Inductor hot-pressing packaging implanter

Abstract

The invention discloses an inductor hot-pressing packaging implanting machine which comprises a workbench, a feeding mechanism and an implanting mechanism, and a mold is placed in the middle of the workbench; the feeding mechanism comprises a vibration disc and a moving assembly, the vibration disc is arranged at the feeding end of the workbench and provided with a feeding belt, and the moving assembly is arranged at the tail end of the feeding belt and provided with a plurality of containing holes for containing workpieces; the implanting mechanism comprises a first moving rail and an implanting arm, the first moving rail is arranged in the length direction, the implanting arm is movably connected to the first moving rail, one end of the first moving rail is connected with a first driving part, and the top end of the implanting arm is connected with a second driving part to drive the implanting arm to move vertically; the bottom end of the implanting arm is connected with a guide jig, the guide jig can be partially attached to the moving assembly, a plurality of guide holes corresponding to the containing holes are formed in the surface of the guide jig, and a plurality of suction nozzles corresponding to the guide holes are arranged on the implanting arm. According to the technical scheme, the working efficiency is improved, meanwhile, a mechanical positioning mode is adopted, and visual positioning is not needed.

Description

Technical Field

[0001] The invention relates to the technical field of implanters, and in particular to an inductive hot pressing packaging implanter. Background Art

[0002] The implanter is a professional equipment used in the field of inductor production. It is used to implant the wound inductor semi-finished products into the mold during the hot pressing packaging stage of inductor production, and then move to the linking station to pave the way for subsequent processes. Existing implanters generally use a flexible vibration plate to load the material, which is sucked by a suction nozzle and then implanted into the mold after correction. This type of equipment currently has the following disadvantages: The efficiency is low. There are usually four nozzles. After the CCD camera takes pictures and locates on the flexible vibration plate, the nozzles take turns to lift and implant. The speed is about one per second, and the work efficiency is low. It has high visual requirements, including taking pictures of flexible vibration plates and mold acupoints, and must rely heavily on camera positioning to achieve accuracy of action. Summary of the invention

[0003] The main purpose of the present invention is to provide an inductive hot pressing packaging implanter, aiming to improve work efficiency, while adopting a mechanical positioning method without the need for visual positioning.

[0004] To achieve the above object, the present invention provides an inductive thermocompression packaging implanter, comprising: A workbench, wherein the workbench has a length direction, a width direction, a loading end and a unloading end, and a mold is placed in the middle of the workbench; A feeding mechanism, the feeding mechanism comprising a vibration plate and a moving assembly, the vibration plate is arranged at the feeding end of the workbench, the vibration plate has a feeding belt, the moving assembly is arranged at the end of the feeding belt, the moving assembly is provided with a plurality of accommodating holes to accommodate the workpiece, and the moving assembly can reciprocate along the width direction to move the workpiece; An implantation mechanism, the implantation mechanism comprising a first movable rail and an implantation arm, the first movable rail being arranged along the length direction and having one end adjacent to the moving assembly, the implantation arm being movably connected to the first movable rail and being located above the mold, one end of the first movable rail being connected to a first driving member to drive the implantation arm to move along the first movable rail, and a top end of the implantation arm being connected to a second driving member to drive the implantation arm to move vertically; A guide jig is connected to the bottom end of the implant arm, and the guide jig can be partially fitted with the moving component. A plurality of guide holes are opened on the surface of the guide jig corresponding to the accommodating hole, and a plurality of suction nozzles are provided on the implant arm corresponding to the guide holes.

[0005] In one embodiment of the present invention, a buffer seat is movably provided at the bottom end of the implant arm, and the plurality of suction nozzles are all connected to a side of the buffer seat facing the guide fixture.

[0006] In one embodiment of the present invention, the moving assembly includes a second moving rail, a moving platform and a third driving member, the second moving rail is arranged along the width direction, the moving platform is movably connected to the second moving rail, the accommodating hole is opened on the surface of the moving platform, and the third driving member is drivingly connected to the moving platform.

[0007] In one embodiment of the present invention, a feed control assembly is also provided at the end of the feeding belt, and the feed control assembly includes at least a detection part, a driving magnet and a stop pin. The driving magnet can drive the stop pin to move up and down to stop / release the workpiece from entering the receiving hole of the movable platform.

[0008] In one embodiment of the present invention, the detection element is an optical fiber sensor.

[0009] In one embodiment of the present invention, the workbench is further provided with a unloading mechanism at the unloading end, and the unloading mechanism includes a third movable rail and a fourth driving member, the third movable rail is arranged on the surface of the workbench along the width direction, the mold is movably connected to the surface of the third movable rail, and the fourth driving member is drivingly connected to the third movable rail to drive the mold to reciprocate along the third movable rail.

