Device for detecting comprehensive performance of rubber compound
By designing a comprehensive performance detection device for mixing glue, automatic cutting and comprehensive performance detection are realized, solving the problems of low detection efficiency and large deviation in the prior art, and improving the detection efficiency and accuracy.
Patent Information
- Application Number
- CN202411858504.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-17
AI Technical Summary
In the prior art, the detection efficiency of the mixing glue is low, manual cutting leads to detection deviation, and complex detection tank arrangement leads to manual placement time and large labor force.
A comprehensive performance detection device for mixing glue is designed, including cutting components, flowability detection components and hardness detection components. Through automatic cutting, flowability detection and hardness detection, the detection efficiency and comprehensiveness are improved.
Automatic cutting and comprehensive performance detection of mixed glue is realized, reducing detection deviations and improving detection efficiency and accuracy.
Smart Images

Figure CN119619478A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mixed rubber performance detection, in particular to a mixed rubber comprehensive performance detection device. Background Art
[0002] Rubber compounds are an important part of the development of the rubber industry and are widely used in many fields such as automobiles, electronics, construction, and medical care. With the continuous advancement of technology, the performance and quality of rubber compounds will continue to improve, providing better material support for the development of various industries.
[0003] The patent with authorization announcement number CN109187274B discloses a fully automatic mixed film fluidity tester and a detection method thereof, which includes a cellophane conveying device, an extrusion test device, a rotating disk loading device, a SCARA loading robot and a frame. By setting cellophane between the extrusion test device and the mixed film, waste glue is prevented from sticking to the extrusion test device; the mixed film to be tested is pre-set on the rotating disk, and multiple experiments are carried out at one time to ensure that the loading process is fast and standardized; the SCARA loading robot and suction cup are used to realize the loading action of the mixed film to be tested, thereby shortening the experiment time.
[0004] However, this solution requires manual cutting of the mixed film to make the mixed film to be tested. The manually cut mixed films to be tested have different shapes and specifications, which can easily cause detection deviations. In addition, the mixed film to be tested is manually placed in the detection slots of the rotating disk. Since there are many detection slots, the manual placement time period is long, the labor is large, and the detection efficiency of the mixed rubber is low. Therefore, the present application proposes a device for detecting the comprehensive properties of mixed rubber. Summary of the invention
[0005] The purpose of the present invention is to provide a device for detecting the comprehensive properties of a rubber mix to solve the problems raised in the above background.
[0006] To achieve the above object, the present invention provides the following technical solution: a device for testing the comprehensive properties of a rubber mix, comprising a device box for supporting various components, wherein the device box is provided with: A cutting component, used for cutting the mixed film; Fluidity testing component, used to test the fluidity of the mixed rubber; Hardness testing component, used to test the hardness of the mixed rubber; The cutting assembly includes a driving member and a cutting detection member, and the driving member includes: A first mating shaft, connected to the cutting detection member, and used to drive the cutting detection member to move up and down; The cutting detection part comprises: A connecting seat, slidably sleeved on the upper end of the first matching shaft; A cutting ring, arranged above the connecting seat; A plurality of groups of pressure sensors are evenly distributed and connected between the connecting seat and the cutting ring; A limit block, arranged above the cutting ring; The hardness detection component comprises: A hardness detector connected to the connection seat and arranged inside the cutting ring; The driving component is used to drive the first mating shaft and the fluidity detection component to work.
[0007] Preferably, the fluidity detection component comprises: A second mating shaft, drivingly connected to the drive assembly; A tray, slidably connected to the upper end of the second mating shaft; A detection slot, disposed in the middle of the tray; A detector, disposed above the detection tank; Several groups of heaters are evenly distributed around the periphery of the detection tank.
[0008] Preferably, a winding assembly is provided between the tray and the detector, and the winding assembly comprises an upper winding assembly and a lower winding assembly provided below the upper winding assembly; The upper winding assembly comprises an upper unwinding roll and an upper winding roll respectively arranged on both sides of the tray; The lower winding assembly comprises a lower unwinding roll and a lower winding roll respectively arranged on both sides of the tray; The upper winding assembly and the lower winding assembly are used for conveying the glass paper.
