Automatic ton bag packaging production line

By designing an automated ton bag packaging production line, the problems of low efficiency and high safety risks in the ton bag packaging process of alumina powder were solved, achieving fully automated operation, improving efficiency and reducing safety risks.

CN119611922BActive Publication Date: 2026-01-09GUIZHOU BRANCH OF CHINA ALUMINUM LOGISTICS GROUP CO LTD +1
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Patent Information

Application Number
CN202411916154.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-09
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

In the current process of packaging alumina powder in ton bags, manual bagging is inefficient and poses safety risks.

Method used

Design an automated ton bag packaging production line, including a controller, feeding bin, bag-supporting device, robotic arm gripper, auxiliary strapping device, and ton bag binding and coding device, to realize automated ton bag replenishment, bag support, bag fitting, bag filling, and binding and coding, without manual operation.

Benefits of technology

It improved the efficiency of ton bag packaging, reduced labor costs, and reduced the risk of safety accidents through remote operation, enabling continuous packaging 24 hours a day.

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Abstract

The application discloses a ton bag automatic packaging production line in the technical field of ton bag packaging, a feeding bin is used for providing the ton bag for the production line; a bag opening supporting mechanism is used for supporting the bag opening of the ton bag; a mechanical arm hand claw is used for picking up the ton bag placed on the feeding bin, moving the bag opening of the ton bag to the bag opening supporting mechanism and the ton bag clamping the bag opening supporting mechanism to open the bag opening, and then moving to the packaging machine and being sleeved on the discharge pipe of the packaging machine; an auxiliary belt hanging device is used for lifting the lifting belt of the ton bag and hanging the lifting belt on the packaging hook; a ton bag bundling and code spraying device is used for bundling and closing the bag opening of the ton bag filled with aluminum oxide powder and spraying the code on the bundled ton bag; and a controller is used for controlling the automatic operation and cooperation of the feeding bin, the bag opening supporting device, the mechanical arm hand claw, the auxiliary belt hanging device and the ton bag bundling and code spraying device. The scheme is used for solving the problems of low packaging efficiency and great safety risk when the aluminum oxide powder is manually packaged.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ton bag packaging, in particular to a ton bag automatic packaging production line. BACKGROUND

[0002] Alumina is an inorganic compound widely used in multiple industries, which has a white amorphous powder or crystalline appearance and a delicate texture. As a material widely used in multiple industries, the choice of packaging method for alumina powder is crucial for ensuring product quality, transportation safety, and operational convenience. Ton bags can hold from a few hundred kilograms to more than a ton of material, making them ideal for large-scale alumina powder transportation and storage. Compared to small packaging, ton bags can more effectively utilize warehouse or transportation space, reducing unit costs. However, when alumina powder is packaged in ton bags now, workers manually place the ton bag over the discharge pipe of the packaging machine. The clamping mechanism of the packaging machine clamps and fixes the ton bag opening, and finally the packaging machine fills the ton bag with alumina powder. However, this manual operation of placing the bag on the packaging machine is inefficient and poses a certain safety risk. Therefore, to improve the efficiency of alumina powder packaging and reduce safety risks, the present application designs an automatic production line for ton bag packaging. SUMMARY

[0003] The present application aims to provide a ton bag automatic packaging production line to solve the problems of low packaging efficiency and high safety risk when manually packaging alumina powder.

[0004] To solve the above technical problems, the present application provides the following technical scheme: a ton bag automatic packaging production line, comprising a controller, a feeding bin, a bag opening device, a mechanical arm hand claw, an auxiliary belt hanging device, and a ton bag bundling and coding device;

[0005] The feeding bin is used to continuously provide ton bags for the production line, ensuring sufficient ton bag quantity;

[0006] The bag opening mechanism is used in conjunction with the mechanical arm hand claw to expand the bag opening of the ton bag picked up by the mechanical arm hand claw, making the bag opening rectangular-shaped for easy clamping by the mechanical arm hand claw;

[0007] The mechanical arm hand claw is used to pick up the ton bag placed on the feeding bin and move the bag opening of the ton bag towards the bag opening device and the ton bag clamping device that expands the bag opening on the bag opening device, and then moves to the packaging machine and is connected to the discharge pipe of the packaging machine;

[0008] The auxiliary belt hanging device is used to lift the ton bag's lifting belt and hang it on the packaging hook;

[0009] The ton bag bundling and coding device is used to bundle and close the bag opening of the ton bag filled with alumina powder and to code the bundled ton bag;

[0010] The controller is used to control the automatic operation and coordination of the feeding bin, bag supporting device, robotic arm gripper, auxiliary strapping device, and ton bag binding and coding device.

[0011] Furthermore, the feeding hopper includes a support base and a feeding mechanism. The support base is an "L"-shaped support base, and a feeding slide rail is provided on the support base. The feeding slide rail includes two cylindrical long rails and four short rails. Support blocks are fixedly connected to both ends of the two long rails. Support blocks are fixedly connected to the long side of the support base, and the two long rails are perpendicular to each other. Each pair of short rails corresponds to one long rail. The two short rails corresponding to the long rails are parallel to the long rails, and the four short rails are in a "+" shape. There is a gap between the ends of the four short rails that are close to each other.

[0012] The feeding mechanism includes two rectangular pallets and two feeding cylinders. Two movable blocks are fixedly connected to one side of the lower surface of each pallet. Each movable block has a circular through-hole in its center, through which it slides onto a long rail. Two vertically shaped sliders with an "Ω" shaped cross-section are fixedly connected to the lower surface of the pallet opposite the long rail, and these sliders slide onto a short rail. The two feeding cylinders are fixedly connected to the two long sides of the support base, and their output shafts are fixedly connected to the lower surface of one pallet. The two feeding cylinders are electrically connected to a controller, which has four position sensors connected to it. The device consists of four position sensors arranged in pairs on one side of a long rail on a support base. The two position sensors in the same group are located at opposite ends of the same long rail. Each pallet is fixedly connected to a baffle, which is used to cooperate with the position sensors. After the position sensors detect the baffle, they transmit the signal to the controller. A vertical support rod is fixedly connected to the right-angle vertex of the support base, and an infrared sensor is fixedly connected to the top of the support rod. The infrared sensor is electrically connected to the controller and is used to detect whether there are ton bags on the pallet and transmit the monitoring signal to the controller.

[0013] Further, the bag supporting device comprises a base frame and a bag supporting mechanism, the base frame comprises a horizontally arranged rectangular frame, the lower surface of the rectangular frame is fixedly connected with six supporting legs, two horizontally arranged guide rails I are fixedly connected to the rectangular frame, the two guide rails I are parallel to each other, the same moving plate is slidably connected to the two guide rails I, the moving plate is driven by a motor I to move on the guide rails I, a vertical supporting plate is fixedly connected to the moving plate, limit sensors are arranged at the edges of the upper and lower portions of the supporting plate; supporting blocks II are fixedly connected to the middle portions of the two ends of the rectangular frame, and the two supporting blocks II are located at the two ends of the sliding direction of the guide block, an opening is arranged in the middle portion of each supporting block II, a rotating shaft is rotatably connected to the opening, a transmission gear I is fixedly connected to the rotating shaft in a coaxial manner, the two transmission gears I are driven by a ring chain I, the lower surface of the moving plate is fixedly connected with the ring chain I, the motor I is fixedly connected to the rectangular frame, and the output shaft of the motor I is fixedly connected with one of the rotating shafts;

[0014] The bag supporting mechanism comprises a vertical base plate, the base plate is arranged on the supporting plate, two connecting plates are fixedly connected to the vertical surface of the base plate, a space is left between the two connecting plates, the same circular plate is connected to the ends of the two connecting plates away from the base plate, the circular plate is parallel to the base plate, four uniformly spaced supporting rods are rotatably connected to the circumference of the circular plate; a bag supporting cylinder is fixedly connected to the side of the circular plate facing the base plate, the output shaft of the bag supporting cylinder penetrates through the center of the circular plate in a transverse manner and is located at the other side of the circular plate, a linkage plate is fixedly connected to the output shaft of the bag supporting cylinder, four obliquely arranged linkage rods are rotatably connected to the linkage plate, and the ends of the four linkage rods away from the linkage plate are rotatably connected with the four supporting rods respectively; a travel switch is fixedly connected to the circular plate, the travel switch is used for monitoring the movement distance of the linkage plate, and the opening and closing degrees of the four supporting rods are determined through the movement distance of the linkage plate.

