Metal roof ridge node waterproof structure and method

Abstract

The invention provides a metal roof ridge node waterproof structure which comprises a metal roof panel, a waterproof layer and a waterproof layer. The metal roof panel is provided with a near ridge water baffle and a far ridge water baffle. A ridge flashing plate is arranged above the near ridge water baffle and the far ridge water baffle, and the top surface of the far ridge water baffle is turned outwards and is fixedly connected with the edges of the two sides of the ridge flashing plate; the far ridge water baffle is fixedly connected with the metal roof board through a U-shaped hoop; the bottom and the side face of the near-ridge water baffle are fixedly connected with the metal roof board. A triangular ridge is arranged on the top of the ridge flashing plate, the size of the triangular ridge is calculated based on the deformation amount, the thermal expansion coefficient, the single-side maximum length and the environment maximum temperature difference of the metal roof panel, and it is guaranteed that the metal roof panel has enough adjusting space during thermal expansion and cold contraction. The water leakage problem of the metal roof ridge can be effectively avoided, and the waterproof performance and the structural stability of the roof are improved.

Description

Technical Field

[0001] The present application relates to the technical field of metal roof enclosure systems, and in particular to a metal roof ridge node waterproofing structure and method. Background Art

[0002] In the metal roof enclosure system, the waterproof performance of the ridge node is one of the key factors to ensure the safety and durability of the entire roof structure. Traditional metal roofs often have many deficiencies in the design of the ridge node, resulting in frequent water leakage problems, which seriously affects the use function and life of the building.

[0003] In the traditional ridge node design, the overlap between the ridge cover plates is usually connected only by nails. The spacing between the connection nails is too large, and the nail hole design is unreasonable, which causes the connection nails to fall off due to temperature shrinkage, causing water leakage at the nail holes. The overlap is only sealed with sealant without butyl tape, which directly leads to flash leakage at the overlap between the ridge cover plates. At the same time, effective waterproofing measures such as butyl tape are often not set at the overlap of the ridge cover plates and the metal roof panel plugs (ridge water retaining plates) on both sides of the ridge, so that there are gaps between the overlap and the plugs and the metal roof panels, which become potential risk points for water leakage. In addition, the direct nailing connection between the ridge cover plate and the metal roof panel also exacerbates the problem of nail hole leakage. In addition, the size design of the triangular ridge in the middle of the ridge cover plate is unreasonable, which cannot effectively cope with the deformation of the metal roof panel due to thermal expansion and contraction, causing the connection nails to fall off, further exacerbating the water leakage phenomenon.

[0004] Therefore, a new and efficient metal roof ridge node waterproofing solution is urgently needed to meet the increasingly high requirements for metal roof ridge node waterproofing performance and durability. Summary of the invention

[0005] In order to overcome the defects of the above-mentioned related technologies, the present application provides a metal roof ridge node waterproof structure and method with a reasonable structure, so as to effectively avoid the problem of metal roof ridge leakage and improve the waterproof performance and structural stability of the roof.

[0006] The present application provides a metal roof ridge node waterproof structure, comprising:

[0007] A metal roof panel, wherein a near-ridge water retaining plate and a far-ridge water retaining plate are arranged on the metal roof panel; a ridge flashing plate is arranged above the near-ridge water retaining plate and the far-ridge water retaining plate, and the top surface of the far-ridge water retaining plate is turned outward and fixedly connected to the two side edges of the ridge flashing plate; the far-ridge water retaining plate is fixedly connected to the metal roof panel through a U-shaped clamp; the bottom and side of the near-ridge water retaining plate are fixedly connected to the metal roof panel;

[0008] A triangular ridge is arranged on the top of the ridge flashing plate, and the size of the triangular ridge is calculated based on the deformation, thermal expansion coefficient, maximum length of one side and maximum temperature difference of the environment of the metal roof panel, so as to ensure that there is enough adjustment space when the metal roof panel expands and contracts.

[0009] In some embodiments of the present application, a folded flange is provided at the ridge of the metal roof panel.

[0010] In some embodiments of the present application, the far ridge water retaining plate is connected to the metal roof panel without nail holes; the bottom and side surfaces of the near ridge water retaining plate are connected to the metal roof panel by nailing and pressing butyl tape.

[0011] In some embodiments of the present application, the top surface of the far ridge water retaining plate is fixedly connected to the two side edges of the ridge flashing plate by connecting nails, and the holes of the connecting nails are arranged on the outer side of the far ridge water retaining plate.

