Toy structure, method for forming toy structure, and toy

By selecting the appropriate glue injection point position when injection molding the second resin piece, and designing assembly holes and extensions on the second resin piece, the problem of melting glue points in the injection molding process of the two-color joint building blocks is solved, and product quality and user experience are improved.

CN119633411APending Publication Date: 2025-03-18SHANGHAI BLOKS TECHNOLOGY GROUP CO LTD +1
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Patent Information

Application Number
CN202411820547.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the injection molding process of two-color joint building blocks, due to the high temperature of the second color melt, melting points appear at the glue wrapping position of the first color joint part, which affects product quality and user experience.

Method used

When injection molding the second resin piece, the glue injection point is selected on one side of the second resin piece and is at a position far from the glue wrapping part to avoid a melting point on the surface of the first resin piece. In addition, the portion on the second resin member that is designed to have a assembly hole away from the first resin member, and an extension is provided at the inner end of the assembly hole so that the heat air flow is lost faster.

Benefits of technology

It effectively avoids melting spots on the surface of the first resin piece, improves product quality, and improves the fun and user experience of the toys.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of toys, and provides a toy structure, a forming method of the toy structure and a toy thereof.The toy structure comprises a first resin part formed through injection molding firstly and a second resin part formed through injection molding later and capable of being matched with the first resin part in a rotating mode; the second resin piece is provided with a rubber coating part in contact with the first resin piece; and when the second resin part is subjected to injection molding, a glue inlet point is located on one side of the second resin part, and a position far away from the glue coating part is selected so as to obtain a result that the temperature of a melt for injection molding of the second resin part when the melt reaches the surface of the first resin part is lower than the lowest temperature of the melt for injection molding of the first resin part. Glue melting points are prevented from appearing on the surface of the first resin part, the product quality is improved, and the interestingness of the toy and the user experience feeling are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of toys, and in particular to a toy structure, a molding method of the toy structure and a toy thereof. Background Art

[0002] Two-color building blocks are made with two-color molds. Two-color molds are molded with two plastic materials on the same injection molding machine, in two steps, but the product is only ejected once.

[0003] For the injection molding of two-color joint building blocks, injection molding is carried out in two times. After the first color joint parts are injection molded and solidified, the second color joint parts are injection molded and solidified. When the melt temperature of the first shot intersects with the melt temperature of the second shot, when the second color joint parts are injection molded after the first color joint parts are solidified, the temperature of the second color melt will cause melting points to appear at the glue-wrapped positions of the first color joint parts. The appearance of melting points will cause the solidified joint parts to rotate poorly or get stuck during the rotation process, affecting the quality of the product and greatly reducing the fun of the toy and the user experience. Summary of the invention

[0004] In view of the defects in the prior art, an object of the present invention is to provide a toy structure, a molding method of the toy structure and a toy thereof.

[0005] A toy structure provided by the present invention comprises a first resin part which is firstly injection-molded and a second resin part which is later injection-molded and can cooperate with the first resin part in a rotational form;

[0006] The second resin member has a rubber-encapsulated portion in contact with the first resin member;

[0007] When the second resin part is injection molded, the injection point is located on one side of the second resin part. When the selection of the position of the injection point will cause melting of the first resin part, the injection point is selected at a position farther away from the encapsulated part to obtain a result that the temperature of the melt of the second resin part injection-molded when reaching the surface of the first resin part is lower than the lowest temperature of the melt of the first resin part injection-molded.

[0008] According to a molding method of a toy structure provided by the present invention, a first resin part is firstly injection-molded, and then a second resin part is injection-molded, and the first resin part and the second resin part are rotationally matched;

[0009] The second resin member has a rubber-encapsulated portion in contact with the first resin member;

[0010] When the second resin part is injection molded, the injection point is located on one side of the second resin part. When the selection of the position of the injection point will cause melting of the first resin part, the injection point is selected at a position farther away from the encapsulated part to obtain a result that the temperature of the melt of the second resin part injection-molded when reaching the surface of the first resin part is lower than the lowest temperature of the melt of the first resin part injection-molded.

[0011] A toy structure provided by the present invention comprises a first resin part which is firstly injection-molded and a second resin part which is later injection-molded and can cooperate with the first resin part in a rotational form;

[0012] The second resin part has an assembly hole at a portion away from the first resin part, and the assembly hole has an extension portion at one end close to the first resin part. The extension portion can reach the surface of the first resin part so that part or all of the hot air flow can flow out through the assembly hole when the molten resin flows.

