Preparation process and device of antibacterial high-end ES composite fiber

Abstract

The invention provides a bacteriostatic high-end ES composite fiber preparation process and a device thereof.The preparation process comprises the following steps that S1, during use, multiple different silk threads are conveyed into a first silk thread collecting mechanism through a silk thread collecting plate, the multiple silk threads are twisted together, then the multiple silk threads are heated through a heating mechanism, and the multiple silk threads are heated through a second silk thread collecting mechanism; therefore, the silk threads are fused together to form one silk thread; s2, the fused silk threads are cooled through a cooling mechanism, so that the silk thread cooling and shaping effect can be achieved, then the silk threads are guided and stretched through a second silk collecting mechanism, and finally the silk threads are wound through a winding roller; s3, a plurality of different silk threads are prepared from, by weight, 61%-64% of bamboo charcoal fibers, 6%-9% of spandex fibers and 30% of nylon fibers; therefore, the bacteriostatic composite fiber can be formed and manufactured; the bamboo charcoal fiber, the spandex fiber and the nylon fiber can be matched, preparation of the antibacterial composite fiber can be achieved, and the antibacterial composite fiber has antibacterial performance and wear resistance.

Description

Technical Field

[0001] The invention relates to the field of textile technology, in particular to a process for preparing antibacterial high-end ES composite fibers and a device thereof. Background Art

[0002] With the progress of society and the continuous improvement of living standards, people's health awareness is increasing. All textile products, especially some special clothing, such as socks, underwear, towels, diapers, sanitary napkins, insoles, ward sheets, bedding, etc., are prone to pollution and breeding bacteria, so people hope that the above clothing can have antibacterial function. In order to meet the needs of the market, some health-care clothing has appeared, which has certain antibacterial or antibacterial functions. However, its antibacterial or antibacterial effect is achieved by the drug components contained in the fabric, and the combination of the drug and the fabric is achieved by soaking, sticking and coating, and its binding force is weak. In addition, since the drug itself has a certain activity, its chemical composition has poor stability. Therefore, after a period of wearing or washing, sun exposure or sweating, the above-mentioned health-care clothing will seep and dissolve through liquid, and its efficacy will be rapidly reduced, or even completely disappear, and it is more likely to release harmful substances to irritate the skin.

[0003] Antibacterial fiber fabrics have good antibacterial functions, are deeply loved by people, have very high market value, and are the "darlings" of the fabric market. Existing antibacterial fiber fabrics are made by adding antibacterial agents to ordinary fiber fabrics. Traditional antibacterial agents used in textiles are mainly organic and inorganic. Organic antibacterial agents generally achieve antibacterial and antibacterial functions by physically destroying the bacterial cell membrane through the mutual attraction between the positively charged groups carried by the active ingredients and the negatively charged surfaces of bacteria. The use of antibacterial agents, on the one hand, is not resistant to washing and has poor permanence. After washing 2-3 times, there is basically no antibacterial effect; on the other hand, it increases the cost of sewage treatment in dyeing plants. Summary of the invention

[0004] In view of this, the purpose of the present invention is to provide a high-end ES composite fiber preparation process that can achieve the combination of bamboo charcoal fiber, spandex fiber and nylon fiber, can realize the preparation of antibacterial composite fiber, has antibacterial and wear resistance, and is convenient for the subsequent preparation of antibacterial fabrics.

[0005] The present invention adopts the following method to achieve: a preparation process of antibacterial high-end ES composite fiber, the preparation process comprising the following steps:

[0006] Step S1: during use, a plurality of different silk threads are conveyed to a first silk collecting mechanism through a silk collecting plate to twist the plurality of silk threads together, and then the plurality of silk threads are heated by a heating mechanism, so that the silk threads are melted together to form one silk thread;

[0007] Step S2, the melted wire is cooled by a cooling mechanism, so that the wire can be cooled and shaped, and then guided and stretched by a second wire collecting mechanism, and finally wound up by a winding roller;

[0008] Step S3, the multiple different silk threads include bamboo charcoal fiber, spandex fiber and nylon fiber, and the weight ratio of the components is 61%-64% of bamboo charcoal fiber, 6%-9% of spandex, and 30% of nylon; thereby, the antibacterial composite fiber can be formed and produced.