[0009] Preferably, the driving assembly comprises: A first motor, providing power; A driving shaft, a portion of which is drivingly connected to the first motor; A first driving disk and a second driving disk are respectively arranged at two ends of the driving shaft, and a first convex block and a second convex block are respectively arranged on the outer sides of the first driving disk and the second driving disk, and the first convex block and the second convex block are arranged in opposite directions; A first driving plate and a second driving plate are respectively sleeved on the outer sides of the first convex block and the second convex block; A first transmission shaft and a second transmission shaft are meshed and connected with the first drive plate and the second drive plate respectively; The first transmission shaft is coaxially connected to the first matching shaft, and the upper end of the first transmission shaft is provided with an arc surface and a vertical surface, and is meshed and slidably connected with the lower end of the first matching shaft; The second transmission shaft is coaxially connected to the second matching shaft, and the upper end of the second transmission shaft is provided with an arc surface and a vertical surface, and is meshed and slidably connected with the lower end of the second matching shaft.
[0010] Preferably, the winding assembly further comprises: A second rotating disk is sleeved on the outer side of the second matching shaft and is slidably connected with the second matching shaft; A second transmission rod, drivingly connected to the second rotating disk; The second transmission rod is transmission connected to the lower material collection roll, and the lower material collection roll is transmission connected to the upper material collection roll.
[0011] Preferably, it also includes a release agent spraying component, and the release agent spraying component includes: A release agent box, used for containing the release agent; A delivery pipe, connected to the release agent box; A spray pipe is connected with the conveying pipe.
[0012] Preferably, the release agent spraying assembly further comprises: A stirring shaft is rotatably disposed inside the release agent box, and one end of the stirring shaft extends outside the release agent box; The first rotating disk is sleeved on the outer side of the first matching shaft and is slidably connected with the first matching shaft. The stirring shaft is drivingly connected with the first rotating disk.
[0013] Preferably, it also includes a rubber mix delivery component, and the rubber mix delivery component includes: The second motor provides power; A material receiving reel, arranged at one side of the cutting assembly and drivingly connected to the second motor; A feeding reel, arranged on the other side of the cutting assembly; The conveyor belt assembly is arranged on one side of the cutting assembly close to the receiving reel; the conveyor belt assembly is drivingly connected to the stirring shaft; The conveying robot is used to move the mixed film on the conveyor belt assembly to the glass paper on the lower winding assembly.
[0014] Preferably, a brush is provided on the outer periphery of the hardness detector.
[0015] Preferably, a recovery box is provided on one side of the fluidity detection component.
[0016] The beneficial effects of the present invention are as follows: (1) The present invention realizes automatic cutting of the mixed rubber, avoids the problem of different shapes and specifications of the mixed rubber sheets to be tested due to manual cutting, and reduces the detection deviation; at the same time, hardness testing and shear resistance testing can be carried out simultaneously during the cutting process, thereby improving the detection efficiency and comprehensiveness; (2) The present invention can preheat the cellophane and the mixed rubber through the heater in the fluidity detection component to prevent the cellophane and the mixed rubber from being deformed by instantaneous high temperature, thereby affecting the detection efficiency and improving the detection accuracy; the brush around the hardness detector can automatically clean the surface of the hardness detector to prevent residual glue from affecting the subsequent detection effect, further improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the device for testing the comprehensive properties of mixed rubber; Figure 2 It is a schematic diagram of the overall structure of the mixed rubber comprehensive performance testing device from another perspective; Figure 3 It is a schematic diagram of the internal structure of the device for testing the comprehensive properties of mixed rubber; Figure 4 It is a schematic diagram of the internal structure of the mixed rubber comprehensive performance testing device from another perspective; Figure 5 It is a partial structural diagram of the cutting component and the fluidity detection component; Figure 6 It is another structural schematic diagram of the cutting component and the fluidity detection component; Figure 7 Schematic diagram of the internal structure of the limit block; Figure 8 It is the coordination diagram of the cutting assembly, the stirring shaft, and the conveyor belt assembly; Fig. 9 Schematic diagram of some structures of cutting components, rubber compound conveying components, and release agent spraying components; Fig.10 It is an exploded view of the first mating shaft and the first transmission shaft; Fig.11 It is a schematic diagram of the structure of the winding component and the fluidity detection component; Fig.12 It is a partial structural schematic diagram of the liquidity detection component; Fig.13 This is a partial structural diagram of the winding component, release agent spraying component, and conveying robot.