[0013] Preferably, the inner side surface of the rubber-coated portion is concave to form a first arcuate surface, the portion of the first resin member in contact with the rubber-coated portion is a convex second arcuate surface, and the first arcuate surface matches the second arcuate surface.

[0014] Preferably, the first resin piece cooperates with the second resin piece to form a joint.

[0015] Preferably, a portion of the second resin member away from the first resin member has an assembling hole.

[0016] Preferably, the assembling hole has an extension portion, and the extension portion can reach the surface of the first resin piece so that part or all of the hot air flow can flow out through the assembling hole when the molten resin flows.

[0017] Preferably, the edges where the first resin part contacts the second resin part both adopt an R-angle structure.

[0018] Preferably, the melting temperature of the first resin component crosses the melting temperature of the second resin component.

[0019] Preferably, the first resin part and the second resin part are not detachable.

[0020] A toy provided by the present invention comprises the toy structure or the toy structure is molded by the molding method of the toy structure.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention selects the position of the glue inlet point of the post-injection resin part so that when the melt of the post-injection resin part contacts the surface of the first resin part, the temperature has been reduced to below the lowest temperature of the melt of the first resin part, and will not cause the appearance of a melt point on the surface of the first resin part, thereby avoiding deformation of the surface of the first resin part, improving product quality, and enhancing the fun of the toy and user experience.

[0023] 2. The present invention sets an extension portion at the inner end of the assembling hole, which is equivalent to establishing a connecting channel between the assembling hole and the first resin part. When the second resin part is injected, the hot air flow is dissipated faster, which can reduce the probability of the appearance of melt points on the surface of the first resin part, which is beneficial to improving product quality and enhancing the fun of the toy and the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0025] Figure 1 This is a schematic diagram of the structure in which point B is selected as the glue feeding point in the present invention;

[0026] Figure 2 This is a structural schematic diagram of selecting point A as the glue feeding point in the prior art;

[0027] Figure 3 for Figure 1 A schematic diagram of a structural cross-section of the assembly hole, wherein the dotted line inside the assembly hole is the lower end of the extended portion;

[0028] Figure 4 It is a schematic diagram of the structure when no extension part is provided in the prior art;

[0029] Figure 5 It is a structural schematic diagram when the R angle structure is set in the present invention;

[0030] Figure 6 This is a schematic diagram of the structure when the R angle structure is set in Example 4;

[0031] Figure 7 It is a structural schematic diagram of setting a right-angle structure in the prior art.

[0032] The figure shows:

[0033] First resin member 1

[0034] R angle structure 11

[0035] Right angle structure 12

[0036] Second resin part 2

[0037] Assembly hole 21

[0038] Extension 211 DETAILED DESCRIPTION

[0039] The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can also be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

[0040] Embodiment 1:

[0041] The present invention provides a toy structure, comprising a first resin part 1 and a second resin part 2. The first resin part 1 and the second resin part 2 are resin parts of different colors and are manufactured by sequential injection molding. Specifically, the toy structure is first injection-molded with a first resin part 1, and then with a second resin part 2, and the second resin part 2 can cooperate with the first resin part 1 in a rotating form, and the second resin part 2 has a rubber-coated part in contact with the first resin part 1. Since the melting temperature of the first resin part 1 is higher, the melting temperature of the second resin part 2 is lower, and the two melting temperatures intersect, the selection of the position of the injection point when injecting the second resin part 2 will cause the surface of the first resin part 1 to produce a melting phenomenon, and then cause the appearance of a melting point on the surface of the first resin part 1. In order to avoid the appearance of a melting point on the surface of the first resin part 1, when injecting the second resin part 2, the injection point is located on one side of the second resin part 2 and is selected at a position far away from the rubber-coated part. When the melt flows from the injection point to the rubber-coated part, the heat is partially dissipated, so the temperature will be reduced. The highest temperature when the melt of the second resin part 2 reaches the surface of the first resin part 1 is lower than the lowest temperature of the melt of the first resin part 1. The present invention sets the position of the injection point of the post-injection resin part so that the temperature of the melt of the post-injection resin part is slightly reduced when it contacts the surface of the first resin part 1, which will not cause the surface of the first resin part 1 to become molten, and will not cause the surface of the first resin part 1 to deform, thereby improving product quality.

[0042] It should be noted that when the melt temperature of the first resin part 1 to be injected is high, the melt temperature of the second resin part 2 is low, and there is no intersection between the melt temperatures of the first resin part 1 and the second resin part 2, the problem of selecting the position of the injection point can be ignored.