[0009] Another object of the present invention is to provide a device capable of realizing the preparation operation of antibacterial composite fibers.

[0010] A device for the preparation process of antibacterial high-end ES composite fibers, the preparation process requires a preparation device, the preparation device comprises a supporting base plate, the upper surface of the supporting base plate is provided with a wire collecting plate, a first wire collecting mechanism, a heating mechanism, a cooling mechanism, a second wire collecting mechanism and a winding roller from left to right, a strip groove is provided at the left end of the upper surface of the supporting base plate, a first motor is provided in the strip groove, a screw is connected to the output end of the first motor, a moving block is spirally provided on the screw, a first telescopic cylinder is provided on the upper surface of the moving block, the wire collecting plate is provided at the end of the telescopic rod of the first telescopic cylinder, and a plurality of wire outlet holes are provided at equal distances on the wire collecting plate.

[0011] Furthermore, the first wire collecting mechanism and the second wire collecting mechanism have the same structure. The first wire collecting mechanism comprises a support seat, a wire outlet is provided on the support seat, a second telescopic cylinder is embedded around the wire outlet, and a guide wheel is provided at the end of the telescopic rod of the second telescopic cylinder.

[0012] Furthermore, the heating mechanism includes a heating box, a support platform is provided in the middle of the upper surface of the support base plate, the heating box is provided at the left end of the upper surface of the support platform, the left and right sides of the heating box are provided with first material openings, and multiple heating tubes are provided at equal distances at the upper and lower ends of the front and rear surfaces of the heating box, and the heating tubes are provided at the upper and lower ends of the first material opening.

[0013] Furthermore, the cooling mechanism includes a support frame, which is arranged at the right end of the upper surface of the support table, and cooling parts are arranged at both upper and lower ends of the support frame, and the cooling parts include a blowing nozzle, and a second motor is arranged on the lower surface of the horizontal plate of the support frame and the right end of the upper surface of the support table, and a first gear is arranged at the end of the output shaft of the second motor, and a support sleeve is connected to the lower surface of the horizontal plate of the support frame and the right end of the upper surface of the support table via a rotating joint, and a second gear is arranged on the support sleeve, and the first gear and the second gear are connected via a toothed belt, and an air outlet pipe is arranged at the end of the support sleeve, and a plurality of the blowing nozzles are connected to the air outlet pipe at equal distances, and the air outlet pipe is connected to an air inlet pipe, and the air inlet pipe is arranged through the support sleeve.

[0014] The beneficial effects of the present invention are as follows: the present invention can realize the compounding of bamboo charcoal fiber, spandex fiber and nylon fiber, so as to realize the preparation of antibacterial composite fiber, and the prepared composite fiber can realize the antibacterial performance and wear resistance, good antibacterial effect, good antibacterial stability, excellent wearing comfort, wear resistance and durability; the present invention has a simple structure and is convenient to operate, and the obtained fiber itself has the antibacterial function, and compared with the antibacterial function obtained by traditional post-treatment, the antibacterial performance is more stable and does not require any chemical addition; and the timeliness is long, it has a permanent antibacterial function, the antibacterial substance is non-dissolving type, and it is safe and reliable to wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the process flow of the present invention.

[0016] Figure 2 It is a structural schematic diagram of the present invention.

[0017] Figure 3 It is a structural schematic diagram of the first wire collecting mechanism.

[0018] Figure 4 It is a structural schematic diagram of the wire collecting plate. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings.

[0020] See also Figure 1 As shown, the present invention provides: a process for preparing antibacterial high-end ES composite fibers, the preparation process comprising the following steps:

[0021] Step S1: during use, a plurality of different silk threads are conveyed to a first silk collecting mechanism through a silk collecting plate to twist the plurality of silk threads together, and then the plurality of silk threads are heated by a heating mechanism, so that the silk threads are melted together to form one silk thread;

[0022] Step S2, the melted wire is cooled by a cooling mechanism, so that the wire can be cooled and shaped, and then guided and stretched by a second wire collecting mechanism, and finally wound up by a winding roller;

[0023] Step S3, multiple different silk threads include bamboo charcoal fiber, spandex fiber and nylon fiber, and the weight ratio of the components is 61%-64% of bamboo charcoal fiber, 6%-9% of spandex, and 30% of nylon; thereby, the antibacterial composite fiber molding and production can be achieved. Through the effect of bamboo charcoal fiber, the antibacterial effect of the molded silk thread can be achieved, and through the effect of nylon fiber, the wear resistance of the silk thread can be increased, so that the prepared composite fiber can have antibacterial and wear-resistant properties, which is convenient for the subsequent preparation of antibacterial fabrics.