[0015] The side wall of the side of the supporting plate provided with the base plate is provided with two vertical guide rails II, the side of the base plate close to the supporting plate is fixedly connected with two sliding blocks, the two sliding blocks are provided with circular holes, and the two sliding blocks are slidably connected with the two guide rails II through the circular holes, the top and the top of the side wall of the side of the supporting plate provided with the base plate are rotatably connected with drive gears I, the two drive gears I are driven by a ring chain II, and the chain II is fixedly connected with the base plate, the top of the supporting plate is fixedly connected with a motor II, and the output shaft of the motor II penetrates through the supporting plate and is fixedly connected with the central shaft of the drive gear I;

[0016] The controller is electrically connected with the motor I, the motor II, the bag supporting cylinder, the two limit sensors and the travel switch.

[0017] Further, the mechanical arm hand claw comprises a connecting piece, a picking assembly and a clamping assembly; the connecting piece is a trapezoidal connecting piece, the inclined surface of the connecting piece is used for active connection with the mechanical arm, the connecting piece is rotated at any angle through the mechanical arm, the lower surface of the connecting piece is fixedly connected with a light supplement lamp, and the light supplement lamp is electrically connected with the controller;

[0018] The picking assembly comprises a connecting rod, the connecting rod is fixedly connected horizontally on the lower surface of the connecting piece, a plurality of suction cups are fixedly connected on the connecting rod, the suction cup openings of the suction cups face downward, and the suction cups are provided with negative pressure by a gas pump;

[0019] The clamping assembly comprises two mirror-symmetrical clamping rods one, one end of the two clamping rods one is fixedly connected on the two side edges of the connecting piece respectively, the other end of the two clamping rods one away from the connecting piece is fixedly connected with a clamping plate arranged vertically, the two clamping plates face each other, two clamping cylinders one are fixedly connected on the side of the two clamping plates away from each other, the two clamping cylinders one are located on the upper part of the clamping plate, the output shaft of the clamping cylinder one penetrates through the clamping plate horizontally and is located on the other side of the clamping plate, a clamping plate is fixedly connected on the output shaft of each clamping cylinder one, and the bottom end of each clamping plate is outwardly bent;

[0020] The controller is electrically connected with the mechanical arm and the gas pump, a visual sensor is electrically connected on the controller, and the visual sensor is used for positioning the ton bag and transmitting the position signal of the ton bag to the controller.

[0021] Further, the auxiliary belt hanging device comprises two belt hanging mechanisms, and the two belt hanging mechanisms are located on the two sides of the packaging machine respectively;

[0022] Each belt hanging mechanism comprises a U-shaped frame, a moving assembly and a belt hanging assembly, the two vertical rods of the U-shaped frame are fixedly connected with vertical circular tracks on the sides facing each other, and a connecting block is slidably sleeved on the two circular tracks;

[0023] The moving assembly comprises a lifting plate and a driving motor, the two ends of the lifting plate are fixedly connected with the two connecting blocks, the driving motor is fixedly connected on the top of the U-shaped frame, a vertical rail is fixedly connected on the vertical rod of the side of the U-shaped frame away from the packaging machine, a counterweight is vertically and slidably connected on the vertical rail, a driving gear two is fixedly connected on the output shaft of the driving motor, two rotating gears are rotatably connected on the top of the U-shaped frame, one end of a chain is fixedly connected with the counterweight, the other end of the chain passes through the two rotating gears and the driving gear two and extends downward to the lifting plate and is fixedly connected with the lifting plate;

[0024] The hanging belt assembly comprises two moving blocks which are transversely and slidingly connected to the lifting plate, each moving block is fixedly connected with a supporting plate which is perpendicular to the vertical surface of the moving block, the supporting plate is connected with a hanging belt air cylinder, the output shaft of the hanging belt air cylinder is fixedly connected with a hanging rod, the end of the hanging rod extends out of the supporting plate and bends upward in the direction of the packaging machine;

[0025] Two transverse sliding grooves are formed in the lifting plate, the two sliding grooves are staggered in height, the moving blocks are fixedly connected with connecting plates two, the connecting plates two on the two moving blocks pass through the two sliding grooves and are located on the other side of the lifting plate, two transmission gears two are rotatably connected to the two ends of the side of the lifting plate which is opposite to the supporting plate, one of the two transmission gears two is driven by a transmission motor, the same annular toothed belt is sleeved on the two transmission gears two, the upper section of the annular toothed belt is fixedly connected with the connecting plates two in the sliding groove which is located at the higher position, and the lower section of the annular toothed belt is fixedly connected with the connecting plates two in the other sliding groove;

[0026] The controller is electrically connected with the driving motor, the motor two, the transmission motor and the hanging belt air cylinder.

[0027] Further, the ton bag bundling and code spraying device comprises a stand, a bundling mechanism and a code spraying mechanism, the stand is located above the plate chain conveying belt;

[0028] The bundling mechanism comprises a ribbon bundling machine and two parallel horizontal rails, the two horizontal rails are fixedly connected to the upper part of the stand, two rectangular blocks are slidingly connected to each horizontal rail, the ribbon bundling machine is fixedly connected to the four rectangular blocks, and the bundling opening of the ribbon bundling machine faces the other side of the stand, a horizontal pushing air cylinder is fixedly connected to the stand, and the output shaft of the pushing air cylinder is fixedly connected with the ribbon bundling machine;

[0029] The code spraying mechanism is fixedly connected to the lower part of the stand, and comprises a laser code spraying machine and two short rods which are fixedly connected to the stand in the horizontal direction, each short rod is fixedly connected with a short sliding rail, the laser code spraying machine is slidingly connected with the two short sliding rails, the sliding direction of the laser code spraying machine is opposite to the other side of the stand, a driving air cylinder is fixedly connected to the stand, and the output shaft of the driving air cylinder is fixedly connected with the laser code spraying machine;

[0030] The ribbon bundling machine, the laser code spraying machine, the pushing air cylinder and the driving air cylinder are electrically connected with the controller;

[0031] The stand comprises four vertical beams which are distributed in the shape of a rectangle, two long cross beams are fixedly connected to each of the two long sides of the vertical beams, the two long cross beams on each side are located at the upper part and the lower part of the vertical beam respectively, and a short cross beam is fixedly connected to the top of each two vertical beams, and the short cross beam is located at the short side of the vertical beams;

