Full-automatic steel cylinder thread machining and automatic deslagging integrated workstation

By designing a fully automatic cylinder thread processing and automatic slag pouring integrated workstation, the mutual cooperation of loading, feeding, feeding, positioning, processing, guide and slag pouring components has been solved, and the efficient and automated cylinder processing and chip removal process has been achieved.

CN119609257APending Publication Date: 2025-03-14ZHEJIANG LANXI HAIJU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411978827.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing cylinder thread processing and chip removal process are low in degree and cannot be completed in one piece, resulting in low processing efficiency and high operating intensity of the operator.

Method used

A fully automatic cylinder thread processing and automatic slag pouring integrated workstation is designed, including feeding components, feeding components, feeding components, positioning seats, processing components, guide components and slag pouring components. Through the mutual cooperation of these components, automatic control of cylinder thread processing and internal debris cleaning is achieved.

Benefits of technology

It realizes a high degree of automation of cylinder thread processing and chip removal process, improves processing efficiency, reduces the working strength of operators, and ensures the precise conveying and processing of cylinders.

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Abstract

The invention relates to the technical field of steel cylinder machining, and discloses a full-automatic steel cylinder thread machining and automatic deslagging integrated workstation which comprises a loading assembly, a conveying assembly, a feeding assembly, a positioning seat, a machining assembly, a guiding assembly and a deslagging assembly. Steel cylinders are fed into the feeding assembly through the feeding assembly, steel products are conveyed to the position of the positioning seat through the feeding assembly, and the opening ends of the steel cylinders are positioned and conveyed into the machining assembly through cooperation of the feeding assembly and the positioning seat. According to the full-automatic steel cylinder thread machining and automatic deslagging integrated workstation, through mutual cooperation of the loading assembly, the conveying assembly, the feeding assembly, the positioning base, the machining assembly, the guiding assembly and the deslagging assembly, integrated automatic control over the steel cylinder thread machining and internal scrap cleaning process can be achieved; in the steel cylinder machining process, the automatic connection degree of all assemblies is high, the machining process is high in continuity, intervention of operators is not needed, and the steel cylinder machining efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel cylinder processing, in particular to a fully automatic steel cylinder thread processing and automatic slag dumping integrated workstation. Background Art

[0002] Cylindrical steel cylinders are used to store gas, such as oxygen cylinders for storing oxygen, vehicle-mounted gas cylinders for storing fuel gas, etc. After the steel cylinders are produced and formed, their open ends need to be processed, including milling of the open end face, threading of the inner annular surface of the open end, etc.

[0003] The thread processing of the open end face and the inner ring surface of the open end of the cylinder is completed by special processing equipment. However, before processing, the operator is required to install the cylinder into the processing equipment. After the cylinder processing is completed, the operator takes out the cylinder and transfers it to other equipment. With the help of other special equipment, the debris generated by the internal processing of the cylinder is cleaned. The entire processing process of the cylinder needs to be completed by the operator in multiple steps. The cylinder thread processing and chip removal process has a low degree of automation and cannot be completed in an integrated manner. The cylinder processing efficiency is not high and the operator's work intensity is high. Summary of the invention

[0004] In order to solve the above existing problems that the thread processing of the open end face and the inner ring face of the open end of the steel cylinder needs to be completed by the operator in multiple steps, the automation degree of the steel cylinder thread processing and chip removal process is low, it cannot be completed in an integrated manner, the steel cylinder processing efficiency is low, and the operating intensity of the operator is high, the present invention is achieved through the following technical solutions:

[0005] Compared with the prior art, the present invention has the following beneficial effects: a fully automatic cylinder thread processing and automatic slag dumping integrated workstation, comprising a loading component, a feeding component, a feeding component, a positioning seat, a processing component, a guiding component and a slag dumping component;

[0006] The loading assembly is used to feed the steel cylinder into the feeding assembly, the feeding assembly transports the steel product to the position of the positioning seat, the feeding assembly cooperates with the positioning seat to position the open end of the steel cylinder and transport it to the processing assembly, the processing assembly is used to perform internal thread processing on the open end of the steel cylinder, the processed steel cylinder is transported by the feeding assembly to the guiding assembly, the guiding assembly guides the steel cylinder into the slag pouring assembly, and the slag pouring assembly cleans out the debris generated by the processing in the steel cylinder.

[0007] Furthermore, the feeding assembly includes a feeding rack, a feeding plate, a supporting plate 1 and a pushing plate;

[0008] The loading plate is installed in the loading rack at an angle downward, the high side of the loading plate is rotatably connected to the loading rack, an adjusting cylinder 1 is installed below the loading plate, and the height of the low side of the loading plate is adjusted by the adjusting cylinder 1, the V-shaped supporting plate 1 is installed on one side of the low position of the loading plate, and the pushing plate is located above the loading plate;

[0009] An inverted U-shaped bracket is fixedly installed on the upper surface of the loading rack, a cylinder 1 is slidably installed on the surface of the bracket, and the push plate is installed at the telescopic end of the cylinder 1, and the cylinder 1 is used to drive the push plate to move along the length direction of the support plate 1;

[0010] An adjusting rod is installed on the surface of the bracket, and the position of the cylinder 1 is adjusted by using the adjusting rod.