[0024] See also Figures 2 to 4 As shown, in one embodiment of the present invention, a device for a preparation process of an antibacterial high-end ES composite fiber is provided. The preparation process requires a preparation device, which includes a supporting base plate 1. The upper surface of the supporting base plate 1 is provided with a wire collecting plate 2, a first wire collecting mechanism 3, a heating mechanism 4, a cooling mechanism 5, a second wire collecting mechanism 6 and a winding roller 7 from left to right. A strip groove 11 is provided at the left end of the upper surface of the supporting base plate 1. A first motor 12 is provided in the strip groove 11. A screw 13 is connected to the output end of the first motor 12. A moving block 14 is spirally provided on the screw 13. A first telescopic cylinder 15 is provided on the upper surface of the moving block 14. The wire collecting plate 2 is provided at the end of the telescopic rod of the first telescopic cylinder 15. A plurality of wire outlet holes 21 are provided on the wire collecting plate 2 at equal distances. A plurality of different silk threads are conveyed to the first silk collecting mechanism 3 through the silk collecting plate 2 to be twisted into silk bundles, and then the silk threads are melted and cooled and formed through the action of the heating mechanism 4 and the cooling mechanism 5, and then twisted and formed through the second silk collecting mechanism 6, and finally wound up through the winding roller 7.

[0025] See also Figure 2 and Figure 3 As shown, in one embodiment of the present invention, the first wire collecting mechanism 3 and the second wire collecting mechanism 6 have the same structure, and the first wire collecting mechanism 3 includes a support seat 31, and a wire outlet 32 ​​is provided on the support seat 31. A second telescopic cylinder 33 is embedded around the wire outlet 32, and a guide wheel 34 is provided at the end of the telescopic rod of the second telescopic cylinder 33. The second telescopic cylinder 33 can drive the guide wheel 34 to move, and twist multiple silk threads into a silk bundle.

[0026] See also Figure 2As shown, in one embodiment of the present invention, the heating mechanism 4 includes a heating box 41, a support platform 42 is provided in the middle of the upper surface of the support bottom plate 1, the heating box 41 is provided at the left end of the upper surface of the support platform 42, the left and right sides of the heating box 41 are provided with first material openings 43, and multiple heating tubes 44 are provided at equal distances at both upper and lower ends of the front and rear surfaces of the heating box 41, and the heating tubes 44 are provided at the upper and lower ends of the first material opening 43. The heating tubes 44 can heat the filament bundle, thereby realizing the melt compounding of the filament fibers.

[0027] See also Figure 2 As shown, in one embodiment of the present invention, the cooling mechanism 5 includes a support frame 51, and the support frame 51 is arranged at the right end of the upper surface of the support platform 42. The support frame 51 is provided with a cooling member 8 at both the upper and lower ends. The cooling member 8 includes an air blowing nozzle 81. The lower surface of the horizontal plate of the support frame 51 and the right end of the upper surface of the support platform 42 are provided with a second motor 82. The end of the output shaft of the second motor 82 is provided with a first gear 83. The lower surface of the horizontal plate of the support frame 51 and the right end of the upper surface of the support platform 42 are connected with a support sleeve 84 via a rotating joint. The support sleeve 84 is provided with a second gear (not shown), the first gear 83 and the second gear are connected via a toothed belt 85, and an air outlet pipe 86 is provided at the end of the support sleeve 84. A plurality of the air blowing nozzles 81 are connected to the air outlet pipe 86 at equal distances. The air outlet pipe 86 is connected with an air inlet pipe 87, and the air inlet pipe 87 is provided through the support sleeve 84. The second motor 82 can drive the first gear 83 to rotate, and the rotation of the first gear 83 can drive the second gear to rotate via the toothed belt 85, thereby realizing the rotation of the support sleeve 84. Due to the action of the rotating joint, the rotation of the support sleeve 84 will not cause the air inlet pipe 87 to rotate, and the rotation of the support sleeve 84 can realize the rotation of the air outlet pipe 86, thereby realizing the rotation of the blowing nozzle 81, so as to better and more evenly realize the cooling effect of the silk fiber. The external cold air is transported to the air outlet pipe 86 through the air inlet pipe 87, and the cold air is sprayed onto the silk fiber through the air outlet nozzle 81 to cool it.

