Integrated servo electric cylinder

By designing integrated servo electric cylinders and integrating servo motors, electric cylinders, gearboxes and drivers, the problems of complex structure, large space occupation and high maintenance costs in the traditional system are solved, and the effect of compactness, high performance and simplified installation is achieved.

CN119602539APending Publication Date: 2025-03-11CHONGQING HUXI ELECTRICAL MOTOR FACTORY
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411743760.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The traditional servo electric cylinder system has a complex structure, large space occupies, and high installation and maintenance costs, making it difficult to meet application scenarios with limited space and high performance requirements.

Method used

An integrated servo electric cylinder is designed, with servo motors, electric cylinders, gearboxes and drivers integrated, and motion control is achieved through gear connections, simplifying the system structure and installation process.

Benefits of technology

It realizes a compact structural design, reduces the number and volume of components, adapts to application scenarios with limited space, and improves system performance and accuracy, simplifies the installation and maintenance process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119602539A_ABST
    Figure CN119602539A_ABST
Patent Text Reader

Abstract

An integrated servo electric cylinder comprises a servo motor, an electric cylinder, a reduction gearbox and a driver. The integrated servo electric cylinder is compact in structure, core components of a servo system are integrated in a compact mechanism, the number and the size of the components are reduced, and the integrated servo electric cylinder adapts to application scenes with limited space. The integrated servo electric cylinder is high in performance and precision, the precise sensor and the controller are integrated in the integrated servo electric cylinder, more precise position and speed control can be achieved, and the performance and precision of a system are improved. According to the integrated servo electric cylinder, installation and maintenance are simplified, due to the fact that the integrated servo electric cylinder is assembled and debugged in advance, a user can use the integrated servo electric cylinder only through simple installation and wiring, and the installation and maintenance difficulty and cost are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of electric cylinders, and in particular to an integrated servo electric cylinder. Background Art

[0002] The electric cylinder is an electric actuator, a core component in the field of industrial automation, which can convert the rotary motion of the servo motor into linear motion and achieve high-precision linear motion control. The electric cylinder is specially designed for continuous motion, low to high loads (usually high speed), and can be used many times in its service life.

[0003] But the disadvantages of traditional electric cylinder systems include:

[0004] 1. Complex structure: Traditional servo electric cylinders are composed of multiple independent components, including motors, reducers, sensors, and controllers. These components need to be installed and debugged independently, which increases the complexity and workload of the system.

[0005] 2. Takes up a large space: Traditional servo electric cylinders are composed of multiple independent components, which require a large space when installed. This is disadvantageous for application scenarios with limited space.

[0006] 3. High installation and maintenance costs: Since the installation and debugging of traditional servo electric cylinders are relatively complicated, it is necessary to connect and adjust multiple components, which increases the time and cost of installation and maintenance.

[0007] In order to improve system performance, simplify installation and maintenance, and meet the needs of different application scenarios, it is urgent to provide an integrated servo electric cylinder design. Summary of the invention

[0008] The purpose of the present invention is to provide an integrated servo electric cylinder, comprising: a servo motor, an electric cylinder, a reduction box, and a driver.

[0009] The rotating shaft of the servo motor is connected with the gear of the reduction box.

[0010] The electric cylinder is connected with the gear of the reduction box.

[0011] The driver is electrically connected to the servo motor to control the movement of the servo motor, and then controls the extension and retraction of the electric cylinder through the gear transmission of the reduction box.

[0012] Furthermore, the electric cylinder includes but is not limited to a ball screw electric cylinder.

[0013] Furthermore, the ball screw electric cylinder is connected to the gear of the reduction box through a screw.

[0014] Furthermore, the reduction gearbox is a single-stage reduction gearbox.

[0015] Furthermore, the servo motor is a servo motor equipped with a power-off brake and an absolute encoder.

[0016] Furthermore, the driver controls the servo motor including position control, speed control, and torque control.

[0017] The technical effect of the present invention is unquestionable. The compact structure of the present invention and the integrated servo electric cylinder integrate the core components of the servo system into a compact mechanism, reducing the number and volume of components and adapting to application scenarios with limited space.

[0018] The present invention has high performance and precision, and the integrated servo electric cylinder integrates precise sensors and controllers, which can achieve more precise position and speed control and improve the performance and precision of the system.

[0019] The present invention simplifies installation and maintenance. Since the integrated servo electric cylinder has been pre-assembled and debugged, the user only needs to perform simple installation and wiring before use, thereby reducing the difficulty and cost of installation and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure recovered by the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the present invention;

[0022] In the figure, there are servo motor 1, electric cylinder 2, reduction box 3 and driver 4. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the embodiments, but it should not be understood that the above subject matter of the present invention is limited to the following embodiments. Without departing from the above technical ideas of the present invention, various substitutions and changes are made according to the common technical knowledge and customary means in the art, which should all be included in the protection scope of the present invention.

[0024] Embodiment 1:

[0025] See also Figure 1 to Figure 2 , an integrated servo electric cylinder, including: a servo motor 1, an electric cylinder 2, a reduction box 3, and a driver 4.

[0026] The rotating shaft of the servo motor 1 is connected to the gear of the reduction box 3 .

[0027] The electric cylinder 2 is connected to the gear of the reduction box 3 .

