Heat treatment cutting device for sensor parts

Abstract

The invention discloses a sensor part heat treatment cutting device which comprises a supporting frame, a heating box, a heating pipe, a controller and a cutting unit, the bottom of the heating box is fixedly installed on the top of the supporting frame, and a pipe base of the heating pipe is fixedly installed on the inner wall of the heating box; and the bottom of the controller is fixedly mounted at the top of the heating box. When the metal part is heated through the heating box, the sensor part can be heated to a preset heat treatment temperature, so that the internal stress of the metal material is released; a subsequent laser cutting head is performed after local heating, so that material deformation and stress release in the cutting process are minimized; in the laser cutting process, due to the fact that metal is in a high-temperature state, the hardness of materials is low, stress during cutting is more uniform, and deformation is reduced, heat affected zones can be reduced as much as possible through efficient heating of the heating box and precise control of the laser cutting head, and therefore the overall strength and precision of parts are improved.

Description

Technical Field

[0001] The invention relates to the technical field of sensor component processing, and in particular to a sensor component heat treatment cutting device. Background Art

[0002] In the field of precision manufacturing, the processing accuracy and quality of sensor components are crucial to the performance of the final product. Heat treatment and cutting are two key processes that directly determine the mechanical properties and geometric dimensions of the components. Traditional processing methods usually separate these two processes: first heat treat the sensor components to adjust their physical properties such as hardness and toughness, and then complete the shape processing through mechanical or laser cutting. However, this step-by-step processing method not only increases the complexity and cost of the production process, but may also cause stress concentration and deformation due to temperature changes in the material between different processes, affecting the quality of the final product.

[0003] At present, heat treatment equipment on the market mainly focuses on improving the hardness and wear resistance of materials, while cutting equipment focuses on achieving high-precision dimensional control and surface finish. However, when it comes to metal materials, especially at high temperatures, the hardness of the material is low. Cutting at this time can significantly reduce the stress during the cutting process, making the stress distribution more uniform, thereby effectively avoiding the deformation problems common in traditional cold cutting. However, there is a lack of effective integration between existing heat treatment and cutting equipment, and these two operations cannot be completed simultaneously in the same device. This not only limits the improvement of processing efficiency, but also makes it difficult to meet the production needs of high-precision sensor components.

[0004] In view of this situation, it is particularly necessary to develop a sensor parts processing device that can directly cut during the heat treatment process. The ideal solution should have the ability to complete heat treatment and cutting operations simultaneously in a closed environment to ensure that the metal material remains in a preset high temperature state throughout the entire processing process. This not only makes use of the softening characteristics of the material at high temperatures to reduce the difficulty of cutting, but also ensures that the stress is evenly distributed during the cutting process, reducing the risk of deformation caused by inconsistent cooling speeds. In the prior art, since there is no function of laser cutting while performing heat treatment, the metal has a high hardness at room temperature and is prone to generate large stresses during cutting. These stresses are unevenly distributed inside the material, which can easily cause deformation of parts after cutting, affecting the accuracy and reliability of the product.

[0005] Considering the sensitivity of the material after heat treatment, the selection of cutting tools and the setting of cutting parameters are crucial. Laser cutting technology is an ideal choice due to its non-contact operation, high precision and low heat-affected zone. By precisely controlling the energy density and scanning speed of the laser, efficient and high-quality cutting can be achieved without affecting the internal structure of the material.

[0006] Therefore, how to provide a sensor component heat treatment cutting device is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0007] One purpose of the present invention is to propose a sensor component heat treatment cutting device. When the present invention heats the metal parts through a heating box, the sensor parts can be heated to a predetermined heat treatment temperature to release the internal stress of the metal material; the subsequent laser cutting head is carried out after local heating, so that the material deformation and stress release during the cutting process are minimized; during the laser cutting process, since the metal is in a high temperature state, the hardness of the material is low, the stress during cutting is more uniform, and the deformation is reduced. Through the efficient heating of the heating box and the precise control of the laser cutting head, the heat-affected zone can be minimized, thereby improving the overall strength and precision of the parts.

[0008] The present invention realizes the cutting of arcs and straight lines of sensor parts by placing a disk and rotating the steering wheel, and then driving the laser cutting head to move left and right by the displacement component.

[0009] The pressure roller of the present invention is rotatably installed on the pressure frame, and the rotation of the insulation film reels the insulation film, and then the pressure roller turns to press the insulation film, and then the insulation film is clamped on the clamping head by the clamping slot. When the displacement frame moves, the first bevel gear set, the first transmission rod, the second bevel gear set, the second transmission rod, the third bevel gear set, the third transmission rod, the fourth bevel gear set and the fourth transmission rod, the sealing airbag, the first liquid sleeve, the second liquid sleeve, the third liquid sleeve and the fourth liquid sleeve automatically block the gap in the displacement groove to achieve a better sealing effect.

[0010] A sensor component heat treatment cutting device according to an embodiment of the present invention comprises a support frame, a heating box, a heating tube, a controller and a cutting unit, wherein the bottom of the heating box is fixedly mounted on the top of the support frame, the tube seat of the heating tube is fixedly mounted on the inner wall of the heating box, the bottom of the controller is fixedly mounted on the top of the heating box, and the cutting unit is rotatably mounted on the top of the heating box; The cutting unit includes a steering adjustment component, a displacement component, a sealing component, a laser cutting head, a laser generator and an optical fiber rack, wherein the steering adjustment component is rotatably mounted on the heating box, the displacement component is slidably mounted on the steering adjustment component, the sealing component is mounted on the steering adjustment component, the laser cutting head is fixedly mounted on the displacement component, the bottom of the laser generator is fixedly mounted on the top of the heating box, and the bottom of the optical fiber rack is fixedly mounted on the top of the heating box.

