A production line system for oven lamp assembly and process method thereof

Abstract

The present application relates to the technical field of oven accessory, especially relates to a production line system for oven lamp assembly and a process method thereof, comprising a production line system body, the production line system body comprises a production line support, a lampshade conveying unit is arranged in the production line support, lamp holder conveying units are arranged on the two sides of the lampshade conveying unit on the production line support, lampshade grabbing units are arranged above the lampshade conveying unit on the two sides of the production line support, a lamp holder clamping unit is arranged on one side of the lampshade conveying unit, the production line support is also provided with a detection unit and an extraction unit, the system can realize the automatic conveying, grabbing, clamping, assembling and detection of the lampshade and the lamp holder, improve the production efficiency and product quality, and reduce the labor cost and safety risk.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of oven accessory, in particular to a production line system for oven lamp assembly and a process method thereof. BACKGROUND

[0002] In the oven manufacturing industry, oven lamps are an important component of ovens, and the quality and efficiency of their assembly process directly affect the overall performance and production cycle of the oven. Traditional oven lamp assembly production lines often have low automation, low production efficiency, and difficulty in ensuring assembly precision.

[0003] Specifically, the conveying, grabbing, clamping, and assembly of lampshades and lamp holders in traditional production lines are mostly dependent on manual operation, which not only increases labor costs but also easily leads to assembly errors due to human factors, affecting product quality. At the same time, the speed and precision of manual operation are limited, making it difficult to meet the needs of modern large-scale production.

[0004] In addition, traditional production lines lack effective detection means, making it impossible to conduct real-time quality detection on assembled lamp groups, resulting in substandard products flowing into subsequent processes, increasing rework rates and production costs. When extracting assembled lamp groups, manual handling is often relied upon, which not only increases labor intensity but also poses safety risks.

[0005] Therefore, there is an urgent need for an oven lamp assembly production line system that is highly automated, efficient, precise, and has real-time detection capabilities. SUMMARY

[0006] To solve the problems existing in the prior art, the present application provides a production line system for oven lamp assembly and a process method thereof to solve the problems existing in traditional production lines. The system should be able to realize automatic conveying, grabbing, clamping, assembly, and detection of lampshades and lamp holders, improve production efficiency and product quality, and reduce labor costs and safety risks.

[0007] To achieve the above purpose, the present application provides a production line system for oven lamp assembly, which comprises a production line system body, the production line system body comprises a production line support, the inside of the production line support is provided with a lampshade conveying unit, the two sides of the lampshade conveying unit are provided with lamp holder conveying units on the production line support, the two sides of the production line support are provided with lampshade grabbing units above the lampshade conveying unit, one side of the lampshade conveying unit is provided with a lamp holder clamping unit, and the production line support is further provided with a detection unit and an extraction unit.

[0008] As a further improvement of the present application, in order to ensure the stability and continuous conveying of the lamp holder on the production line, realize accurate station positioning, and provide accurate basis for subsequent assembly process, the lamp holder conveying unit comprises a bearing plate arranged on the production line support, gear mounting plates arranged at both ends of the bearing plate, first driving gears and first driven gears arranged at both ends of the bearing plate, the first driving gears and the first driven gears being arranged inside the gear mounting plates, the first driving gears and the first driven gears being arranged in cooperation with a lamp holder conveying chain, the lamp holder conveying chain comprising a plurality of groups of lamp holder conveying blocks, the lamp holder conveying blocks being arranged with butt joints and connecting shafts at both ends, and the lamp holder conveying blocks being arranged with lamp holder conveying stations inside.

[0009] As a further improvement of the present application, in order to effectively reduce vibration and noise during conveying, improve the stability and durability of the production line, help protect the lamp holder and the production line equipment, and prolong the service life, a strip-shaped fixed shaft for moving the lamp holder conveying chain is arranged below the lamp holder conveying chain, the strip-shaped fixed shaft is arranged in cooperation with a damping connecting rib, and the strip-shaped fixed shaft is connected to the gear mounting plate through the damping connecting rib.

[0010] As a further improvement of the present application, in order to realize accurate grabbing and positioning of the lampshade, flexibly adjust the grabbing position, adapt to lampshades of different sizes and shapes, and improve the flexibility and adaptability of production, the lampshade grabbing unit comprises a vertical rod and a support beam arranged on the production line support, a grabbing fine-tuning sliding rail arranged on the support beam, a fine-tuning moving block arranged on the grabbing fine-tuning sliding rail, a first mounting seat connected at one end of the fine-tuning moving block, a grabbing first cylinder arranged below the first mounting seat, a grabbing fixed table arranged in cooperation with the output end of the grabbing first cylinder, and a butt joint arranged below the grabbing fixed table.

[0011] As a further improvement of the present application, in order to realize the rotating function of the electric clamp hand, make the grabbing of the lampshade more stable and reliable, adjust the clamping angle as needed, and further improve the flexibility and accuracy of production, a second mounting seat is arranged on one side of the grabbing fixed table, a grabbing second cylinder is arranged on the second mounting seat, the grabbing second cylinder is arranged obliquely, the distal end of the grabbing second cylinder is connected to the second mounting seat, an electric clamp hand is connected to the output end of the grabbing second cylinder, the electric clamp hand is arranged in cooperation with a fixed support plate, a rotating connecting shaft is connected to the distal end of the electric clamp hand and the output end of the grabbing second cylinder, the electric clamp hand is further arranged with a rotating support shaft, and the electric clamp hand is rotatably fixed on the fixed support plate through the rotating support shaft.

