Slurry separating and curing device
By designing a mud separation and curing device including dosing unit, settlement unit and curing unit, the driving device drives the reciprocating movement of the filter press plate, the problem that existing equipment cannot achieve continuous mud treatment is solved, and efficient and safe mud curing and discharge treatment are achieved.
Patent Information
- Application Number
- CN202411984894.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-31
AI Technical Summary
Existing mud treatment equipment cannot achieve continuous and uninterrupted mud treatment, resulting in low processing efficiency on the construction site and unable to meet construction needs.
A mud separation and curing device is designed, including a dosing unit, a settlement unit and a curing unit. The curing unit uses a driving device to drive the reciprocating movement of the filter press plate. Through the cooperation of the filter press plate, the transmission structure, the baffle structure and the motion guide groove, the continuous curing treatment of the mud is achieved.
It realizes continuous and uninterrupted processing of mud, improves the processing efficiency of the construction site, meets the needs of the construction site, and ensures the automatic discharge of the materials after curing, and the discharge method is safe and reliable.
Smart Images

Figure CN119612908A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mud processing equipment and relates to a mud separation and solidification device. Background Art
[0002] In the renovation of heating pipe networks in old residential areas, a large amount of mud is generated during construction. For the treatment of mud, it is usually precipitated in a three-stage sedimentation tank and then transported to a waste dump by tank truck. This method is due to the large amount of engineering mud, high water content, high treatment cost, and traffic control factors that cannot guarantee continuous transportation.
[0003] In order to solve the above problems, various solidification equipment capable of on-site treatment of mud has emerged. For example, an integrated sewage treatment equipment disclosed in the CN216513405U patent has a working principle of sending the mud into the filter chamber for preliminary filtration, and then sending it to the filter press structure for filtration through the diversion structure. The filter press structure is a "7"-shaped pressure plate that fits each other, and the two sets of pressure plates achieve the extrusion of the mud through mutual movement.
[0004] However, in the process of engineering construction, once the large-diameter jacking pipe starts to push, it cannot be stopped (or the jacking pipe is a continuous operation), and the slurry is discharged continuously. Although the technical solution of the above patent can realize the solidification treatment of the slurry, the solidified slurry needs to be pushed to the discharge port by the pressing plate. In this process, the slurry cannot be continuously transported for solidification treatment. Therefore, it cannot meet the use needs of the construction site. Summary of the invention
[0005] The purpose of the present invention is to solve the above problems and provide a mud separation and solidification device.
[0006] To achieve the above-mentioned object, the present invention provides a mud separation and solidification device, comprising a dosing unit, a sedimentation unit and a solidification unit connected in sequence, wherein the solidification unit comprises a solidification box and a water storage tank connected to both sides of the solidification box, and a water outlet is provided on the side wall of the solidification box and is connected to the water storage tank;
[0007] The curing box is detachably connected with a box cover, the box cover is provided with a feed port, and discharge ports are symmetrically provided on both sides of the length direction of the bottom of the curing box, and a baffle structure is provided at the discharge port. An upper baffle is provided just above the discharge port in the curing box, and a filter press plate is slidably fitted in the curing box. A driving device is provided at the upper end of the curing box to drive the filter press plate to move the mud entering through the feed port to push the mud to the filter press plate, the inner wall of the curing box, the baffle structure and the upper baffle for filtering;
[0008] Transmission structures are symmetrically provided on both sides of the filter press plate, and movement guide grooves are symmetrically provided on the outer side wall of the curing box. Under the limiting action of the movement guide grooves, the transmission structure drives the baffle structure to move a predetermined distance and then separates from the baffle structure.
[0009] Further, the inner wall of the curing box is provided with a guide groove, the upper surface of the curing box is provided with a second guide groove, the second guide groove is connected to the guide groove, the guide groove and the second guide groove are equal in length, and are both located between the two upper baffles;
[0010] The driving device comprises:
[0011] A threaded rod, one end of which is located in the guide groove and rotatably connected to the guide groove, and the other end of which passes through the guide groove and the curing box in sequence and extends out of the curing box;
[0012] A driving motor is connected to the threaded rod to drive the threaded rod to rotate forward or reverse.
[0013] Further, the filter press plate has a slider structure, the slider structure is threadedly matched with the threaded rod, and the slider structure is adapted to the guide groove;
[0014] The transmission structure comprises a transmission plate, wherein the transmission plate has a sliding fitting portion fixedly connected to the slider structure, and the sliding fitting portion is slidingly fitted with the second guide groove.