[0012] In some embodiments of the present application, the bottom and sides of the near-ridge water retaining plate are fixedly connected to the metal roof panel by connecting nails.

[0013] In some embodiments of the present application, the near-ridge water retaining plate, the far-ridge water retaining plate, and the metal roof panel and the ridge flashing plate are sealed by butyl tape, and the butyl tape is set to be a butyl tape with micro beads with a thickness of 4 mm and a width of not less than 30 mm.

[0014] In some embodiments of the present application, bolt holes are provided on both sides or one side of the U-shaped clamp, and the bolt holes have internal threads for screwing into the groove at the top of the metal roof panel rib to tighten and connect the ridge water retaining plate to the roof panel.

[0015] In some embodiments of the present application, prefabricated nail holes are provided at the overlapped portions of the ridge flashing plates, and the hole spacing of the prefabricated nail holes is not greater than 50 mm.

[0016] In some embodiments of the present application, the ridge flashing plate is provided with a pre-punched circular hole at one end and a pre-punched oblong hole at the other end. When the ridge flashing plates are overlapped, the circular hole end of the ridge flashing plate is at the bottom and the oblong hole end is at the top.

[0017] In some embodiments of the present application, butyl tape is provided at the overlap of the ridge flashing plate and is fixed using sewing self-tapping screws or large-cap rivets.

[0018] Compared with the prior art, the advantages of this application are:

[0019] This application effectively improves the waterproof performance and connection stability through single-sided double water retaining board design, nail-free connection, innovative ridge flashing board design, pre-punching design, selection of butyl tape and U-shaped clamp design. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and other features and advantages of the present application will become more apparent by describing in detail example embodiments thereof with reference to the attached drawings.

[0021] Figure 1 A structural schematic diagram of a metal roof ridge node waterproof structure of the present application is shown.

[0022] Figure 2 A schematic structural diagram of a metal roof panel at the ridge of a metal roof ridge node waterproof structure of the present application is shown.

[0023] Figure 3 A structural schematic diagram showing a metal roof ridge node waterproof structure of the present application in which butyl tape is laid at the ridge water retaining plate position.

[0024] Figure 4 A schematic diagram of the installation structure of a ridge water retaining plate near the ridge of a metal roof ridge node waterproof structure of the present application is shown.

[0025] Figure 5 A schematic diagram of the installation structure of a ridge water retaining plate at a far ridge of a metal roof ridge node waterproof structure of the present application is shown.

[0026] Figure 6 A schematic diagram of the installation structure of a ridge flashing plate of a metal roof ridge node waterproof structure of the present application is shown.

[0027] Figure 7 A schematic diagram of the connection structure of the ridge flashing plates overlapped and sewn with self-tapping screws or rivets in a metal roof ridge node waterproof structure of the present application is shown.

[0028] Figure 8 A structural schematic diagram showing a metal roof ridge node waterproof structure of the present application in which a far ridge water retaining plate is fixed to a wave crest position of a roof panel by a U-shaped clamp.

[0029] Fig. 9 A schematic structural diagram of a ridge flashing plate of a metal roof ridge node waterproof structure of the present application is shown.

[0030] Fig.10 A schematic diagram of the far ridge water retaining plate structure of a metal roof ridge node waterproof structure of the present application is shown.

[0031] Fig.11 A schematic diagram of the structure of a water retaining plate near the ridge of a metal roof ridge node waterproof structure of the present application is shown.

[0032] Fig.12 A schematic structural diagram of a U-shaped clamp of a metal roof ridge node waterproof structure of the present application is shown. DETAILED DESCRIPTION

[0033] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this application will be more comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0034] In addition, the accompanying drawings are only schematic illustrations of the present application and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted. Some of the block diagrams shown in the accompanying drawings are functional entities and do not necessarily correspond to physically or logically independent entities. These functional entities can be implemented in software form, or implemented in one or more hardware modules or integrated circuits, or implemented in different networks and / or processor devices and / or microcontroller devices.

[0035] The flowcharts shown in the accompanying drawings are only exemplary and do not necessarily include all the steps. For example, some steps may be decomposed, while some steps may be combined or partially combined. Therefore, the actual execution order may be changed according to the actual situation.

