line, and connect the difference point with the difference point at the next point to obtain an auxiliary difference line; splice the two difference lines and the auxiliary difference line to obtain a test triangle, and calculate the area of ​​the test triangle to obtain the test face value; mark the test triangle with the auxiliary difference line on the upper side of the difference line as the upper three shapes, and conversely, mark the test triangle with the auxiliary difference line on the lower side of the difference line as the lower triangle; calculate the areas of all upper three shapes and lower three shapes respectively and sum them to obtain the upper shape value and the lower shape value; perform weighted calculation on the upper shape value and the lower shape value to obtain the morphological value KY3; The maximum and minimum test differences in the test time zone are calculated with the difference mean respectively to obtain the large difference value and the small difference value; the large difference value and the small difference value are weighted to obtain the extreme difference value KY4; Then the difference mean, parameter wave value, morphology value and extreme value are normalized, and the judgment value KY of the deviation parameter is obtained using the formula KY=KY1*k1+KY2*k2+KY3*k3+KY4*k4; among them, k1, k2, k3, k4 represent the weights corresponding to the difference mean, parameter wave value, morphology value and extreme value, respectively.

[0058] In the present invention, a real-time control module is also included; The real-time control module is used to perform the deviation effect analysis when generating the deviation signaling, take the time when the deviation signaling is generated as the original time, and mark the time area between the original time and the current time as the adjustment time zone; calculate the difference of adjacent parameters in time sequence to obtain the parameter value BF1; calculate the variance of the parameter value, and use the formula , and obtain the change fluctuation value BF2; wherein vBF1 represents the parameter value of the number v in the adjustment time zone, represents the mean value of the internal parameter variable value in the adjustment time zone, and V represents the total number of internal parameter variable values ​​in the adjustment time zone; obtains the deviation difference FR1 of the parameter; performs weighted calculation on the deviation difference and the change fluctuation value of the parameter, and uses the formula BF=BF1*f1+BF2*f2+FR1*f3 to obtain the deviation calibration coefficient BF; the deviation calibration coefficient is used to adjust the deviation coefficient.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A textile storage environment monitoring system, characterized in that: It includes information collection module, storage monitoring module, correction module and equipment execution module; An information collection module, used to obtain and store the state information and environmental information of the rolled textile; wherein the state information includes the humidity, temperature, weight, and density of the rolled textile, and the environmental information includes the ambient temperature, humidity, light intensity, air flow rate, and air pollution index; A storage monitoring module is used to receive status information and environmental information of the rolled textile; perform control and analysis on the status information and environmental information of the rolled textile, and when any parameter in the status information and environmental information is not within a preset normal range corresponding to the parameter, mark the parameter as a deviation parameter; The moment when the deviation signaling is generated before the current moment is taken as the end moment; if there is no moment when the deviation signaling is generated, the power-on moment of the corresponding associated device is taken as the end moment; the time area between the end moment and the current moment is marked as the deviation control time zone; the preset threshold corresponding to the parameter is set, and the difference between the parameter of any acquisition moment in the deviation control time zone and the preset threshold corresponding to the parameter is calculated to obtain the deviation difference; the mean of the deviation difference is calculated to obtain the deviation mean; the variance of the deviation mean is calculated to obtain the deviation fluctuation value; the deviation difference, the deviation mean and the deviation fluctuation value are normalized to obtain the deviation coefficient; the deviation threshold is set, and if the deviation coefficient is less than its deviation threshold, the deviation signaling corresponding to the deviation parameter is generated; the deviation signaling is used to trigger the associated device that controls the deviation parameter to adjust according to the deviation coefficient; The deviation correction module is used to evaluate and analyze the deviation parameters and obtain the judgment value of the deviation parameters; compare the judgment value with the set judgment threshold. If the judgment value is less than or equal to the set judgment threshold, the abnormal parameter is unmarked, and the mean of the parameters in the test time zone is calculated after the abnormal parameters are removed, and the mean is used to replace the abnormal parameters that have been unmarked; on the contrary, if the judgment value is greater than the set judgment threshold, no processing is performed; The device execution module is used to receive the corresponding deviation adjustment signaling to execute the corresponding operation.

