Post-inflation device of double-mold vulcanizing machine

By designing a rear inflatable device for dual-mode vulcanization machines, the lift plate and drive cylinder are used to achieve automatic locking and inflation of the tires, the problems of large space occupation and increased manpower in traditional devices are solved, and the tire quality and working efficiency are improved.

CN119610745APending Publication Date: 2025-03-14NANTONG RAINBOW HEAVY MACHINERIES
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Patent Information

Application Number
CN202411910090.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The rear inflatable device of the traditional vulcanizer takes up a lot of space when flipped, needs to be adjusted for a long time, and it is difficult for a simple device to automatically load and unload tires, which increases manpower and time and affects tire quality.

Method used

A rear inflation device of a dual-mode vulcanizer is designed, including a rear inflation column, a lifting plate, an installation frame, a drive cylinder, a mold adjustment mechanism and an upper and lower chuck. By driving the cylinder, the lifting plate is driven down, so that the upper and lower chucks gradually approach the locking tires, and the stability is improved through pneumatic adjustment, so that the automatic locking and inflation of tires of different specifications can be achieved.

Benefits of technology

Automatic locking and inflation of tires is achieved, labor is reduced, and the time from the end of vulcanization to the beginning of inflation is shortened, which improves tire quality and working efficiency.

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Abstract

The invention relates to a post-inflation device of a dual-mold vulcanizing machine, and relates to the technical field of post-inflation devices of vulcanizing machines. The device comprises a post-inflation stand column, the post-inflation stand column comprises four working faces, a lifting plate is arranged on each working face, a mounting frame is arranged on each lifting plate, an upper chuck is arranged on the bottom wall of each mounting frame, a mounting plate is arranged on the top wall of the post-inflation stand column, and four driving air cylinders are arranged on the surface of each mounting plate. The driving cylinders and the mounting frames are in one-to-one correspondence, piston rods of the driving cylinders are connected with the corresponding mounting frames so as to drive the mounting frames to ascend and descend, a mold adjusting mechanism is further arranged on the working face, a lower chuck is arranged on the mold adjusting mechanism, and the upper chuck and the lower chuck are used for fixing a tire. The tire inflation device has the effects that automatic inflation of the tire is achieved, manpower is reduced, the time from vulcanization completion to inflation starting of the tire is shortened, and the quality of the tire is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of post-inflation devices for vulcanizers, and in particular to a post-inflation device for a dual-mode vulcanizer. Background Art

[0002] The rear inflation device is one of the important components of the bias tire and semi-steel tire vulcanizer, which determines the quality of the vulcanized tire. Traditional rear inflation devices include flip type and simple type. The flip type rear inflation device includes a flip device, but it takes up a large space when flipping, and the upper and lower chucks need to be readjusted for a long time of use. The simple rear inflation device is generally placed separately from the vulcanizer. The transportation from the vulcanizer to the rear inflation device is difficult to realize automatic loading and unloading of tires, and increases manpower, which increases the time from the end of vulcanization to the start of inflation. Based on the above problems, the present application provides a dual-mode vulcanizer rear inflation device to realize automatic inflation of tires, reduce manpower, shorten the time from the end of vulcanization to the start of inflation, and improve the quality of tires. Summary of the invention

[0003] In order to realize automatic inflation of tires, reduce manpower, shorten the time from the end of vulcanization to the start of inflation of tires, and improve the quality of tires, the present application provides a post-inflation device for a dual-mode vulcanizer.

[0004] The present application provides a dual-mode vulcanizing machine rear inflation device adopts the following technical solution: A rear inflation device of a double-mode vulcanizer comprises a rear inflation column, the rear inflation column comprises four working surfaces, each of the working surfaces is provided with a lifting plate, the lifting plate is provided with a mounting frame, the bottom wall of the mounting frame is provided with an upper chuck, the top wall of the rear inflation column is provided with a mounting plate, the surface of the mounting plate is provided with four driving cylinders, the driving cylinders and the mounting frames correspond one to one, the piston rods of the driving cylinders are connected with the corresponding mounting frames to drive the mounting frames to rise and fall, the working surface is also provided with a mold adjusting mechanism, the mold adjusting mechanism is provided with a lower chuck, the upper chuck and the lower chuck are used to fix the tire.