[0012] As a further improvement of the present application, in order to realize accurate clamping and positioning of the lamp holder, provide a stable basis for the subsequent assembly process, and flexibly adjust the clamping position to adapt to lamp holders of different sizes, the lamp holder clamping unit is arranged below the lampshade grabbing unit, the lamp holder clamping unit comprises a clamping base arranged on the production line support, a clamping mounting column is arranged on the clamping base, a clamping platform is arranged at the top of the clamping mounting column, a clamping fine adjustment sliding rail is arranged on the clamping platform, a clamping sliding block is arranged on the clamping fine adjustment sliding rail, and a clamping hand is arranged on the clamping sliding block.

[0013] As a further improvement of the present application, in order to improve the degree of automation of the production line, reduce the labor intensity of manual carrying, and at the same time ensure the stability and accuracy of the extraction process, the extraction unit is arranged close to one side of the lamp holder clamping unit, the extraction unit comprises an extraction mounting base, the extraction mounting base is provided with an extraction support column, the top of the extraction support column is provided with an extraction workbench, the extraction workbench is provided with an extraction horizontal cylinder, the output end of the extraction horizontal cylinder is connected with an extraction vertical cylinder, and the output end of the extraction vertical cylinder is matched with an extraction clamping hand.

[0014] As a further improvement of the present application, in order to realize stable and continuous conveying of the lampshade on the production line, provide an accurate basis for the subsequent grabbing and assembly process, ensure the position accuracy of the lampshade in the conveying process, and improve the efficiency and quality of production, the lampshade conveying unit is arranged between two lampshade conveying units, the lampshade conveying unit comprises a conveying support plate, second driving gears and second driven gears are further arranged at both ends of the conveying support plate, the second driving gears and the second driven gears are matched with a lampshade conveying chain, and a plurality of groups of lampshade conveying stations are arranged on the lampshade conveying chain.

[0015] An advantage of the present application is that:

[0016] Improve production efficiency:

[0017] Through the integrated production line system design, the lampshade conveying unit, the lamp holder conveying unit, the lampshade grabbing unit, the lamp holder clamping unit, the detection unit and the extraction unit and other functional modules are organically combined together, and the automatic assembly process of the oven lamp is realized. The improvement of the degree of automation significantly reduces manual intervention, speeds up the production speed, and improves the production efficiency.

[0018] Ensure product quality:

[0019] Each unit in the production line system adopts precise positioning and clamping mechanisms, such as the lamp holder conveying block, the electrical clamping hand of the lampshade grabbing unit, and the clamping hand of the lamp holder clamping unit, ensuring accurate alignment and stable clamping of the lampshade and lamp holder. The detection unit can monitor key parameters in real time during the assembly process, promptly identify and correct potential quality problems, and thus ensure product quality and consistency.

[0020] Enhancing production flexibility:

[0021] Both the lampshade grabbing unit and the lamp holder clamping unit are equipped with fine-tuning sliding rails and moving blocks, allowing flexible adjustment according to lampshades and lamp holders of different sizes and shapes. The inclination setting of the grabbing second cylinder and the rotation function of the electrical clamping hand further improve the flexibility and adaptability of grabbing, enabling the production line to handle a wider variety of oven lamp products.

[0022] Reducing equipment vibration and noise:

[0023] The bar-shaped fixed shaft and shock-absorbing connecting ribs set below the lamp holder conveying chain effectively reduce vibration and noise during conveying, improving the stability and durability of the production line. This shock-absorbing design helps protect the production line equipment, prolongs its service life, and improves the working environment.

[0024] The present application also provides a process method for a production line system for assembling oven lamps, comprising the following steps:

[0025] Step one: when the production line starts, the second driving gear begins to rotate under the drive of the driving device, and the rotation of the second driving gear drives the lampshade conveying chain to move, and the lampshade conveying station advances with the movement of the chain;

[0026] Step two: the lampshade is placed on the lampshade conveying station and is conveyed to the next process position with the movement of the chain; when the lampshade reaches the designated position, the lampshade conveying chain stops moving and waits for the next operation;

[0027] Step three: when the production line starts, the first driving gear begins to rotate under the drive of the driving device; the rotation of the first driving gear drives the lamp holder conveying chain to move, and the lamp holder conveying block advances with the movement of the chain;

[0028] Step four: the lamp holder is placed on the lamp holder conveying station in the lamp holder conveying block and is conveyed to the position corresponding to the lampshade with the movement of the chain; when the lamp holder reaches the designated position, the lamp holder conveying chain stops moving, preparing for the assembly of the lampshade and lamp holder;

[0029] Step five: the lampshade grabbing unit is in standby state, the grabbing first cylinder and the grabbing second cylinder are in inactivated state; the electric clamp hand is in open state, ready to grab the lampshade; the fine adjustment moving block is located at the initial position of the grabbing fine adjustment sliding rail;