[0032] The upper surface of the two short cross beams is fixedly connected with a rectangular fixing frame, the upper surface of one long side of the fixing frame is fixedly connected with a rack, the teeth of the rack are horizontally towards the other long side of the fixing frame, the other long side of the fixing frame is fixedly connected with a guide rail three, a "U" shaped sliding plate is arranged in the fixing frame, two top ends of the sliding plate are fixedly connected with horizontal wings, a moving motor is fixedly connected on one wing, the output shaft of the moving motor vertically downwards through the wing and is fixedly connected with a driving gear three, the driving gear three is engaged with the rack, the lower surface of the other wing is rotatably connected with two rollers, the two rollers are in rolling fit with the guide rail three, the lower surface of the sliding plate is fixedly connected with two long rods, the two long rods are parallel to each other, and the length direction of the long rods is the same as the length direction of the fixing frame, one end of the two long rods away from the sliding plate is fixedly connected with a clamping cylinder two, the output shafts of the two clamping cylinders two are opposite to each other, the output shafts of the two clamping cylinders two are fixedly connected with clamping rods two, and the clamping rods two are parallel to the long rods;

[0033] The stand is fixedly connected with a positioning sensor, the positioning sensor is electrically connected with the controller, and the positioning sensor is located opposite to the strapping machine;

[0034] The two ends of the two long cross beams at the upper part are fixedly connected with positioning rods, the four positioning rods are distributed in a rectangular shape and opposite to each other in pairs, and the positioning rods are located on the inner side of the stand, the end of each positioning rod is fixedly connected with a moving cylinder, the output shafts of the moving cylinders are opposite to each other in pairs, the output shafts of each moving cylinder are fixedly connected with limiting plates, the two limiting plates on the same side of the long cross beam are opposite to each other, and two circular rods arranged horizontally are fixedly connected on the two limiting plates; the two limiting plates at the other long cross beam are fixedly connected with a necking cylinder, the output shaft of the necking cylinder is fixedly connected with a movable circular rod, one end of the movable circular rod away from the necking cylinder penetrates through the opposite limiting plate and is in sliding contact with the limiting plate, and two necking clamps arranged horizontally in a "V" shape are fixedly connected on the two movable circular rods, and the openings of the two necking clamps are opposite to each other; the moving cylinder and the necking cylinder are electrically connected with the controller.

[0035] The beneficial effects of the present application are as follows:

[0036] 1. The present application can realize automatic feeding, bag opening, bag setting, bag filling, bag bundling and code spraying of ton bags, and the whole process does not need workers to operate, which improves the packing efficiency of ton bags, reduces the labor cost, and realizes continuous packing for 24 hours.

[0037] 2. In the present application, the worker only needs to stand far away from the packaging machine and supplement the ton bags on the supporting plate of the feeding bin when the ton bags are insufficient, without needing to approach the packaging machine, which effectively reduces the risk of safety accidents caused by equipment failure during the bagging process. BRIEF DESCRIPTION OF DRAWINGS

[0038] Figure 1 Fig. 1 is a schematic view of the top view of the structure of the ton bag automatic packaging production line of the present application;

[0039] Figure 2 Fig. 2 is a schematic view of the structure of the feeding bin in the embodiment;

[0040] Figure 3 Fig. 3 is a schematic view of the structure of the bag supporting device in the embodiment;

[0041] Figure 4 Fig. 4 is a schematic view of the structure of the rear view of the bag supporting device in the embodiment;

[0042] Figure 5 Fig. 5 is a schematic view of the structure of the right view of the bag supporting device in the embodiment;

[0043] Figure 6 Fig. 6 is a schematic view of the structure of the mechanical arm hand claw in the embodiment;

[0044] Figure 7 Fig. 7 is a schematic view of the right view of the mechanical arm hand claw in the embodiment;

[0045] Figure 8 Fig. 8 is a schematic view of the structure of the auxiliary belt hanging device in the embodiment;

[0046] Figure 9 Fig. 9 is a schematic view of the structure of the belt hanging mechanism in the embodiment; Figure 8

[0047] Fig. 10 is a schematic view of the structure of the rear view; Figure 10 Figure 8 Fig. 11 is a schematic view of the structure of the ton bag bundling and code spraying device in the embodiment;

[0048] Figure 11 Fig. 12 is a schematic view of the structure of the enlarged view of A in the embodiment;

[0049] Figure 12 Figure 11 Fig. 13 is a schematic view of the structure of the enlarged view of B in the embodiment;

[0050] Figure 13 Fig. 14 is a schematic view of the structure of the top view. Figure 11

[0051] Figure 14 DETAILED DESCRIPTION Figure 11 The above is further described in detail through specific embodiments:

[0052]

[0053] ​​​​​The reference signs in the drawings of the specification include: feeding bin 1, support seat 101, long rail 102, feeding cylinder 103, movable block 104, supporting plate 105, short rail 106, position sensor 107, sliding block 108, baffle 109, bag supporting device 2, supporting leg 201, rectangular frame 202, guide rail one 203, moving plate 204, limit sensor 205, supporting plate 206, supporting block two 207, transmission gear one 208, annular chain one 209, base plate 210, connecting plate 211, round plate 212, supporting rod 213, linkage plate 214, linkage rod 215, travel switch 216, guide rail two 217, annular chain two 218, motor one 219, motor two 220, mechanical arm gripper 3, connecting piece 301, suction cup 302, light supplementing lamp 303, clamping rod one 304, clamping plate 305, clamping cylinder one 306, clamping plate 307, vision sensor 308, mechanical arm 309, auxiliary belt hanging device 4, driving motor 401, U-shaped frame 402, vertical rail 403, counterweight block 404, driving gear two 405, rotating gear 406, chain 407, connecting block 408, round rail 409, lifting plate 410, moving block 411, supporting plate 412, belt hanging cylinder 413, hanging rod 414, sliding groove 415, annular toothed belt 416, transmission gear two 417, ton bag bundling and code spraying device 5, moving motor 501, sliding plate 502, short cross beam 503, vertical beam 504, long cross beam 505, short rod 506, driving cylinder 507, laser code sprayer 508, fixed frame 509, positioning sensor 510, rack 511, guide rail three 512, wing plate 513, roller 514, limit plate 515, pushing cylinder 516, belt bundling machine 517, long rod 518, clamping cylinder two 519, clamping rod two 520, necking cylinder 521, movable round rod 522.

[0054] The embodiment is basically as shown in the accompanying drawings: Figure 1

[0055] A ton bag automatic packaging production line, comprising a controller, a feeding bin 1, a bag supporting device 2, a mechanical arm gripper 3, an auxiliary belt hanging device 4, and a ton bag bundling and code spraying device 5.

[0056] The feeding bin 1 is as shown in the accompanying drawings: Figure 2 ​The device includes a support seat 101 and a feeding mechanism. The support seat 101 is an L-shaped support seat 101, and a feeding slide rail is arranged on the support seat 101. The feeding slide rail includes two cylindrical long rails 102 and four short rails 106. The two long rails 102 are fixedly connected with support blocks one at both ends. The support blocks one are fixedly connected to the long edges of the support seat 101, and the two long rails 102 are perpendicular to each other. The four short rails 106 correspond to one long rail 102 in pairs. The two short rails 106 corresponding to the long rail 102 are parallel to the long rail 102, and the four short rails 106 are in the shape of a cross. The end-to-end distance between the four short rails 106 is kept.