[0015] Further, the transmission plate has a mounting groove, a mounting guide cylinder is fixedly arranged in the mounting groove, a spring is fixedly connected in the mounting groove, and the other end of the spring passes through the mounting guide cylinder and is connected to the driving plate;
[0016] The driving plate is provided with a slide groove, and the mounting groove is provided with a guide slider matched with the slide groove;
[0017] The transmission plate is provided with a sliding groove on the side wall facing the curing box, and the driving plate is fixedly provided with a sliding column, which is slidably matched with the sliding groove and extends out of the sliding groove.
[0018] Furthermore, the bottom of the curing box is symmetrically provided with an avoidance groove, the discharge port is located in the avoidance groove, and the avoidance groove is provided with a discharge chute;
[0019] The baffle structure comprises:
[0020] A discharge baffle is located in the avoidance groove and below the discharge port, and the discharge baffle has a discharge slider that is slidably matched with the discharge chute;
[0021] A movable baffle is in contact with the bottom surface of the curing box and is fixedly connected to the discharge baffle. A flange portion is provided on the movable baffle. A limiting groove is provided on the flange portion. The driving plate abuts against the limiting groove to drive the movable baffle to move.
[0022] A reset guide cylinder is fixed on the bottom surface of the curing box, a reset spring is installed in the reset guide cylinder, and the other end of the reset spring is fixedly connected to the movable baffle.
[0023] Further, the sliding column is slidably matched with the motion guide groove;
[0024] The motion guide groove comprises a horizontal portion, an inclined rising portion, a second horizontal portion, an inclined descending portion, a third horizontal portion, a second inclined rising portion, a fourth horizontal portion and a second inclined descending portion connected end to end in sequence;
[0025] A lifting groove is provided in the inclined rising part, a lifting spring is fixedly provided in the lifting groove, a lifting block is fixedly connected to the upper end of the lifting spring, and the upper surface of the lifting block is an inclined surface;
[0026] A lifting guide groove is arranged in the lifting groove, and a lifting slider is arranged on the lifting block to match the lifting guide groove.
[0027] Further, a second lifting groove is provided in the fourth horizontal portion, a second lifting spring is fixedly provided in the second lifting groove, a second lifting block is fixedly connected to the upper end of the second lifting spring, and an upper surface of the second lifting block is an inclined surface;
[0028] A second lifting guide groove is provided in the second lifting groove, and a second lifting slider is provided on the second lifting block to match the second lifting guide groove.
[0029] Furthermore, there is a gap between the upper baffle and the box cover, and a vertical driving device is provided on the box cover. The vertical driving device passes through the box cover and is connected to the upper baffle to drive the upper baffle to move up and down.
[0030] Furthermore, the dosing unit comprises a reaction tower, and the reaction tower is respectively connected with a mud inlet pipe, a mud outlet pipe and a dosing pipe;
[0031] The reaction tower is also provided with a stirring structure;
[0032] The settling unit comprises a settling tower, the settling tower is provided with a central pipe, and the mud outlet pipe is connected with the central pipe through a pipeline;
[0033] The settling tower comprises an upper side portion and a conical portion, an umbrella-shaped baffle is provided at the outlet of the lower end of the central tube, the upper side portion is connected with a water outlet pipe, and the conical portion is connected with the solidification unit through a pipeline.
[0034] Furthermore, a guide plate is provided at the lower side of the water outlet.
[0035] The beneficial effects of the present invention are as follows:
[0036] The mud separation and solidification device of the present invention can realize continuous and uninterrupted processing of mud by driving the filter press plate to move back and forth through the driving device. Compared with the prior art, it can greatly improve work efficiency and meet construction needs.
[0037] The mud separation and solidification device of the present invention is reasonable and reliable for mud solidification treatment and material discharge operation through the coordinated arrangement of the filter press plate, the transmission structure, the baffle structure and the motion guide groove.