[0011] Furthermore, hinges are fixedly provided on both sides of the heating box, a box door panel is rotatably provided at the front end of the heating box, a door handle is fixedly provided on the outer wall of the box door panel, and a temperature sensor is fixedly provided on the top of the heating box.

[0012] Furthermore, a turning groove is provided on the top of the heating box, a sliding groove is provided on the groove surface of the turning groove, and a first sealing groove is provided on the groove surface of the turning groove.

[0013] Furthermore, the steering adjustment assembly includes a steering motor, a placement plate and a parts slot, wherein the base of the steering motor is fixedly installed on the bottom of the heating box, the bottom of the placement plate is rotatably installed on the inner bottom of the heating box, the rotating shaft of the steering motor is fixedly installed on the bottom of the placement plate, and the parts slot is opened at the top of the placement plate.

[0014] Furthermore, the steering adjustment assembly also includes a steering wheel, a slip ring, a second sealing groove, a sealing strip, an outer gear ring, a motor seat, an angle adjustment motor, an angle adjustment gear and a positioning sensor, wherein the steering wheel is rotatably installed in the steering groove, the slip ring is fixedly installed on the outer wall of the steering wheel, the slip ring is slidably installed in the slide groove, the second sealing groove is opened on the outer wall of the steering wheel, the sealing strip is fixedly installed between the first sealing groove and the second sealing groove, the bottom of the outer gear ring is fixedly installed on the top of the steering wheel, the bottom of the motor seat is fixedly installed on the top of the heating box, the seat of the angle adjustment motor is fixedly installed on the motor seat, the angle adjustment gear is fixedly installed on the rotating shaft of the angle adjustment motor, the angle adjustment gear is meshed with the outer gear ring, and the positioning sensor is fixedly installed on the steering wheel.

[0015] Further, the displacement assembly includes a displacement groove, an airbag groove, a displacement frame, a first liquid sleeve, a second liquid sleeve, a third liquid sleeve and a fourth liquid sleeve, wherein the displacement groove is opened on the steering wheel, the airbag groove is opened on the groove walls on both sides of the displacement groove, the displacement frame is slidably installed in the displacement groove, the closed end of the first liquid sleeve is fixedly installed on the groove walls on both sides of the displacement groove, one end of the second liquid sleeve is slidably inserted into the interior of the open end of the first liquid sleeve, one end of the third liquid sleeve is slidably inserted into the interior of the other end of the second liquid sleeve, the open end of the fourth liquid sleeve is slidably inserted into the interior of the other end of the third liquid sleeve, and the closed end of the fourth liquid sleeve is fixedly installed on both sides of the displacement frame.

[0016] Furthermore, the displacement assembly also includes a bidirectional centrifugal pump, a first fluid exchange tube, a second fluid exchange tube and a guide rod, wherein the base of the bidirectional centrifugal pump is fixedly mounted on the top of the steering wheel, one end of the first fluid exchange tube is fixedly mounted on one end of the bidirectional centrifugal pump, the other end of the first fluid exchange tube is fixedly mounted on the closed end of the first liquid sleeve, one end of the second fluid exchange tube is fixedly mounted on the other end of the bidirectional centrifugal pump, the other end of the second fluid exchange tube is fixedly mounted on the closed end of the first liquid sleeve, and the two end support plates of the guide rod are fixedly mounted on the top of the steering wheel.

[0017] Furthermore, clamps are fixedly provided at both upper and lower ends of the displacement frame, clamping frames are fixedly provided on both sides of the clamp, mounting plates are fixedly provided at both ends of the clamp, a winding plate is fixedly provided on the outer wall of the clamp, a guide frame is fixedly provided on the outer wall of the clamp, and the end of the guide frame away from the clamp is slidably sleeved on the guide rod.

[0018] Further, the sealing assembly includes a power motor, a first bevel gear set, a first transmission rod, a second bevel gear set, a second transmission rod, a third bevel gear set, a third transmission rod, a fourth bevel gear set and a fourth transmission rod, wherein the base of the power motor is fixedly mounted on the guide frame, the input end bevel gear of the first bevel gear set is fixedly mounted on the rotating shaft of the power motor, the output end bevel gear of the first bevel gear set is fixedly mounted on one end of the first transmission rod, the first transmission rod is rotatably mounted on the guide frame, the input end bevel gear of the second bevel gear set is fixedly mounted on the other end of the first transmission rod, the output end bevel gear of the second bevel gear set is fixedly mounted on the second transmission rod, the second transmission rod is rotatably mounted on the guide frame, the input end bevel gear of the third bevel gear set is fixedly mounted on both ends of the second transmission rod, the output end bevel gear of the third bevel gear set is fixedly mounted on both ends of the third transmission rod, the third transmission rod is rotatably mounted on the winding plate, the input end bevel gear of the fourth bevel gear set is fixedly mounted on the middle position of the first transmission rod, the output end bevel gear of the fourth bevel gear set is fixedly mounted on both ends of the fourth transmission rod, and the fourth transmission rod rotates through the displacement frame and the clamping plate.