[0011] Further, the feeding assembly includes a base, a base, a feeding plate and a plurality of groups of support plates 2;

[0012] The base is arranged on one side of the lower position of the loading plate, the base is installed above the base by sliding up and down through a slide, the base is driven to move upward or downward by an adjusting screw installed in the base, the feeding plate is slidably installed on a guide rail 1 on the upper surface of the base, and several V-shaped support plates 2 are distributed in parallel on the upper surface of the feeding plate, and the support plate 2 closest to the side of the loading assembly can be located in the same horizontal length direction as the support plate 1.

[0013] Further, the feed assembly includes a base, a feed seat and a top bowl;

[0014] The feed seat is slidably mounted in the guide rail 2 on the upper surface of the base, the feed seat is driven by the cylinder 2 installed in the base, a support ring is fixedly installed in the feed seat, a top cylinder is rotatably installed inside the support ring, and the top bowl is installed at the free end of the top cylinder;

[0015] The positioning seat is located on the side of the feeding assembly away from the feed assembly. A penetrating positioning ring is provided in the positioning seat. A swivel is rotatably installed in the positioning ring. The support plate 2 is used to transport the steel cylinder to a position coaxial with the top bowl and the swivel, and the top bowl is used to push the open end of the steel cylinder into the positioning seat for positioning.

[0016] Further, the processing assembly includes a support table, a slide plate and a processing table;

[0017] The support table is located on a side of the positioning seat away from the feeding assembly, the slide plate is slidably mounted on the upper surface of the support table, the processing table is slidably mounted on the guide rail 3 on the upper surface of the slide plate, and the sliding direction of the processing table is perpendicular to the sliding direction of the slide plate;

[0018] An external cutting module, an internal cutting module, a thread processing module and cylinder three are installed on the upper surface of the processing table. A top cup is installed on the telescopic end of cylinder three. The external cutting module, the internal cutting module and the thread processing module are used to process the internal thread of the open end of the cylinder. The top cup and the top bowl are used in combination to push the processed cylinder out of the positioning seat.

[0019] Furthermore, the guide assembly includes a guide platform, a receiving plate, a plurality of guide pieces and a guide plate;

[0020] The guide platform is installed with a downward tilt, and the guide platform is located on the side of the feeding assembly away from the loading assembly. The receiving plate has two plate bodies, which are fixedly installed in parallel on the high side of the guide platform and extend to the top of the feeding plate. The second support plate closest to the guide platform can transport the cylinder to the upper surface of the receiving plate.

[0021] Several guide pieces are inserted on the low side of the guide platform, and the guide pieces are stepped. An adjusting cylinder three for driving the guide pieces to move up and down is installed at the bottom of the guide platform. The guide plate is fixedly installed on the side of the guide piece away from the receiving plate. The guide plate is installed with a downward tilt. When the guide piece is in the highest position, its upper surface is not lower than the surface of the guide plate.

[0022] Furthermore, the guide assembly is provided with a conveyor frame along the inclined side below the guide platform, the slag dumping assembly is installed at one end of the conveyor frame, and the slag dumping assembly includes a fixed frame, a cylinder 4 and a gas rod;

[0023] The side of the fixed frame close to the end of the conveying frame is rotatably mounted on the conveying frame through a transfer shaft, and an adjusting cylinder 4 is installed in the conveying frame to drive the fixed frame to rotate up and down. A bottom plate is provided at the bottom of the fixed frame, and the guide plate is tilted downward into the bottom plate. An inverted L-shaped support plate with an opening is installed in the fixed frame, and a clamping block is installed in the support plate, and the clamping block cooperates with the bottom plate to clamp and fix the cylinder;

[0024] The cylinder four is installed on the surface of the support plate away from the cylinder, and a mounting block is fixedly installed on the telescopic end of the cylinder four. The gas rod is installed in the mounting block and corresponds to the open end of the cylinder.

[0025] Furthermore, the top bowl is provided with cavity 1 and cavity 2 inside, the cavity 2 is communicated with the outside of the top bowl, a piston plate 1 is sealed and slidably installed between the cavity 1 and the cavity 2, a plurality of suction cups are fixedly arranged on the surface of the piston plate 1, the suction cups extend into the opening of the top bowl, and the pipes of the suction cups are communicated with cavity 1;

[0026] A cavity three is provided inside the top bowl, a one-way valve is provided between the cavity three and the outside of the top bowl, a piston plate two is sealingly and slidably installed inside the cavity three, the piston plate two and the piston plate one are fixedly connected by a rod, a fixing plate and an airbag are provided on the side surface of the cavity three, and a one-way valve is provided between the cavity three and the airbag;

[0027] A connecting tube is provided between the suction cup and the air bag, and one end of the connecting tube away from the air bag slides and extends to the inside of the suction cup tube body. After the cylinder is processed, the high-pressure gas inside the connecting tube can enter the suction cup.