[0018] In the figure: 1- equipment box; 101- support body; 102- control panel; 103- discharge port; 104- observation window; 105- alarm; 2- mold release agent spraying assembly; 201- mold release agent box; 202- delivery pipe; 203- spraying pipe; 204- stirring shaft; 205- first rotating disk; 3-rewinding assembly; 301-upper unwinding roll; 302-upper rewinding roll; 303-lower unwinding roll; 304-lower rewinding roll; 305-second rotating disk; 306-second transmission rod; 4-driving assembly; 401-first motor; 403-driving shaft; 404-first driving disk; 4041-first protrusion; 405-second driving disk; 4051-second protrusion; 406-first driving plate; 407-second driving plate; 408-first transmission shaft; 409-second transmission shaft; 5-cutting assembly; 501-connecting seat; 502-cutting ring; 503-first matching shaft; 504-pressure sensor; 505-limiting block; 6-fluidity detection assembly; 601-tray; 602-detection slot; 603-second matching shaft; 604-detector; 605-heater; 606-second limit block; 7-mixed rubber conveying assembly; 701-second motor; 702-receiving reel; 703-feeding reel; 704-conveyor belt assembly; 705-conveying robot; 8-hardness detection component; 801-hardness detector; 802-brush; 9- Recycling bin; 10- Cellophane. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention. like Figures 1 to 5 As shown, the device for testing the comprehensive performance of the mixed rubber comprises an equipment box 1 for supporting various components, wherein a support body 101 is arranged in the equipment box 1, and a cutting component 5, a fluidity detection component 6, a hardness detection component 8 and a driving component 4 are arranged on the support body 101. The cutting component 5 is used to cut the mixed rubber sheet; the fluidity detection component 6 is used to perform fluidity detection on the mixed rubber; the hardness detection component 8 is used to detect the hardness of the mixed rubber; the driving component 4 is used to drive the first matching shaft 503 and the fluidity detection component 6 to work, and a recovery box 9 is arranged on one side of the fluidity detection component 6.
[0020] The surface of the equipment box 1 is provided with a control panel 102 , a discharge port 103 , an observation window 104 and an alarm 105 , and the discharge port is located above the cutting component 5 .
[0021] Specifically, Figure 5 , Figures 7 to 10 The cutting assembly 5 includes a driving member and a cutting detection member. The driving member includes a first matching shaft 503. The first matching shaft 503 is connected to the cutting detection member and is used to drive the cutting detection member to move up and down. The cutting detection member includes a connecting seat 501, a cutting ring 502, a plurality of groups of pressure sensors 504, and a stop block 501; wherein the connecting seat 501 is slidably sleeved on the upper end of the first matching shaft 503; the cutting ring 502 is arranged above the connecting seat 501; a plurality of groups of pressure sensors 504 are evenly distributed and connected between the connecting seat 501 and the cutting ring 502; the stop block 505 is arranged above the cutting ring 502, and a through groove is arranged between the stop block 505 and the cutting ring 502 for the mixing tape to pass through. The outer sleeve of the first matching shaft 503 is provided with a spring, and the spring is arranged between the first matching shaft 503 and the stop block 505.
[0022] like Figure 8 As shown, the hardness detection assembly 8 includes a hardness detector 801, which is connected to the connecting seat 501 and is arranged on the inner side of the cutting ring 502. In this embodiment, a brush 802 is provided on the outer periphery of the hardness detector 801, and the brush 802 can be fixedly connected to the limit block 505.