[0028] The motor, heating tube, blowing nozzle and telescopic cylinder in the present invention are all prior art, and those skilled in the art are already well aware of them, so they will not be described in detail here.

[0029] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.

Claims

1. A process for preparing antibacterial high-end ES composite fibers, characterized in that: The preparation process comprises the following steps: Step S1: during use, a plurality of different silk threads are conveyed to a first silk collecting mechanism through a silk collecting plate to twist the plurality of silk threads together, and then the plurality of silk threads are heated by a heating mechanism, so that the silk threads are melted together to form one silk thread; Step S2, the melted wire is cooled by a cooling mechanism, so that the wire can be cooled and shaped, and then guided and stretched by a second wire collecting mechanism, and finally wound up by a winding roller; Step S3, the multiple different silk threads include bamboo charcoal fiber, spandex fiber and nylon fiber, and the weight ratio of the components is 61%-64% of bamboo charcoal fiber, 6%-9% of spandex, and 30% of nylon; thereby, the antibacterial composite fiber can be formed and produced.

2. A device for preparing the antibacterial high-end ES composite fiber according to claim 1, characterized in that: The preparation process requires a preparation device, which includes a supporting base plate, on which a wire collecting plate, a first wire collecting mechanism, a heating mechanism, a cooling mechanism, a second wire collecting mechanism and a winding roller are arranged in sequence from left to right. A strip groove is provided at the left end of the upper surface of the supporting base plate, a first motor is arranged in the strip groove, a screw is connected to the output end of the first motor, a moving block is spirally arranged on the screw, a first telescopic cylinder is arranged on the upper surface of the moving block, the wire collecting plate is arranged at the end of the telescopic rod of the first telescopic cylinder, and a plurality of wire outlet holes are equidistantly provided on the wire collecting plate.

3. The device for preparing the antibacterial high-end ES composite fiber according to claim 2 is characterized in that: The first wire collecting mechanism and the second wire collecting mechanism have the same structure. The first wire collecting mechanism comprises a support seat, a wire outlet is provided on the support seat, a second telescopic cylinder is embedded around the wire outlet, and a guide wheel is provided at the end of the telescopic rod of the second telescopic cylinder.

4. The device for preparing the antibacterial high-end ES composite fiber according to claim 2 is characterized in that: The heating mechanism includes a heating box, a support platform is arranged in the middle of the upper surface of the support bottom plate, the heating box is arranged at the left end of the upper surface of the support platform, the left and right sides of the heating box are provided with first material openings, a plurality of heating tubes are arranged at equal distances at the upper and lower ends of the front and rear surfaces of the heating box, and the heating tubes are arranged at the upper and lower ends of the first material opening.

5. The device for preparing the antibacterial high-end ES composite fiber according to claim 4 is characterized in that: The cooling mechanism includes a support frame, which is arranged on the right end of the upper surface of the support table, and cooling parts are arranged at both the upper and lower ends of the support frame, and the cooling parts include a blowing nozzle. A second motor is arranged on the lower surface of the horizontal plate of the support frame and the right end of the upper surface of the support table, and a first gear is arranged at the end of the output shaft of the second motor. A support sleeve is connected to the lower surface of the horizontal plate of the support frame and the right end of the upper surface of the support table via a rotating joint, a second gear is arranged on the support sleeve, and the first gear and the second gear are connected via a toothed belt. An air outlet pipe is arranged at the end of the support sleeve, and a plurality of the blowing nozzles are connected to the air outlet pipe at equal distances, and the air outlet pipe is connected to an air inlet pipe, and the air inlet pipe is arranged through the support sleeve.

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