[0028] Furthermore, a control ring is fixedly installed inside the tube body of the suction cup, and a blocking column is fixedly installed inside the control ring. When the suction cup moves axially, the blocking column is sealed and matched with or separated from the port of the connecting pipe.

[0029] 1. The fully automatic integrated workstation for steel cylinder thread processing and automatic slag dumping can realize integrated automatic control of steel cylinder thread processing and internal debris cleaning process through the cooperation between the loading component, feeding component, feeding component, positioning seat, processing component, guiding component and slag dumping component. The components in the steel cylinder processing process have a high degree of automation connection, the processing process is highly continuous and does not require operator intervention, which is conducive to improving the efficiency of steel cylinder processing and reducing the work intensity of operators.

[0030] 2. The fully automatic integrated workstation for steel cylinder thread processing and automatic slag dumping can improve the stability of the steel cylinder rotation driven by the top bowl by arranging a suction cup inside the top bowl. At the same time, by arranging cavity one, cavity two, piston plate one, cavity three, piston plate two, airbag and connecting pipe, and arranging a control ring and a blocking column in the tube body of the suction cup to cooperate with the connecting pipe, it can ensure that the suction cup can be separated from the bottom of the steel cylinder after the steel cylinder processing is completed, thereby ensuring the accuracy of the steel cylinder returning to the position in the support plate two, and then ensuring the feeding assembly to accurately transport the steel cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The overall structure of the embodiment of the present invention is three-dimensional Figure 1 ;

[0032] Figure 2 The overall structure of the embodiment of the present invention is three-dimensional Figure 2 ;

[0033] Figure 3 The overall structure of the embodiment of the present invention is three-dimensional Figure 3 ;

[0034] Figure 4 This is a three-dimensional diagram of the structure of the feeding assembly of the present invention;

[0035] Figure 5It is a three-dimensional diagram of the structure of the feeding assembly, the feeding assembly, the positioning seat and the processing assembly in the first embodiment of the present invention;

[0036] Figure 6 It is a three-dimensional diagram of the structure of the feeding assembly of the present invention;

[0037] Figure 7 It is a three-dimensional diagram of the processing assembly structure of the present invention;

[0038] Figure 8 It is a three-dimensional diagram of the structure of the guide assembly of the present invention;

[0039] Fig. 9 It is a three-dimensional diagram of the structure of the conveying frame and the slag dumping assembly of the present invention;

[0040] Fig.10 It is a schematic diagram of the structure of the conveying frame and the slag dumping assembly of the present invention;

[0041] Fig.11 This is a schematic diagram of the internal structure of the top bowl in the second embodiment of the present invention;

[0042] Fig.12 It is a three-dimensional diagram of the control ring and the connecting pipe structure in the second embodiment of the present invention.

[0043] In the figure: 1. Loading assembly; 101. Loading rack; 102. Loading plate; 103. Adjusting cylinder 1; 104. Support plate 1; 105. Bracket; 106. Adjusting rod; 107. Cylinder 1; 108. Push plate; 2. Feeding assembly; 201. Base; 202. Sliding seat; 203. Adjusting screw rod; 204. Base; 205. Guide rail 1; 206. Feeding plate; 207. Support plate 2; 3. Feeding assembly; 301. Base; 302. Guide rail 2; 303. Feeding seat; 304. Support ring; 305. Top bowl; 3051. Cavity 1; 3052. Cavity 2; 3053. Piston plate 1; 3054. Suction cup; 30541. Control ring; 30542. Blocking column; 3055. Cavity 3; 3056. Piston plate 2; 30 57. Airbag; 3058. Connecting pipe; 306. Cylinder 2; 4. Positioning seat; 401. Positioning ring; 402. Swivel; 5. Processing assembly; 501. Support table; 502. Slide plate; 503. Guide rail 3; 504. Processing table; 505. External cutting module; 506. Internal cutting module; 507. Thread processing module; 508. Top cup; 509. Cylinder 3; 6. Guide assembly; 601. Guide table; 602. Receiver plate; 603. Guide sheet; 604. Adjustment cylinder 3; 605. Guide plate; 7. Conveying rack; 8. Slag pouring assembly; 801. Fixed rack; 802. Adapter shaft; 803. Bottom plate; 804. Support plate; 805. Clamp block; 806. Cylinder 4; 807. Mounting block; 808. Gas rod; 809. Adjustment cylinder 4. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] The embodiment of the fully automatic cylinder thread processing and automatic slag pouring integrated workstation is as follows:

[0046] Embodiment 1:

[0047] See also Figure 1-Figure 10 A fully automatic cylinder thread processing and automatic slag dumping integrated workstation includes a loading component 1, a feeding component 2, a feeding component 3, a positioning seat 4, a processing component 5, a guiding component 6 and a slag dumping component 8.