[0043] In the toy structure after injection molding in the present invention, the first resin part 1 and the second resin part 2 are of different colors, and the first resin part 1 and the second resin part 2 are non-detachable and structurally integrated, which can improve the overall splicing efficiency of the toy and increase the stability and interest of the toy.

[0044] The present invention also provides a molding method for a toy structure, which comprises the steps of first injection molding a first resin part 1, and then injection molding a second resin part 2, so that the first resin part 1 and the second resin part 2 are rotatably matched; the second resin part 2 has a rubber-coated part in contact with the first resin part 1, and a glue-in point is located on one side of the second resin part 2 when the second resin part 2 is injected. When the selection of the position of the glue-in point will cause a melting phenomenon on the surface of the first resin part 1, the position of the glue-in point is selected to be far away from the rubber-coated part, so that the temperature of the melt of the second resin part 2 injected into the mold reaches the surface of the first resin part 1 is lower than the lowest temperature of the melt of the first resin part 1 injected into the mold, so as to avoid the occurrence of a melting point on the surface of the first resin part 1 and affect the product quality.

[0045] Specifically, the edges where the first resin part 1 and the second resin part 2 contact each other are provided with an R-angle structure 11, which can effectively avoid the possibility of melting due to the sharp edge due to heat, and is beneficial to improving product quality.

[0046] The present invention also provides a toy, comprising a toy structure or a toy structure molded by using the molding method of the toy structure.

[0047] Embodiment 2:

[0048] The present embodiment provides a toy structure, including a first resin part 1 which is first injection molded, and a second resin part 2 which is later injection molded and can be matched with the first resin part 1 in a rotational form. The second resin part 2 has an assembling hole 21 at a portion away from the first resin part 1, and an end of the assembling hole 21 close to the first resin part 1 has an extension part 211, and the extension part 211 can reach the surface of the first resin part 1, so that part or all of the hot air flow can flow out through the assembling hole 21 when the molten resin flows. By arranging the extension part 211 at the inner side end of the assembling hole 21, it is equivalent to establishing a connecting channel between the assembling hole 21 and the first resin part 1, so that the hot air flow dissipates faster, which can reduce the probability of the appearance of melt points on the surface of the first resin part 1, which is conducive to improving product quality.

[0049] Embodiment 3:

[0050] This embodiment is a preferred example of embodiment 1 and embodiment 2. The toy structure in this embodiment is a joint structure, including a first resin part 1 and a second resin part 2. Figure 1 As shown, the inner side surface of the rubber-coated part is concave to form a first arcuate surface, and the part of the first resin part 1 in contact with the rubber-coated part is a convex second arcuate surface, and the first arcuate surface matches the second arcuate surface. The first resin part 1 and the second resin part 2 cooperate to form a joint, and when the joint rotates, the first arcuate surface slides relative to the second arcuate surface.

[0051] In this embodiment, the melt temperature of the first resin part 1 is 200-230°C, and the melt temperature of the second resin part 2 is 170-200°C, that is, the first resin part 1 and the second resin part 2 have a cross melting temperature of 200°C. In this embodiment, the injection point selection Figure 1 Point B in the prior art Figure 2 Compared with the glue inlet point A in the embodiment, point B as the glue inlet point is farther away from the glue encapsulation position. When the melt flows to the glue encapsulation position, the temperature drops below 200°C, which can effectively avoid the appearance of melt points; if the glue inlet point is arranged at point A, then when the melt just flows in and contacts the glue encapsulation position, the temperature is still very high, which is very likely to cause melt points to appear on the surface of the first resin part 1, thereby causing the surface of the first resin part 1 to be not smooth enough, and the joints to get stuck when rotating, resulting in a bad experience. Therefore, point B is used as the glue inlet point in this embodiment, which greatly reduces the probability of melt points appearing on the surface of the first resin part 1, which is beneficial to improving product quality.

[0052] Embodiment 4:

[0053] This embodiment is a variation of the embodiment 1. The difference from the embodiment 1 is that the portion of the second resin member 2 away from the first resin member 1 has an assembly hole 21. Figure 3 As shown, the assembly hole 21 has an extension portion 211, and the extension portion 211 can reach the surface of the first resin part 1 so that when the molten resin flows, part or all of the hot air flow can flow out through the assembly hole 21, which is different from the prior art. Figure 4 In comparison, the probability of the occurrence of melt spots on the surface of the first resin part 1 can be reduced, which is beneficial to improving product quality.