[0023] In this example, if Fig.11 , Fig.12 As shown, the fluidity detection assembly 6 includes a second mating shaft 603, a tray 601, a detection slot 602, a detector 604 and a plurality of groups of heaters 605. The second mating shaft 603 is in transmission connection with the driving assembly 4; the tray 601 is connected to the upper part of the second mating shaft 603; the detection slot 602 is arranged at the center of the upper surface of the tray 601; the detector 604 is arranged above the detection slot 602; and a plurality of groups of heaters 605 are evenly distributed around the periphery of the detection slot 602. In this embodiment, the second mating shaft 603 is limited by a second limit block 606, and the second mating shaft 603 is provided with a spring on its outer sleeve, and the spring is arranged between the lower end of the second mating shaft 603 and the second limit block 606.
[0024] As a further solution of this example, Fig.11 , Fig.13 As shown, a winding assembly 3 is provided between the tray 601 and the detector 604, including an upper winding assembly and a lower winding assembly provided below the upper winding assembly, and the upper winding assembly and the lower winding assembly are used to convey the glass paper 10; the upper winding assembly includes an upper unwinding roll 301 and an upper receiving roll 302 respectively provided on both sides of the tray 601; the lower winding assembly includes a lower unwinding roll 303 and a lower receiving roll 304 respectively provided on both sides of the tray 601.
[0025] As a further solution of this example, Figure 5 , Figure 6As shown, the driving assembly 4 specifically includes a first motor 401 , a driving shaft 403 , a first driving disc 404 , a second driving disc 405 , a first driving plate 406 , a second driving plate 407 , a first transmission shaft 408 , and a second transmission shaft 409 .
[0026] The first motor 401 is used to provide power; a pulley is provided in the middle of the driving shaft 403 and is connected to the output end of the first motor 401 through a transmission belt, and the first motor 401 drives the driving shaft 403 to rotate.
[0027] The first driving disk 404 and the second driving disk 405 are respectively disposed at two ends of the driving shaft 403 . The first driving disk 404 and the second driving disk 405 are respectively provided with a first protrusion 4041 and a second protrusion 4051 on their outer sides. The first protrusion 4041 and the second protrusion 4051 are disposed in opposite directions.
[0028] The first driving plate 406 and the second driving plate 407 are respectively sleeved on the outside of the first protrusion 404 and the second protrusion 405. The first driving plate 406 and the second driving plate 407 are provided with toothed plates. The first transmission shaft 408 and the second transmission shaft 409 are both sleeved with gears, and the gears are meshed with the toothed plates.
[0029] The first transmission shaft 408 is coaxially connected to the first mating shaft 503, and the upper end of the first transmission shaft 408 is meshingly and slidably connected with the arc surface of the lower end of the first mating shaft 503; the second transmission shaft 409 is coaxially connected to the second mating shaft 603, and the upper end of the second transmission shaft 409 is meshingly and slidably connected with the arc surface of the lower end of the second mating shaft 603.
[0030] The driving component 4 can synchronously drive the winding component 3 to work, specifically, Fig.11 , Fig.12 As shown, the winding assembly 3 also includes a second rotating disk 305 and a second transmission rod 306. The second rotating disk 305 is sleeved on the outside of the second mating shaft 603, and the second mating shaft 603 is provided with a spline or a straight groove. The second rotating disk 305 is connected to the second mating shaft 603 by sliding up and down through the spline or the straight groove, and rotates when the second mating shaft 603 rotates; the second transmission rod 306 is connected to the second rotating disk 305 by transmission; the second transmission rod 306 is connected to the lower material receiving roll 304 by transmission, and the upper material receiving roll 302 and the lower material receiving roll 304 are connected by transmission belt transmission. In this example, the lower end of the second transmission rod 306 extends to the inside of the recycling box 9, and the lower end of the second transmission rod 306 is provided with a pushing plate for pushing the mixed rubber entering the recycling box 9 to the other side.
[0031] As a further solution of this example, the mixed rubber comprehensive performance testing device also includes a release agent spraying component 2, which includes a release agent box 201, a delivery pipe 202, and a spraying pipe 203; the release agent box 201 is used to contain the release agent; one end of the delivery pipe 202 is connected to the release agent box 201, and the other end is connected to the spraying pipe 203; the spraying pipe 203 is arranged between the upper layer of cellophane and the lower layer of cellophane, and a one-way valve is provided inside the delivery pipe 202 and the spraying pipe 203, and the release agent is sprayed on the opposite surfaces of the upper layer of cellophane and the lower layer of cellophane.