[0019] Furthermore, the sealing assembly also includes a pressure roller, a thermal insulation film, a thermal insulation film, a card slot, a card head, a sealing airbag and a closing box, wherein the roller shafts at both ends of the pressure roller are rotatably mounted on the pressure frame, the thermal insulation film is fixedly mounted on the third transmission rod, one end of the thermal insulation film is fixedly mounted on the first liquid sleeve, and the other end of the thermal insulation film is fixedly mounted on the thermal insulation film, the card slot is opened on the side of the thermal insulation film facing the steering wheel, the card head is fixedly mounted on the steering wheel, the sealing airbag is fixedly mounted in the airbag slot, and the bottom of the closing box is fixedly mounted on the end of the mounting plate away from the clamping plate.

[0020] The beneficial effects of the present invention are: When the present invention heats the metal parts through the heating box, the sensor parts can be heated to a predetermined heat treatment temperature, so that the internal stress of the metal material can be released; the subsequent laser cutting head is carried out after local heating, so that the material deformation and stress release during the cutting process can be minimized; during the laser cutting process, since the metal is in a high temperature state, the hardness of the material is low, the stress during cutting is more uniform, and the deformation is reduced. Through the efficient heating of the heating box and the precise control of the laser cutting head, the heat-affected zone can be minimized, thereby improving the overall strength and precision of the parts.

[0021] The present invention realizes the cutting of arcs and straight lines of sensor parts by placing a disk and rotating the steering wheel, and then driving the laser cutting head to move left and right by the displacement component.

[0022] The pressure roller of the present invention is rotatably installed on the pressure frame, and the rotation of the insulation film reels the insulation film, and then the pressure roller turns to press the insulation film, and then the insulation film is clamped on the clamping head by the clamping slot. When the displacement frame moves, the first bevel gear set, the first transmission rod, the second bevel gear set, the second transmission rod, the third bevel gear set, the third transmission rod, the fourth bevel gear set and the fourth transmission rod, the sealing airbag, the first liquid sleeve, the second liquid sleeve, the third liquid sleeve and the fourth liquid sleeve automatically block the gap in the displacement groove to achieve a better sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the overall structure of a sensor component heat treatment and cutting device proposed by the present invention; Figure 2 This is a structural schematic diagram of a heating tube of a sensor component heat treatment cutting device proposed by the present invention; Figure 3 A sensor component heat treatment cutting device proposed by the present invention Figure 2 A magnified image of point A; Figure 4 A sensor component heat treatment cutting device proposed by the present invention Figure 3 Enlarged view of point B in the middle; Figure 5 A sensor component heat treatment cutting device proposed by the present invention Figure 2 Enlarged view of point C; Figure 6 A schematic structural diagram of a heat-insulating film of a sensor component heat treatment and cutting device proposed by the present invention; Figure 7 A schematic diagram of the structure of a displacement slot of a sensor component heat treatment cutting device proposed by the present invention; Figure 8 A sensor component heat treatment cutting device proposed by the present invention Figure 7 Enlarged view of point D.

[0024] In the figure: 1. Support frame; 2. Heating box; 2.1. Hinge; 2.2. Box door panel; 2.3. Door handle; 2.4. Temperature sensor; 2.5. Steering groove; 2.6. Slide groove; 2.7. First sealing groove; 3. Heating tube; 4. Controller; 5. Steering adjustment assembly; 5.1. Steering motor; 5.2. Placement plate; 5.3. Parts groove; 5.4. Steering wheel; 5.5. Slip ring; 5.6. Second sealing groove; 5.7. Sealing strip; 5.8. External gear ring; 5.9. Motor seat; 5.10. Angle adjustment motor; 5.11. Angle adjustment gear; 5.12. Positioning sensor; 6. Displacement assembly; 6.1. Displacement groove; 6.2. Airbag groove; 6.3. Displacement frame; 6.4. First liquid sleeve; 6.5. Second liquid sleeve; 6.6. Third liquid sleeve; 6.7. Fourth liquid sleeve ;6.8, bidirectional centrifugal pump;6.9, first liquid exchange tube;6.10, second liquid exchange tube;6.11, guide rod;6.12, clamping plate;6.13, clamping frame;6.14, mounting plate;6.15, winding plate;6.16, guide frame;7, sealing assembly;7.1, power motor;7.2, first bevel gear set;7.3, first transmission rod;7.4, second bevel gear set;7.5, second transmission rod;7.6, third bevel gear set;7.7, third transmission rod;7.8, fourth bevel gear set;7.9, fourth transmission rod;7.10, clamping roller;7.11, thermal insulation film;7.12, thermal insulation film;7.13, card slot;7.14, card head;7.15, sealing airbag;7.16, closing box;8, laser cutting head;9, laser generator;10, optical fiber rack. DETAILED DESCRIPTION

[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0026] Please refer to Figures 1 to 8The present invention provides a sensor component heat treatment cutting device, comprising a support frame 1, a heating box 2, a heating tube 3, a controller 4 and a cutting unit, wherein the bottom of the heating box 2 is fixedly installed on the top of the support frame 1, the tube seat of the heating tube 3 is fixedly installed on the inner wall of the heating box 2, the bottom of the controller 4 is fixedly installed on the top of the heating box 2, and the cutting unit is rotatably installed on the top of the heating box 2; hinges 2.1 are fixedly arranged on both sides of the heating box 2, a box door panel 2.2 is rotatably arranged at the front end of the heating box 2, a door handle 2.3 is fixedly arranged on the outer wall of the box door panel 2.2, a temperature sensor 2.4 is fixedly arranged on the top of the heating box 2, a steering groove 2.5 is provided on the top of the heating box 2, a slide groove 2.6 is provided on the groove surface of the steering groove 2.5, a first sealing groove 2.7 is provided on the groove surface of the steering groove 2.5, and the heating box 2 and the box door panel 2.2 are made of heat-insulating materials.