[0010] In one embodiment of the present invention, at least two third movable rails are arranged side by side, and a mold is movably connected to the surface of each third movable rail.

[0011] In one embodiment of the present invention, the loading mechanism, the implanting mechanism and the unloading mechanism are all symmetrically arranged in two sets along the length direction on the surface of the workbench.

[0012] The technical solution of the present invention first delivers the workpiece to the implantation mechanism by using the vibration plate and the moving assembly in the feeding mechanism, and then the implantation arm moves along the first moving rail through the first driving member to ensure that it can accurately absorb the workpiece and transfer it to the mold; during the absorption process, the guide fixture cooperates with the moving assembly to ensure the accurate absorption of the workpiece, and during the implantation process, the second driving member of the implantation arm controls its vertical movement, so that the workpiece continues to be accurately implanted into the mold from the guide hole. Through the above settings, this implantation machine adopts vibration plate loading, mechanical transplanting and implantation, and a whole row of products are implanted at the same time, and the speed is greatly improved compared with ordinary implantation machines; during the loading and implantation process, this implantation machine does not use visual positioning, but transplants and implants through pure mechanical positioning, and uses a guide fixture to calibrate before the implantation nozzle, avoiding the time influence of visual participation and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0014] Figure 1 A top view of an inductive thermocompression packaging implanter of the present invention; Figure 2 It is a structural schematic diagram of the implant arm of the present invention; Figure 3 It is a structural schematic diagram of the moving assembly of the present invention; Figure 4 It is a structural schematic diagram of the feed control component of the present invention.

[0015] Description of Figure Numbers: 1. Workbench; 11. Loading end; 12. Unloading end; 13. Mold; 21. Vibrating plate; 22. Loading belt; 3. Feeding control assembly; 31. Detection component; 32. Driving magnet; 33. Stop needle; 4. Moving assembly; 41. Second moving rail; 42. Moving table; 421. Receiving hole; 43. Third driving member; 51. First moving rail; 52. First driving member; 6. Implantation arm; 61. Second driving member; 62. Guide fixture; 621. Guide hole; 63. Suction nozzle; 64. Buffer seat; 71. Third moving rail; 72. Fourth driving member.

[0016] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0018] Reference Figures 1 to 4The present invention provides an inductive hot pressing packaging implanter, comprising a workbench 1, a feeding mechanism and an implanting mechanism, wherein the workbench 1 has a length direction AA, a width direction BB, a feeding end 11 and a feeding end 12, and a mold 13 is placed in the middle of the workbench 1; the feeding mechanism comprises a vibration plate 21 and a moving assembly 4, the vibration plate 21 is arranged at the feeding end 11 of the workbench 1, the vibration plate 21 has a feeding belt 22, the moving assembly 4 is arranged at the end of the feeding belt 22, the moving assembly 4 is provided with a plurality of accommodating holes 421 to accommodate workpieces, and the moving assembly 4 can reciprocate along the width direction to move the workpiece; the implanting mechanism comprises a first moving rail 51 and an implanting arm 6 The first movable rail 51 is arranged along the length direction, and one end is adjacent to the moving component 4. The implant arm 6 is movably connected to the first movable rail 51 and is located above the mold 13. One end of the first movable rail 51 is connected to a first driving member 52 to drive the implant arm 6 to move along the first movable rail 51. The top of the implant arm 6 is connected to a second driving member 61 to drive the implant arm 6 to move vertically; the bottom end of the implant arm 6 is connected to a guide fixture 62, which can be partially fitted with the moving component 4, and a plurality of guide holes 621 are opened on the surface of the guide fixture 62 corresponding to the accommodating hole 421, and a plurality of suction nozzles 63 are provided on the implant arm 6 corresponding to the guide holes 621.

[0019] It can be understood that the workbench 1 is used to provide a basic platform for placing the mold 13 and carrying other components. The workbench 1 has a length direction AA, a width direction BB, a loading end 11 (the side where the material enters) and a unloading end 12 (the side where the material is discharged). The mold 13 is placed in the middle of the workbench 1 for performing the inductor implantation operation.