[0030] Step six: the production line control system issues the instruction of grabbing the lampshade; after receiving the instruction, the lampshade grabbing unit starts to execute the grabbing operation; the grabbing fine adjustment sliding rail starts to drive the fine adjustment moving block to move along the sliding rail; the fine adjustment moving block drives the first mounting seat and the grabbing first cylinder to move to the position above the lampshade; through the precise movement of the fine adjustment moving block, the grabbing fixed table and the electric clamp hand are aligned with the lampshade;

[0031] Step seven: the grabbing first cylinder is activated to push the grabbing fixed table to move downward; at the same time, the grabbing second cylinder is also activated; when the grabbing fixed table approaches the lampshade, the electric clamp hand starts to close to clamp the lampshade; after clamping is completed, the grabbing first cylinder reversely moves to lift the grabbing fixed table and the electric clamp hand upward; during the grabbing process, the electric clamp hand keeps clamping to ensure that the lampshade will not fall off;

[0032] Step eight: after the grabbing is completed, the lampshade is located below the joint;

[0033] Step nine: when the lamp holder reaches the specified position, the clamping hand moves to the position of the lamp holder under the cooperation of the clamping fine adjustment sliding rail and the clamping sliding block; the clamping hand clamps the lamp holder to ensure its position is stable for assembling with the lampshade; after the lampshade is grabbed above the lamp holder, the clamping hand keeps the position of the lamp holder unchanged to wait for the assembly of the lampshade and the lamp holder;

[0034] Step ten: when the lampshade reaches above the lamp holder, the grabbing first cylinder is activated again to push the grabbing fixed table and the electric clamp hand to move downward; the electric clamp hand opens after contacting the lamp holder to release the lampshade; the grabbing first cylinder reversely moves to lift the grabbing fixed table and the electric clamp hand, ready for the next grabbing operation, at this time, the placing lampshade operation is completed;

[0035] Step eleven: the detection unit starts to shoot the image of the assembly of the lampshade and the lamp holder and transmits the image data to the control system; the control system processes the data to judge whether the lampshade and the lamp holder meet the assembly requirements;

[0036] Step twelve: when the assembly of the lampshade and the lamp holder is completed and detected to be qualified, the extraction unit starts to work; the extraction horizontal cylinder pushes the extraction vertical cylinder and the extraction clamp hand to move to the position of the assembled lamp group; the extraction vertical cylinder starts to push the extraction clamp hand to move downward and clamp the lamp group;

[0037] Step thirteen: the extraction vertical cylinder reversely moves to lift the lamp group; the operator extracts and moves the assembled lamp group to the specified position to complete the extraction process.

[0038] Another benefit of the present invention is that:

[0039] High degree of automation:

[0040] The entire production line system realizes the automatic conveying and positioning of lampshades and lamp holders through mechanical structures such as driving devices, driving gears, and conveying chains, greatly improving production efficiency and automation level. The automatic operation of the lampshade grabbing unit and the clamping hand reduces manual intervention and reduces labor intensity.

[0041] Accurate positioning:

[0042] Through the precise movement of the fine adjustment moving block and the clamping fine adjustment slide rail, the accurate positioning of the lampshade and the lamp holder during the assembly process is ensured. The design of the grabbing fixing table and the electric clamping hand ensures that the lampshade can maintain stability during grabbing and placing, avoiding positional deviation.

[0043] High assembly efficiency:

[0044] The continuous operation and automatic control of the production line system enable the assembly process of the lampshade and the lamp holder to be completed quickly and efficiently. The close cooperation of grabbing, placing, detecting, and extracting ensures smooth operation of the production line.

[0045] Quality control:

[0046] The introduction of the detection unit conducts real-time detection of the assembly quality of the lampshade and the lamp holder, ensuring the pass rate of the product. The processing and analysis of image data by the control system can timely discover and correct problems in the assembly process, improving the quality stability of the product.

[0047] High safety:

[0048] Automatic operation reduces direct contact between humans and mechanical equipment, reducing the risk of accidents. It ensures stability and safety during operation.

[0049] When the invention is in operation, it checks whether each component of the production line system is in normal state, including the production line support, the lampshade conveying unit, the lamp holder conveying unit, the lampshade grabbing unit, the lamp holder clamping unit, the detection unit, and the extraction unit. Start the production line control system.

[0050] The second driving gear starts to rotate under the drive of the driving device, and through the lampshade conveying chain transmission, it drives the lampshade conveying station to advance. The operator places the lampshade on the lampshade conveying station, and the lampshade is conveyed to the next process position along with the movement of the chain. When the lampshade reaches the specified position, the lampshade conveying chain stops moving, waiting for the lampshade grabbing unit to perform grabbing operation.

[0051] The first driving gear starts to rotate under the drive of the driving device, and drives the lamp holder conveying block to move forward through the lamp holder conveying chain. The operator places the lamp holder on the lamp holder conveying block, and the lamp holder is conveyed to the position corresponding to the lampshade through the movement of the chain.

[0052] When the lamp holder reaches the designated position, the lamp holder conveying chain stops moving. The clamping hand of the lamp holder clamping unit moves to the lamp holder position under the cooperation of the clamping fine-tuning slide rail and the clamping sliding block, clamps the lamp holder and ensures the stability of the position to facilitate assembly with the lampshade.

[0053] The lampshade grabbing unit is in standby state, and the grabbing first air cylinder and the grabbing second air cylinder are both in inactive state. The electric clamp hand is in open state, ready to grab the lampshade. The fine-tuning moving block is located at the initial position of the grabbing fine-tuning slide rail.