[0027] Specifically, the cutting unit includes a steering adjustment component 5, a displacement component 6, a sealing component 7, a laser cutting head 8, a laser generator 9 and an optical fiber rack 10, wherein the steering adjustment component 5 is rotatably mounted on the heating box 2, the displacement component 6 is slidably mounted on the steering adjustment component 5, the sealing component 7 is mounted on the steering adjustment component 5, the laser cutting head 8 is fixedly mounted on the displacement component 6, the laser cutting head 8 is a high-temperature resistant laser head, the bottom of the laser generator 9 is fixedly mounted on the top of the heating box 2, and the bottom of the optical fiber rack 10 is fixedly mounted on the top of the heating box 2.

[0028] More specifically, the steering adjustment component 5 includes a steering motor 5.1, a placement plate 5.2 and a parts slot 5.3, wherein the base of the steering motor 5.1 is fixedly mounted on the bottom of the heating box 2, the bottom of the placement plate 5.2 is rotatably mounted on the inner bottom of the heating box 2, the rotating shaft of the steering motor 5.1 is fixedly mounted on the bottom of the placement plate 5.2, the parts slot 5.3 is opened on the top of the placement plate 5.2, the parts slot 5.3 is used to place sensor parts, and the groove shape of the parts slot 5.3 is set according to the shape of the sensor parts; the steering adjustment component 5 also includes a steering wheel 5.4, a slip ring 5.5, a second sealing groove 5.6, a sealing strip 5.7, an outer gear ring 5.8, a motor seat 5.9, an angle adjustment motor 5.10, an angle adjustment gear 5.11 and a positioning sensor 5.12, wherein the steering wheel 5.4 is rotatably mounted in the steering slot 2.5, and the slip ring 5.5 is fixedly mounted on the outer wall of the steering wheel 5.4 , the slip ring 5.5 is slidably installed in the slide groove 2.6, the second sealing groove 5.6 is opened on the outer wall of the steering wheel 5.4, the sealing strip 5.7 is fixedly installed between the first sealing groove 2.7 and the second sealing groove 5.6, the bottom of the outer gear ring 5.8 is fixedly installed on the top of the steering wheel 5.4, the bottom of the motor seat 5.9 is fixedly installed on the top of the heating box 2, the base of the angle adjustment motor 5.10 is fixedly installed on the motor seat 5.9, the angle adjustment gear 5.11 is fixedly installed on the rotating shaft of the angle adjustment motor 5.10, the angle adjustment gear 5.11 is meshed with the outer gear ring 5.8, the positioning sensor 5.12 is fixedly installed on the steering wheel 5.4, the steering wheel 5.4 and the slip ring 5.5 rotate in the steering groove 2.5 and the slide groove 2.6, and the sealing strip 5.7 is arranged between the steering wheel 5.4 and the slip ring 5.5 and the steering groove 2.5 and the slide groove 2.6 to play a sealing role to prevent the heat in the heating box 2 from dissipating.

[0029] More specifically, the displacement assembly 6 includes a displacement groove 6.1, an airbag groove 6.2, a displacement frame 6.3, a first liquid sleeve 6.4, a second liquid sleeve 6.5, a third liquid sleeve 6.6 and a fourth liquid sleeve 6.7, wherein the displacement groove 6.1 is provided on the steering wheel 5.4, the airbag groove 6.2 is provided on the groove walls on both sides of the displacement groove 6.1, the displacement frame 6.3 is slidably installed in the displacement groove 6.1, the closed end of the first liquid sleeve 6.4 is fixedly installed on the groove walls on both sides of the displacement groove 6.1, and one end of the second liquid sleeve 6.5 is slidably installed in the displacement groove 6.1. The first liquid sleeve 6.4 is movably plugged into the interior of the open end of the first liquid sleeve 6.4, one end of the third liquid sleeve 6.6 is slidably plugged into the interior of the other end of the second liquid sleeve 6.5, the open end of the fourth liquid sleeve 6.7 is slidably plugged into the interior of the other end of the third liquid sleeve 6.6, and the closed end of the fourth liquid sleeve 6.7 is fixedly installed on both sides of the displacement frame 6.3. The interiors of the first liquid sleeve 6.4, the second liquid sleeve 6.5, the third liquid sleeve 6.6 and the fourth liquid sleeve 6.7 are filled with temperature-insulating synthetic oil; the displacement assembly 6 also includes a bidirectional centrifugal pump 6.8, The first liquid exchange pipe 6.9, the second liquid exchange pipe 6.10 and the guide rod 6.11, wherein the base of the bidirectional centrifugal pump 6.8 is fixedly mounted on the top of the steering wheel 5.4, one end of the first liquid exchange pipe 6.9 is fixedly mounted on one end of the bidirectional centrifugal pump 6.8, the other end of the first liquid exchange pipe 6.9 is fixedly mounted on the closed end of the first liquid sleeve 6.4, one end of the second liquid exchange pipe 6.10 is fixedly mounted on the other end of the bidirectional centrifugal pump 6.8, the other end of the second liquid exchange pipe 6.10 is fixedly mounted on the closed end of the first liquid sleeve 6.4 On the closed end, the two end support plates of the guide rod 6.11 are fixedly installed on the top of the steering wheel 5.4; the upper and lower ends of the displacement frame 6.3 are fixedly provided with clamping plates 6.12, both sides of the clamping plate 6.12 are fixedly provided with clamping frames 6.13, both ends of the clamping plate 6.12 are fixedly provided with mounting plates 6.14, the outer wall of the clamping plate 6.12 is fixedly provided with a winding plate 6.15, and the outer wall of the clamping plate 6.12 is fixedly provided with a guide frame 6.16, and the end of the guide frame 6.16 away from the clamping plate 6.12 is slidably sleeved on the guide rod 6.11.