[0020] The feeding mechanism is responsible for transporting the workpiece to be processed from the feeding end 11 to the implantation mechanism. The vibration plate 21 is arranged at the feeding end 11 of the workbench 1, and is used to preliminarily sort or arrange the workpieces. The vibration plate 21 has a feeding belt 22, that is, a conveyor belt, which is used to send the workpieces one by one to the transfer assembly 4. The transfer assembly 4 is arranged at the end of the feeding belt 22, and the transfer assembly 4 has a plurality of accommodating holes 421 for accommodating and transporting the workpieces. The transfer assembly 4 can reciprocate in the width direction BB, so as to accurately deliver the workpiece to the implantation mechanism.

[0021] The implantation mechanism is responsible for accurately implanting the workpiece into the mold 13. The first movable rail 51 is arranged along the length direction AA of the workbench 1, and its function is to provide a motion track for the implantation arm 6. One end of the first movable rail 51 is close to the transfer assembly 4. When the implantation arm 6 is located at this end, the workpiece can be received from the transfer assembly 4. The first driving member 52 is connected to one end of the first movable rail 51, and is used to drive the implantation arm 6 to move along the first movable rail 51 in the length direction AA. The implantation arm 6 is a movable part that can move on the first movable rail 51, and is responsible for accurately implanting the workpiece into the mold 13. The top of the implantation arm 6 is connected to the second driving member 61, which can control the implantation arm 6 to move up and down, ensuring that the workpiece can be taken away and accurately placed in the mold 13. The guide fixture 62 is connected to the bottom end of the implantation arm 6, and its function is to help guide the workpiece. There are multiple guide holes 621 on the surface of the guide fixture 62, which are aligned with the receiving hole 421. The suction nozzle 63 of the implantation arm 6 will align with these guide holes 621, thereby ensuring that the workpiece is sucked from the receiving hole 421.

[0022] The vibrating plate 21 and the moving assembly 4 in the feeding mechanism first send the workpiece to the implantation mechanism, and then the implantation arm 6 moves along the first moving rail 51 through the first driving member 52 to ensure that it can accurately absorb the workpiece and transfer it to the mold 13; during the absorption process, the guide fixture 62 cooperates with the moving assembly 4 to ensure the accurate absorption of the workpiece. During the implantation process, the second driving member 61 of the implantation arm 6 controls its vertical movement, so that the workpiece continues to be accurately implanted into the mold 13 from the guide hole 621. It should be noted that the arrangement of the receiving hole 421 and the guide hole 621 should be designed to be consistent with the hole position on the mold 13 to ensure the accuracy of the workpiece implantation.

[0023] Through the above settings, the implanter adopts a vibration plate 21 for loading, mechanical transplanting and implanting, and a whole row of products are implanted at the same time, and the speed is greatly improved compared with ordinary implanters; during the loading and implanting process, the implanter does not use visual positioning, but transplants and implants through pure mechanical positioning, and uses a guide fixture 62 to perform calibration before the implantation nozzle 63, avoiding the time influence of visual participation and improving work efficiency.

[0024] Reference Figures 1 to 2 In the embodiment of the present invention, a buffer seat 64 is movably provided at the bottom end of the implant arm 6 , and a plurality of suction nozzles 63 are all connected to a side of the buffer seat 64 facing the guide fixture 62 .

[0025] It can be understood that in order to ensure the smooth implantation of the inductor workpiece, a buffer seat 64 is provided at the bottom of the implant arm 6, which is used to absorb or mitigate the vibration or impact that may occur when the robot arm performs the implantation task. In particular, during the implantation process, the vibration of the robot arm may affect the accurate position of the inductor element. The buffer seat 64 can reduce such vibration or impact to ensure that the element will not be poorly implanted due to displacement or shaking. The suction nozzle 63 absorbs and transports the inductor element to the target position through vacuum suction. Multiple suction nozzles 63 are connected to the buffer seat 64. During the implantation process, multiple suction nozzles 63 of the implant arm 6 can work simultaneously to improve efficiency. The setting of the buffer seat 64 ensures that these suction nozzles 63 can avoid inaccurate positioning of the suction nozzles 63 due to external forces such as vibration and impact when performing tasks, thereby affecting the implantation accuracy of the element.

[0026] Reference Figure 3 In an embodiment of the present invention, the moving assembly 4 includes a second moving rail 41, a moving platform 42 and a third driving member 43. The second moving rail 41 is arranged along the width direction BB, the moving platform 42 is movably connected to the second moving rail 41, the accommodating hole 421 is opened on the surface of the moving platform 42, and the third driving member 43 is drivingly connected to the moving platform 42.