[0032] As a further solution of this example, the release agent spraying assembly 2 also includes a stirring shaft 204 and a first rotating disk 205. The stirring shaft 204 is rotatably arranged inside the release agent box 201, and one end of the stirring shaft 204 extends outside the release agent box 201; the first rotating disk 205 is sleeved on the outside of the first mating shaft 503, and the first mating shaft 503 is provided with a spline or a straight groove. The first rotating disk 205 is connected to the first mating shaft 503 by sliding up and down through the spline or the straight groove, and rotates when the first mating shaft 503 rotates. The stirring shaft 204 is provided with a pulley, which is connected to the first rotating disk 205 through a belt, and drives the stirring shaft 204 to perform stirring when the first rotating disk 205 rotates.
[0033] As a further solution of this example, the mixed rubber comprehensive performance detection device also includes a mixed rubber conveying assembly 7, which includes a second motor 701, a receiving reel 702, a feeding reel 703, a conveyor belt assembly 704, and a conveying robot 705. Among them, the second motor 701 provides power; the receiving reel 702 is arranged on one side of the cutting assembly 5 and is connected to the second motor 701 by transmission; the feeding reel 703 is arranged on the other side of the cutting assembly 5; the conveyor belt assembly 704 is arranged on one side of the cutting assembly 5 of the receiving reel 702; the conveyor belt assembly 704 is connected to the stirring shaft 204 by transmission; and the conveying robot 705 is used to move the mixed rubber on the conveyor belt assembly 704 to the glass paper of the lower winding assembly.
[0034] The working principle of the comprehensive performance testing device for mixed rubber in this application: After the discharge port 103 is opened, the feed reel 703 wound with the mixed rubber tape is placed inside it, and the end of the mixed rubber tape passes through the through slot and is fixed on the surface of the take-up reel 702; the ends of the cellophane on the upper discharge reel 301 and the lower discharge reel 303 are pulled, wherein the end of the cellophane in the upper discharge reel 301 is fixed to the surface of the upper take-up reel 302, and the end of the cellophane on the surface of the lower discharge reel 303 is fixed to the surface of the lower take-up reel 304.
[0035] Then, the first motor 401 is started, and the output end of the first motor 401 drives the drive shaft 403 to rotate through the transmission belt, and the drive shaft 403 drives the first drive disk 404 and the second drive disk 405 at both ends to rotate. During the rotation of the first drive disk 404, the first drive plate 406 is controlled to slide back and forth on the surface of the support body 3 through the first protrusion 4041, and the first transmission shaft 408 is driven to rotate back and forth when it slides. The second drive disk 405 at the other end has the same motion principle, and drives the second transmission shaft 409 to rotate back and forth. However, due to the opposite positions of the first protrusion 4041 and the second protrusion 4051, the movement directions of the first drive plate 406 and the second drive plate 407 are opposite, and the arc surface at the upper end of the first transmission shaft 408 and the second transmission shaft 409 are opposite to the structure of the vertical surface, that is, when the drive shaft 403 rotates, the first transmission shaft 408 and the second transmission shaft 409 respectively control the movement modes of the first matching shaft 503 and the second matching shaft 603 in opposite directions.
[0036] Specifically, when the first driving plate 406 below the cutting component 5 moves toward the direction of the first driving disk 404, the first transmission shaft 408 reverses. When the first transmission shaft 408 reverses, it contacts the arc surface of the first matching shaft 503 below the cutting component 5. At this time, the first matching shaft 503 slides upward inside the limit block 501. The first matching shaft 503 can be connected to the limit block 501 by sliding up and down through the splines or straight grooves on its surface. At this time, the second driving plate 407 below the fluidity detection component 6 moves away from the second driving disk 405, and the second matching shaft 603 below the fluidity detection component 6 reverses. At this time, the second transmission shaft 409 contacts the vertical surface of the second matching shaft 603, driving the second matching shaft 603 to rotate.