[0030] More specifically, the sealing assembly 7 includes a power motor 7.1, a first bevel gear set 7.2, a first transmission rod 7.3, a second bevel gear set 7.4, a second transmission rod 7.5, a third bevel gear set 7.6, a third transmission rod 7.7, a fourth bevel gear set 7.8 and a fourth transmission rod 7.9, wherein the base of the power motor 7.1 is fixedly mounted on the guide frame 6.16, the input end bevel gear of the first bevel gear set 7.2 is fixedly mounted on the rotating shaft of the power motor 7.1, the output end bevel gear of the first bevel gear set 7.2 is fixedly mounted on one end of the first transmission rod 7.3, and the first transmission The movable rod 7.3 is rotatably mounted on the guide frame 6.16, the input end bevel gear of the second bevel gear set 7.4 is fixedly mounted on the other end of the first transmission rod 7.3, the output end bevel gear of the second bevel gear set 7.4 is fixedly mounted on the second transmission rod 7.5, the second transmission rod 7.5 is rotatably mounted on the guide frame 6.16, the input end bevel gear of the third bevel gear set 7.6 is fixedly mounted on both ends of the second transmission rod 7.5, the output end bevel gear of the third bevel gear set 7.6 is fixedly mounted on both ends of the third transmission rod 7.7, and the third transmission rod 7.7 is rotatably mounted on the winding plate 6.15. The input end bevel gear of the fourth bevel gear set 7.8 is fixedly mounted at the middle position of the first transmission rod 7.3, and the output end bevel gear of the fourth bevel gear set 7.8 is fixedly mounted at both ends of the fourth transmission rod 7.9, and the fourth transmission rod 7.9 rotates through the displacement frame 6.3 and the clamping plate 6.12; the sealing assembly 7 also includes a pressing roller 7.10, a heat insulation film 7.11, a heat insulation film 7.12, a card slot 7.13, a card head 7.14, a sealing airbag 7.15 and a closing box 7.16, wherein the roller shafts at both ends of the pressing roller 7.10 are rotatably mounted on the pressing frame 6.13, the heat insulation film 7.11 It is fixedly mounted on the third transmission rod 7.7, one end of the heat-insulating film 7.12 is fixedly mounted on the first liquid sleeve 6.4, the other end of the heat-insulating film 7.12 is fixedly mounted on the heat-insulating film roll 7.11, the card slot 7.13 is opened on the side of the heat-insulating film 7.12 facing the steering wheel 5.4, the card head 7.14 is fixedly mounted on the steering wheel 5.4, the sealing airbag 7.15 is fixedly mounted in the airbag groove 6.2, the interior of the sealing airbag 7.15 can be gas or insulating liquid, and the bottom of the closing box 7.16 is fixedly mounted on the end of the mounting plate 6.14 away from the clamping plate 6.12.

[0031] Specifically, the door handle 2.3 is pulled to open the door panel 2.2, the sensor components are arranged in the component slots 5.3 of the placement tray 5.2, and the door panel 2.2 is closed. The heating tube 3 is started through the controller 4, and the heating tube 3 increases the temperature in the heating box 2.

[0032] When the sensor components are cut, the steering motor 5.1 is started, and the rotation of the rotating shaft of the steering motor 5.1 drives the placement plate 5.2 to rotate, and the rotation of the placement plate 5.2 drives the sensor components on the placement plate 5.2 to rotate.

[0033] Start the angle adjustment motor 5.10, the rotation of the rotating shaft of the angle adjustment motor 5.10 drives the rotation of the angle adjustment gear 5.11, the angle adjustment gear 5.11 is meshed with the outer gear ring 5.8, the rotation of the angle adjustment gear 5.11 drives the rotation of the outer gear ring 5.8, the rotation of the outer gear ring 5.8 drives the steering wheel 5.4 to rotate in the steering groove 2.5, and the steering wheel 5.4 drives the rotation of the displacement assembly 6, the sealing assembly 7 and the laser cutting head 8.

[0034] The bidirectional centrifugal pump 6.8 is started, and the bidirectional centrifugal pump 6.8 extracts the liquid in the first liquid sleeve 6.4, the second liquid sleeve 6.5, the third liquid sleeve 6.6 and the fourth liquid sleeve 6.7 through the first liquid exchange pipe 6.9, and then supplies it to the inside of another group of the first liquid sleeve 6.4, the second liquid sleeve 6.5, the third liquid sleeve 6.6 and the fourth liquid sleeve 6.7 through the second liquid exchange pipe 6.10, and the liquid volume of the first liquid sleeve 6.4, the second liquid sleeve 6.5, the third liquid sleeve 6.6 and the fourth liquid sleeve 6.7 on both sides of the displacement frame 6.3 is reached. The length of the first liquid sleeve 6.4, the second liquid sleeve 6.5, the third liquid sleeve 6.6 and the fourth liquid sleeve 6.7 is extended or shortened, and the position of the displacement frame 6.3 in the displacement slot 6.1 is adjusted, and the displacement frame 6.3 drives the movement of the laser cutting head 8.