[0048] Specifically, the loading component 1 is used to feed the steel cylinder into the feeding component 2, the feeding component 2 transports the steel product to the position of the positioning seat 4, the feeding component 3 cooperates with the positioning seat 4 to position the open end of the steel cylinder and transport it to the processing component 5, the processing component 5 performs internal thread processing on the open end of the steel cylinder, the processed steel cylinder is transported by the feeding component 2 to the guiding component 6, the guiding component 6 guides the steel cylinder into the slag pouring component 8, and the slag pouring component 8 cleans out the debris generated by the processing in the steel cylinder.

[0049] It should be noted that the loading assembly 1 includes a loading rack 101, a loading plate 102, a support plate 104 and a push plate 108; the loading plate 102 is installed at an angle in the loading rack 101, the high side of the loading plate 102 is rotatably connected to the loading rack 101, an adjusting cylinder 103 is installed below the loading plate 102, and the height of the low side of the loading plate 102 is adjusted by the adjusting cylinder 103, a V-shaped support plate 104 is installed on the low side of the loading plate 102, and the push plate 108 is located above the loading plate 102.

[0050] An inverted U-shaped bracket 105 is fixedly installed on the upper surface of the loading rack 101, and a cylinder 107 is slidably installed on the surface of the bracket 105. A push plate 108 is installed at the telescopic end of the cylinder 107. The cylinder 107 is used to drive the push plate 108 to move along the length direction of the support plate 104.

[0051] Specifically, the steel cylinders to be processed are placed on the loading plate 102, and the steel cylinders slide downward along the inclined direction of the loading plate 102 to the low side of the loading plate 102. At this time, the adjusting cylinder 103 is started, and the adjusting cylinder 103 drives the low side of the loading plate 102 to move upward until the lowest steel cylinder can slide to the surface of the support plate 104. At this time, the adjusting cylinder 103 drives the loading plate 102 to fall back, and the remaining steel cylinders wait on the surface of the loading plate 102.

[0052] At this time, the cylinder 107 is started, and the cylinder 107 drives the push plate 108 to move. The push plate 108 contacts the bottom of the steel cylinder falling on the surface of the support plate 104 and pushes the steel cylinder to move, thereby completing the loading action of the steel cylinder.

[0053] On this basis, an adjusting rod 106 is installed on the surface of the bracket 105. The interior of the adjusting rod 106 is a threaded rod and is threadedly connected to the cylinder 107. The adjusting rod 106 is used to adjust the position of the cylinder 107. By adjusting the position of the cylinder 107, the terminal position of the pushing plate 108 pushing the cylinder can be changed.

[0054] It should also be noted that the feeding assembly 2 includes a base 201, a base 204, a feeding plate 206 and several groups of support plates 207; the base 201 is arranged on a lower side of the loading plate 102, and the base 204 is installed above the base 201 by sliding up and down through a slide 202, and the base 204 is driven to move upward or downward by an adjusting screw 203 installed in the base 201, and the adjusting screw 203 is driven to rotate by a motor, and the adjusting screw 203 is threadedly connected to a threaded pipe installed at the bottom of the base 204, and the feeding plate 206 is slidably installed on a guide rail 1 205 on the upper surface of the base 204, and an adjusting cylinder 2 is installed inside the base 204, and the adjusting cylinder 2 is connected to the lower surface of the feeding plate 206, and the feeding plate 206 is driven to move by the adjusting cylinder 2, and several V-shaped support plates 207 are distributed in parallel on the upper surface of the feeding plate 206, and the support plate 207 closest to the side of the loading assembly 1 can be located in the same horizontal length direction as the support plate 104.

[0055] Specifically, when the support plate 207 closest to the loading component 1 is located in the same horizontal length direction as the support plate 104, the steel cylinder is pushed from the surface of the support plate 104 to the surface of the support plate 207 under the action of the pushing plate 108, and the base 204 and the feeding plate 206 cooperate to transport the steel cylinder to the position waiting for processing.

[0056] It should also be noted that the feed assembly 3 includes a base 301, a feed seat 303 and a top bowl 305; the feed seat 303 is slidably installed in the guide rail 2 302 on the upper surface of the base 301, the feed seat 303 is driven by a cylinder 2 306 installed in the base 301, a support ring 304 is fixedly installed in the feed seat 303, a top cylinder is rotatably installed inside the support ring 304, and the top bowl 305 is installed at the free end of the top cylinder, and the top bowl 305 is adapted to the bottom of the cylinder.

[0057] The positioning seat 4 is located on the side of the feeding component 2 away from the feeding component 3. A penetrating positioning ring 401 is opened in the positioning seat 4. A swivel 402 is rotatably installed in the positioning ring 401. The support plate 207 is used to transport the steel cylinder to a position coaxial with the top bowl 305 and the swivel 402. The top bowl 305 is used to push the open end of the steel cylinder into the positioning seat 4 for positioning. In this embodiment, a motor is installed in the positioning seat 4, and the motor is used to drive the swivel 402 to rotate, and then the swivel 402 is used to drive the steel cylinder to rotate.