[0027] It can be understood that the setting of the moving assembly 4 is mainly to facilitate the moving of the workpiece from the loading belt 22 to the position where the implant arm 6 is located. The third driving member 43 and the second moving rail 41 cooperate with each other to drive the moving platform 42 to move along the second moving rail 41 to the end for easy access by the implant arm 6. It should be noted that the position arrangement of the receiving holes 421 on the moving platform 42 should be designed to be consistent with the acupuncture point arrangement of the mold 13, so as to facilitate the implant arm 6 to quickly implant the workpiece after sucking it, thereby improving work efficiency.

[0028] Reference Figure 4 In an embodiment of the present invention, a feed control assembly 3 is also provided at the end of the loading belt 22. The feed control assembly 3 includes at least a detection part 31, a driving magnet 32 ​​and a stopper needle 33. The driving magnet 32 ​​can drive the stopper needle 33 to move up and down to stop / release the workpiece from entering the accommodating hole 421 of the movable platform 42.

[0029] It can be understood that the feed control component 3 is used to control the process of the workpiece entering the moving platform 42. After the detection component 31 senses that the workpiece has entered the moving platform 42, the driving magnet 32 ​​drives the blocking needle 33 to rise, blocking the next workpiece from moving forward. After the workpiece in the moving platform 42 is taken away by the implantation arm 6, the driving magnet 32 ​​drives the blocking needle 33 to move downward, releasing the material to continue entering the moving platform 42, and the cycle continues.

[0030] Reference Figure 4 In the embodiment of the present invention, the detection element 31 is an optical fiber sensor.

[0031] It can be understood that fiber optic sensors use the characteristics of light signals propagating in optical fibers for measurement and are often used to detect changes in physical quantities. Fiber optic sensors can accurately detect changes in physical quantities and have very high sensitivity, can detect tiny changes, and are suitable for precision measurements. Fiber optic sensors are small in size and light in weight, and can be used very flexibly in small spaces or hard-to-reach places. The flexibility and bendability of optical fibers allow them to be easily installed in complex structures. In this example, the detection member 31 only needs to detect whether the workpiece enters the movable table 42, so a small and efficient fiber optic sensor can be used.

[0032] Reference Figure 1 In the embodiment of the present invention, the workbench 1 is further provided with a unloading mechanism at the unloading end 12, and the unloading mechanism includes a third movable rail 71 and a fourth driving member 72. The third movable rail 71 is arranged along the width direction BB on the surface of the workbench 1, and the mold 13 is movably connected to the surface of the third movable rail 71. The fourth driving member 72 is drivingly connected to the third movable rail 71 to drive the mold 13 to reciprocate along the third movable rail 71.

[0033] It can be understood that the unloading mechanism is used to move the mold 13 after implantation to the unloading end 12, where manual or mechanical material replacement can be performed, the implanted mold 13 is taken away for subsequent processing, and then the empty mold 13 is placed on the third movable rail 71, and the fourth driving member 72 provides power to transport the empty mold 13 back to the bottom of the implantation arm 6, thereby completing the cycle.

[0034] Reference Figure 1 In the embodiment of the present invention, at least two third movable rails 71 are arranged side by side, and a mold 13 is movably connected to the surface of each third movable rail 71.

[0035] It can be understood that the above-mentioned setting can effectively improve production efficiency. There is a mold 13 on each guide rail, so the implanter can process workpieces on at least two molds 13 at the same time, realizing parallel work. When one mold 13 moves toward the unloading end 12, the implant arm 6 can implant into another mold 13, reducing waiting time and improving the production efficiency of the equipment. In addition, more third movable rails 71 can be laid according to actual production needs to further improve production efficiency.

[0036] Reference Figure 1 In the embodiment of the present invention, two sets of loading mechanism, implanting mechanism and unloading mechanism are symmetrically arranged on the surface of the workbench 1 along the length direction AA.

[0037] It can be understood that symmetrically arranging two sets of mechanisms on the workbench 1 is equivalent to having two production lines at the same time, and each set of mechanisms has at least two molds 13, so the implanter can complete at least four products at a time, greatly improving production efficiency. In addition, when one set of mechanisms fails or needs maintenance, the other set of mechanisms can continue production, thereby avoiding the situation where the entire machine is shut down. The simultaneous operation of the two sets of mechanisms can significantly increase the overall output, especially when the demand is large, and can better meet market demand. In addition, the two sets of mechanisms can produce different products respectively to meet the market demand for a variety of products. If the mobile station 42 is properly designed, the products can be switched flexibly, and the overall supply capacity will not be affected by the production restrictions caused by a single production line.