[0035] By rotating the placement plate 5.2 and the steering plate 5.4, the displacement assembly 6 drives the laser cutting head 8 to move left and right, thereby realizing the arc and straight line cutting of the sensor parts.

[0036] When the displacement frame 6.3 is displaced, the power motor 7.1 is started, and the rotation shaft of the power motor 7.1 drives the first bevel gear set 7.2 to rotate, and the rotation of the first bevel gear set 7.2 drives the first transmission rod 7.3 to rotate, and the rotation of the first transmission rod 7.3 drives the second bevel gear set 7.4 to rotate, and the rotation of the second bevel gear set 7.4 drives the second transmission rod 7.5 to rotate, and the rotation of the second transmission rod 7.5 drives the third bevel gear set 7.6 to rotate, and the rotation of the third bevel gear set 7.6 drives the third bevel gear set 7.6 to rotate. The rotation of the transmission rod 7.7 drives the rotation of the third transmission rod 7.7 to drive the rotation of the heat-insulating film 7.11. The rotation of the third transmission rod 7.7 drives the rotation of the first bevel gear set 7.2, the first transmission rod 7.3, the second bevel gear set 7.4, the second transmission rod 7.5, the third bevel gear set 7.6 and the third transmission rod 7.7 under the clamping frame 6.13. The rotation of the first transmission rod 7.3 drives the rotation of the fourth bevel gear set 7.8. The rotation of the fourth bevel gear set 7.8 drives the rotation of the fourth transmission rod 7.9.

[0037] The pressing roller 7.10 is rotatably mounted on the pressing frame 6.13, and the rotation of the heat insulating film 7.11 winds up the heat insulating film 7.12, and then the pressing roller 7.10 rotates to press the heat insulating film 7.11, and then the card slot 7.13 of the heat insulating film 7.11 is buckled on the card head 7.14, and when the displacement frame 6.3 moves, the first bevel gear set 7.2, the first transmission rod 7.3, the second bevel gear set 7.4, the second transmission rod 7.5, the third bevel gear set 7.6, the third transmission rod 7.7, the fourth bevel gear set 7.8 and the fourth transmission rod 7.9, the sealing airbag 7.15, the first liquid sleeve 6.4, the second liquid sleeve 6.5, the third liquid sleeve 6.6 and the fourth liquid sleeve 6.7 automatically block the gap in the displacement groove 6.1 to achieve a better sealing effect.

[0038] The displacement of the displacement frame 6.3 drives the displacement of the laser cutting head 8. The laser generator 9 supplies the laser cutting head 8 with a laser beam. The laser cutting head 8 is connected to the laser generator 9 by an optical fiber.

[0039] When the heating box 2 heats the metal parts, it can heat the sensor components to a predetermined heat treatment temperature (such as annealing, quenching, etc.) to release the internal stress of the metal material; the subsequent laser cutting head 8 is carried out after local heating, so that the material deformation and stress release during the cutting process can be minimized; during the laser cutting process, since the metal is in a high temperature state, the hardness of the material is low, the stress during cutting is more uniform, and the deformation is reduced. Through the efficient heating of the heating box 2 and the precise control of the laser cutting head 8, the heat-affected zone can be minimized, thereby improving the overall strength and precision of the parts.

[0040] At high temperatures, the hardness and strength of metals will decrease, and laser cutting can be carried out more smoothly, reducing the mechanical force on the workpiece and reducing surface roughness. This cutting method is particularly suitable for metals with higher hardness, such as tool steel and stainless steel, avoiding defects such as cracks and burrs that may be caused by traditional cutting methods.

[0041] Precision cutting: Laser cutting itself is a high-precision cutting method. Combined with the temperature control management of the heating box 2, it can ensure the dimensional accuracy and surface quality of the workpiece.

[0042] In traditional processes, heat treatment and cutting are two separate processes that need to be completed separately, and parts need to be transferred between different equipment. However, the integrated heating box 2 and laser cutting equipment can combine the heat treatment and cutting processes, greatly reducing the handling and waiting time of parts, shortening the production cycle and improving work efficiency.

[0043] Synchronous process: The integrated heating box 2 and laser cutting equipment can realize the simultaneous heat treatment and cutting, especially for parts produced in large quantities, which can improve the overall efficiency and automation level of the production line.

[0044] By directly utilizing the heat source of the heating box 2 during the cutting process, additional energy consumption is avoided. During the cutting process, the material is in a lower hardness state, which can reduce cutting energy consumption.

[0045] When the heating box 2 is combined with laser cutting, the heating temperature and cutting speed can be accurately controlled so that the parts will not produce too much waste when being cut. The heat affected zone during laser cutting is small and the material utilization rate is higher.

[0046] The heating box 2 can perform heat treatments such as surface hardening, annealing, and normalizing before cutting, so that the metal material has better mechanical properties, such as tensile strength, hardness, and corrosion resistance. Through the integrated process, the performance of the parts can be ensured to be unaffected after laser cutting, and high structural strength and stability can be maintained.

[0047] Specific benefits of heating box 2 and cutting integrated equipment: 1. Integrated and efficient operation Simplify the production process: Traditionally, heat treatment and cutting processes are often completed independently, requiring multiple handling, transfers and clamping. The integrated heating box 2 and cutting equipment allows heat treatment and cutting to be performed on the same equipment, reducing the time and cost of material handling and optimizing the production process.