[0058] Specifically, when the base 204 cooperates with the feeding plate 206 to transport the steel cylinder to the position waiting for processing, that is, the position where the steel cylinder is coaxial with the top bowl 305 and the rotating ring 402, the cylinder 2 306 is started at this time, and the cylinder 2 306 drives the top bowl 305 to move through the feed seat 303 and the top cylinder until the top bowl 305 contacts the bottom of the steel cylinder, and then continues to push the open end of the steel cylinder into the positioning seat 4, and cooperates with the positioning ring 401 and the rotating ring 402 to position the steel cylinder.

[0059] It should also be noted that the processing assembly 5 includes a support table 501, a slide plate 502 and a processing table 504; the support table 501 is located on the side of the positioning seat 4 away from the feeding assembly 2, and the slide plate 502 is slidably installed on the upper surface of the support table 501. A threaded screw driven by a motor is installed in the support table 501, and the threaded screw is threadedly connected to the bottom of the slide plate 502 for driving the slide plate 502 to move. The processing table 504 is slidably installed on the guide rail three 503 on the upper surface of the slide plate 502, and a threaded screw driven by a motor is installed in the middle of the guide rail three 503. The threaded screw is threadedly connected to the bottom of the processing table 504, and the sliding direction of the processing table 504 is perpendicular to the sliding direction of the slide plate 502.

[0060] An external cutting module 505, an internal cutting module 506, a thread processing module 507 and a cylinder three 509 are installed on the upper surface of the processing table 504. The external cutting module 505 is used to process the outer annular surface of the open end of the cylinder, the internal cutting module 506 is used to process the inner annular surface of the open end of the cylinder, and the thread processing module 507 is used to process the threaded annular surface of the inner annular surface of the open end of the cylinder. A top cup 508 is installed at the telescopic end of the cylinder three 509. The external cutting module 505, the internal cutting module 506 and the thread processing module 507 are used to process the inner thread of the open end of the cylinder, and the top cup 508 cooperates with the top bowl 305 to push the processed cylinder out of the positioning seat 4.

[0061] Specifically, when the cylinder is rotating, the slide plate 502 cooperates with the processing table 504 to control the position, feed direction and feed speed of the external cutting module 505, the internal cutting module 506 and the thread processing module 507. The external cutting module 505 is first used to process the outer annular surface of the open end of the cylinder, and then the internal cutting module 506 is used to process the inner annular surface of the open end of the cylinder. Finally, the thread processing module 507 is used to process a threaded annular surface on the inner annular surface of the open end of the cylinder. After the cylinder is processed, the top cup 508 is used to support the open end of the cylinder, and the top bowl 305 is reset to separate the cylinder from the positioning seat 4, and the support plate 207 farthest from the feeding component 1 is used to support the cylinder.

[0062] It should also be noted that the guide assembly 6 includes a guide platform 601, a receiving plate 602, a plurality of guide pieces 603 and a guide plate 605; the guide platform 601 is installed at a downward inclination, the guide platform 601 is located on the side of the feeding assembly 2 away from the loading assembly 1, the receiving plate 602 has two plate bodies, the two plate bodies are fixedly installed in parallel on the high side of the guide platform 601, and extend to the top of the feeding plate 206, the support plate 207 closest to the guide platform 601 can transport the cylinder to the upper surface of the receiving plate 602.

[0063] A plurality of guide pieces 603 are inserted on the lower side of the guide platform 601. The guide pieces 603 are stepped. An adjusting cylinder 604 is installed at the bottom of the guide platform 601 to drive the plurality of guide pieces 603 to move up and down. A guide plate 605 is fixedly installed on the side of the guide piece 603 away from the receiving plate 602. The guide plate 605 is installed with a downward tilt. When the guide piece 603 is at the highest position, its upper surface is not lower than the surface of the guide plate 605.

[0064] Specifically, after the steel cylinder is processed and returned to the support plate 207, the base 204 cooperates with the feed plate 206 to transport the steel cylinder to the surface of the receiving plate 602. The steel cylinder slides onto the guide platform 601 through the receiving plate 602, and rolls down along the guide platform 601 to the upper surface of the guide plate 603. At this time, the adjusting cylinder 3 604 is started, and the adjusting cylinder 3 604 is used to push the guide plate 603 upward. The guide plate 603 pushes the steel cylinder upward until the steel cylinder can pass through the guide plate 603 and roll onto the guide plate 605.

[0065] It should also be noted that a conveying frame 7 is installed along the inclined side of the guide platform 601 under the guide assembly 6. The conveying frame 7 is composed of several groups of conical rollers. The cylinders are conveyed by the synchronous rotation of several groups of conical rollers. The slag pouring assembly 8 is installed at one end of the conveying frame 7. The slag pouring assembly 8 includes a fixed frame 801, a cylinder four 806 and a gas rod 808.

[0066] One side of the fixed frame 801 close to the end of the conveying frame 7 is rotatably installed on the conveying frame 7 through the adapter shaft 802, and an adjusting cylinder 809 is installed in the conveying frame 7 to drive the fixed frame 801 to rotate up and down. A bottom plate 803 is provided at the bottom of the fixed frame 801, and the bottom of the bottom plate 803 is hollow so that the steel cylinder can contact the conical roller. The guide plate 605 tilts downward to the bottom plate 803, and an inverted L-shaped support plate 804 with an opening is installed in the fixed frame 801. A clamping block 805 is installed in the support plate 804. The clamping block 805 is driven by a cylinder installed on the surface of the support plate 804, and the clamping block 805 cooperates with the bottom plate 803 to clamp and fix the steel cylinder.