[0005] By adopting the above technical solution, the tire unloading robot on the vulcanizer first grabs the two tires and places them on two of the mold adjustment mechanisms of the rear inflation column. The driving cylinder will drive the lifting plate to descend, so that the upper chuck and the lower chuck are gradually approached, so as to lock the tire between the upper chuck and the lower chuck, so that the tire can be inflated. The rear inflation device of the present application can realize automatic locking and inflation of the tire, so as to reduce manpower, shorten the time from the end of vulcanization to the start of inflation of the tire, and better ensure the quality of the tire.

[0006] Optionally, the mold adjusting mechanism includes a clamping nut, a center shaft and a locking rod, the clamping nut is movably connected to the top of the center shaft, the clamping nut is used to prevent the mold adjusting mechanism from being stuck with the upper chuck, the bottom wall of the upper chuck is provided with a clamping hole for the clamping nut to enter, the locking rod is arranged at the bottom of the center shaft, and the locking rod is used to drive the center shaft to rotate.

[0007] By adopting the above technical solution, when the upper chuck and the lower chuck lock the tire, the locking nut driven by pneumatic adjustment will rise a certain distance relative to the lower chuck, thereby entering the abutment hole, so that the stability between the upper chuck and the lower chuck can be further improved, and tires of different specifications can also be inflated.

[0008] Optionally, the working surface is provided with a linear guide rail along the vertical direction, and the lifting plate is slidably connected to the linear guide rail.

[0009] By adopting the above technical solution, a linear guide rail is provided to limit the lifting and lowering of the lifting plate, thereby ensuring that the lifting plate can move stably, thereby improving the stability and safety of the operation of the rear inflation device of the present application.

[0010] Optionally, a limit block is provided at the bottom end of the linear guide rail.

[0011] By adopting the above technical solution, setting a limit block can limit the descending distance of the lifting plate, thereby preventing the upper chuck from descending excessively, causing the upper chuck and the lower chuck to collide and cause damage, and can extend the service life of the inflation device after the present application.

[0012] Optionally, a safety locking cylinder is provided at the top of the rear inflation column to prevent the upper chuck from accidentally slipping off.

[0013] By adopting the above technical solution, the safety locking cylinder is activated, which can prevent the upper chuck from accidentally slipping, thereby improving safety.

[0014] Optionally, a swivel seat mechanism is provided at the bottom end of the rear inflatable column, and a limit position component is provided on the swivel seat mechanism.

[0015] By adopting the above technical solution, when a vulcanized tire is installed on the vulcanizer, the upper chuck descends to a position matching the tire and is locked before inflation begins. The swivel seat mechanism will drive the rear inflation device to rotate 180 degrees, allowing the other two working surfaces to wait for tire loading. The rear inflation device of the present application can thereby inflate multiple tires and improve work efficiency. The presence of the limit assembly enables the swivel seat mechanism to drive the rear inflation assembly to rotate into place, thereby improving the accuracy of subsequent tire installation.

[0016] In summary, the present application includes at least one of the following beneficial technical effects: 1. The tire unloading manipulator on the vulcanizer first grabs two tires and places them on two mold adjustment mechanisms of the rear inflation column, and the driving cylinder drives the lifting plate to descend, so that the upper chuck and the lower chuck gradually approach each other, so as to lock the tire between the upper chuck and the lower chuck, so that the tire can be inflated. The rear inflation device of the present application can realize automatic locking and inflation of the tire, so as to reduce manpower, shorten the time from the end of vulcanization to the start of inflation of the tire, and better ensure the quality of the tire; 2. When the upper chuck and the lower chuck lock the tire, the locking nut driven by pneumatic adjustment will rise a certain distance relative to the lower chuck, thereby entering the abutment hole, so that the stability between the upper chuck and the lower chuck can be further improved, and tires of different specifications can be inflated. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a rear inflation device of a dual-mode vulcanizer in an embodiment of the present application.