[0048] Improve the automation level of the production line: Modern integrated heating box 2 and cutting equipment are usually equipped with advanced automatic control systems, which can automatically adjust the heating temperature and laser cutting parameters according to the size, material, hardness and other characteristics of the workpiece, reduce manual intervention, and improve the stability and consistency of production.

[0049] 2. Reduce equipment investment and operating costs Save equipment space and investment: Integrating heat treatment and cutting processes on the same equipment can reduce the need for separate equipment in the factory, thereby saving equipment procurement and maintenance costs. In addition, reducing the waiting and conversion time of multiple processes also reduces the overall production cost.

[0050] Reduce equipment maintenance costs: With integrated equipment, the factory only needs to maintain one equipment system instead of multiple independent equipment. This can reduce maintenance costs and equipment downtime, and improve equipment utilization.

[0051] 3. Adapt to the processing requirements of complex parts Better adaptability to workpiece processing: The integrated heating box 2 and cutting equipment can adapt to workpieces of different types, materials and sizes. Especially when processing metal parts with high precision requirements and high hardness, higher quality parts can be obtained through reasonable heat treatment process and laser cutting technology.

[0052] High flexibility: The integrated equipment can flexibly adjust the cutting mode and heat treatment parameters according to different process requirements, and is suitable for different types of metal materials and parts.

[0053] 4. Optimize product quality Better surface quality: Due to the high temperature state of the metal material during the laser cutting process, defects such as hardening and cracks during the cutting process can be reduced, thus ensuring better surface finish.

[0054] Reduce the need for subsequent processing: Through integrated heat treatment and cutting processes, the subsequent finishing process can be reduced, thereby improving production efficiency and reducing production costs.

[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sensor component heat treatment cutting device, characterized in that: It comprises a support frame (1), a heating box (2), a heating tube (3), a controller (4) and a cutting unit, wherein the bottom of the heating box (2) is fixedly mounted on the top of the support frame (1), the tube seat of the heating tube (3) is fixedly mounted on the inner wall of the heating box (2), the bottom of the controller (4) is fixedly mounted on the top of the heating box (2), and the cutting unit is rotatably mounted on the top of the heating box (2); The cutting unit comprises a steering adjustment component (5), a displacement component (6), a sealing component (7), a laser cutting head (8), a laser generator (9) and an optical fiber rack (10), wherein the steering adjustment component (5) is rotatably mounted on the heating box (2), the displacement component (6) is slidably mounted on the steering adjustment component (5), the sealing component (7) is mounted on the steering adjustment component (5), the laser cutting head (8) is fixedly mounted on the displacement component (6), the bottom of the laser generator (9) is fixedly mounted on the top of the heating box (2), and the bottom of the optical fiber rack (10) is fixedly mounted on the top of the heating box (2).

2. A sensor component heat treatment cutting device according to claim 1, characterized in that: Hinges (2.1) are fixedly provided on both sides of the heating box (2), a box door panel (2.2) is rotatably provided at the front end of the heating box (2), a door handle (2.3) is fixedly provided on the outer wall of the box door panel (2.2), and a temperature sensor (2.4) is fixedly provided on the top of the heating box (2).

3. A sensor component heat treatment cutting device according to claim 2, characterized in that: A turning groove (2.5) is provided on the top of the heating box (2), a sliding groove (2.6) is provided on the groove surface of the turning groove (2.5), and a first sealing groove (2.7) is provided on the groove surface of the turning groove (2.5).

4. A sensor component heat treatment cutting device according to claim 1, characterized in that: The steering adjustment assembly (5) comprises a steering motor (5.1), a placement plate (5.2) and a parts slot (5.3), wherein the base of the steering motor (5.1) is fixedly mounted on the bottom of the heating box (2), the bottom of the placement plate (5.2) is rotatably mounted on the inner bottom of the heating box (2), the rotating shaft of the steering motor (5.1) is fixedly mounted on the bottom of the placement plate (5.2), and the parts slot (5.3) is opened on the top of the placement plate (5.2).

5. A sensor component heat treatment cutting device according to claim 4, characterized in that: The steering adjustment assembly (5) further comprises a steering wheel (5.4), a slip ring (5.5), a second sealing groove (5.6), a sealing strip (5.7), an outer gear ring (5.8), a motor seat (5.9), an angle adjustment motor (5.10), an angle adjustment gear (5.11) and a positioning sensor (5.12), wherein the steering wheel (5.4) is rotatably mounted in the steering groove (2.5), the slip ring (5.5) is fixedly mounted on the outer wall of the steering wheel (5.4), the slip ring (5.5) is slidably mounted in the slide groove (2.6), the second sealing groove (5.6) is opened on the outer wall of the steering wheel (5.4), and the The sealing strip (5.7) is fixedly mounted between the first sealing groove (2.7) and the second sealing groove (5.6); the bottom of the outer gear ring (5.8) is fixedly mounted on the top of the steering wheel (5.4); the bottom of the motor seat (5.9) is fixedly mounted on the top of the heating box (2); the seat of the angle adjustment motor (5.10) is fixedly mounted on the motor seat (5.9); the angle adjustment gear (5.11) is fixedly mounted on the rotating shaft of the angle adjustment motor (5.10); the angle adjustment gear (5.11) is meshed with the outer gear ring (5.8); and the positioning sensor (5.12) is fixedly mounted on the steering wheel (5.4).