[0028] The driver 4 is electrically connected to the servo motor 1 to control the movement of the servo motor 1, and then controls the extension and retraction of the electric cylinder 2 through the gear transmission of the reduction box 3.

[0029] Embodiment 2:

[0030] An integrated servo electric cylinder, the main technical content of which is shown in Example 1. Furthermore, the electric cylinder 2 includes but is not limited to a ball screw electric cylinder.

[0031] Embodiment 3:

[0032] An integrated servo electric cylinder, the main technical content of which is shown in any one of Embodiments 1 to 2, and further, the ball screw electric cylinder is connected to the gear of the reduction box 3 through a screw.

[0033] Embodiment 4:

[0034] An integrated servo electric cylinder, the main technical content of which is shown in any one of Embodiments 1 to 3, and further, the reduction box 3 is a first-stage reduction box.

[0035] Embodiment 5:

[0036] An integrated servo electric cylinder, the main technical content of which is shown in any one of embodiments 1 to 4. Furthermore, the servo motor 1 is a servo motor equipped with a power-off brake and an absolute encoder.

[0037] Embodiment 6:

[0038] An integrated servo electric cylinder, the main technical content of which is shown in any one of embodiments 1 to 5. Furthermore, the control of the servo motor 1 by the driver 4 includes position control, speed control, and torque control.

[0039] Embodiment 7:

[0040] See also Figure 1 to Figure 2 , an integrated servo electric cylinder, including: a servo motor 1, an electric cylinder 2, a reduction box 3, and a driver 4.

[0041] The rotating shaft of the servo motor 1 is connected to the gear of the reduction box 3 .

[0042] The electric cylinder 2 is connected to the gear of the reduction box 3 .

[0043] The driver 4 is electrically connected to the servo motor 1 to control the movement of the servo motor 1, and then controls the extension and retraction of the electric cylinder 2 through the gear transmission of the reduction box 3.

[0044] Embodiment 8:

[0045] An integrated servo electric cylinder, the main technical content of which is shown in Example 7. Furthermore, the electric cylinder 2 includes but is not limited to a ball screw electric cylinder.

[0046] Embodiment 9:

[0047] An integrated servo electric cylinder, the main technical content of which is shown in any one of Embodiments 7 to 8. Furthermore, the ball screw electric cylinder is connected to the gear of the reduction box 3 through a screw.

[0048] Embodiment 10:

[0049] An integrated servo electric cylinder, the main technical content of which is shown in any one of Examples 7 to 9. Furthermore, the reduction box 3 is a first-stage reduction box, which can achieve a deceleration effect with a certain reduction ratio. Stable and reliable transmission is achieved through gears inside, and the reduction box plays the role of connecting the electric cylinder screw and the servo motor shaft.

[0050] Embodiment 11:

[0051] An integrated servo electric cylinder, the main technical content of which is shown in any one of Embodiments 7 to 10. Furthermore, the servo motor 1 is a servo motor equipped with a power-off brake and an absolute encoder.

[0052] Embodiment 12:

[0053] An integrated servo electric cylinder, the main technical content of which is shown in any one of Embodiments 7 to 11. Furthermore, the control of the servo motor 1 by the driver 4 includes position control, speed control, and torque control.

[0054] Embodiment 13:

[0055] See also Figure 1 to Figure 2 , an integrated servo electric cylinder, including: an electric cylinder, a reduction box, a servo motor, and a driver.

[0056] The electric cylinder is a ball screw electric cylinder but is not limited to a ball screw electric cylinder, which is connected to the reduction box gear through a screw.

[0057] The reduction box is a first-stage reduction box, which can achieve a reduction effect with a certain reduction ratio. Stable and reliable transmission is achieved through gears inside the reduction box. The reduction box plays the role of connecting the electric cylinder screw and the servo motor shaft.

[0058] The servo motor is a servo motor equipped with a power-off brake and an absolute value encoder, and is connected to the input point of the reduction box through a gear.

[0059] The driver is a high-precision servo driver that can achieve position control, speed control, torque control, etc. Its function is to accurately control the movement of the servo motor, thereby controlling the precise extension and retraction of the electric cylinder.

Claims

1. An integrated servo electric cylinder, characterized in that: include: Servo motor (1), electric cylinder (2), reduction gearbox (3), driver (4); The rotating shaft of the servo motor (1) is connected to the gear of the reduction box (3). The electric cylinder (2) is connected to the gear of the reduction box (3). The driver (4) is electrically connected to the servo motor (1) to control the movement of the servo motor (1), and further controls the extension and retraction of the electric cylinder (2) through the gear transmission of the reduction box (3).

2. The integrated servo electric cylinder according to claim 1, characterized in that: The electric cylinder (2) includes but is not limited to a ball screw electric cylinder.

3. The integrated servo electric cylinder according to claim 2, characterized in that: The ball screw electric cylinder is connected to the gear of the reduction box (3) via a screw.

4. The integrated servo electric cylinder according to claim 1, characterized in that: The reduction box (3) is a first-stage reduction box.

5. The integrated servo electric cylinder according to claim 1, characterized in that: The servo motor (1) is a servo motor equipped with a power-off brake and an absolute value encoder.

6. The integrated servo electric cylinder according to claim 1, characterized in that: The control of the servo motor (1) by the driver (4) includes position control, speed control and torque control.

Citation Information

Cited By

  • Light and small integrated servo mechanism based on bearing framework structure

    CN121238894A