[0067] Cylinder four 806 is installed on the surface of the support plate 804 away from the cylinder side. The telescopic end of cylinder four 806 is fixedly installed with a mounting block 807. The gas rod 808 is installed in the mounting block 807 and corresponds to the open end of the cylinder. The lower end of the gas rod 808 is connected to the air pump.

[0068] Specifically, the steel cylinder rolls onto the bottom plate 803 through the guide plate 605, and then is clamped and fixed by the clamp block 805, and then the adjusting cylinder four 809 is started, and the adjusting cylinder four 809 is used to drive the fixing frame 801 to rotate upward, and the fixing frame 801 drives the steel cylinder to rotate to a vertical state, and then the cylinder four 806 is started, and the cylinder four 806 is used to drive the mounting block 807 to move, and the mounting block 807 drives the gas rod 808 to move, and the gas rod 808 reciprocates into the steel cylinder, and the airflow transported by the gas rod 808 is used to blow out the debris inside the steel cylinder.

[0069] Embodiment 2:

[0070] See also Figure 11-Figure 12 The difference between this embodiment and the first embodiment is that:

[0071] A motor for driving the support ring 304 to rotate is installed in the feed seat 303. In this embodiment, the motor in the feed seat 303 is used as the driving force for the rotation of the cylinder. Specifically, the interior of the top bowl 305 is provided with a cavity 1 3051 and a cavity 2 3052. The cavity 2 3052 is connected to the outside of the top bowl 305. A piston plate 1 3053 is sealed and slidably installed between the cavity 1 3051 and the cavity 2 3052. A plurality of suction cups 3054 are fixedly arranged on the surface of the piston plate 1 3053. The suction cups 3054 extend into the opening of the top bowl 305. The pipes of the suction cups 3054 are connected to the cavity 1 3051.

[0072] A cavity three 3055 is provided inside the top bowl 305, and a one-way valve is provided between the cavity three 3055 and the outside of the top bowl 305, and the external gas can enter the cavity three 3055 through the one-way valve. The internal sealing sliding installation of the cavity three 3055 is provided with a piston plate two 3056, and the piston plate two 3056 is fixedly connected to the piston plate one 3053 by a rod. The side surface of the cavity three 3055 is provided with a fixing plate and an airbag 3057, and a one-way valve is provided between the cavity three 3055 and the airbag 3057, and the gas in the cavity three 3055 can enter the airbag 3057 through the one-way valve.

[0073] A connecting tube 3058 is provided between the suction cup 3054 and the air bag 3057 . One end of the connecting tube 3058 away from the air bag 3057 slides and extends to the inside of the tube body of the suction cup 3054 . After the cylinder is processed, the high-pressure gas inside the connecting tube 3058 can enter the suction cup 3054 .

[0074] It should be noted that a control ring 30541 is fixedly installed inside the tube body of the suction cup 3054, and a blocking column 30542 is fixedly installed inside the control ring 30541. When the suction cup 3054 moves axially, the blocking column 30542 is sealed with or separated from the port of the connecting tube 3058.

[0075] Specifically, when the top bowl 305 approaches the steel cylinder and contacts the bottom of the steel cylinder, the suction cup 3054 fits against the bottom of the steel cylinder and is pressed to push the piston plate 3053 to move. At the same time, the control ring 30541 in the tube body of the suction cup 3054 approaches the connecting pipe 3058 until the blocking column 30542 cooperates with the connecting pipe 3058. At this time, as the piston plate 3053 moves, the air pressure inside the cavity 3051 decreases, and the suction cup 3054 generates suction on the bottom of the steel cylinder. When the motor in the feed seat 303 is started, the steel cylinder is driven to rotate through the top bowl 305. Several suction cups 3054 cooperate to increase the contact force between the top bowl 305 and the steel cylinder to ensure stable rotation of the steel cylinder.

[0076] When the piston plate 1 3053 moves toward the direction of the cavity 2 3052, it drives the piston plate 2 3056 to move together. The piston plate 2 3056 pushes the gas in the cavity 3055 into the airbag 3057, and the air pressure in the connecting pipe 3058 increases. At this time, the connecting pipe 3058 and the blocking column 30542 are in a coordinated state. When the processing of the steel cylinder is completed, the top bowl 305 is reset, and the suction cup 3054 will move away from the piston plate 1 3053 until the blocking column 30542 is separated from the connecting pipe 3058. At this time, the high-pressure gas inside the connecting pipe 3058 will instantly enter the suction cup 3054. The impact generated by the high-pressure gas will cause the suction cup 3054 to separate from the bottom of the steel cylinder, preventing the suction cup 3054 from being still in an adsorbed state with the bottom of the steel cylinder, thereby causing a deviation in the position of the steel cylinder on the surface of the support plate 207, affecting the subsequent transportation of the steel cylinder.