[0037] Furthermore, when the first mating shaft 503 below the cutting assembly 5 slides upward, the connecting seat 501 is driven to move upward synchronously. The connecting seat 501 moves upward and drives the cutting ring 502 to circularly cut the mixed rubber strip inside the through groove through the pressure sensor 5112. At the same time, during the cutting process, the shear resistance of the mixed rubber is judged by the pressure fed back to the pressure sensor 504 by the cutting ring 502. At the same time, the connection seat 501 drives the hardness detector 801 to move upward synchronously, and the hardness of the surface of the original mixed rubber material is tested while cutting. A brush 802 is arranged around the hardness detector 801. When the hardness detector 801 moves up and down, the brush 802 can automatically clean the surface of the hardness detector 801 to avoid residual glue sticking to the surface of the hardness detector 801, which affects the subsequent detection effect and improves the detection accuracy.
[0038] When the second mating shaft 603 below the fluidity detection component 6 rotates, the second mating shaft 603 drives the second rotating disk 305 to rotate through the spline or straight groove, and controls the second transmission rod 306 to rotate through the transmission belt during the rotation process, and the second transmission rod 306 drives the lower material collection roll 304 to rotate during the rotation process, and the lower material collection roll 304 drives the upper material collection roll 302 to rotate through the transmission belt, and pulls the cellophane in the upper material collection roll 301 and the lower material collection roll 303 during the rotation process, wherein the cellophane in the upper material collection roll 303 and the lower material collection roll 303 is provided with 3 layers, which is not easily damaged, and the transmission ratio of the lower material collection roll 304 to the upper material collection roll 302 is 2:1, and during the pulling process, there is a difference in the pulling speed of the cellophane in the upper material collection roll 301 and the lower material collection roll 302, so that the tested mixed rubber can be separated better and faster.
[0039] During the continuous rotation of the first driving disk 404 and the second driving disk 405, when the first driving plate 406 below the cutting component 5 moves in the direction away from the first driving disk 404, the first mating shaft 503 below the cutting component 5 rotates. At this time, the spline or straight groove of the first mating shaft 503 is disengaged from the limit block 501, and the second mating shaft 603 below the fluidity detection component 6 will move upward.
[0040] When the first mating shaft 503 below the cutting component 5 rotates, the first rotating disk 205 is driven to rotate. The first rotating disk 205 drives the stirring shaft 204 to rotate through the transmission belt, and stirs the release agent inside the release agent box 201 to prevent its precipitation and affect the uniformity; at the same time, the stirring shaft 204 rotates the conveyor belt assembly 704 to operate and convey the cut mixed rubber.
[0041] When the second mating shaft 603 below the fluidity detection component 6 moves upward, the mating shaft 603 drives the tray 601, the detection slot 602 and the heater 605 to move upward, preheating the cellophane and the mixed material on the lower material roll 303, so as to prevent the cellophane and the mixed rubber from being deformed by instantaneous high temperature and affecting the detection efficiency.
[0042] The first transmission shaft 408 and the second transmission shaft 409 have one or two right-angled surfaces at their upper ends. When the first transmission shaft 408 and the second transmission shaft 409 have a right-angled surface at their upper ends and the two right-angled surfaces are located in the same plane, when the first transmission shaft 408 and the second transmission shaft 409 rotate one circle, the first drive disk 404 and the second drive disk 405 complete a 180° rotation. When the first transmission shaft 408 and the second transmission shaft 409 have two right-angled surfaces, when the first transmission shaft 408 and the second transmission shaft 409 rotate one circle or half a circle, the first drive disk 404 and the second drive disk 405 complete a 180° rotation.
[0043] The specific implementation process is as follows: the second motor 701 is started, and the output end of the second motor 701 controls the receiving reel 702 to pull the mixed rubber on the feeding reel 703 through the transmission belt, and performs sensing control through the sensor. When the cutting ring 502 moves upward, the second motor 701 is turned off. At this time, the cutting ring 502 cuts the original mixed rubber, and at the same time, the hardness and shear resistance performance are tested; At this time, the lower take-up roll 304 and the upper take-up roll 302 pull the glass paper to remove the previous group of tested mixed rubber; the mixed rubber above the pulled glass paper falls into the inside of the recovery box 9 for collection.