[0018] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle.

[0019] Figure 3 It is a schematic diagram of the structure of the upper chuck in the embodiment of the present application.

[0020] Figure 4 It is a cross-sectional view of the mold adjustment mechanism in the embodiment of the present application.

[0021] Explanation of the reference numerals in the accompanying drawings: 1. rear inflatable column; 101. working surface; 2. lifting plate; 201. locking plate; 202. locking hole; 3. mounting frame; 4. upper chuck; 401. abutment hole; 5. mounting plate; 501. through hole; 6. driving cylinder; 7. mold adjustment mechanism; 701. tightening nut; 702. center axis; 703. locking rod; 8. lower chuck; 9. linear guide; 901. limit block; 10. safety locking cylinder; 11. swivel seat mechanism; 12. limit assembly. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-4 This application is described in further detail.

[0023] The present application embodiment discloses a double-mode vulcanizing machine rear inflation device. Figure 1, including a rear inflatable column 1, the rear inflatable column 1 includes four working surfaces 101, each working surface 101 is provided with a linear guide rail 9 in the vertical direction, and a lifting plate 2 is slidably connected to the linear guide rail 9, and a mounting frame 3 is provided on the lifting plate 2. A mounting plate 5 is provided at the top of the rear inflatable column 1, and four driving cylinders 6 are provided on the surface of the mounting plate 5. The driving cylinders 6 and the lifting plates 2 are arranged in a one-to-one correspondence. The piston rods of the driving cylinders 6 are connected to the corresponding mounting frames 3 to drive the mounting frames 3 to rise and fall. In this embodiment, a limiting block 901 is provided at the bottom end of the linear guide rail 9 to limit the descending distance of the lifting plate 2.

[0024] Reference Figure 1 and Figure 2 A locking plate 201 is integrally formed at the top of each lifting plate 2. A through hole 501 is opened through the mounting plate 5 along the thickness direction for the locking plate 201 to pass through. Four groups of safety locking cylinders 10 are arranged on the surface of the mounting plate 5. Each safety locking cylinder 10 corresponds to a lifting plate 2. A locking hole 202 is opened through the locking plate 201 along the thickness direction for the piston rod of the safety locking cylinder 10 to pass through, so as to lock the lifting plate 2 after it reaches the top, thereby improving safety and stability.

[0025] Reference Figure 1 , Figure 3 and Figure 4 The bottom wall of the mounting frame 3 is provided with an upper chuck 4, and a mold adjustment mechanism 7 is also provided on the working surface 101. The mold adjustment mechanism 7 is sleeved with a lower chuck 8, and the lower chuck 8 corresponds to the upper chuck 4 one by one. The mold adjustment mechanism includes a locking nut 701, a central shaft 702 and a locking rod 703. Two air nozzles are provided in the mold adjustment mechanism 7, one for inflating the tire, and the other for pre-pressing the tire before inflation. The locking nut 701 is movably connected to the top of the central shaft 702, and the bottom wall of the upper chuck 4 is provided with a locking nut 701 for the locking nut 701. 01 enters the abutment hole 401, the locking rod 703 is used to drive the center shaft 702 to rotate, the locking nut 701 adjusts the center shaft 702 through the bearing so that it will not be stuck and can be easily rotated in and out of the abutment hole 401. The locking rod 703 rotates under the drive of the cylinder to drive the rotation of the center shaft, thereby locking the center shaft 702 and the upper chuck 4, fixing the distance between the upper chuck 4 and the lower chuck 8, making the tire safer when inflating, so that the rear inflation device of the present application can realize locking and inflation of tires of different specifications.