[0054] The production line control system issues a command to grab the lampshade. After receiving the command, the lampshade grabbing unit starts the grabbing fine-tuning slide rail to drive the fine-tuning moving block to move along the slide rail. The fine-tuning moving block drives the first mounting seat and the grabbing first air cylinder to move to a position above the lampshade. Through the precise movement of the fine-tuning moving block, the grabbing fixing table and the electric clamp hand are aligned with the lampshade. The grabbing first air cylinder is activated to push the grabbing fixing table to move downward, and at the same time, the grabbing second air cylinder is also activated. When the grabbing fixing table approaches the lampshade, the electric clamp hand starts to close to clamp the lampshade. After clamping is completed, the grabbing first air cylinder reverses to lift the grabbing fixing table and the electric clamp hand upward.

[0055] After grabbing is completed, the lampshade is positioned below the butt joint. When the lampshade reaches above the lamp holder, the grabbing first air cylinder is activated again to push the grabbing fixing table and the electric clamp hand to move downward. The electric clamp hand opens after contacting the lamp holder to release the lampshade. The grabbing first air cylinder reverses to lift the grabbing fixing table and the electric clamp hand, ready for the next grabbing operation.

[0056] The detection unit is started to take an assembly image of the lampshade and the lamp holder, and transmits the image data to the control system. The control system processes the data to determine whether the lampshade and the lamp holder meet the assembly requirements. If the detection is unqualified, the control system issues an alarm signal, and the operator needs to intervene and handle manually.

[0057] When the lampshade and the lamp holder are assembled and detected to be qualified, the extraction unit is started. The extraction horizontal air cylinder pushes the extraction vertical air cylinder and the extraction clamp hand to move to the position of the assembled lamp group. The extraction vertical air cylinder is started to push the extraction clamp hand to move downward and clamp the lamp group. The extraction vertical air cylinder reverses to lift the lamp group. The operator extracts and moves the assembled lamp group to the designated position to complete the extraction process. BRIEF DESCRIPTION OF DRAWINGS

[0058] For the convenience of those skilled in the art to understand, the present application is further described below in conjunction with the drawings:

[0059] Figure 1 It is a structural diagram of the present application.

[0060] Figure 2 It is a side view structural diagram of the present application.

[0061] Figure 3 It is a structural diagram of the lampshade grabbing unit.

[0062] Figure 4 It is a side view structural diagram of the lampshade grabbing unit.

[0063] Figure 5 It is a structural diagram of the lamp holder conveying unit.

[0064] Figure 6 It is a structural diagram of the lamp holder conveying chain.

[0065] Figure 7 It is a structural diagram of the lamp holder clamping unit.

[0066] Figure 8 It is a structural diagram of the extraction unit.

[0067] Figure 9 It is a structural diagram of the lampshade conveying unit.

[0068] Among them, 1 production line support, 2 lampshade conveying unit, 201 conveying support plate, 202 second driving gear, 203 second driven gear, 204 lampshade conveying chain, 205 lampshade conveying station, 3 lamp holder conveying unit, 301 bearing plate, 302 gear mounting plate, 303 first driving gear, 304 first driven gear, 305 lamp holder conveying chain, 306 lamp holder conveying block, 307 butt joint hole, 308 connecting shaft, 309 lamp holder conveying station, 310 strip-shaped fixed shaft, 311 damping connecting rib, 4 lampshade grabbing unit, 401 vertical rod, 402 support cross beam, 403 grabbing fine adjustment sliding rail, 404 fine adjustment moving block, 405 first mounting seat, 406 grabbing first air cylinder, 407 grabbing fixed table, 408 butt joint, 409 second mounting seat, 410 grabbing second air cylinder, 411 electrically clamping hand, 412 fixed support plate, 413 rotating connecting shaft, 414 rotating support shaft, 5 lamp holder clamping unit, 501 clamping base, 502 clamping mounting column, 503 clamping platform, 504 clamping fine adjustment sliding rail, 505 clamping sliding block, 506 clamping hand, 6 detection unit, 7 extraction unit, 701 extraction mounting base, 702 extraction support column, 703 extraction workbench, 704 extraction transverse air cylinder, 705 extraction vertical air cylinder, 706 extraction clamping hand. DETAILED DESCRIPTION

[0069] To enable those skilled in the art to better understand the technical solutions in this application, the following description is provided in conjunction with the appendix. Figures 1-9 The present invention will be further described below. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and should not be used to limit the scope of protection of the present invention.

[0070] like Figures 1-9 The diagram shows a production line system for assembling oven lamps, including a production line system body. The production line system body includes a production line support 1. A lampshade conveying unit 2 is disposed inside the production line support 1. Lamp holder conveying units 3 are disposed on both sides of the lampshade conveying unit 2 on the production line support 1. Lampshade gripping units 4 are disposed on both sides of the production line support 1 above the lampshade conveying unit 2. A lamp holder clamping unit 5 is disposed on one side of the lampshade conveying unit 2. The production line support 1 is also provided with a detection unit 6 and an extraction unit 7.