2. A textile storage environment monitoring system according to claim 1, characterized in that: The deviation parameters are tested and analyzed, specifically: Mark the time when the deviation parameter is generated as the initial time, mark the preset time zone 1 before the initial time and the preset time zone 2 after the initial time, and mark the preset time zone 1 and the preset time zone 2 as the test time zone; Set the standard value corresponding to the parameter, calculate the difference between the parameter in the test time zone and its standard value, and obtain the parameter difference; Calculate the mean of the parameter differences to obtain the difference mean; Calculate the variance of the parameter difference to obtain the parameter wave value; Construct a test line graph, input the parameter difference value and the corresponding collection time in the test time zone into the test line graph, and mark the position of the parameter difference value in the test line graph as the difference point; Connect adjacent difference points to obtain a difference line, connect the difference point with the difference point at the next point to obtain an auxiliary difference line; splice the two difference lines and the auxiliary difference line to obtain a test triangle, calculate the area of ​​the test triangle to obtain the test face value; mark the test triangle whose auxiliary difference line is on the upper side of the difference line as the upper triangle, and conversely, mark the test triangle whose auxiliary difference line is on the lower side of the difference line as the lower triangle; calculate the areas of all upper and lower triangles respectively and sum them to obtain the upper shape value and lower shape value; perform weighted calculation on the upper shape value and the lower shape value to obtain the shape value; Calculate the difference between the maximum and minimum test differences in the test time zone and the mean difference to obtain the maximum and minimum difference values; Perform weighted calculation on the large difference value and the small difference value to obtain the extreme difference value; Then the difference mean, parameter wave value, morphology value and extreme value are normalized to obtain the judgment value of the deviation parameter.

3. A textile storage environment monitoring system according to claim 1, characterized in that: It also includes a real-time control module; The real-time control module is used to perform a deviation effect analysis when generating a deviation signaling, take the time when the deviation signaling is generated as the original time, mark the time area between the original time and the current time as the adjustment time area; perform difference calculation on adjacent parameters in time sequence to obtain parameter values; Calculate the variance of the parameter value to obtain the change fluctuation value; obtain the deviation difference of the parameter; The deviation difference and the variation fluctuation value of the parameter are weightedly calculated to obtain the deviation adjustment calibration coefficient; the deviation adjustment calibration coefficient is used to adjust the deviation adjustment coefficient.

4. A textile storage environment monitoring system according to claim 3, applied to a textile storage device, the textile storage device comprising a frame (1) and a placement device (5), characterized in that: The frame (1) is provided with receiving plates (4) fixedly mounted at equal intervals inside; wherein the information collection module comprises a plurality of sensor collection units, the plurality of sensor collection units being respectively arranged on the receiving plates (4), the sensor collection units being used to collect status information and environmental information of the rolled textile on the receiving plates (4); the frame (1) is provided with a driving motor (2), a lead screw (3) being fixedly mounted on the output end of the shaft of the driving motor (2), a nut (7) being threadedly connected to the lead screw (3), and a lifting plate (8) being fixedly mounted on the nut (7); Two telescopic rods (9) are fixedly mounted on the lifting plate (8), mounting strips (11) are fixedly mounted on the telescopic rods (9), and a driving plate (10) is fixedly mounted between the two mounting strips (11); Two sets of pulleys (24) are arranged at the bottom of the placement device (5); and positioning grooves (12) and sliding grooves (28) adapted to the pulleys (24) are respectively provided on the receiving plate (4) and the lifting plate (8).

5. A textile storage environment monitoring system according to claim 4, characterized in that: The receiving plate (4) comprises a parallel plate (13) and a sliding plate (14); the parallel plate (13) and the driving plate (10) are in a parallel relationship, and the sliding plate (14) is in an inclined state.

6. A textile storage environment monitoring system according to claim 4, characterized in that: The placement device (5) comprises a mounting plate (15), a side plate (16) is fixedly mounted on one side of the mounting plate (15), a fixed plug rod (17) is fixedly mounted on the side plate (16), a threaded rod (18) is rotatably mounted on the other side of the mounting plate (15), a nut pair (22) is threadedly connected to the threaded rod (18), a connecting block (23) is fixedly mounted on the nut pair (22), a connecting plate (19) is rotatably mounted on the connecting block (23), and a movable plug rod (20) is fixedly mounted on one end of the connecting plate (19) facing the side plate (16).

7. A textile storage environment monitoring system according to claim 6, characterized in that: One end of the threaded rod (18) passes through the mounting plate (15) and is fixedly mounted with a hand wheel (21).

8. A textile storage environment monitoring system according to claim 6, characterized in that: When the connecting plate (19) is in a state perpendicular to the mounting plate (15), the centers of the fixed plug rod (17) and the movable plug rod (20) are on the same straight line.

9. A textile storage environment monitoring system according to claim 4, characterized in that: Flip plates (6) are rotatably mounted on the frame body (1) at equal intervals, and limit rods (26) are slidably mounted on the flip plates (6). The frame body (1) is provided with limit grooves (27) adapted to the limit rods (26) at corresponding positions.

10. A textile storage environment monitoring system according to claim 4, characterized in that: The flip plate (6) can block the gap between the rear ends of two adjacent receiving plates (4), and an anti-collision pad (25) is embedded and installed on the side of the flip plate (6) facing the receiving plate (4).

Citation Information

Patent Citations

  • Edible mushroom planting environment intelligent management and control system based on artificial intelligence

    CN116579874A

  • Battery safety supervision system for energy storage container

    CN117269822A

  • Automatic FLASH chip detection machine

    CN117316262A

  • Intelligent regulation and control method and system based on power supply, temperature and humidity

    CN117608344A

  • Remote monitoring management system for switch cabinet

    CN117767538A