[0038] The mud separation and solidification device of the present invention can provide an initial driving force to the solidified material through the arrangement of the vertical driving device and the upper baffle, so as to facilitate the smooth discharge of the solidified material. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 A perspective view schematically showing a mud separation and solidification device according to an embodiment of the present invention;
[0040] Figure 2 A schematic front view of a mud separation and solidification device according to an embodiment of the present invention is shown;
[0041] Figure 3 A top view schematically showing a mud separation and solidification device according to an embodiment of the present invention;
[0042] Figure 4 Schematic representation Figure 3 Sectional view at AA;
[0043] Figure 5 A perspective view schematically showing a curing unit according to one embodiment of the present invention;
[0044] Figure 6 Schematically showing a front view of a curing unit according to one embodiment of the present invention;
[0045] Figure 7 Schematically showing a bottom view of a curing unit according to one embodiment of the present invention;
[0046] Figure 8 Schematically showing a top view of a curing unit according to one embodiment of the present invention;
[0047] Fig. 9 Schematic representation Figure 8 Sectional view at the middle BB;
[0048] Fig.10 A schematic diagram showing the internal structure of a curing box according to an embodiment of the present invention;
[0049] Fig.11 Schematic representation Fig.10 Enlarged view of part A in the middle;
[0050] Fig.12 A schematic diagram showing a structure of a filter press plate and a transmission structure according to an embodiment of the present invention;
[0051] Fig.13 Schematic representation Fig.12 Enlarged view of middle part B;
[0052] Fig.14 A cross-sectional view schematically showing a filter press plate and a transmission structure according to an embodiment of the present invention;
[0053] Fig.15 Schematic representation Fig.14 Enlarged view of middle C;
[0054] Fig.16 A schematic diagram showing the structure of a driving plate according to an embodiment of the present invention;
[0055] Fig.17 A schematic diagram showing the installation and coordination of a baffle structure and a curing box according to an embodiment of the present invention;
[0056] Fig.18 A schematic diagram showing the bottom structure of a curing box according to an embodiment of the present invention;
[0057] Fig.19 A schematic diagram shows a three-dimensional view of a baffle structure according to an embodiment of the present invention;
[0058] Fig. 20 A schematic diagram of a front view of a curing box according to an embodiment of the present invention;
[0059] Fig.21 A schematic diagram showing a structure of a motion guide groove according to an embodiment of the present invention;
[0060] Fig. 22 Schematic representation Fig.21 Enlarged view of the middle D part;
[0061] Fig.23 A perspective view schematically showing a lifting block according to an embodiment of the present invention;
[0062] Fig.24A perspective view schematically showing a second lifting block according to an embodiment of the present invention;
[0063] Fig.25 The figure schematically shows a top view of a second lifting block according to an embodiment of the present invention.
[0064] The meanings of the symbols in the accompanying drawings are as follows:
[0065] 1. Dosing unit; 1a. Reaction tower; 1b. Mud inlet pipe; 1c. Mud outlet pipe; 1d. Dosing pipe; 2. Sedimentation unit; 21. Sedimentation tower; 22. Center pipe; 23. Upper side; 24. Conical part; 25. Umbrella baffle; 26. Water outlet pipe; 3. Curing unit; 4. Curing box; 41. Water outlet hole; 411. Guide plate; 42. Discharge port; 43. Avoidance groove; 431. Discharge chute; 44. Reset guide cylinder; 45, reset spring; 5, water storage tank; 6, box cover; 61, feed port; 7, baffle structure; 71, discharge baffle; 72, discharge slider; 73, movable baffle; 731, flange; 732, limit groove; 8, upper baffle; 81, vertical drive device; 9, filter press plate; 91, slider structure; 10, drive device; 101, guide groove; 102, second guide groove; 103, threaded rod; 104, drive motor; 11, Transmission structure; 111, transmission plate; 112, sliding fitting part; 113, installation groove; 114, installation guide cylinder; 115, spring; 116, drive plate; 117, slide groove; 118, guide slider; 119, sliding groove; 120, sliding column; 12, motion guide groove; 121, horizontal part; 122, inclined rising part; 123, second horizontal part; 124, inclined descending part; 125, third horizontal part; 126, second inclined rising part; 127, fourth horizontal part; 128, second inclined descending part; 1221, lifting groove; 1222, lifting spring; 1223, lifting block; 1224, lifting guide groove; 1225, lifting slider; 1271, second lifting groove; 1272, second lifting spring; 1273, second lifting block; 1274, second lifting guide groove; 1275, second lifting slider. DETAILED DESCRIPTION
[0066] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0067] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the embodiments of the present invention are not therefore limited to the following embodiments.
[0068] Combination Figure 1-Figure 25 As shown, the present invention provides a mud separation and solidification device, comprising a dosing unit 1, a sedimentation unit 2 and a solidification unit 3 connected in sequence. According to one embodiment of the present invention, the dosing unit 1 comprises a reaction tower 1a, and the reaction tower 1a is respectively connected with a mud inlet pipe 1b, a mud outlet pipe 1c and a dosing pipe 1d. According to the concept of the present invention, the mud produced in the jacking operation can be first transported to a mud collection pool, and the mud collection pool and the mud inlet pipe 1b are connected through a delivery pump pipeline to transport the mud to the reaction tower 1a. Flocculants such as cationic polyacrylamide can be added to the mud through the dosing pipe 1. At the same time, a stirring structure is also provided in the reaction tower 1a, so as to accelerate the mixing effect of the flocculant and the mud and improve the flocculation and sedimentation effect.