[0057] The feeding mechanism includes two rectangular supporting plates 105 and two feeding cylinders 103. The lower surface of each supporting plate 105 is fixedly connected with two movable blocks 104. The movable blocks 104 are provided with circular through holes in the middle. The movable blocks 104 are slidably sleeved on the long rails 102 through the through holes. The lower surface of the supporting plate 105 is fixedly connected with two slide blocks 108 with an omega-shaped vertical section on the side opposite to the long rail 102. The slide blocks 108 are slidably sleeved on the short rails 106. The two feeding cylinders 103 are fixedly connected to the two long edges of the support seat 101. The output shaft of the feeding cylinder 103 is fixedly connected to the lower surface of one supporting plate 105. The two feeding cylinders 103 are electrically connected with a controller. Four position sensors 107 are electrically connected to the controller. The two position sensors 107 in each group are arranged on the side of the long rail 102 of the support seat 101. The two position sensors 107 in the same group are located at the two ends of the same long rail 102. Each supporting plate 105 is fixedly connected with a baffle 109. The baffle 109 is used in cooperation with the position sensor 107 to allow the position sensor 107 to transmit a signal to the controller after detecting the baffle 109. A vertical support rod is fixedly connected to the right angle vertex of the support seat 101. The top end of the support rod is fixedly connected with an infrared sensor. The infrared sensor is electrically connected with the controller. The infrared sensor is used for monitoring whether there is a ton bag on the supporting plate 105 and transmitting a monitoring signal to the controller.

[0058] The bag supporting device 2 is shown in FIG. 2. Figure 3 ~Appendix Figure 5The diagram shows a base frame and a support mechanism. The base frame includes a horizontally arranged rectangular frame 202. Six support legs 201 are fixedly connected to the lower surface of the rectangular frame 202. Two horizontally arranged guide rails 203 are fixedly connected to the rectangular frame 202. The two guide rails 203 are parallel to each other and a movable plate 204 is slidably connected to the two guide rails 203. The movable plate 204 is driven by a motor 219 to move on the guide rails 203. A vertical support plate 206 is fixedly connected to the movable plate 204. Limiting devices are provided at the upper and lower edges of the support plate 206. Position sensor 205; Support blocks 207 are fixedly connected to the middle of both ends of the rectangular frame 202, and the two support blocks 207 are located at both ends of the sliding direction of the guide block. Each support block 207 has an opening in the middle, and a rotating shaft is rotatably connected in the opening. A transmission gear 208 is coaxially fixedly connected to the rotating shaft. The two transmission gears 208 are driven by a ring chain 209. The lower surface of the moving plate 204 is fixedly connected to the ring chain 209. A motor 219 is fixedly connected to the rectangular frame 202, and the output shaft of the motor 219 is fixedly connected to one of the rotating shafts.

[0059] The bag-supporting mechanism includes a vertical base plate 210, which is mounted on a support plate 206. Two connecting plates 211 are fixedly connected to the vertical surface of the base plate 210, with a gap between them. The ends of the two connecting plates 211 furthest from the base plate 210 are connected to the same circular plate 212, which is parallel to the base plate 210. Four evenly spaced support rods 213 are rotatably connected to the circumference of the circular plate 212. A bag-supporting cylinder is fixedly connected to the side of the circular plate 212 facing the base plate 210, and the output shaft of the bag-supporting cylinder is horizontal. A linkage plate 214 is fixedly connected to the output shaft of the bag-supporting cylinder, which passes through the center of the circular plate 212 and is located on the other side of the circular plate 212. Four inclined linkage rods 215 are rotatably connected to the linkage plate 214. The ends of the four linkage rods 215 away from the linkage plate 214 are respectively rotatably connected to four support rods 213. A limit switch 216 is fixedly connected to the circular plate 212. The limit switch 216 is used to monitor the movement distance of the linkage plate 214 and to determine the opening and closing degree of the four support rods 213 by the movement distance of the linkage plate 214.

[0060] The side wall of the side of the support plate 206 provided with the substrate 210 is provided with two vertical guide rails two 217, the side of the substrate 210 close to the support plate 206 is fixedly connected with two sliding blocks, the two sliding blocks are provided with a circular hole, the two sliding blocks are slidingly connected with the two guide rails two 217 through the circular hole, the top of the side wall of the side of the support plate 206 provided with the substrate 210 is rotatably connected with a driving gear one, the two driving gear ones are driven by an annular chain two 218, the chain two 218 is fixedly connected with the substrate 210, the top of the support plate 206 is fixedly connected with a motor two 220, the output shaft of the motor two 220 is fixedly connected with the center shaft of the driving gear one through the support plate 206;

[0061] The controller is in electrical signal connection with the motor one 219, the motor two 220, the bag supporting cylinder, the two limit sensors 205 and the travel switch 216.

[0062] The mechanical arm hand claw 3 as shown in the accompanying drawings comprises a connecting piece 301, a picking assembly and a clamping assembly; Figure 6 ~ accompanying Figure 7 The connecting piece 301 is a trapezoidal connecting piece 301, the inclined surface of the connecting piece 301 is used for movably connecting with the mechanical arm 309, the rotation of the connecting piece 301 at any angle is realized through the mechanical arm 309, the lower surface of the connecting piece 301 is fixedly connected with a light supplementing lamp 303, the light supplementing lamp 303 is in electrical signal connection with the controller.

[0063] The picking assembly comprises a connecting rod, the connecting rod is transversely fixedly connected to the lower surface of the connecting piece 301, a plurality of suction cups 302 are fixedly connected to the connecting rod, the suction cup 302 openings of the suction cups 302 face downward, and the suction cups 302 are provided with negative pressure by a gas pump.

[0064] The clamping assembly comprises two mirror-symmetric clamping rods one 304, one end of each of the two clamping rods one 304 is fixedly connected to the two side edges of the connecting piece 301, the end of each of the two clamping rods one 304 away from the connecting piece 301 is fixedly connected with a vertically arranged clamping plate 305, the two clamping plates 305 face each other, and the two clamping plates 305 are fixedly connected with two clamping cylinders one 306 on the sides opposite to each other, the two clamping cylinders one 306 are located on the upper part of the clamping plate 305, the output shaft of the clamping cylinder one 306 transversely penetrates through the clamping plate 305 and is located on the other side of the clamping plate 305, the output shaft of each clamping cylinder one 306 is fixedly connected with a clamping plate 307, and the bottom end of each clamping plate 307 is outwardly bent.

[0065] The controller is in electrical signal connection with the mechanical arm 309 and the gas pump, and a visual sensor 308 (a structured light projector) is electrically connected to the controller, the visual sensor 308 is used for positioning the ton bag and transmitting the position signal of the ton bag to the controller.

[0066] The auxiliary belt hanging device 4 as shown in the accompanying drawings comprisesFigure 8 ~ attached Figure 10 As shown, the packaging machine includes two hanging belt mechanisms, which are respectively located on two sides of the packaging machine;

[0067] Each hanging belt mechanism includes an H-shaped frame 402, a moving assembly and a hanging belt assembly, the two vertical rods of the H-shaped frame 402 are fixedly connected with vertical circular tracks 409 on the sides facing each other, and a connecting block 408 is slidably sleeved on the two circular tracks 409;

[0068] The moving assembly includes a lifting plate 410 and a driving motor 401, the two ends of the lifting plate 410 are fixedly connected with the two connecting blocks 408, the driving motor 401 is fixedly connected to the top of the H-shaped frame 402, a vertical rail 403 is fixedly connected to the vertical rod on the side of the H-shaped frame 402 facing away from the packaging machine, a counterweight 404 is vertically and slidably connected to the vertical rail 403, a driving gear two 405 is fixedly connected to the output shaft of the driving motor 401, two rotating gears 406 are also rotatably connected to the top of the H-shaped frame 402, one end of a chain 407 is fixedly connected with the counterweight 404, the other end of the chain 407 passes through the two rotating gears 406 and the driving gear two 405 and extends downward to the lifting plate 410 and is fixedly connected with the lifting plate 410;