[0036] Figure 1 A structural schematic diagram of a metal roof ridge node waterproof structure of the present application is shown. Figure 4 A schematic diagram of the installation structure of a ridge water retaining plate near the ridge of a metal roof ridge node waterproof structure of the present application is shown. Figure 5 A schematic diagram of the installation structure of a ridge water retaining plate at a far ridge of a metal roof ridge node waterproof structure of the present application is shown. Figure 6 The schematic diagram of the ridge flashing installation structure of a metal roof ridge node waterproof structure of the present application is shown. Figure 1 , Figure 4 , Figure 5 , Figure 6 As shown, the present application provides a metal roof ridge node waterproof structure, comprising:

[0037] The metal roof panel 1 is provided with a near-ridge water retaining plate 3 and a far-ridge water retaining plate 4; a ridge flashing plate 8 is provided above the near-ridge water retaining plate 3 and the far-ridge water retaining plate 4. Fig.10 The schematic diagram of the far ridge water retaining plate structure of a metal roof ridge node waterproof structure of the present application is shown. Fig.10The top surface 43 of the far ridge water retaining plate 4 is turned outward and fixedly connected to the two side edges of the ridge flashing plate 8; the far ridge water retaining plate 4 is fixedly connected to the metal roof panel 1 through a U-shaped clamp 5; Fig.11 The schematic diagram of the water retaining plate near the ridge of a metal roof ridge node waterproof structure of the present application is shown. Fig.11 The bottom and side 32 of the near-ridge water retaining plate 3 are fixedly connected to the metal roof panel 1 .

[0038] Specifically, the metal roof panel 1 can use the commonly used plate type with good wind-resistant performance in the market to ensure the strength and stability of the metal roof panel 1 itself. The metal roof panel 1 adopts a single-sided double water retaining plate design, and is provided with a near-ridge water retaining plate 3 and a far-ridge water retaining plate 4. The near-ridge water retaining plate 3 and the far-ridge water retaining plate 4 have different top structures to adapt to the height change of the ridge flashing plate; a ridge flashing plate 8 is arranged above the near-ridge water retaining plate 3 and the far-ridge water retaining plate 4. The far-ridge water retaining plate 4 is connected to the metal roof panel 1 without nail holes, and is mainly responsible for the fixed connection with the ridge flashing plate 8. At the same time, it also plays the role of the first snow barrier and preventing rainwater from backflowing. The near-ridge water retaining plate 3 mainly plays the role of the second barrier to prevent rainwater from backflowing into the gap between the ridge and the metal roof panel 1. The bottom and side 32 of the near-ridge water retaining plate 3 are both provided with butyl tapes between the roof panel, and the butyl tapes are both connected by nailing and pressing. Figure 2 A schematic structural diagram of a metal roof panel at the ridge of a metal roof ridge node waterproof structure of the present application is shown.

[0039] Furthermore, the top surface 43 of the far ridge water retaining plate 4 is turned outward to facilitate connection with the two side edges of the ridge flashing plate 8 by sewing self-tapping nails 7, ensuring that the nail holes are located outside the water retaining plate to avoid water leakage through the nail holes.

[0040] Further, Fig.12 The schematic diagram of the structure of a U-shaped clamp of a metal roof ridge node waterproof structure of the present application is shown. Fig.12 The far ridge water retaining plate 4 is connected to the metal roof panel 1 without nail holes and is fixed by the screw 51 of the U-shaped clamp 5 to avoid damaging the bottom waterproof layer of the metal roof panel 1.

[0041] Fig. 9 The schematic diagram of the structure of the ridge flashing plate of the metal roof ridge node waterproof structure of the present application is shown. Fig. 9 The top of the ridge flashing plate 8 is provided with a triangular ridge 83, the size of which is calculated based on the deformation, thermal expansion coefficient, maximum length of one side and maximum temperature difference of the metal roof panel 1, to ensure that there is enough adjustment space when the metal roof panel 1 expands and contracts. This prevents the triangular ridge 83 on the top of the ridge flashing plate 8 from being too small and damaged due to uncalculated triangular ridge 83.

[0042] In some embodiments of the present application, a folded flange is provided at the ridge of the metal roof panel 1 .

[0043] In some embodiments of the present application, the far ridge water retaining plate 4 is connected to the metal roof panel 1 without nail holes; it is mainly responsible for the fixed connection with the ridge flashing plate 8, and also serves as the first line of snow protection and rainwater backflow prevention. The bottom and sides of the near ridge water retaining plate 3 are connected to the metal roof panel 1 by nailing and tightening butyl tape.

[0044] In some embodiments of the present application, the top surface 43 of the far ridge water retaining plate 4 is fixedly connected to the two side edges of the ridge flashing plate 8 by sewing self-tapping screws 7, and the holes of the sewing self-tapping screws 7 are arranged on the outer side of the far ridge water retaining plate 4.