6. A sensor component heat treatment cutting device according to claim 1, characterized in that: The displacement assembly (6) comprises a displacement groove (6.1), an airbag groove (6.2), a displacement frame (6.3), a first liquid sleeve (6.4), a second liquid sleeve (6.5), a third liquid sleeve (6.6) and a fourth liquid sleeve (6.7), wherein the displacement groove (6.1) is provided on a steering wheel (5.4), the airbag groove (6.2) is provided on groove walls on both sides of the displacement groove (6.1), the displacement frame (6.3) is slidably mounted in the displacement groove (6.1), and the first liquid sleeve (6.4) is provided on the steering wheel (5.4). The closed ends of the second liquid sleeve (6.4) are fixedly mounted on the groove walls on both sides of the displacement groove (6.1), one end of the second liquid sleeve (6.5) is slidably inserted into the interior of the open end of the first liquid sleeve (6.4), one end of the third liquid sleeve (6.6) is slidably inserted into the interior of the other end of the second liquid sleeve (6.5), the open end of the fourth liquid sleeve (6.7) is slidably inserted into the interior of the other end of the third liquid sleeve (6.6), and the closed ends of the fourth liquid sleeve (6.7) are fixedly mounted on both sides of the displacement frame (6.3).

7. A sensor component heat treatment cutting device according to claim 6, characterized in that: The displacement assembly (6) further comprises a bidirectional centrifugal pump (6.8), a first fluid exchange pipe (6.9), a second fluid exchange pipe (6.10) and a guide rod (6.11), wherein the base of the bidirectional centrifugal pump (6.8) is fixedly mounted on the top of the steering wheel (5.4), one end of the first fluid exchange pipe (6.9) is fixedly mounted on one end of the bidirectional centrifugal pump (6.8), the other end of the first fluid exchange pipe (6.9) is fixedly mounted on the closed end of the first fluid sleeve (6.4), one end of the second fluid exchange pipe (6.10) is fixedly mounted on the other end of the bidirectional centrifugal pump (6.8), the other end of the second fluid exchange pipe (6.10) is fixedly mounted on the closed end of the first fluid sleeve (6.4), and the two end support plates of the guide rod (6.11) are fixedly mounted on the top of the steering wheel (5.4).

8. A sensor component heat treatment cutting device according to claim 6, characterized in that: The upper and lower ends of the displacement frame (6.3) are fixedly provided with clamping plates (6.12), both sides of the clamping plate (6.12) are fixedly provided with pressing frames (6.13), both ends of the clamping plate (6.12) are fixedly provided with mounting plates (6.14), the outer wall of the clamping plate (6.12) is fixedly provided with a winding plate (6.15), the outer wall of the clamping plate (6.12) is fixedly provided with a guide frame (6.16), and the end of the guide frame (6.16) away from the clamping plate (6.12) is slidably sleeved on the guide rod (6.11).

9. A sensor component heat treatment cutting device according to claim 1, characterized in that: The sealing assembly (7) comprises a power motor (7.1), a first bevel gear set (7.2), a first transmission rod (7.3), a second bevel gear set (7.4), a second transmission rod (7.5), a third bevel gear set (7.6), a third transmission rod (7.7), a fourth bevel gear set (7.8) and a fourth transmission rod (7.9), wherein the base of the power motor (7.1) is fixedly mounted on a guide frame (6.16), the input end bevel gear of the first bevel gear set (7.2) is fixedly mounted on a rotating shaft of the power motor (7.1), the output end bevel gear of the first bevel gear set (7.2) is fixedly mounted on one end of the first transmission rod (7.3), the first transmission rod (7.3) is rotatably mounted on the guide frame (6.16), and the input end bevel gear of the second bevel gear set (7.4) is fixedly mounted on the first transmission rod (7.3). On the other end, the output end bevel gear of the second bevel gear set (7.4) is fixedly mounted on the second transmission rod (7.5), the second transmission rod (7.5) is rotatably mounted on the guide frame (6.16), the input end bevel gear of the third bevel gear set (7.6) is fixedly mounted on both ends of the second transmission rod (7.5), the output end bevel gear of the third bevel gear set (7.6) is fixedly mounted on both ends of the third transmission rod (7.7), the third transmission rod (7.7) is rotatably mounted on the winding plate (6.15), the input end bevel gear of the fourth bevel gear set (7.8) is fixedly mounted at the middle position of the first transmission rod (7.3), the output end bevel gear of the fourth bevel gear set (7.8) is fixedly mounted on both ends of the fourth transmission rod (7.9), and the fourth transmission rod (7.9) rotatably penetrates the displacement frame (6.3) and the clamping plate (6.12).

10. A sensor component heat treatment cutting device according to claim 9, characterized in that: The sealing assembly (7) further comprises a pressing roller (7.10), a heat-insulating film (7.11), a heat-insulating film (7.12), a card slot (7.13), a card head (7.14), a sealing airbag (7.15) and a sealing box (7.16), wherein the roller shafts at both ends of the pressing roller (7.10) are rotatably mounted on the pressing frame (6.13), the heat-insulating film (7.11) is fixedly mounted on the third transmission rod (7.7), and one end of the heat-insulating film (7.12) is fixedly mounted on the first liquid sleeve. (6.4), the other end of the thermal insulation film (7.12) is fixedly mounted on the thermal insulation film roll (7.11), the card slot (7.13) is opened on the side of the thermal insulation film (7.12) facing the steering wheel (5.4), the card head (7.14) is fixedly mounted on the steering wheel (5.4), the sealing airbag (7.15) is fixedly mounted in the airbag groove (6.2), and the bottom of the closing box (7.16) is fixedly mounted on the end of the mounting plate (6.14) away from the clamping plate (6.12).

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