[0071] The lamp holder conveying unit 3 includes a support plate 301 mounted on the production line support 1. Gear mounting plates 302 are respectively provided at both ends of the support plate 301. A first driving gear 303 and a first driven gear 304 are also provided at both ends of the support plate 301. The first driving gear 303 and the first driven gear 304 are located inside the gear mounting plate 302. A lamp holder conveying chain 305 is provided in cooperation with the first driving gear 303 and the first driven gear 304. The lamp holder conveying chain 305 includes several sets of lamp holder conveying blocks 306. A docking hole 307 and a connecting shaft 308 are respectively provided at both ends of the lamp holder conveying blocks 306. A lamp holder conveying station 309 is provided inside the lamp holder conveying blocks 306.

[0072] Below the lamp holder conveying chain 305, there is a strip-shaped fixed shaft 310 for the lamp holder conveying chain 305 to move. The strip-shaped fixed shaft 310 is equipped with a shock-absorbing connecting rib 311. The strip-shaped fixed shaft 310 is connected to the gear mounting plate 302 through the shock-absorbing connecting rib 311.

[0073] The lampshade gripping unit 4 includes a vertical rod 401 and a supporting beam 402 mounted on the production line support 1. A gripping fine-tuning slide rail 403 is mounted on the supporting beam 402. A fine-tuning moving block 404 is mounted on the gripping fine-tuning slide rail 403. One end of the fine-tuning moving block 404 is connected to a first mounting base 405. A gripping first cylinder 406 is mounted below the first mounting base 405. A gripping fixed platform 407 is mounted at the output end of the gripping first cylinder 406. A connecting joint 408 is mounted below the gripping fixed platform 407.

[0074] The side of the grabbing fixing table 407 is provided with a second mounting seat 409, the second mounting seat 409 is provided with a grabbing second cylinder 410, the grabbing second cylinder 410 is provided in an inclined manner, and the tail end is connected with the second mounting seat 409, the output end of the grabbing second cylinder 410 is connected and provided with an electric clamp hand 411, the electric clamp hand 411 is matched and provided with a fixed support plate 412, the tail end of the electric clamp hand 411 is connected with the output end of the grabbing second cylinder 410 and provided with a rotary connecting shaft 413, and the electric clamp hand 411 is further provided with a rotary support shaft 414 and is rotatably fixed on the fixed support plate 412 through the rotary support shaft 414.

[0075] The lamp holder clamping unit 5 is arranged below the lampshade grabbing unit 4, the lamp holder clamping unit 5 comprises a clamping base 501, the clamping base 501 is arranged on the production line support 1, the clamping base 501 is provided with a clamping mounting column 502, the top of the clamping mounting column 502 is provided with a clamping platform 503, the clamping platform 503 is provided with a clamping fine adjustment sliding rail 504, the clamping fine adjustment sliding rail 504 is provided with a clamping sliding block 505, and the clamping sliding block 505 is provided with a clamping hand 506.

[0076] The extraction unit 7 is arranged on one side close to the lamp holder clamping unit 5, the extraction unit 7 comprises an extraction mounting base 701, the extraction mounting base 701 is provided with an extraction support column 702, the top of the extraction support column 702 is provided with an extraction workbench 703, the extraction workbench 703 is provided with an extraction transverse cylinder 704, the output end of the extraction transverse cylinder 704 is connected and provided with an extraction vertical cylinder 705, and the output end of the extraction vertical cylinder 705 is matched and provided with an extraction clamp hand 706.

[0077] The lampshade conveying unit 2 is arranged between the two lampshade conveying units 2, the lampshade conveying unit 2 comprises a conveying support plate 201, the two ends of the conveying support plate 201 are further provided with a second driving gear 202 and a second driven gear 203, the second driving gear 202 and the second driven gear 203 are matched and provided with a lampshade conveying chain 204, and the lampshade conveying chain 204 is provided with a plurality of groups of lampshade conveying stations.

[0078] A process method of a production line system for oven lamp assembly, the process method comprising the following steps:

[0079] Step one: when the production line is started, the second driving gear 202 starts to rotate under the driving of the driving device, the rotation of the second driving gear 202 drives the lampshade conveying chain 204 to move, and the lampshade conveying station advances with the movement of the chain;

[0080] Step two: the lampshade is placed on the lampshade conveying station, and is conveyed to the next process position along with the movement of the chain; when the lampshade reaches the designated position, the lampshade conveying chain 204 stops moving and waits for the next operation;

[0081] Step three: when the production line starts, the first driving gear 303 starts to rotate under the driving of the driving device; the rotation of the first driving gear 303 drives the lamp holder conveying chain 305 to move, and the lamp holder conveying block 306 moves forward along with the movement of the chain;

[0082] Step four: the lamp holder is placed on the lamp holder conveying station 309 in the lamp holder conveying block 306, and is conveyed to the position corresponding to the lampshade along with the movement of the chain; when the lamp holder reaches the designated position, the lamp holder conveying chain 305 stops moving, and is ready for the assembly of the lampshade and the lamp holder;

[0083] Step five: the lampshade grabbing unit 4 is in standby state, the grabbing first cylinder 406 and the grabbing second cylinder 410 are both in inactive state, the electric clamping hand 411 is in open state, and the fine adjustment moving block 404 is located at the initial position of the grabbing fine adjustment rail 403;