[0069] The hanging belt assembly includes two moving blocks 411, which are transversely and slidably connected to the lifting plate 410, a supporting plate 412 perpendicular to the vertical face of each moving block 411 is fixedly connected to each moving block 411, a hanging belt cylinder 413 is connected to the supporting plate 412, a hanging rod 414 is fixedly connected to the output shaft of the hanging belt cylinder 413, and the end of the hanging rod 414 extends out of the supporting plate 412 in the direction of the packaging machine and is bent upward;

[0070] Two transverse sliding grooves 415 are formed in the lifting plate 410, and the two sliding grooves 415 are staggered in height, a connecting plate 211 two is fixedly connected to each moving block 411, and the two connecting plates 211 two on the two moving blocks 411 pass through the two sliding grooves 415 and are located on the other side of the lifting plate 410; two transmission gears two 417 are rotatably connected to the two ends of the side of the lifting plate 410 facing away from the supporting plate 412, one of the two transmission gears two 417 is driven by a transmission motor, and the same annular toothed belt 416 is sleeved on the two transmission gears two 417, the upper section of the annular toothed belt 416 is fixedly connected with the connecting plate 211 two in the sliding groove 415 located at the higher position, and the lower section of the annular toothed belt 416 is fixedly connected with the connecting plate 211 two in the other sliding groove 415;

[0071] The controller is in electrical signal connection with the driving motor 401, the motor two 220, the transmission motor and the hanging belt cylinder 413.

[0072] The ton bag bundling and code spraying device 5 is as attached Figure 11 ~ attached Figure 14The illustrated includes a stand, a bundling mechanism and a code spraying mechanism, the stand is located above the plate chain conveyor;

[0073] The bundling mechanism includes a strap machine 517 and two parallel cross rails, the two cross rails are fixedly connected to the upper part of the stand, two rectangular blocks are slidingly connected to each cross rail, the strap machine 517 is fixedly connected to the four rectangular blocks, and the bundling opening of the strap machine 517 faces the other side of the stand, a transverse push cylinder 516 is fixedly connected to the stand, and the output shaft of the push cylinder 516 is fixedly connected to the strap machine 517;

[0074] The code spraying mechanism is fixedly connected to the lower part of the stand, and the code spraying mechanism includes a laser code spraying machine 508 and two short rods 506 fixedly connected to the stand, a short sliding rail is fixedly connected to each short rod 506, the laser code spraying machine 508 is slidingly connected to the two short sliding rails, the sliding direction is opposite to the other side of the stand, a drive cylinder 507 is fixedly connected to the stand, and the output shaft of the drive cylinder 507 is fixedly connected to the laser code spraying machine 508;

[0075] The strap machine 517, the laser code spraying machine 508, the push cylinder 516 and the drive cylinder 507 are electrically connected to the controller;

[0076] The stand includes four vertical beams 504 distributed in a rectangular shape, two long cross beams 505 are fixedly connected to each of the two long sides of the vertical beam 504, the two long cross beams 505 on each side are located at the upper part and the lower part of the vertical beam 504, respectively, and a short cross beam 503 is fixedly connected to the top of each two vertical beams 504, and the short cross beam 503 is located at the short side of the vertical beam 504 and the vertical beam 504;

[0077] The upper surface of the two short cross beams 503 is fixedly connected with a rectangular fixing frame 509, the upper surface of one long side of the fixing frame 509 is fixedly connected with a rack 511, the teeth of the rack 511 are horizontally towards the other long side of the fixing frame 509, the other long side of the fixing frame 509 is fixedly connected with a guide rail three 512, the fixing frame 509 is provided with a "n" shaped sliding plate 502, the two top ends of the sliding plate 502 are fixedly connected with transverse wing plates 513, one wing plate 513 is fixedly connected with a moving motor 501, the output shaft of the moving motor 501 vertically downwards passes through the wing plate 513 and is fixedly connected with a driving gear three, the driving gear three is engaged with the rack 511, the lower surface of the other wing plate 513 is rotatably connected with two rollers 514, the two rollers 514 are in rolling fit with the guide rail three 512, the lower surface of the sliding plate 502 is fixedly connected with two long rods 518, the two long rods 518 are parallel to each other, and the length direction of the long rod 518 is the same as the length direction of the fixing frame 509, the ends of the two long rods 518 away from the sliding plate 502 are fixedly connected with clamping cylinders two 519, the output shafts of the two clamping cylinders two 519 are opposite to each other, the output shafts of the two clamping cylinders two 519 are fixedly connected with clamping rods two 520, the clamping rods two 520 are parallel to the long rods 518;

[0078] The stand is fixedly connected with a positioning sensor 510, the positioning sensor 510 is in electrical signal connection with the controller, and the positioning sensor 510 is located opposite to the ribbon machine 517;

[0079] The two ends of the two long cross beams 505 located at the upper part are fixedly connected with positioning rods, the four positioning rods are distributed in a rectangular shape and opposite to each other in pairs, and the positioning rods are located on the inner side of the stand, the end of each positioning rod is fixedly connected with a moving cylinder, the output shafts of the moving cylinders are opposite to each other in pairs, the output shaft of each moving cylinder is fixedly connected with a limiting plate 515, and the two limiting plates 515 located on the same side of the long cross beam 505 are opposite to each other, and the two limiting plates 515 are fixedly connected with two circular rods arranged horizontally; the two limiting plates 515 at the other long cross beam 505 are fixedly connected with necking cylinders 521, the output shafts of the necking cylinders 521 are fixedly connected with movable circular rods 522, the ends of the movable circular rods 522 away from the necking cylinders 521 pass through the opposite limiting plates 515 and are in sliding contact with the limiting plates 515, the two movable circular rods 522 are fixedly connected with necking clamps arranged in a "V" shape horizontally, and the openings of the two necking clamps are oppositely arranged; the moving cylinders and the necking cylinders 521 are in electrical signal connection with the controller.

[0080] The specific implementation process is as follows:

[0081] The feeding bin 1 is used, the ton bag is stacked on the two supporting plates 105 by manual, at this time, the one feeding cylinder 103 is started by the controller, the output shaft of the feeding cylinder 103 starts to stretch, the supporting plate 105 is moved on the slide rail when the output shaft of the feeding cylinder 103 stretches, when the supporting plate 105 moves to the specified position, the baffle 109 is just located at the position sensor 107, the signal is transmitted to the controller after the position sensor 107 detects the baffle 109, at this time, the controller controls the feeding cylinder 103 to stop running, the supporting plate 105 keeps stable, after the ton bag on the supporting plate 105 is used up, the infrared sensor monitors that there is no ton bag on the supporting plate 105, at this time, the infrared sensor transmits the monitoring signal to the controller, at this time, the controller controls the output shaft of the feeding cylinder 103 under the supporting plate 105 to contract, the supporting plate 105 is moved to the original position when the output shaft of the feeding cylinder 103 contracts, the position sensor 107 on the position monitors the baffle 109 on the supporting plate 105 and transmits the monitoring signal to the controller, at this time, the controller controls the feeding cylinder 103 to stop running, then the worker can supplement the ton bag on the supporting plate 105. At the same time when the supporting plate 105 returns to the original position, the controller controls the output shaft of the other feeding cylinder 103 to stretch, the other supporting plate 105 is moved to the specified position by the output shaft of the feeding cylinder 103 to supplement the ton bag, to avoid the ton bag shortage. The two supporting plates 105 are alternately supplied.