[0054] Embodiment 5:

[0055] The difference between this embodiment and the embodiments 1 and 2 is that the edges where the first resin part 1 and the second resin part 2 contact each other are both R-angle structures 11, such as Figure 6 As shown, this embodiment adopts R corner processing, which is different from the prior art Figure 7 Compared with the right-angle structure 12 adopted in the embodiment, the probability of occurrence of melt points can be reduced, which is beneficial to improving product quality.

[0056] Taking Example 3 as an example, the working principle of the present invention is as follows:

[0057] like Figure 1 , Figure 3 As shown, the first resin part 1 is firstly injection molded. After the first resin part 1 is injection molded and solidified, the Figure 1Point B in the molding is used as the injection point to inject the second resin part 2. When the molten resin material enters from the injection point B and flows over a certain distance toward the encapsulation position, part of the heat is dissipated, causing the temperature of the molten resin material to drop. When it reaches the encapsulation position, the temperature of the molten resin material is lower than the lowest temperature of the melt of the first resin part 1. Therefore, the appearance of a melt point on the surface of the first resin part 1 can be avoided, which is beneficial to ensuring product quality.

[0058] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0059] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.

Claims

1. A toy structure, characterized in that: It comprises a first resin part (1) which is firstly injection-molded and a second resin part (2) which is later injection-molded and can cooperate with the first resin part (1) in a rotational manner; The second resin part (2) has a rubber-coated portion in contact with the first resin part (1); When the second resin part (2) is injection-molded, the injection point is located on one side of the second resin part (2). When the selection of the position of the injection point causes the surface of the first resin part (1) to melt, the injection point is selected at a position farther away from the encapsulated part to obtain a result in which the temperature of the melt of the second resin part (2) when it reaches the surface of the first resin part (1) is lower than the lowest temperature of the melt of the first resin part (1) when it is injection-molded.

2. A method for forming a toy structure, characterized in that: Firstly, a first resin part (1) is injection molded, and then a second resin part (2) is injection molded, and the first resin part (1) and the second resin part (2) are rotationally matched; The second resin part (2) has a rubber-coated portion in contact with the first resin part (1); When the second resin part (2) is injection-molded, the injection point is located on one side of the second resin part (2). When the selection of the position of the injection point causes the surface of the first resin part (1) to melt, the injection point is selected at a position farther away from the encapsulated part to obtain a result in which the temperature of the melt of the second resin part (2) when it reaches the surface of the first resin part (1) is lower than the lowest temperature of the melt of the first resin part (1) when it is injection-molded.

3. A toy structure, characterized in that: It comprises a first resin part (1) which is firstly injection-molded and a second resin part (2) which is later injection-molded and can cooperate with the first resin part (1) in a rotational manner; The portion of the second resin part (2) away from the first resin part (1) has an assembly hole (21), and the end of the assembly hole (21) close to the first resin part (1) has an extension part (211), and the extension part (211) can reach the surface of the first resin part (1) so that when the molten resin flows, part or all of the hot air flow can flow out through the assembly hole (21).

4. The toy structure according to claim 1 or 3 or the method according to claim 2, characterized in that: The inner side surface of the rubber-coated portion is concave to form a first arc-shaped surface, and the portion of the first resin part (1) in contact with the rubber-coated portion is a convex second arc-shaped surface, and the first arc-shaped surface matches the second arc-shaped surface.

5. The toy structure according to claim 1 or 3 or the method according to claim 2, characterized in that: The first resin part (1) and the second resin part (2) cooperate to form a joint.

6. The toy structure according to claim 1 or the method according to claim 2, characterized in that: The portion of the second resin part (2) away from the first resin part (1) has an assembly hole (21). Preferably, the assembly hole (21) has an extension portion (211) at one end close to the first resin part (1), and the extension portion (211) can reach the surface of the first resin part (1) so that when the molten resin flows, part or all of the hot air flow can flow out through the assembly hole (21).

7. The toy structure according to claim 1 or 3 or the method according to claim 2, characterized in that: The edges where the first resin part (1) and the second resin part (2) contact each other all adopt an R-angle structure (11).

8. The toy structure according to claim 1 or 3 or the method according to claim 2, characterized in that: The melting temperature of the first resin part (1) intersects with the melting temperature of the second resin part (2).

9. The toy structure according to claim 1 or 3 or the method according to claim 2, characterized in that: The first resin part (1) and the second resin part (2) are non-detachable.

10. A toy, characterized in that: A toy construction comprising any one of claims 1 or 3 to 9 or molded using the method described in any one of claims 2 or 4 to 9.

Citation Information

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