[0069] The mud treated by the dosing unit 1 is transported to the sedimentation unit 2 through the delivery pump pipeline for further treatment. According to one embodiment of the present invention, the sedimentation unit 2 includes a sedimentation tower 21, the sedimentation tower 21 is provided with a central pipe 22, the mud outlet pipe 1c is connected to the central pipe 22 through a pipeline, the sedimentation tower 21 includes an upper side portion 23 and a conical portion 24, an umbrella-shaped baffle 25 is provided at the lower end outlet of the central pipe 22, the upper side portion 23 is connected to a water outlet pipe 26, and the conical portion 24 is connected to the solidification unit 3 through a pipeline. After the mud enters the sedimentation tower 21 through the central pipe 22, the mud is blocked by the umbrella-shaped baffle 25 and distributed to the entire horizontal section, and flows slowly upward. The suspended particles whose sedimentation speed is greater than the rising speed of the water flow sink into the conical portion 24, and the supernatant is discharged through the water outlet pipe 26. The mud settled in the conical portion 24 is transported to the solidification unit 3 for further solidification treatment.
[0070] Combination Figure 1 , Figure 5-Figure 19 As shown, according to one embodiment of the present invention, the curing unit 3 includes a curing box 4 and a water tank 5 connected to both sides of the curing box 4. The side wall of the curing box 4 is provided with a water outlet 41 connected to the water tank 5. A guide plate 411 is also provided on the lower side of the water outlet 41, so that the moisture in the mud in the curing box 4 can flow smoothly into the water tank 5 through the water outlet 41.
[0071] In this embodiment, a box cover 6 is detachably connected to the curing box 4, and a feed port 61 is provided on the box cover 6. The mud settled by the sedimentation unit 2 is transported to the curing box 4 through the feed port 61. Discharge ports 42 are symmetrically provided on both sides of the length direction of the bottom of the curing box 4, and a baffle structure 7 is provided at the discharge port 42. An upper baffle 8 is provided just above the discharge port 42 in the curing box 4. A filter press plate 9 is slidably fitted in the curing box 4. A driving device 10 is provided at the upper end of the curing box 4 to drive the filter press plate 9 to move and push the mud entering through the feed port 61 to between the filter press plate 9, the inner wall of the curing box 4, the baffle structure 7 and the upper baffle 8 for filtering.
[0072] by Fig. 9 Taking the direction shown as an example, in the initial state of the mud separation and solidification device of the present invention, the filter press plate 9 is located at the right discharge port 42. At this time, the mud enters the solidification box 4 through the feed port 61, and the mud is located on the left side of the filter press plate 9. While the mud is introduced, the driving device 10 drives the filter press plate 9 to move to the left, pushing the mud on the left to move to the left so that the mud is located between the filter press plate 9, the baffle structure 7, and the upper baffle 8. Through the filtering action of the filter press plate 9, the water in the mud is further squeezed out and discharged into the water storage tank 5 through the water outlet 41. Among them, after the filter press plate 9 moves to the left through the feed port 61, the uninterrupted introduction of the mud will fall on the right side of the filter press plate 9. After the left side filtering is completed, the driving device 10 drives the filter press plate 9 to move to the right to push and filter the mud on the right. In this way, the continuous solidification treatment of the mud can be achieved by the periodic left and right movement of the filter press plate 9. The whole process can ensure the continuous transportation and treatment of the mud, and avoid the shutdown operation affecting the progress of the project.
[0073] Combination Figure 5 , Fig.10 , Figure 12-16 As shown, in the mud separation and solidification device of the present invention, transmission structures 11 are symmetrically provided on both sides of the filter press plate 9, and movement guide grooves 12 are symmetrically provided on the outer wall of the solidification box 4. Under the limiting action of the movement guide grooves 12, the transmission structure 11 drives the baffle structure 7 to move a predetermined distance and then separates from the baffle structure 7.
[0074] The mud separation and solidification device of the present invention, through the arrangement of the transmission structure 11, the baffle structure 7 and the motion guide groove 12, can drive the movement of the baffle structure 7 when the filter plate 9 moves to the other side after filtering the mud on one side, thereby realizing the opening of the discharge port 42 and the discharge of the material after filtering.
[0075] The baffle structure 7, the upper baffle 8, the filter press plate 9, the drive device 10, the transmission structure 11 and the motion guide groove 12 of the present invention are described in detail below:
[0076] Combination Figure 7 , Fig. 9, Figure 17-19 As shown, the curing box 4 of the present invention is symmetrically provided with an avoidance groove 43 at the bottom, the discharge port 42 is located in the avoidance groove 43, and a discharge chute 431 is provided on the avoidance groove 43. The baffle structure 7 includes a discharge baffle 71 and a movable baffle 73, wherein the discharge baffle 71 is located in the avoidance groove 43 and below the discharge port 42, and the discharge baffle 71 has a discharge slider 72 that slidably cooperates with the discharge chute 431. The movable baffle 73 contacts the bottom surface of the curing box 4 and is fixedly connected to the discharge baffle 71, and a flange portion 731 is provided on the movable baffle 73, and a limiting groove 732 is provided on the flange portion 731. In this embodiment, a reset guide cylinder 44 is fixed to the bottom surface of the curing box 4, and a reset spring 45 is installed in the reset guide cylinder 44, and the other end of the reset spring 45 is fixedly connected to the movable baffle 73.