[0044] When the stirring shaft 204 rotates the conveyor belt assembly 704 to operate, the second motor 701 is started again, and the receiving reel 702 pulls the rubber mix again. During the pulling process, the cut rubber mix is pulled out, and the discarded rubber mix is rolled up by the receiving reel 702. The cut rubber mix to be tested automatically falls onto the surface of the conveyor belt assembly 704 by its gravity and is then transported; when the rubber mix to be tested is transported to the other side of the conveyor belt assembly 704, the second motor 701 and the first motor 401 stop moving.
[0045] At this time, the rubber mix to be tested is transported by the transport robot 705 , and after being adsorbed by the suction cup of the transport robot 705 , the rubber mix to be tested is placed on the upper surface of the cellophane of the lower material roll 303 just above the testing tank 602 .
[0046] At this time, after the tray 601 moves upward, the first motor 401 stops, so there is sufficient time to preheat and detect the cellophane and the mixed rubber to be tested; when the detector 604 is testing, the internal test hydraulic cylinder of the detector 604 moves downward for detection, and the height of the internal test hydraulic cylinder of the detector 604 decreases over time to reflect the flow rate of the mixed rubber, and a mixed rubber flow rate curve is drawn in real time. When a plateau period appears, the value at this time is a reference value, which is used to characterize the fluidity of the mixed rubber; when the detection is completed, the first motor 401 is started again to perform the next set of detection operations, so as to realize the continuity of the device for detecting the mixed rubber.
[0047] Furthermore, during the operation of the winding assembly 3 , the release agent is sprayed onto the surface of the glass paper through the conveying pipe 202 and then through the spraying pipe 5014 .
[0048] The above-mentioned embodiments only express the implementation methods of the present invention, and cannot be understood as limiting the scope of the invention patent, nor is it any form of limitation on the structure of the present invention. It should be pointed out that for ordinary technicians in this field, several changes and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A device for testing the comprehensive properties of a rubber compound, comprising a device box (1) for supporting various components, characterized in that: The equipment box (1) is provided with: A cutting component (5), used for cutting the mixed film; A fluidity detection component (6) is used to detect the fluidity of the rubber mixture; A hardness detection component (8) is used to detect the hardness of the mixed rubber; The cutting assembly (5) comprises a driving component and a cutting detection component, wherein the driving component comprises: A first mating shaft (503), connected to the cutting detection member, and used to drive the cutting detection member to move up and down; The cutting detection part comprises: A connecting seat (501) is slidably sleeved on the upper end of the first matching shaft (503); A cutting ring (502) is arranged above the connecting seat (501); A plurality of groups of pressure sensors (504) are evenly distributed and connected between the connecting seat (501) and the cutting ring (502); A limit block (505) is arranged above the cutting ring (502); The hardness detection component (8) comprises: A hardness detector (801) connected to the connection seat (501) and arranged inside the cutting ring (502); The driving component (4) is used to drive the first mating shaft (503) and the fluidity detection component (6) to operate.
2. The device for detecting comprehensive properties of rubber mix according to claim 1, characterized in that: The fluidity detection component (6) comprises: A second mating shaft (603) is drivingly connected to the driving assembly (4); A tray (601) slidably connected to the upper end of the second mating shaft (603); A detection slot (602) is provided in the middle of the tray (601); A detector (604) is disposed above the detection slot (602); A plurality of groups of heaters (605) are evenly distributed around the periphery of the detection slot (602).
3. The device for detecting comprehensive properties of rubber mix according to claim 2, characterized in that: A winding assembly (3) is provided between the tray (601) and the detector (604), wherein the winding assembly (3) comprises an upper winding assembly and a lower winding assembly provided below the upper winding assembly; The upper winding assembly comprises an upper unwinding roll (301) and an upper winding roll (302) respectively arranged on two sides of the tray (601); The lower reel assembly comprises a lower unwinding reel (303) and a lower rewinding reel (304) respectively arranged on two sides of the tray (601); The upper winding assembly and the lower winding assembly are used to convey the glass paper (10).