[0038] The technical solution of the present invention first delivers the workpiece to the implantation mechanism by using the vibration plate 21 and the moving assembly 4 in the feeding mechanism, and then the implantation arm 6 moves along the first moving rail 51 through the first driving member 52 to ensure that it can accurately absorb the workpiece and transfer it to the mold 13; during the absorption process, the guide fixture 62 cooperates with the moving assembly 4 to ensure the accurate absorption of the workpiece, and during the implantation process, the second driving member 61 of the implantation arm 6 controls its vertical movement, so that the workpiece continues to be accurately implanted into the mold 13 from the guide hole 621. Through the above settings, this implantation machine adopts the vibration plate 21 for loading, mechanical transplantation and implantation, and a whole row of products are implanted at the same time, and the speed is greatly improved compared with ordinary implantation machines; during the loading and implantation process, this implantation machine does not use visual positioning, but transplants and implants by purely mechanical positioning, and uses the guide fixture 62 to calibrate before the implantation nozzle 63, avoiding the time influence of visual participation and improving work efficiency.

[0039] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0040] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. An inductor hot pressing packaging implanter, characterized in that: include: A workbench (1), the workbench (1) having a length direction, a width direction, a loading end (11) and a unloading end (12), and a mold (13) is placed in the middle of the workbench (1); A feeding mechanism, the feeding mechanism comprising a vibration plate (21) and a moving assembly (4), the vibration plate (21) being arranged at a feeding end (11) of the workbench (1), the vibration plate (21) having a feeding belt (22), the moving assembly (4) being arranged at the end of the feeding belt (22), the moving assembly (4) being provided with a plurality of accommodating holes (421) for accommodating workpieces, and the moving assembly (4) being capable of reciprocating along the width direction to move the workpieces; An implantation mechanism, the implantation mechanism comprising a first movable rail (51) and an implantation arm (6), the first movable rail (51) being arranged along the length direction and having one end adjacent to the moving assembly (4), the implantation arm (6) being movably connected to the first movable rail (51) and being located above the mold (13), one end of the first movable rail (51) being connected to a first driving member (52) for driving the implantation arm (6) to move along the first movable rail (51), and the top end of the implantation arm (6) being connected to a second driving member (61) for driving the implantation arm (6) to move vertically; The bottom end of the implant arm (6) is connected to a guide fixture (62), and the guide fixture (62) can be partially fitted with the moving component (4). A plurality of guide holes (621) are provided on the surface of the guide fixture (62) corresponding to the accommodating hole (421), and a plurality of suction nozzles (63) are provided on the implant arm (6) corresponding to the guide holes (621).

2. The inductor thermocompression packaging implanter according to claim 1, characterized in that: A buffer seat (64) is movably provided at the bottom end of the implant arm (6), and the plurality of suction nozzles (63) are all connected to a side of the buffer seat (64) facing the guide fixture (62).

3. The inductor thermocompression packaging implanter according to claim 2, characterized in that: The moving assembly (4) comprises a second moving rail (41), a moving platform (42) and a third driving member (43); the second moving rail (41) is arranged along the width direction; the moving platform (42) is movably connected to the second moving rail (41); the accommodating hole (421) is provided on the surface of the moving platform (42); and the third driving member (43) is drivingly connected to the moving platform (42).

4. The inductor thermocompression packaging implanter according to claim 3, characterized in that: A feeding control assembly (3) is also provided at the end of the feeding belt (22), and the feeding control assembly (3) comprises at least a detection member (31), a driving magnet (32) and a stopper needle (33), and the driving magnet (32) can drive the stopper needle (33) to move up and down to stop / release the workpiece from entering the receiving hole (421) of the movable platform (42).

5. The inductor thermocompression packaging implanter according to claim 4, characterized in that: The detection element (31) is an optical fiber sensor.

6. The inductor thermocompression packaging implanter according to claim 1, characterized in that: The workbench (1) is further provided with a material unloading mechanism at the unloading end (12), the material unloading mechanism comprising a third movable rail (71) and a fourth driving member (72), the third movable rail (71) being arranged on the surface of the workbench (1) along the width direction, the mold (13) being movably connected to the surface of the third movable rail (71), and the fourth driving member (72) being drivingly connected to the third movable rail (71) to drive the mold (13) to reciprocate along the third movable rail (71).

7. The inductor thermocompression packaging implanter according to claim 6, characterized in that: At least two third movable rails (71) are arranged side by side, and a mold (13) is movably connected to the surface of each third movable rail (71).

8. The inductive thermocompression packaging implanter according to any one of claims 1 to 7, characterized in that: The loading mechanism, the implanting mechanism and the unloading mechanism are all symmetrically arranged in two sets along the length direction on the surface of the workbench (1).

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