[0026] Reference Figure 1 A swivel seat mechanism 11 is provided at the bottom end of the rear inflatable column 1. In this embodiment, the swivel seat mechanism 11 drives the rear inflatable column 1 to rotate through an electric motor and gears to adjust the orientation. A limit assembly 12 is also provided on the swivel seat mechanism 11. The limit assembly 12 adopts mechanical limit to improve the rotation accuracy of the swivel seat mechanism 11.

[0027] The implementation principle of a double-mode vulcanizer post-inflation device in the embodiment of the present application is as follows: the tire unloading robot on the vulcanizer first grabs the two tires and places them on two of the mold adjustment mechanisms 7 of the post-inflation column 1, and the driving cylinder 6 will drive the lifting plate 2 to descend, so that the upper chuck 4 and the lower chuck 8 gradually approach each other, so as to lock the tire between the upper chuck 4 and the lower chuck 8, so that the tire can be inflated. When the vulcanizer has a vulcanized tire installed, the swivel seat mechanism 11 will drive the post-inflation device to rotate 180 degrees, so that the other two working surfaces 101 are waiting for tire loading, thereby enabling the post-inflation device of the present application to inflate multiple tires and improve work efficiency. The presence of the limit assembly 12 enables the swivel seat mechanism 11 to drive the post-inflation assembly to rotate into place, thereby improving the accuracy of subsequent tire installation. The post-inflation device of the present application can realize automatic locking and inflation of the tire, so as to reduce manpower, shorten the time from the end of vulcanization to the start of inflation of the tire, and better ensure the quality of the tire.

[0028] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A rear inflation device for a dual-mode vulcanizing machine, characterized in that: The invention comprises a rear inflation column (1), wherein the rear inflation column (1) comprises four working surfaces (101), each of the working surfaces (101) is provided with a lifting plate (2), a mounting frame (3) is provided on the lifting plate (2), an upper chuck (4) is provided on the bottom wall of the mounting frame (3), a mounting plate (5) is provided on the top wall of the rear inflation column (1), four driving cylinders (6) are provided on the surface of the mounting plate (5), the driving cylinders (6) and the mounting frames (3) correspond one to one, the piston rods of the driving cylinders (6) are connected to the corresponding mounting frames (3) to drive the mounting frames (3) to rise and fall, a mold adjusting mechanism (7) is also provided on the working surface (101), a lower chuck (8) is provided on the mold adjusting mechanism (7), and the upper chuck (4) and the lower chuck (8) are used to fix the tire.

2. A double-mode vulcanizing machine post-inflation device according to claim 1, characterized in that: The mold adjustment mechanism (7) comprises a locking nut (701), a central shaft (702) and a locking rod (703); the locking nut (701) is movably connected to the top of the central shaft (702); the locking nut (701) is used to prevent the mold adjustment mechanism (7) and the upper chuck (4) from getting stuck; the bottom wall of the upper chuck (4) is provided with a contact hole (401) for the locking nut (701) to enter; the locking rod (703) is arranged at the bottom of the central shaft (702); the locking rod (703) is used to drive the central shaft (702) to rotate.

3. A double-mode vulcanizing machine post-inflation device according to claim 1, characterized in that: The working surface (101) is provided with a linear guide rail (9) along the vertical direction, and the lifting plate (2) is slidably connected to the linear guide rail (9).

4. A double-mode vulcanizing machine post-inflation device according to claim 3, characterized in that: A limit block (901) is provided at the bottom end of the linear guide rail (9).

5. A double-mode vulcanizing machine post-inflation device according to claim 1, characterized in that: The top end of the rear inflation column (1) is provided with a safety locking cylinder (10) to prevent the upper clamping plate (4) from accidentally sliding off.

6. A double-mode vulcanizing machine post-inflation device according to claim 1, characterized in that: A swivel seat mechanism (11) is provided at the bottom end of the rear inflatable column (1), and a limit position component (12) is provided on the swivel seat mechanism (11).

Citation Information

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