[0084] Step six: the production line control system issues the instruction of grabbing the lampshade; after receiving the instruction, the lampshade grabbing unit 4 starts to execute the grabbing operation; the grabbing fine adjustment rail 403 is started to drive the fine adjustment moving block 404 to move along the rail; the fine adjustment moving block 404 drives the first mounting seat 405 and the grabbing first cylinder 406 to move to the position above the lampshade; through the accurate movement of the fine adjustment moving block 404, the grabbing fixed table 407 and the electric clamping hand 411 are aligned with the lampshade;

[0085] Step seven: the grabbing first cylinder 406 is activated to push the grabbing fixed table 407 to move downward; at the same time, the grabbing second cylinder 410 is also activated; when the grabbing fixed table 407 approaches the lampshade, the electric clamping hand 411 starts to close to clamp the lampshade; after clamping is completed, the grabbing first cylinder 406 reverses to move to lift the grabbing fixed table 407 and the electric clamping hand 411 upward; during the grabbing process, the electric clamping hand 411 remains in the clamping state to ensure that the lampshade does not fall off;

[0086] Step eight: after the grabbing is completed, the lampshade is located below the docking head 408;

[0087] Step nine: when the lamp holder reaches the designated position, the clamping hand 506 moves to the lamp holder position under the cooperation of the clamping fine adjustment rail 504 and the clamping sliding block 505; the clamping hand 506 clamps the lamp holder to ensure its position stable for assembly with the lampshade; after the lampshade is grabbed above the lamp holder, the clamping hand 506 keeps the lamp holder position unchanged to wait for the assembly of the lampshade and the lamp holder;

[0088] Step ten: when the lampshade reaches above the lamp holder, the first grabbing cylinder 406 is activated again to push the grabbing fixed table 407 and the electric clamp hand 411 to move downwards; the electric clamp hand 411 opens after contacting the lamp holder to release the lampshade; the first grabbing cylinder 406 reversely moves to lift the grabbing fixed table 407 and the electric clamp hand 411, ready for the next grabbing operation, at this time, the placing of the lampshade operation is completed;

[0089] Step eleven: the detection unit 6 is started, the detection unit 6 shoots the image of the assembly of the lampshade and the lamp holder, and transmits the image data to the control system; the control system processes the data to judge whether the lampshade and the lamp holder meet the assembly requirements;

[0090] Step twelve: when the lampshade and the lamp holder are assembled and detected to be qualified, the extraction unit 7 is started; the extraction horizontal cylinder 704 pushes the extraction vertical cylinder 705 and the extraction clamp hand 706 to move to the position of the assembled lamp group; the extraction vertical cylinder 705 is started to push the extraction clamp hand 706 to move downwards and clamp the lamp group;

[0091] Step thirteen: the extraction vertical cylinder 705 reversely moves to lift the lamp group, the operator extracts and moves the assembled lamp group to the designated position to complete the extraction process.

[0092] When the application works, whether each component of the production line system is in a normal state is checked, including the production line support 1, the lampshade conveying unit 2, the lamp holder conveying unit 3, the lampshade grabbing unit 4, the lamp holder clamping unit 5, the detection unit 6 and the extraction unit 7, etc. The production line control system is started.

[0093] The second driving gear 202 starts to rotate under the driving of the driving device, drives the lampshade conveying chain 204 to move, and drives the lampshade conveying work station to advance. The operator places the lampshade on the lampshade conveying work station, and the lampshade is conveyed to the next process position along with the movement of the chain. When the lampshade reaches the designated position, the lampshade conveying chain 204 stops moving, and waits for the lampshade grabbing unit 4 to perform the grabbing operation.

[0094] The first driving gear 303 starts to rotate under the driving of the driving device, drives the lamp holder conveying chain 305 to move, and drives the lamp holder conveying block 306 to advance. The operator places the lamp holder on the lamp holder conveying block 306, and the lamp holder is conveyed to the position corresponding to the lampshade along with the movement of the chain.

[0095] When the lamp holder reaches the designated position, the lamp holder conveying chain 305 stops moving. The clamping hand 506 of the lamp holder clamping unit 5 moves to the position of the lamp holder under the cooperation of the clamping fine adjustment slide rail 504 and the clamping sliding block 505, clamps the lamp holder to ensure the stability of the position, so as to assemble with the lampshade.

[0096] The lampshade grabbing unit 4 is in standby state, the grabbing first cylinder 406 and the grabbing second cylinder 410 are both in inactivated state. The electric clamp hand 411 is in open state, ready to grab the lampshade. The fine adjustment moving block 404 is in the initial position of the grabbing fine adjustment slide rail 403.

[0097] The production line control system sends a command to grab the lampshade. After receiving the command, the lampshade grabbing unit 4 starts the grabbing fine adjustment slide rail 403 to drive the fine adjustment moving block 404 to move along the slide rail. The fine adjustment moving block 404 drives the first mounting base 405 and the grabbing first cylinder 406 to move to a position above the lampshade. Through the precise movement of the fine adjustment moving block 404, the grabbing fixed platform 407 and the electric clamp hand 411 are ensured to be aligned with the lampshade. The grabbing first cylinder 406 is activated to push the grabbing fixed platform 407 to move downward, and at the same time, the grabbing second cylinder 410 is also activated. When the grabbing fixed platform 407 approaches the lampshade, the electric clamp hand 411 starts to close to clamp the lampshade. After clamping is completed, the grabbing first cylinder 406 reverses to move to lift the grabbing fixed platform 407 and the electric clamp hand 411 upward.