[0082] When the bag supporting device 2 is in use, the suction cup 302 on the mechanical arm 309 sucks up the ton bag and exposes the bag opening, and then the controller controls the motor two 220 to start running. When the motor two 220 runs, it drives the driving gear one above the support plate 206 to rotate. When the driving gear one rotates, it drives the annular chain two 218 to move. When the annular chain two 218 moves, it pulls the base plate 210 to move vertically up and down on the support plate 206. When the height of the base plate 210 is the same as the height of the bag opening of the ton bag, the controller controls the motor two 220 to stop running, and then starts the motor one 219. When the motor one 219 runs, it drives the transmission gear to rotate. When the transmission gear one 208 rotates, it drives the chain 407 one to move. When the chain 407 one moves, it drives the moving plate 204 to move towards the bag opening of the ton bag. Since the support plate 206 is fixedly connected to the moving plate 204, the support plate 206 is fixedly connected to the circular plate 212 through the connecting plate 211. The circular plate 212 is rotatably connected to four support rods 213 evenly spaced on the circumference of the circular plate 212. Therefore, when the moving plate 204 moves, it synchronously drives the support rods 213 to move, until the support rods 213 are inserted into the bag opening of the ton bag. At this time, the controller stops the operation of the motor one 219, and then starts the bag supporting cylinder to make the output shaft of the bag supporting cylinder elongate. When the output shaft of the bag supporting cylinder elongates, it pushes the linkage plate 214 to move towards the elongation direction of the output shaft of the bag supporting cylinder. When the linkage plate 214 moves, the four linkage rods 215 gradually change from the inclined state to the state perpendicular to the support rods 213. At this time, the four support rods 213 are lifted by the linkage rods 215, so that the spacing between the support rods 213 increases. As the spacing between the support rods 213 increases, the support rods 213 open the bag opening of the ton bag, so that the bag opening assumes a rectangular shape, facilitating the clamping of the ton bag by the mechanical arm 309 in the next process. After the ton bag is clamped by the mechanical arm 309, the controller controls the output shaft of the bag supporting cylinder to shorten. When the output shaft of the bag supporting cylinder shortens, it drives the linkage plate 214 to return to the original position. In the process of returning to the original position, the linkage plate 214 pulls the linkage rods 215. Then, the linkage rods 215 gradually change from the perpendicular state to the inclined state of the support rods 213. In this process, the linkage rods 215 pull the support rods 213 to move towards the center. At this time, the support rods 213 are separated from the bag opening of the ton bag. Then the controller controls the motor one 219 to start in reverse. When the motor one 219 runs in reverse, it drives the moving plate 204 to move backwards on the rectangular frame 202 to return to the original position, thereby driving the support rods 213 to be taken out of the bag opening of the ton bag. In the process of vertically moving the base plate 210 on the support plate 206, the two limit sensors 205 monitor the position of the base plate 210. When the base plate 210 moves to the position of the limit sensor 205, the limit sensor 205 transmits a monitoring signal to the controller, and the controller stops the movement of the base plate 210 by stopping the operation of the motor.

[0083] When the mechanical arm hand claw 3 operates, the visual sensor 308 first shoots and locates the ton bag on the supporting plate 105 of the feeding bin 1, and then transmits the signal to the controller. At this time, the controller controls the mechanical arm 309 to drive the connecting piece 301 to move to the top of the ton bag. Then the controller drives the connecting piece 301 to move downward through the mechanical arm 309 until the suction cup 302 contacts the bag opening of the ton bag. At this time, the controller controls the air pump to operate to generate negative pressure in the suction cup 302 to suck the bag opening of the ton bag. After the ton bag is sucked by the suction cup 302, the connecting piece 301 is moved upward by the mechanical arm 309. At this time, the part of the bag opening of the ton bag sucked is pulled upward, and the part not sucked naturally falls downward under the action of gravity to make the bag opening face the bag supporting device 2. After the supporting rod 213 of the bag supporting device 2 is inserted into the bag opening of the ton bag and the bag opening is opened to make the bag opening rectangular, the air pump stops operating so that the suction cup 302 no longer generates negative pressure. The connecting piece 301 is rotated by the mechanical arm 309 so that the two clamping rods 304 are in the same vertical plane. The controller controls the output shaft of the clamping cylinder 306 to elongate so that a gap with a certain distance is formed between the clamping plate 305 and the clamping plate 307. The mechanical arm 309 operates to drive the two clamping plates 305 to move through the connecting piece 301 and the clamping rod 304. The gap between the two clamping plates 305 and the two clamping plates 307 is inserted into the upper edge and the lower edge of the bag opening supported and opened in a rectangular shape. At this time, the controller controls the output shaft of the clamping cylinder 306 to contract. When the output shaft of the clamping cylinder 306 contracts, the clamping plate 307 moves toward the clamping plate 305 until the clamping plate 307 and the clamping plate 305 firmly clamp the bag opening of the ton bag. At this time, the supporting rod 213 of the bag supporting device 2 exits from the bag opening of the ton bag. The controller controls the mechanical arm 309 to drive the connecting piece 301 to move to sleeve the bag opening of the ton bag on the discharge pipe of the packaging machine.

[0084] When the sling of the ton bag needs to be hung on the hook of the packaging machine, the driving motor 401 of the two sling assembly is started, and when the driving motor 401 operates, the lifting plate 410 is lowered to the bottom of the U-shaped frame 402, and then the four sling cylinders 413 are synchronously started, the output shaft of the sling cylinder 413 is elongated to drive the hanging rod 414 fixed on the output shaft of the sling cylinder 413 to move towards the packaging machine, after the hanging rod 414 moves to the limit distance, the hanging rod 414 contacts the ton bag, the driving motor 401 reverses to drive the lifting plate 410 to gradually rise in the U-shaped frame 402, and the lifting plate 410 drives the hanging rod 414 to move upwards along the surface of the ton bag during the rising process, the hanging rod 414 hooks the sling of the ton bag and drives the sling to move upwards to the specified height, and then the driving motor 401 stops operating, and at this time the lifting plate 410 stops moving upwards. Then start the motor two 220, when the motor two 220 operates, drive the two moving blocks 411 to move in opposite directions, when the two moving blocks 411 move in opposite directions, drive the two supporting plates 412 to move away from each other, when the two supporting plates 412 move away from each other, drive the two hanging rods 414 to move away from each other through the sling cylinder 413, after the two hanging rods 414 move to the set distance, the motor two 220 stops operating, at this time the sling of the ton bag hung on the two hanging rods 414 is straightened, then the hook of the packaging machine moves to hook the straightened sling, at this time the driving motor 401 operates to drive the lifting plate 410 to move downwards, during the moving process, the motor two 220 reverses to drive the two moving blocks 411 to move close to each other, and at the same time the output shaft of the sling cylinder 413 is contracted to drive the hanging rod 414 to return to the original position.