[0045] In some embodiments of the present application, the bottom and side 32 of the near-ridge water retaining plate 3 are fixedly connected to the metal roof panel 1 by connecting nails. Specifically, the bottom and side 32 of the near-ridge water retaining plate 3 are fixedly connected to the bottom of the metal roof panel 1 using rivets 6, and the side using sewing self-tapping nails 7. Figure 7 A schematic diagram of the connection structure of the ridge flashing plates overlapped and sewn with self-tapping screws or rivets in a metal roof ridge node waterproof structure of the present application is shown.

[0046] In some embodiments of the present application, the near ridge water retaining plate 3, the far ridge water retaining plate 4, the metal roof panel 1 and the ridge flashing plate 8 are sealed by butyl tape to ensure seamless connection. The butyl tape is set to be a butyl tape with micro beads with a thickness of 4 mm and a width of not less than 30 mm. The butyl tape with micro beads replaces traditional sealants to improve sealing and durability.

[0047] In some embodiments of the present application, the far ridge water retaining plate is designed to have a nail-free connection, that is, a U-shaped clamp 5 connection, and bolt holes are provided on both sides or one side of the U-shaped clamp 5. The bolt holes have internal threads, which are used for screwing the screws into the grooves at the top of the metal roof panel ribs to tighten and fix the ridge water retaining plate to the roof panel.

[0048] In some embodiments of the present application, the overlap of the ridge flashing plate 8 is provided with prefabricated nail holes, including pre-punched circular holes 81 and pre-punched oblong holes 82. The spacing of the prefabricated nail holes is reasonably controlled, and the hole spacing is not greater than 50 mm. In particular, the spacing of the nail holes is reduced at the bend to compact the butyl tape. This prevents the spacing between the connecting nails from being too large, the butyl tape from being compacted, and the ridge flashing plate from being detached and leaking.

[0049] In some embodiments of the present application, Fig. 9The ridge flashing plate 8 is provided with a pre-punched circular hole 81 at one end and a pre-punched oblong hole 82 at the other end. When the ridge flashing plates 8 are overlapped, the circular hole 81 end of the ridge flashing plate is at the bottom and the oblong hole 82 end is at the top, ensuring that the ridge flashing plate 8 can freely expand and contract with temperature changes when overlapped.

[0050] Furthermore, the length of each ridge flashing board 8 matches the pre-punched oblong hole 82 and needs to be determined according to the thermal expansion and contraction deformation of the ridge flashing board 8. It is generally recommended that each ridge flashing board 8 should not exceed 3m in length.

[0051] In some embodiments of the present application, butyl tape is provided at the overlap of the ridge flashing board 8 and is fixed with sewing self-tapping screws 7 or rivets 6 to enhance the connection strength and waterproof effect.

[0052] When implementing one of the embodiments of the present application, first, the near-ridge water retaining plate 3, the far-ridge water retaining plate 4 and the ridge flashing plate 8 are customized according to the size and shape of the metal roof panel 1, the U-shaped clamp 5 with an inner thread is machined, and the required number of rivets 6 and sewing self-tapping screws 7, butyl tape and other materials are prepared.

[0053] Then clean the metal roof panel 1 near the ridge water retaining plate 3 and the far ridge water retaining plate 4, and lay the first butyl tape 2 on the trough 11 and the side 12 of the wave crest of the metal roof panel. Figure 8 A schematic diagram of the structure of a metal roof ridge node waterproof structure of the present application is shown, in which a far ridge water retaining plate 4 is fixed to the crest position of a metal roof panel 1 by a U-shaped clamp 5. Then, the near ridge water retaining plate 3 is installed, and the bottom and sides are fixed respectively by rivets 6 and sewing self-tapping screws 7, and the first butyl tape 2 is compacted and evenly extruded. The far ridge water retaining plate 4 is installed, and it is only fixed to the crest rib groove of the roof panel by the U-shaped clamp 5. The far ridge water retaining plate 4 is connected to the metal roof panel 1 without nail holes. Compact the first butyl tape 2 between the bottom and both sides and the metal roof panel. The top surface 33 of the near ridge water retaining plate 3 is provided with a second butyl tape 21, and the top surface 43 of the far ridge water retaining plate 4 is provided with a third butyl tape 22. Figure 3 A structural schematic diagram showing a metal roof ridge node waterproof structure of the present application in which butyl tape is laid at the ridge water retaining plate position.