[0077] In the mud separation and solidification device of the present invention, when the mud is filtered, the discharge baffle 71 is matched at the discharge chute 431. After the filtration is completed, the filter plate 9 moves in the opposite direction, so that the transmission structure 11 drives the movable baffle 73 to move, thereby realizing the movement of the discharge baffle 71, and the discharge port 42 is opened to realize the discharge. After the movable baffle 73 moves a certain distance, it is separated from the transmission structure 11, and the movable baffle 73 and the discharge baffle 71 are reset under the action of the reset spring 45.
[0078] Combination Fig.10 and Fig.11 As shown, the inner wall of the curing box 4 of the present invention is provided with a guide groove 101, and the upper surface of the curing box 4 is provided with a second guide groove 102, the second guide groove 102 is connected with the guide groove 101, the lengths of the guide groove 101 and the second guide groove 102 are equal, and both are located between the two upper baffles 8, and the lengths of the guide groove 101 and the second guide groove 102 are the moving stroke of the filter press plate 9. According to one embodiment of the present invention, the driving device 10 includes a threaded rod 103 and a driving motor 104, wherein one end of the threaded rod 103 is located in the guide groove 101 and is rotatably connected to the guide groove 101, and the other end passes through the guide groove 101 and the curing box 4 in sequence and extends out of the curing box 4. The driving motor 104 is connected to the threaded rod 103, and drives the threaded rod 103 to rotate forward or reversely.
[0079] Combination Fig.10 , Figure 12-16 As shown, in this embodiment, the filter press plate 9 has a slider structure 91, the slider structure 91 is threadedly matched with the threaded rod 103, and the slider structure 91 is adapted to the guide groove 101. When the drive motor 104 is working, the threaded rod 103 is driven to rotate, and the slider structure 91 is adapted to the guide groove 101, so that the rotation direction of the slider structure 91 is limited, and then the slider structure 91 moves along the guide groove 101.
[0080] According to an embodiment of the present invention, the transmission structure 11 includes a transmission plate 111, the transmission plate 111 has a sliding fitting portion 112 fixedly connected to the slider structure 91, and the sliding fitting portion 112 is slidingly matched with the second guide groove 102. When the filter press plate 9 moves, the transmission structure 11 moves synchronously. In this embodiment, the transmission plate 111 has a mounting groove 113, a mounting guide cylinder 114 is fixedly provided in the mounting groove 113, a spring 115 is fixedly connected in the mounting groove 113, and the other end of the spring 115 passes through the mounting guide cylinder 114 and is connected to a driving plate 116, and the driving plate 116 abuts against the limit groove 732 to drive the movable baffle 73 to move.
[0081] According to one embodiment of the present invention, a slide groove 117 is provided on the driving plate 116, a guide slider 118 matching the slide groove 117 is provided in the mounting groove 113, a sliding groove 119 is provided on the side wall of the transmission plate 111 facing the curing box 4, and a sliding column 120 is fixedly provided on the driving plate 116, and the sliding column 120 is slidably matched with the sliding groove 119 and extends out of the sliding groove 119. The sliding column 120 moves upward along the sliding groove 119, and can drive the driving plate 116 to retract into the transmission plate 111 along the guide slider 118.