4. The device for detecting comprehensive properties of rubber mix according to claim 3, characterized in that: The driving component (4) comprises: A first motor (401) provides power; A driving shaft (403), a portion of which is drivingly connected to the first motor (401); A first driving disk (404) and a second driving disk (405) are respectively arranged at two ends of the driving shaft (403); a first convex block (4041) and a second convex block (4051) are respectively arranged on the outer sides of the first driving disk (404) and the second driving disk (405); the first convex block (4041) and the second convex block (4051) are arranged in opposite directions; A first driving plate (406) and a second driving plate (407) are respectively sleeved on the outside of the first convex block (404) and the second convex block (405); A first transmission shaft (408) and a second transmission shaft (409) are meshedly connected to the first drive plate (406) and the second drive plate (407), respectively; The first transmission shaft (408) is coaxially connected to the first matching shaft (503), and the upper end of the first transmission shaft (408) is provided with an arc surface and a vertical surface, and is meshingly and slidably connected with the lower end of the first matching shaft (503); The second transmission shaft (409) is coaxially connected to the second matching shaft (603), and the upper end of the second transmission shaft (409) is provided with an arc surface and a vertical surface, and is meshingly and slidably connected with the lower end of the second matching shaft (603).
5. The device for detecting comprehensive properties of rubber mix according to claim 4, characterized in that: The winding assembly also includes: A second rotating disk (305) is sleeved on the outside of the second matching shaft (603) and is slidably connected to the second matching shaft (603); A second transmission rod (306) is transmission-connected to the second rotating disk (305); The second transmission rod (306) is in transmission connection with the lower material collection roll (304), and the lower material collection roll (304) is in transmission connection with the upper material collection roll (302).
6. The device for detecting comprehensive properties of rubber mix according to claim 4, characterized in that: It also includes a release agent spraying assembly (2), wherein the release agent spraying assembly (2) includes: A release agent box (201), used for containing a release agent; A delivery pipe (202) connected to the release agent box (201); The spray pipe (203) is connected to the delivery pipe (202).
7. The device for detecting comprehensive properties of rubber mix according to claim 6, characterized in that: The release agent spraying assembly (2) further comprises: A stirring shaft (204) is rotatably disposed inside the mold release agent box (201), and one end of the stirring shaft (204) extends outside the mold release agent box (201); The first rotating disk (205) is sleeved on the outside of the first matching shaft (503) and is slidably connected to the first matching shaft (503). The stirring shaft (204) is transmission-connected to the first rotating disk (205).
8. The device for detecting comprehensive properties of rubber mix according to claim 7, characterized in that: It also includes a rubber mix conveying component (7), wherein the rubber mix conveying component (7) includes: A second motor (701), providing power; A material receiving reel (702) is disposed on one side of the cutting assembly (5) and is drivingly connected to the second motor (701); A feeding reel (703) is arranged on the other side of the cutting assembly (5); A conveyor belt assembly (704) is arranged on one side of the cutting assembly (5) close to the receiving reel (702); the conveyor belt assembly (704) is drivingly connected to the stirring shaft (204); The conveying robot (705) is used to move the mixed film on the conveyor belt component (704) to the glass paper (10) on the lower winding component.
9. The device for detecting comprehensive properties of rubber mix according to claim 1, characterized in that: A brush (802) is provided on the outer periphery of the hardness detector (801).
10. The device for detecting comprehensive properties of rubber mix according to claim 1, characterized in that: A recovery box (9) is provided on one side of the fluidity detection component (6).
Citation Information
Patent Citations
A fully automatic compounded film flowability tester and its testing method
CN109187274B
Measuring equipment and measuring method for static / dynamic fluidity of rubber
CN106985366A
Full-automatic mixed rubber sheet fluidity detector and detection method thereof
CN109187274A
Rubber sample automatic sampler
CN110361219A
Tailoring and conveying separated spinning device
CN111364227A
Cited By
Detection device for preparation of low-shrinkage UV moisture dual-curing adhesive
CN120831304A