[0054] Secondly, the ridge flashing board 8 is processed according to the calculated size of the triangular ridge 83, and overlapped and installed according to the prefabricated nail hole positions. Ensure that the fourth butyl tape 23 is set along the entire length of the overlap between each board, and fixed with sewing self-tapping screws 7 or rivets 6. The ridge flashing board 8 is connected to the top surface 43 of the far ridge water retaining board 4 with sewing self-tapping screws 7, with a spacing of no more than 100mm, and the third butyl tape 22 at the bottom is compacted and evenly extruded. The ridge flashing board 8 is connected to the top surface 33 of the near ridge water retaining board 3 without nailing, and the second butyl tape 21 at the bottom is compacted.

[0055] Finally, after the installation is completed, a comprehensive inspection is carried out to ensure that all joints are tight and seamless, and all butyl tapes are evenly extruded, and then the waterproof performance is tested and accepted.

[0056] The metal roof ridge node waterproof structure provided by the present application has the following positive effects compared with the prior art:

[0057] 1. This application can significantly improve the waterproof performance: by optimizing the ridge node structure design and using high-performance waterproof materials (such as butyl tape), the leakage problem of the ridge node of the traditional metal roof is fundamentally solved.

[0058] 2. This application can enhance structural stability: reasonable triangular ridge size design and water retaining plate fixing method improve the overall stability of the ridge node and extend the service life of the roof system.

[0059] 3. This application can simplify the installation process: the prefabricated design reduces on-site processing links and improves installation efficiency and construction quality.

[0060] The above are only a number of specific implementations of the assembled safety pole fixing device for rectangular beam cross-sections of the present application. Each implementation can be implemented independently or in combination, and the present application is not limited to this. Furthermore, the flowchart of the present application is only illustrative, and the execution order between the steps is not limited to this. The splitting, merging, order exchange, and other synchronous or asynchronous execution methods of the steps are all within the scope of protection of the present application.

[0061] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the invention disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present application are indicated by the appended claims.

Claims

1. A metal roof ridge node waterproof structure, characterized in that: include: A metal roof panel, wherein the metal roof panel is provided with a near ridge water retaining plate and a far ridge water retaining plate; A ridge flashing plate is arranged above the near ridge water retaining plate and the far ridge water retaining plate, the top surface of the far ridge water retaining plate is turned outward and fixedly connected to the two side edges of the ridge flashing plate; the far ridge water retaining plate is fixedly connected to the metal roof panel through a U-shaped clamp; the bottom and side of the near ridge water retaining plate are fixedly connected to the metal roof panel; A triangular ridge is arranged on the top of the ridge flashing plate, and the size of the triangular ridge is calculated based on the deformation, thermal expansion coefficient, maximum length of one side and maximum temperature difference of the environment of the metal roof panel, so as to ensure that there is enough adjustment space when the metal roof panel expands and contracts.

2. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The ridge of the metal roof panel is provided with a folded flange.

3. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The far ridge water retaining plate is connected to the metal roof panel without nail holes; the bottom and side surfaces of the near ridge water retaining plate are connected to the metal roof panel by nailing and pressing butyl tape.

4. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The top surface of the far ridge water retaining plate is fixedly connected to the two side edges of the ridge flashing plate by connecting nails, and the holes of the connecting nails are arranged on the outer side of the far ridge water retaining plate.

5. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The bottom and side surfaces of the near-ridge water retaining plate are fixedly connected to the metal roof panel by connecting nails.

6. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The near-ridge water retaining plate, the far-ridge water retaining plate, the metal roof panel and the ridge flashing plate are sealed by butyl tape, and the butyl tape is set to be a butyl tape with micro beads with a thickness of 4mm and a width of not less than 30mm.

7. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: Bolt holes are arranged on both sides or one side of the U-shaped clamp. The bolt holes have internal threads for screwing screws into the grooves at the tops of the metal roof panel ribs to tighten and connect the ridge water retaining plate to the roof panel.

8. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The overlapping parts of the ridge flashing plates are provided with prefabricated nail holes, and the hole spacing of the prefabricated nail holes is not greater than 50 mm.

9. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: One end of the ridge flashing plate is provided with a pre-punched circular hole, and the other end is provided with a pre-punched oblong hole. When the ridge flashing plates are overlapped, the circular hole end of the ridge flashing plate is at the bottom, and the oblong hole end is at the top.

10. A metal roof ridge node waterproof structure as claimed in claim 1, characterized in that: The overlapping parts of the ridge flashing plates are provided with butyl tape and fixed with sewing self-tapping screws or large-cap rivets.

Images