[0085] After the ton bag is filled with the aluminum powder by the packaging machine, the controller controls the movement motor 501 to operate. When the movement motor 501 operates, the driving gear is driven to rotate. Since the driving gear is engaged with the rack 511, the sliding plate 502 is driven by the wing plate 513 to move on the fixed frame 509 towards the packaging machine when the driving gear rotates. The sliding plate 502 drives the long rod 518, the clamping cylinder two 519 and the clamping rod two 520 to move synchronously to the ton bag when the sliding plate 502 moves. When the clamping rod two 520 moves to the two sides of the ton bag, the controller starts the clamping cylinder two 519 to start. The clamping cylinder two 519 drives the two clamping rods two 520 to approach each other to clamp the bag opening of the ton bag through the elongated output shaft. At this time, the controller controls the driving motor 401 to operate in reverse, and simultaneously starts the plate chain conveyor belt. When the driving motor 401 operates in reverse, the clamping rod two 520 clamps the bag opening of the ton bag to move towards the original position. In the process of moving the clamping rod, the plate chain conveyor belt drives the ton bag filled with the aluminum powder to move synchronously at the same speed. When the ton bag moves to the positioning sensor 510, the positioning sensor 510 transmits a monitoring signal to the controller. The controller controls the driving motor 401 and the plate chain conveyor belt to stop operating, and controls all movement cylinders to start synchronously. When the movement cylinders start, the output shaft pushes the limiting plates 515 facing each other to approach each other. The limiting plates 515 drive the round rod and the movable round rod 522 to hold the bag opening of the ton bag when the limiting plates 515 approach each other. The controller controls the necking cylinder 521 to start. When the two necking cylinders 521 operate, the movable round rod 522 is pushed to move. The movable round rod 522 drives the two necking clamps to approach each other to squeeze and tighten the bag opening of the ton bag when the movable round rod 522 moves. At this time, the controller controls the pushing cylinder 516 to start. When the pushing cylinder 516 operates, the machine moves towards the ton bag until the bundling opening of the bundling machine 517 is inserted into the bag opening of the ton bag which is tightened. Then the bundling machine 517 operates to bundle the bag opening of the ton bag. After the bundling is completed, the controller reversely starts the pushing cylinder 516 to drive the bundling machine 517 to return to the original position. Then the controller controls the laser code spraying machine 508 to spray the ton bag. Then the controller controls the clamping cylinder two 519, the necking cylinder 521 and the movement cylinders to operate in reverse to release the ton bag from the clamping of the necking clamp, the clamping rod two 520, the round rod and the movable round rod 522. Finally, the plate chain conveyor belt is started again to carry away the bundled ton bag. Thus, the ton bag can be continuously bundled and sprayed by repeating the above process.

Claims

1. A ton bag automatic packaging production line, characterized in that: The device comprises a controller, a feeding bin, a bag opening device, a mechanical arm hand claw, an auxiliary hanging belt device and a ton bag bundling and code spraying device. The feeding bin is used to continuously provide ton bags for the production line to ensure sufficient ton bag quantity. The bag opening device is used in cooperation with the mechanical arm hand claw to expand the bag opening of the ton bag picked up by the mechanical arm hand claw to make the bag opening of the ton bag rectangular to facilitate the clamping of the mechanical arm hand claw. The mechanical arm hand claw is used to pick up the ton bag placed on the feeding bin, clamp the bag opening of the ton bag towards the bag opening device and then move to the packaging machine and be connected to the discharge pipe of the packaging machine. The auxiliary hanging belt device is used to lift the lifting belt of the ton bag and hang it on the hook of the packaging machine. The ton bag bundling and code spraying device is used to bundle and close the bag opening of the ton bag filled with aluminum oxide powder and spray the bundled ton bag. The controller is used to control the automatic operation and cooperation of the feeding bin, the bag opening device, the mechanical arm hand claw, the auxiliary hanging belt device and the ton bag bundling and code spraying device. The ton bag bundling and code spraying device comprises a stand, a bundling mechanism and a code spraying mechanism. The bundling mechanism comprises a strap machine and two parallel horizontal rails, the two horizontal rails are fixedly connected to the upper part of the stand, two rectangular blocks are slidably connected to each horizontal rail, the strap machine is fixedly connected to the four rectangular blocks, the bundling opening of the strap machine faces the other side of the stand, a horizontal push air cylinder is fixedly connected to the stand, and the output shaft of the push air cylinder is fixedly connected to the strap machine. The stand comprises four vertical beams arranged in a rectangular shape, two long cross beams are fixedly connected to each vertical beam at the two long sides, two long cross beams on each side are located at the upper part and the lower part of the vertical beam, and a short cross beam is fixedly connected to the top of each two vertical beams at the short side. The upper surface of the two short cross beams is fixedly connected with a rectangular fixed frame, the upper surface of one long side of the fixed frame is fixedly connected with a rack, the teeth of the rack horizontally face the other long side of the fixed frame, the other long side of the fixed frame is fixedly connected with a guide rail three, a sliding plate in the shape of "U" is arranged in the fixed frame, two horizontal wings are fixedly connected to the two top ends of the sliding plate, a moving motor is fixedly connected to one wing, the output shaft of the moving motor vertically penetrates through the wing and is fixedly connected with a driving gear three, the driving gear three is engaged with the rack, the lower surface of the other wing is rotatably connected with two rollers, the two rollers are in rolling connection with the guide rail three, the lower surface of the sliding plate is fixedly connected with two long rods, the two long rods are parallel to each other and have the same length direction as the fixed frame, one end of each long rod away from the sliding plate is fixedly connected with a clamping air cylinder two, the output shafts of the two clamping air cylinder two faces each other, a clamping rod two is fixedly connected to the output shaft of each clamping air cylinder two, and the clamping rod two is parallel to the long rod. A positioning sensor is fixedly connected to the stand, the positioning sensor is in electrical signal connection with the controller, and the positioning sensor is located opposite to the strap machine. The two ends of the two upper long cross beams are fixedly connected with positioning rods, the four positioning rods are distributed in a rectangular shape and face each other in pairs, the positioning rods are located on the inner side of the stand, the end of each positioning rod is fixedly connected with a moving cylinder, the output shafts of the moving cylinders face each other in pairs, the output shaft of each moving cylinder is fixedly connected with a limiting plate, the two limiting plates located on the same side of the same long cross beam face each other, and two round rods arranged horizontally are fixedly connected to the two limiting plates, and the two limiting plates located on the other long cross beam are fixedly connected with necking cylinders, the output shaft of each necking cylinder is fixedly connected with a movable round rod, the end of the movable round rod away from the necking cylinder penetrates through the opposite limiting plate and is in sliding contact with the limiting plate, and two necking clamps arranged in a "V" shape are fixedly connected to the two movable round rods. The moving cylinder, the strapping machine, the pushing cylinder and the necking cylinder are electrically connected with the controller.

2. The ton bag automatic packaging production line according to claim 1, characterized in that: The feeding bin comprises a support base and a feeding mechanism, the support base is an "L"-shaped support base, the support base is provided with a feeding slide rail, the feeding slide rail comprises two cylindrical long rails and four short rails, the two ends of the two long rails are fixedly connected with support blocks one, the support blocks one are fixedly connected to the long edges of the support base, and the two long rails are perpendicular to each other; the four short rails correspond to one long rail in every two, the two short rails corresponding to the long rail are parallel to the long rail, and the four short rails are in a "cross" shape, and the ends of the four short rails close to each other are spaced apart; The feeding mechanism comprises two rectangular supporting plates and two feeding cylinders, one side of the lower surface of each supporting plate is fixedly connected with two movable blocks, the movable blocks are provided with circular through holes in the middle portions, the movable blocks are slidably sleeved on the long rails through the through holes, the lower surface of the supporting plate is fixedly connected with two "Ω"-shaped sliding blocks on the side opposite to the long rail, the sliding blocks are slidably sleeved on the short rails, and the two feeding cylinders are fixedly connected to the two long edges of the support base, and the output shaft of the feeding cylinder is fixedly connected to the lower surface of one supporting plate; the two feeding cylinders are electrically connected with the controller, four position sensors are electrically connected to the controller, the four position sensors are arranged in two groups on the side of the support base corresponding to the long rail, the two position sensors in the same group are located at the two ends of the same long rail, each supporting plate is fixedly connected with a baffle, the baffle is used in cooperation with the position sensor to allow the position sensor to transmit a signal to the controller after detecting the baffle; a vertical support rod is fixedly connected to the right angle vertex of the support base, an infrared sensor is fixedly connected to the top end of the support rod, the infrared sensor is electrically connected with the controller, and the infrared sensor is used for monitoring whether there is a ton bag on the supporting plate and transmitting a monitoring signal to the controller.