[0077] Working principle of the fully automatic cylinder thread processing and automatic slag dumping integrated workstation:

[0078] First, the loading plate 102, the support plate 104 and the push plate 108 in the loading assembly 1 are used to transport the steel cylinder to be processed to the surface of the support plate 207, and then the base 204 and the feeding plate 206 are used to transport the steel cylinder to the position corresponding to the top bowl 305 and the positioning ring 401, and then the top bowl 305 is driven to move in the direction of the steel cylinder, and the top bowl 305 is used to push the steel cylinder to move until the open end of the steel cylinder cooperates with the swivel 402 in the positioning ring 401.

[0079] The steel cylinder is driven to rotate, and then the positions of the external cutting module 505, the internal cutting module 506 and the thread processing module 507 are controlled through the cooperation of the slide plate 502 and the processing table 504. The opening end of the steel cylinder is processed in turn by controlling the external cutting module 505, the internal cutting module 506 and the thread processing module 507 until a threaded annular surface is processed on the inner annular surface of the opening end of the steel cylinder.

[0080] After the steel cylinder is processed, the feeding assembly 2 is used to transport the steel cylinder to the surface of the receiving plate 602, and then the guide platform 601, the guide sheet 603 and the guide plate 605 are used to transport the steel cylinder to the bottom plate 803, and then the clamping block 805 is used to clamp the steel cylinder, and then the adjusting cylinder four 809 is started to adjust the steel cylinder to a vertical state, and then the air cylinder four 806 is started, and the air pump is started to make the air rod 808 generate airflow, and the airflow is used to clean out the debris in the steel cylinder to realize the slag disposal of the steel cylinder.

[0081] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A fully automatic cylinder thread processing and automatic slag dumping integrated workstation, characterized by: It comprises a loading assembly (1), a feeding assembly (2), a feeding assembly (3), a positioning seat (4), a processing assembly (5), a guiding assembly (6) and a slag dumping assembly (8); The loading component (1) is used to feed the steel cylinder into the feeding component (2), the feeding component (2) conveys the steel product to the position of the positioning seat (4), the feeding component (3) cooperates with the positioning seat (4) to position the open end of the steel cylinder and convey it to the processing component (5), the processing component (5) is used to perform internal thread processing on the open end of the steel cylinder, the processed steel cylinder is conveyed by the feeding component (2) to the guiding component (6), the guiding component (6) guides the steel cylinder into the slag pouring component (8), and the slag pouring component (8) cleans out the debris generated by the processing in the steel cylinder.

2. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 1 is characterized by: The loading assembly (1) comprises a loading frame (101), a loading plate (102), a supporting plate (104) and a pushing plate (108); The loading plate (102) is installed downwardly at an angle in the loading frame (101); the high side of the loading plate (102) is rotatably connected to the loading frame (101); an adjusting cylinder (103) is installed below the loading plate (102); the height of the low side of the loading plate (102) is adjusted by using the adjusting cylinder (103); the V-shaped supporting plate (104) is installed on one side of the low side of the loading plate (102); and the pushing plate (108) is located above the loading plate (102); An inverted U-shaped bracket (105) is fixedly mounted on the upper surface of the loading rack (101), a cylinder (107) is slidably mounted on the surface of the bracket (105), and the push plate (108) is mounted on the telescopic end of the cylinder (107), and the cylinder (107) is used to drive the push plate (108) to move along the length direction of the support plate (104); An adjusting rod (106) is installed on the surface of the bracket (105), and the position of the cylinder 1 (107) is adjusted by using the adjusting rod (106).

3. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 2 is characterized by: The feeding assembly (2) comprises a base (201), a pedestal (204), a feeding plate (206) and a plurality of groups of supporting plates (207); The base (201) is arranged on a lower side of the loading plate (102); the base (204) is installed above the base (201) by sliding up and down through a slide (202); the base (204) is driven to move upward or downward by an adjusting screw (203) installed in the base (201); the feeding plate (206) is slidably installed on a guide rail (205) on the upper surface of the base (204); a plurality of V-shaped support plates (207) are distributed in parallel on the upper surface of the feeding plate (206); and the support plate (207) closest to the side of the loading assembly (1) can be located in the same horizontal length direction as the support plate (104).

4. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 3 is characterized by: The feed assembly (3) comprises a base (301), a feed seat (303) and a top bowl (305); The feed seat (303) is slidably mounted in the guide rail 2 (302) on the upper surface of the base (301), and the feed seat (303) is driven by the cylinder 2 (306) mounted in the base (301). A support ring (304) is fixedly mounted in the feed seat (303), and a top cylinder is rotatably mounted inside the support ring (304), and the top bowl (305) is mounted on the free end of the top cylinder; The positioning seat (4) is located on a side of the feeding assembly (2) away from the feeding assembly (3), and a positioning ring (401) is provided through the positioning seat (4). A swivel (402) is rotatably installed in the positioning ring (401). The support plate 2 (207) is used to transport the steel cylinder to a position coaxial with the top bowl (305) and the swivel (402), and the top bowl (305) is used to push the open end of the steel cylinder into the positioning seat (4) for positioning.

5. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 4 is characterized by: The processing assembly (5) comprises a support table (501), a slide plate (502) and a processing table (504); The support platform (501) is located on a side of the positioning seat (4) away from the feeding assembly (2); the slide plate (502) is slidably mounted on the upper surface of the support platform (501); the processing platform (504) is slidably mounted on a guide rail (503) on the upper surface of the slide plate (502); and the sliding direction of the processing platform (504) is perpendicular to the sliding direction of the slide plate (502); The upper surface of the processing table (504) is installed with an external cutting module (505), an internal cutting module (506), a thread processing module (507) and a cylinder three (509); the telescopic end of the cylinder three (509) is installed with a top cup (508); the external cutting module (505), the internal cutting module (506) and the thread processing module (507) are used to process the internal thread of the open end of the cylinder; the top cup (508) and the top bowl (305) are used to cooperate to push the processed cylinder out of the positioning seat (4).

6. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 5 is characterized by: The guide assembly (6) comprises a guide platform (601), a receiving plate (602), a plurality of guide pieces (603) and a guide plate (605); The guide platform (601) is installed at a downward inclination. The guide platform (601) is located on the side of the feeding assembly (2) away from the loading assembly (1). The receiving plate (602) has two plate bodies, which are fixedly installed in parallel on the high side of the guide platform (601) and extend to the top of the feeding plate (206). The second support plate (207) closest to the guide platform (601) can transport the cylinder to the upper surface of the receiving plate (602). A plurality of guide pieces (603) are inserted on the lower side of the guide platform (601); the guide pieces (603) are stepped; an adjusting cylinder (604) for driving the plurality of guide pieces (603) to move up and down is installed at the bottom of the guide platform (601); the guide plate (605) is fixedly installed on a side of the guide piece (603) away from the receiving plate (602); the guide plate (605) is installed in a downwardly inclined manner; when the guide piece (603) is at the highest position, its upper surface is not lower than the surface of the guide plate (605).

7. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 6 is characterized by: The guide assembly (6) is provided with a conveying frame (7) along a lower inclined side of the guide platform (601), and the slag pouring assembly (8) is installed at one end of the conveying frame (7), and the slag pouring assembly (8) comprises a fixing frame (801), a cylinder four (806) and a gas rod (808); The fixed frame (801) is rotatably mounted on the conveying frame (7) at one side close to the end of the conveying frame (7) via a transfer shaft (802); an adjusting cylinder (809) is installed in the conveying frame (7) for driving the fixed frame (801) to rotate up and down; a bottom plate (803) is provided at the bottom of the fixed frame (801); the guide plate (605) is tilted downward into the bottom plate (803); an inverted L-shaped support plate (804) with an opening is installed in the fixed frame (801); a clamping block (805) is installed in the support plate (804); the clamping block (805) cooperates with the bottom plate (803) to clamp and fix the steel cylinder; The cylinder four (806) is installed on the surface of the support plate (804) away from the cylinder, and the telescopic end of the cylinder four (806) is fixedly installed with a mounting block (807). The gas rod (808) is installed in the mounting block (807) and corresponds to the open end of the cylinder.

8. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 4 is characterized by: The top bowl (305) is provided with a cavity 1 (3051) and a cavity 2 (3052) inside, the cavity 2 (3052) is communicated with the outside of the top bowl (305), a piston plate 1 (3053) is sealed and slidably installed between the cavity 1 (3051) and the cavity 2 (3052), a plurality of suction cups (3054) are fixedly arranged on the surface of the piston plate 1 (3053), the suction cups (3054) extend into the opening of the top bowl (305), and the pipe of the suction cup (3054) is communicated with the cavity 1 (3051); The top bowl (305) is provided with a cavity three (3055) inside, a one-way valve is provided between the cavity three (3055) and the outside of the top bowl (305), a piston plate two (3056) is installed in a sealing and sliding manner inside the cavity three (3055), the piston plate two (3056) is fixedly connected to the piston plate one (3053) through a rod, a fixing plate and an airbag (3057) are provided on the side surface of the cavity three (3055), and a one-way valve is provided between the cavity three (3055) and the airbag (3057); A connecting tube (3058) is provided between the suction cup (3054) and the air bag (3057). The end of the connecting tube (3058) away from the air bag (3057) slides and extends to the inside of the tube body of the suction cup (3054). After the cylinder is processed, the high-pressure gas inside the connecting tube (3058) can enter the suction cup (3054).

9. The fully automatic cylinder thread processing and automatic slag dumping integrated workstation according to claim 8 is characterized by: A control ring (30541) is fixedly installed inside the tube body of the suction cup (3054), and a blocking column (30542) is fixedly installed inside the control ring (30541). When the suction cup (3054) moves axially, the blocking column (30542) and the port seal of the connecting tube (3058) are matched or separated.

Citation Information

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