[0082] Combination Figure 5 , Figure 6 , Fig.10 , Fig.12 , Figure 20-Figure 25 As shown, the front end of the sliding column 120 in the present invention is a hemispherical structure, and the sliding column 120 is slidably matched with the motion guide groove 12. According to an embodiment of the present invention, the motion guide groove 12 includes a horizontal portion 121, an inclined rising portion 122, a second horizontal portion 123, an inclined descending portion 124, a third horizontal portion 125, a second inclined rising portion 126, a fourth horizontal portion 127, and a second inclined descending portion 128 connected end to end in sequence. In this way, combined with Fig. 9 and Fig. 20As shown, when the filter plate 9 moves to the left, the sliding column 120 moves along the horizontal part 121. At this time, the driving plate 116 is in the initial state, and the lower end of the driving plate 116 is lower than the flange part 731. In this way, the filter plate 9 moves, and the driving plate 116 moves against the limiting groove 732 to drive the moving baffle 73 to move, thereby realizing the opening of the discharge port 42, so that the solidified mud after the filter press can fall from the discharge port 42. According to the concept of the present invention, the discharged solidified mud can be manually transported regularly, and of course, a conveyor belt or other device can be set under the discharge port 42 to transport the solidified mud to a designated position. When the sliding column 120 moves to the inclined rising part 122, the sliding column 122 rises along the inclined rising part 122. At this time, the driving plate 116 gradually rises to be separated from the moving baffle 73, and the moving baffle 73 is reset under the action of the reset spring 45. The moving distance of the movable baffle 73, or the disengagement position of the driving plate 116 and the movable baffle 73, should be before the filter press plate 9 moves to the feed port 61. In this way, when the filter press plate 9 moves to the feed port 61, the discharge baffle 71 has been reset, and the filter press plate 9 continues to move (filtering the mud on the left side of the filter press plate 9), and the mud will enter the right side of the filter press plate 9 for storage to prevent the mud on the right side from leaking out of the discharge port 42. The sliding column 120 continues to move along the second horizontal portion 123. At this time, the driving plate 116 moves to the left in a telescopic state. Then the sliding column 120 continues to move along the inclined descending portion 124. At this time, the driving plate 116 gradually extends and finally moves to the left side of the left movable baffle 73. The driving plate 116 does not contact the movable baffle 73 during the extension movement. When the sliding column 120 moves to the lowermost end of the inclined descending portion 124, the driving plate 116 is located on the left side of the movable baffle 73, and the filter press plate 9 completes the filtration action. After that, the filter press plate 9 moves to the right, the sliding column 120 moves along the third horizontal portion 125, and the driving plate 116 drives the movable baffle 73 on the left to move, completing the left side unloading. Then the sliding column 120 rises along the second inclined ascending portion 126, the driving plate 116 shrinks again, and the movable baffle 73 on the left is reset. The sliding column 120 continues to move along the fourth horizontal portion 127, and the filter press plate 9 processes the mud on the right side. The sliding column 120 moves along the second inclined descending portion 128, the driving plate 116 gradually extends, and finally is located on the right side of the movable baffle 73 on the right side, completing a filtration cycle. By repeating the above process in this way, continuous filtration and discharge processing on the left and right sides can be achieved.
[0083] According to one embodiment of the present invention, in order to ensure the moving stability of the sliding column 120 and the telescopic stability of the driving plate 116, in the mud separation and solidification device of the present invention, a lifting groove 1221 is provided in the inclined rising part 122, a lifting spring 1222 is fixedly provided in the lifting groove 1221, a lifting block 1223 is fixedly connected to the upper end of the lifting spring 1222, and the upper surface of the lifting block 1223 is an inclined surface. A lifting guide groove 1224 is provided in the lifting groove 1221, and a lifting slider 1225 is provided on the lifting block 1223 to cooperate with the lifting guide groove 1224. At the same time, a second lifting groove 1271 is provided in the fourth horizontal part 127, a second lifting spring 1272 is fixedly provided in the second lifting groove 1271, a second lifting spring 1272 is fixedly connected to the upper end of the second lifting spring 1272, and the upper surface of the second lifting block 1273 is an inclined surface. A second lifting guide groove 1274 is provided in the second lifting groove 1271 , and a second lifting slider 1275 is provided on the second lifting block 1273 to cooperate with the second lifting guide groove 1274 .
[0084] With such a configuration, when the sliding column 120 moves along the inclined ascending portion 122, the sliding column 120 passes through the inclined surface of the lifting block 1223 to gradually compress the lifting block 1223 to achieve smooth operation of the sliding column 120. At this time, the second lifting block 1273 can be used as a limiter and transition piece to prevent the sliding column 120 from getting stuck. Similarly, when the sliding column 120 moves along the fourth horizontal portion 127, the sliding column 120 passes through the inclined surface of the second lifting block 1273 to gradually compress the second lifting block 1273 to achieve smooth operation of the sliding column 120. At this time, the lifting block 1223 acts as a limiter and transition piece to prevent the sliding column 120 from getting stuck.
[0085] Combination Figure 5 , Figure 6 , Fig. 9 and Fig.10 As shown, according to one embodiment of the present invention, there is a gap between the upper baffle 8 and the box cover 6, and a vertical driving device 81 is provided on the box cover 6. The vertical driving device 81 passes through the box cover 6 and is connected to the upper baffle 8 to drive the upper baffle 8 to move up and down.
[0086] Take the upper baffle plate 8 on the left side of the curing box 4 as an example. When the right side completes the slurry filtration, the filter plate 9 moves to the left, driving the discharge baffle plate 71 to fully open, and the vertical drive device 81 works to drive the upper baffle plate 8 to move downward, so that the upper baffle plate 8 can provide a downward force to the cured material, so that the cured material can fall smoothly under the action of the driving force and gravity. The setting form of the vertical drive device 81 is not limited, for example, it can be set as a drive device such as an electric push rod.