[0098] After grabbing is completed, the lampshade is positioned below the docking head 408. When the lampshade reaches above the lamp holder, the grabbing first cylinder 406 is activated again to push the grabbing fixed platform 407 and the electric clamp hand 411 to move downward. The electric clamp hand 411 opens after contacting the lamp holder to release the lampshade. The grabbing first cylinder 406 reverses to move to lift the grabbing fixed platform 407 and the electric clamp hand 411, ready for the next grabbing operation.

[0099] The detection unit 6 starts to shoot an assembled image of the lampshade and the lamp holder and transmits the image data to the control system. The control system processes the data to determine whether the lampshade and the lamp holder meet the assembly requirements. If the detection is unqualified, the control system sends an alarm signal, and the operator needs to intervene and handle manually.

[0100] When the lampshade and the lamp holder are assembled and the detection is qualified, the extraction unit 7 starts. The extraction horizontal cylinder 704 pushes the extraction vertical cylinder 705 and the extraction clamp hand 706 to move to the position of the assembled lamp group. The extraction vertical cylinder 705 starts to push the extraction clamp hand 706 to move downward and clamp the lamp group. The extraction vertical cylinder 705 reverses to move to lift the lamp group. The operator extracts and moves the assembled lamp group to the designated position to complete the extraction process.

[0101] The present application is not limited to the above-mentioned embodiments. Based on the technical solutions disclosed in the present application, those skilled in the art can make some substitutions and modifications to some technical features without creative labor, and these substitutions and modifications are within the protection scope of the present application.

Claims

1. A production line system for oven lamp assembly, comprising a production line system body, characterized in that, The production line system body includes a production line support (1), the inside of the production line support (1) is provided with a lampshade conveying unit (2), both sides of the lampshade conveying unit (2) are provided with a lamp holder conveying unit (3) on the production line support (1), both sides of the production line support (1) are provided above the lampshade conveying unit (2) and are provided with a lampshade grabbing unit (4), one side of the lampshade conveying unit (2) is provided with a lamp holder clamping unit (5), the production line support (1) is further provided with a detection unit (6) and an extraction unit (7); the lamp holder conveying unit (3) includes a bearing plate (301) provided on the production line support (1), both ends of the bearing plate (301) are respectively provided with a gear mounting plate (302), both ends of the bearing plate (301) are further provided with a first driving gear (303) and a first driven gear (304), the first driving gear (303) and the first driven gear (304) are provided inside the gear mounting plate (302), the first driving gear (303) and the first driven gear (304) are provided with a lamp holder conveying chain (305) in cooperation, the lamp holder conveying chain (305) includes a plurality of groups of lamp holder conveying blocks (306) thereon, both ends of the lamp holder conveying block (306) are respectively provided with a butt joint hole (307) and a connecting shaft (308), the inside of the lamp holder conveying block (306) is provided with a lamp holder conveying station (309); the lamp holder conveying chain (305) is provided below a strip-shaped fixed shaft (310) for moving the lamp holder conveying chain (305), the strip-shaped fixed shaft (310) is provided in cooperation with a damping connecting rib (311), and the strip-shaped fixed shaft (310) is connected with the gear mounting plate (302) through the damping connecting rib (311).

2. A line system for oven lamp assembly according to claim 1, characterized in that, The lampshade grabbing unit (4) includes a vertical rod (401) and a supporting cross beam (402) provided on the production line support (1), the supporting cross beam (402) is provided with a grabbing fine adjustment sliding rail (403) on the upper side, the grabbing fine adjustment sliding rail (403) is provided with a fine adjustment moving block (404), one end of the fine adjustment moving block (404) is connected with a first mounting seat (405), the first mounting seat (405) is provided below a grabbing first cylinder (406), the output end of the grabbing first cylinder (406) is provided in cooperation with a grabbing fixed table (407), the grabbing fixed table (407) is provided below a butt joint (408).

3. A line system for oven lamp assembly according to claim 2, characterized in that, The side of the grabbing fixing table (407) is provided with a second mounting seat (409), the second mounting seat (409) is provided with a grabbing second cylinder (410), the grabbing second cylinder (410) is provided in an inclined manner, and the tail end is connected with the second mounting seat (409), the output end of the grabbing second cylinder (410) is connected and provided with an electric clamp hand (411), the electric clamp hand (411) is matched with a fixed support plate (412), the tail end of the electric clamp hand (411) is connected with the output end of the grabbing second cylinder (410) and is provided with a rotary connecting shaft (413), the electric clamp hand (411) is further provided with a rotary support shaft (414) and is rotatably fixed on the fixed support plate (412) through the rotary support shaft (414).

4. A line system for oven lamp assembly according to claim 3, characterized in that, The lamp holder clamping unit (5) is arranged below the lampshade grabbing unit (4), the lamp holder clamping unit (5) comprises a clamping base (501), the clamping base (501) is arranged on the production line support (1), the clamping base (501) is provided with a clamping mounting column (502), the top of the clamping mounting column (502) is provided with a clamping platform (503), the clamping platform (503) is provided with a clamping fine adjustment sliding rail (504), the clamping fine adjustment sliding rail (504) is provided with a clamping sliding block (505), and the clamping sliding block (505) is provided with a clamping hand (506).