3. A ton bag automatic packaging production line according to claim 2, characterized in that: The bag supporting device comprises a chassis and a bag supporting mechanism, the chassis comprises a horizontally arranged rectangular frame, the lower surface of the rectangular frame is fixedly connected with six supporting legs, two horizontally arranged guide rails I are fixedly connected to the rectangular frame, the two guide rails I are parallel to each other, the same moving plate is slidably connected to the two guide rails I, the moving plate is driven by a motor I to move on the guide rails I, a vertical supporting plate is fixedly connected to the moving plate, limit sensors are arranged at the edges of the upper portion and the lower portion of the supporting plate; supporting blocks II are fixedly connected to the middle portions of the two ends of the rectangular frame, and the two supporting blocks II are located at the two ends of the sliding direction of the guide block, an opening is arranged in the middle portion of each supporting block II, a rotating shaft is rotatably connected to the opening, a transmission gear I is fixedly connected to the rotating shaft in a coaxial manner, the two transmission gears I are driven by a ring chain I, the lower surface of the moving plate is fixedly connected with the ring chain I, the motor I is fixedly connected to the rectangular frame, and the output shaft of the motor I is fixedly connected with one of the rotating shafts; The bag supporting mechanism comprises a vertical base plate, the base plate is arranged on the supporting plate, two connecting plates are fixedly connected to the vertical surface of the base plate, a space is left between the two connecting plates, the same circular plate is connected to the ends of the two connecting plates away from the base plate, the circular plate is parallel to the base plate, four uniformly spaced supporting rods are rotatably connected to the circumference of the circular plate; a bag supporting cylinder is fixedly connected to the side of the circular plate facing the base plate, the output shaft of the bag supporting cylinder penetrates through the center of the circular plate in a transverse manner and is located at the other side of the circular plate, a linkage plate is fixedly connected to the output shaft of the bag supporting cylinder, four obliquely arranged linkage rods are rotatably connected to the linkage plate, and the ends of the four linkage rods away from the linkage plate are rotatably connected with the four supporting rods respectively; a travel switch is fixedly connected to the circular plate, the travel switch is used for monitoring the movement distance of the linkage plate, and the opening and closing degrees of the four supporting rods are determined by the movement distance of the linkage plate; The side wall of the side of the supporting plate provided with the base plate is provided with two vertical guide rails II, two sliding blocks are fixedly connected to the side of the base plate close to the supporting plate, a circular hole is arranged in each of the two sliding blocks, and the two sliding blocks are slidably connected with the two guide rails II through the circular holes; the top and the bottom of the side wall of the side of the supporting plate provided with the base plate are rotatably connected with drive gears I, the two drive gears I are driven by a ring chain II, the ring chain II is fixedly connected with the base plate, and the top of the supporting plate is fixedly connected with a motor II, the output shaft of the motor II penetrates through the center shaft of the drive gear I and is fixedly connected with the drive gear I; The controller is electrically connected with the motor I, the motor II, the bag supporting cylinder, the two limit sensors and the travel switch.

4. A ton bag automatic packaging production line according to claim 3, characterized in that: The mechanical arm gripper comprises a connecting piece, a picking assembly and a clamping assembly; the connecting piece is a trapezoidal connecting piece, the inclined surface of the connecting piece is used for movably connecting with the mechanical arm, the connecting piece is rotatable at any angle through the mechanical arm, a light supplementing lamp is fixedly connected to the lower surface of the connecting piece, and the light supplementing lamp is electrically connected with a controller; The picking assembly comprises a connecting rod, the connecting rod is fixedly connected to the lower surface of the connecting piece in a transverse manner, a plurality of suction cups are fixedly connected to the connecting rod, the suction cup openings of the suction cups face downward, and the suction cups provide negative pressure through a gas pump. The clamping assembly comprises two mirror-symmetrical clamping rods I, one end of each of the two clamping rods I is fixedly connected to the two side edges of the connecting piece, the end of each of the two clamping rods I away from the connecting piece is fixedly connected with a vertically arranged clamping plate, the two clamping plates face each other, the side of each of the two clamping plates away from the other clamping plate is fixedly connected with two clamping cylinders I, the two clamping cylinders I are located at the upper part of the clamping plate, the output shaft of the clamping cylinder I transversely penetrates through the clamping plate and is located at the other side of the clamping plate, the output shaft of each clamping cylinder I is fixedly connected with a clamping plate, and the bottom end of each clamping plate is outwardly bent; The controller is electrically connected with the mechanical arm and the air pump, and the controller is electrically connected with a visual sensor.

5. A ton bag automatic packaging production line according to claim 4, characterized in that: The auxiliary belt hanging device comprises two belt hanging mechanisms, and the two belt hanging mechanisms are respectively located on the two sides of the packaging machine; Each belt hanging mechanism comprises a U-shaped frame, a moving assembly and a belt hanging assembly, the side of the two vertical rods of the U-shaped frame, which face each other, is fixedly connected with two vertical circular tracks, and the two circular tracks are slidably connected with a connecting block. The moving assembly comprises a lifting plate and a driving motor, the two ends of the lifting plate are fixedly connected with the two connecting blocks, the driving motor is fixedly connected to the top of the U-shaped frame, a vertical rail is fixedly connected to the vertical rod on the side of the U-shaped frame away from the packaging machine, a counterweight is vertically and slidably connected to the vertical rail, a driving gear II is fixedly connected to the output shaft of the driving motor, two rotating gears are further rotatably connected to the top of the U-shaped frame, a chain is arranged on the two rotating gears, one end of the chain is fixedly connected with the counterweight, the other end of the chain passes through the two rotating gears and the driving gear II and extends downward to the lifting plate and is fixedly connected with the lifting plate. The belt hanging assembly comprises two moving blocks, the two moving blocks are transversely and slidably connected to the lifting plate, a supporting plate perpendicular to the vertical face of each moving block is fixedly connected to each moving block, a belt hanging cylinder is connected to the supporting plate, a hanging rod is fixedly connected to the output shaft of the belt hanging cylinder, and the end of the hanging rod extends out of the supporting plate in the direction of the packaging machine and is upwardly bent. Two transverse sliding grooves are formed in the lifting plate, the two sliding grooves are staggered in height, a connecting plate II is fixedly connected to each moving block, and the connecting plate II on each moving block passes through the two sliding grooves and is located on the other side of the lifting plate; two transmission gears II are rotatably connected to the two ends of the side of the lifting plate away from the supporting plate, one of the two transmission gears II is driven by a transmission motor, and the same annular toothed belt is sleeved on the two transmission gears II, the upper section of the annular toothed belt is fixedly connected with the connecting plate II in the sliding groove at the higher position, and the lower section of the annular toothed belt is fixedly connected with the connecting plate II in the other sliding groove. The controller is electrically connected with the driving motor, the motor II, the transmission motor and the belt hanging cylinder.

6. A ton bag automatic packaging production line according to claim 5, characterized in that: The code spraying mechanism is fixedly connected to the lower part of the stand, and comprises a laser code spraying machine and two short rods fixedly connected to the stand in the transverse direction, each of which is fixedly connected with a short sliding rail, the laser code spraying machine is slidably connected with the two short sliding rails, and the sliding direction of the laser code spraying machine is opposite to the other side of the stand, a driving cylinder is fixedly connected to the stand, and the output shaft of the driving cylinder is fixedly connected with the laser code spraying machine. The laser code spraying machine and the driving cylinder are electrically connected with the controller.

Citation Information

Patent Citations

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