[0087] The working process of the mud separation and solidification device of the present invention is as follows (with Fig. 9 The position of the medium pressure filter plate 9 is the initial state):
[0088] The mud treated by the dosing unit 1 and the sedimentation unit 2 is sent to the curing box 4 through the feed port 61. At this time, the mud falls on the left side of the filter press plate 9. While the mud is being introduced, the drive motor 104 works, so that the filter press plate 9 moves to the left. The filter press plate 9 moves to the left, and the transmission plate 111 and the drive plate 116 move to the left synchronously. Under the limit guidance of the motion guide groove 12, the drive plate 116 first drives the right movable baffle 73 to move so that the discharge port 42 is in a fully open state. At the same time, the vertical drive device 81 drives the upper baffle 8 to move downward to realize the discharge of the solidified material on the right side. Then the drive plate 116 shrinks, the right movable baffle 73 is reset, the filter press plate 9 moves to the feed port 61, and the filter press plate 9 continues to move to the left. The mud passes through the feed port 61 and falls on the right side of the filter press plate 9 for storage. The filter plate 9 continues to move to the left to filter the mud on the left side, and the driving plate 116 moves to the left side of the movable baffle 73 on the left side under the limit of the motion guide groove 12. Then, the filter plate 9 moves to the right, and the driving plate 116 moves, driving the movable baffle 73 on the left side to move to the right, so as to realize the full opening of the discharge port 42 on the left side. At the same time, the vertical driving device 81 on the left side drives the upper baffle 8 on the left side to move downward, so as to realize the discharge of the solidified material on the left side. After the driving plate 116 moves a certain distance in the horizontal direction, it gradually shrinks inward until it is separated from the movable baffle 73 on the left side, and the movable baffle 73 on the left side is reset, and the discharge port 42 on the left side is in a closed state. The filter plate 9 continues to move to the right to filter the mud on its right side. When the filter plate 9 moves over the feed port 61, the mud will fall on the left side of the filter plate 9 for storage. When the filter plate 9 completes the filtration of the mud on the right side, the driving plate 116 is located on the right side of the movable baffle 73 on the right side. Afterwards, the above process is repeated to achieve continuous treatment of the mud.
[0089] The mud separation and solidification device of the present invention can realize uninterrupted processing of mud. Compared with the prior art, it can realize automatic discharge of solidified materials, and the discharge method is safe and reliable, and the overall mud separation and solidification efficiency is high.
[0090] The above is only one embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A mud separation and solidification device, comprising a dosing unit (1), a sedimentation unit (2) and a solidification unit (3) connected in sequence, characterized in that: The curing unit (3) comprises a curing box (4) and a water tank (5) connected to both sides of the curing box (4); a water outlet hole (41) is provided on the side wall of the curing box (4) and is connected to the water tank (5); The curing box (4) is detachably connected to a box cover (6), and a feed port (61) is provided on the box cover (6). Discharge ports (42) are symmetrically provided on both sides of the length direction of the bottom of the curing box (4), and a baffle structure (7) is provided at the discharge port (42). An upper baffle (8) is provided just above the discharge port (42) in the curing box (4). A filter press plate (9) is slidably fitted in the curing box (4), and a driving device (10) is provided at the upper end of the curing box (4) to drive the filter press plate (9) to move and push the mud entering through the feed port (61) to between the filter press plate (9), the inner wall of the curing box (4), the baffle structure (7) and the upper baffle (8) for filtering; Transmission structures (11) are symmetrically provided on both sides of the filter press plate (9), and movement guide grooves (12) are symmetrically provided on the outer side wall of the curing box (4). Under the limiting action of the movement guide grooves (12), the transmission structure (11) drives the baffle structure (7) to move a predetermined distance and then separates from the baffle structure (7).
2. The mud separation and solidification device according to claim 1, characterized in that: The inner wall of the curing box (4) is provided with a guide groove (101), and the upper surface of the curing box (4) is provided with a second guide groove (102), the second guide groove (102) is connected to the guide groove (101), the guide groove (101) and the second guide groove (102) are equal in length, and are both located between the two upper baffles (8); The driving device (10) comprises: a threaded rod (103), one end of the threaded rod (103) being located in the guide groove (101) and being rotatably connected to the guide groove (101), and the other end of the threaded rod (103) passing through the guide groove (101) and the curing box (4) in sequence and extending out of the curing box (4); A driving motor (104) is connected to the threaded rod (103) and drives the threaded rod (103) to rotate in a forward or reverse direction.