5. A line system for oven lamp assembly according to claim 4, characterized in that, The extraction unit (7) is arranged on one side of the lamp holder clamping unit (5), the extraction unit (7) comprises an extraction mounting base (701), the extraction mounting base (701) is provided with an extraction support column (702), the top of the extraction support column (702) is provided with an extraction workbench (703), the extraction workbench (703) is provided with an extraction transverse cylinder (704), the output end of the extraction transverse cylinder (704) is connected and provided with an extraction vertical cylinder (705), and the output end of the extraction vertical cylinder (705) is matched with an extraction clamp hand (706).

6. A line system for oven lamp assembly according to claim 5, characterized in that, The lampshade conveying unit (2) is arranged between two lampshade conveying units (2), the lampshade conveying unit (2) comprises a conveying support plate (201), the two ends of the conveying support plate (201) are further provided with a second driving gear (202) and a second driven gear (203), the second driving gear (202) and the second driven gear (203) are matched with a lampshade conveying chain (204), and a plurality of lampshade conveying stations are arranged on the lampshade conveying chain (204).

7. A process method for an oven lamp assembly production line system as claimed in claim 6, wherein, The process method comprises the following steps: Step one: when the production line starts, the second driving gear (202) starts to rotate under the driving of the driving device, the rotation of the second driving gear (202) drives the lampshade conveying chain (204) to move, and the lampshade conveying station advances with the movement of the chain; Step two: the lampshade is placed on the lampshade conveying station and is conveyed to the next process position with the movement of the chain; when the lampshade reaches the specified position, the lampshade conveying chain (204) stops moving and waits for the next operation; Step three: when the production line starts, the first driving gear (303) begins to rotate under the drive of the driving device; the rotation of the first driving gear (303) drives the lamp holder conveying chain (305) to move, and the lamp holder conveying block (306) advances with the movement of the chain; Step four: the lamp holder is placed on the lamp holder conveying station (309) in the lamp holder conveying block (306), and is conveyed to the position corresponding to the lampshade with the movement of the chain; when the lamp holder reaches the specified position, the lamp holder conveying chain (305) stops moving, preparing for the assembly of the lampshade and the lamp holder; Step five: the lampshade grabbing unit (4) is in standby state, the grabbing first cylinder (406) and the grabbing second cylinder (410) are both in inactive state; the electric clamp hand (411) is in open state, preparing to grab the lampshade; the fine adjustment moving block (404) is located at the initial position of the grabbing fine adjustment sliding rail (403); Step six: the production line control system issues the instruction of grabbing the lampshade; after receiving the instruction, the lampshade grabbing unit (4) begins to execute the grabbing operation; the grabbing fine adjustment sliding rail (403) starts to drive the fine adjustment moving block (404) to move along the sliding rail; the fine adjustment moving block (404) drives the first mounting seat (405) and the grabbing first cylinder (406) to move to the position above the lampshade; through the accurate movement of the fine adjustment moving block (404), it ensures that the grabbing fixed table (407) and the electric clamp hand (411) are aligned with the lampshade; Step seven: the grabbing first cylinder (406) is activated to push the grabbing fixed table (407) to move downward; at the same time, the grabbing second cylinder (410) is also activated; when the grabbing fixed table (407) approaches the lampshade, the electric clamp hand (411) starts to close to clamp the lampshade; after clamping is completed, the grabbing first cylinder (406) reverses to move to lift the grabbing fixed table (407) and the electric clamp hand (411) upward; during the grabbing process, the electric clamp hand (411) remains in the clamping state to ensure that the lampshade will not fall off; Step eight: after the grabbing is completed, the lampshade is located below the docking head (408); Step nine: when the lamp holder reaches the specified position, the clamping hand (506) moves to the lamp holder position under the cooperation of the clamping fine adjustment sliding rail (504) and the clamping sliding block (505); the clamping hand (506) clamps the lamp holder to ensure its position stable for assembly with the lampshade; after the lampshade is grabbed above the lamp holder, the clamping hand (506) keeps the lamp holder position unchanged, waiting for the assembly of the lampshade and the lamp holder; Step ten: when the lampshade reaches above the lamp holder, the grabbing first cylinder (406) is activated again to push the grabbing fixed table (407) and the electric clamp hand (411) to move downward; the electric clamp hand (411) opens after contacting the lamp holder to release the lampshade; the grabbing first cylinder (406) reverses to move to lift the grabbing fixed table (407) and the electric clamp hand (411), preparing for the next grabbing operation, at this time the lampshade placing operation is completed; Step eleven: detection unit (6) starts, detection unit (6) takes pictures of the assembly of lampshade and lamp holder, and transmits image data to the control system; the control system processes the data to determine whether the lampshade and lamp holder meet the assembly requirements; Step twelve: when the lampshade and lamp holder are assembled and detected, the extraction unit (7) starts; the extraction horizontal cylinder (704) pushes the extraction vertical cylinder (705) and the extraction gripper (706) to move to the position of the assembled lamp group; the extraction vertical cylinder (705) starts, pushes the extraction gripper (706) to move downward and clamps the lamp group; Step thirteen: the extraction vertical cylinder (705) moves reversely, lifts the lamp group, the operator extracts and moves the assembled lamp group to the designated position, and the extraction process is completed.

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