3. The mud separation and solidification device according to claim 2, characterized in that: The filter press plate (9) has a slider structure (91), the slider structure (91) is threadedly matched with the threaded rod (103), and the slider structure (91) is adapted to the guide groove (101); The transmission structure (11) comprises a transmission plate (111), wherein the transmission plate (111) has a sliding fitting portion (112) fixedly connected to the slider structure (91), and the sliding fitting portion (112) is slidingly fitted with the second guide groove (102).
4. The mud separation and solidification device according to claim 3, characterized in that: The transmission plate (111) has a mounting groove (113), a mounting guide cylinder (114) is fixedly provided in the mounting groove (113), a spring (115) is fixedly connected in the mounting groove (113), and the other end of the spring (115) passes through the mounting guide cylinder (114) and is connected to the driving plate (116); The driving plate (116) is provided with a slide groove (117), and the mounting groove (113) is provided with a guide sliding block (118) matched with the slide groove (117); A sliding groove (119) is provided on the side wall of the transmission plate (111) facing the curing box (4), and a sliding column (120) is fixedly provided on the driving plate (116). The sliding column (120) is slidably matched with the sliding groove (119) and extends out of the sliding groove (119).
5. The mud separation and solidification device according to claim 4, characterized in that: The bottom of the curing box (4) is symmetrically provided with an avoidance groove (43), the discharge port (42) is located in the avoidance groove (43), and a discharge chute (431) is provided on the avoidance groove (43); The baffle structure (7) comprises: A discharge baffle (71) is located in the avoidance groove (43) and below the discharge port (42), and the discharge baffle (71) has a discharge slider (72) that is slidably matched with the discharge chute (431); A movable baffle (73) is in contact with the bottom surface of the curing box (4) and is fixedly connected to the discharge baffle (71); a flange portion (731) is provided on the movable baffle (733); a limiting groove (732) is provided on the flange portion (731); the driving plate (116) abuts against the limiting groove (732) to drive the movable baffle (73) to move; A reset guide cylinder (44) is fixed on the bottom surface of the curing box (4), a reset spring (45) is installed in the reset guide cylinder (44), and the other end of the reset spring (45) is fixedly connected to the movable baffle (73).
6. The mud separation and solidification device according to claim 5, characterized in that: The sliding column (120) is slidably matched with the motion guide groove (12); The motion guide groove (12) comprises a horizontal portion (121), an inclined rising portion (122), a second horizontal portion (123), an inclined descending portion (124), a third horizontal portion (125), a second inclined rising portion (126), a fourth horizontal portion (127) and a second inclined descending portion (128) which are connected end to end in sequence; The inclined rising part (122) is provided with a lifting groove (1221), a lifting spring (1222) is fixedly provided in the lifting groove (1221), the upper end of the lifting spring (1222) is fixedly connected with a lifting block (1223), and the upper surface of the lifting block (1223) is an inclined surface; A lifting guide groove (1224) is provided in the lifting groove (1221), and a lifting slider (1225) is provided on the lifting block (1223) to cooperate with the lifting guide groove (1224).
7. The mud separation and solidification device according to claim 6, characterized in that: A second lifting groove (1271) is provided in the fourth horizontal portion (127), a second lifting spring (1272) is fixedly provided in the second lifting groove (1271), a second lifting block (1273) is fixedly connected to the upper end of the second lifting spring (1272), and the upper surface of the second lifting block (1273) is an inclined surface; A second lifting guide groove (1274) is provided in the second lifting groove (1271), and a second lifting slider (1275) is provided on the second lifting block (1273) to cooperate with the second lifting guide groove (1274).
8. The mud separation and solidification device according to claim 1 or 7, characterized in that: There is a gap between the upper baffle plate (8) and the box cover (6), and a vertical driving device (81) is provided on the box cover (6). The vertical driving device (81) passes through the box cover (6) and is connected to the upper baffle plate (8) to drive the upper baffle plate (8) to move up and down.
9. The mud separation and solidification device according to claim 1, characterized in that: The dosing unit (1) comprises a reaction tower (1a), and the reaction tower (1a) is respectively connected to a mud inlet pipe (1b), a mud outlet pipe (1c) and a dosing pipe (1d); The reaction tower (1a) is also provided with a stirring structure; The sedimentation unit (2) comprises a sedimentation tower (21), the sedimentation tower (21) is provided with a central pipe (22), and the mud outlet pipe (1c) is connected to the central pipe (22) through a pipeline; The settling tower (21) comprises an upper side portion (23) and a conical portion (24); an umbrella-shaped baffle (25) is provided at the outlet of the lower end of the central tube (22); the upper side portion (23) is connected to a water outlet pipe (26); and the conical portion (24) is connected to the solidification unit (3) through a pipeline.
10. The mud separation and solidification device according to claim 1, characterized in that: A guide plate (411) is provided at the lower side of the water outlet hole (41).
Citation Information
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