Single-time single-material sorting, conveying and grabbing mechanism based on inductance type photoelectric sensing cooperation
By using inductive and photoelectric sensors to work together in the material sorting system, combining cylinder control and material clamping components, accurate judgment of material properties and single-time sorting and transport of single-material materials are achieved, solving the problems of multiple materials and incorrect incoming materials in traditional technology, reducing costs and error probability.
Patent Information
- Application Number
- CN202411813999.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-18
AI Technical Summary
Traditional technology is difficult to accurately judge the properties of incoming materials when mixing materials in traditional technology, which leads to the problem of excessive or incoming materials easily during equipment assembly, which increases the cost of manual screening and the probability of incoming materials in production lines.
A single-time single-material sorting, conveying and grabbing mechanism based on inductive photoelectric sensing coordination is adopted to detect the metal properties of the material through inductive sensors, and the photoelectric sensor detects the color of the material, and controls the material flow at the discharge port with the telescopic action of the cylinder, and sorting and transfer using the material clamping assembly.
It effectively avoids the phenomenon of mixing materials and incoming materials on the production line, reduces the cost of manual screening, completely solves the probability of incoming materials errors, saves the company's production line land, and improves the utilization rate of vacant land and energy efficiency.
Smart Images

Figure CN119634281A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material sorting, and in particular to a single-time single-material sorting, conveying and grasping mechanism based on the coordination of inductive and photoelectric sensors. Background Art
[0002] At present, industrial sites often only use a single sensor to determine whether there is material or not, and do not judge whether there is material on the conveying equipment, the number of incoming materials, the color of the material, and whether it is metal or non-metal.
[0003] Therefore, in the case of mixed materials, traditional technology cannot accurately judge what kind of materials the incoming materials are, and it is difficult to avoid the problem of multiple materials and wrong incoming materials when assembling the equipment. Manual screening increases the labor cost of the enterprise and cannot effectively reduce the probability of wrong incoming materials in the enterprise production line. How to ensure that only one material falls at a time in the mixed state to avoid multiple materials and wrong incoming materials has practical application significance. Summary of the invention
[0004] To this end, the present invention provides a single-time single-material sorting, conveying and grasping mechanism based on the coordination of inductive and photoelectric sensors to solve the problem that traditional technology cannot accurately judge the nature of incoming materials, and is prone to the problem of multiple materials and wrong incoming materials.
[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a single-time single-material sorting, conveying and grabbing mechanism based on inductive photoelectric sensing collaboration, comprising a material transport component, a first support column, a second support column, a material storage bin, a sensor mounting frame, a photoelectric sensor, an inductive sensor, a cylinder mounting frame, a first cylinder, a second cylinder, a material gripping component and a programmable controller;
[0006] The material transport component is arranged at the upper ends of the first support column and the second support column, and the storage bin is connected to the feed end of the material transport component; the storage bin is formed with a discharge port at a position close to the material transport component;
[0007] The sensor mounting frame is fixed on the side of the material transport component, and the sensor mounting frame is connected with an inductive sensor and a photoelectric sensor. The inductive sensor is used to detect the metal property of the material on the material transport component; the photoelectric sensor is used to detect the color of the material on the material transport component;
[0008] The cylinder mounting frame is fixed to the side of the material transport assembly, the first cylinder and the second cylinder are both connected to the cylinder mounting frame, the first cylinder and the second cylinder have opposite telescopic movements, and the first cylinder and the second cylinder are used to control the outflow of materials from the discharge port;
[0009] The material gripping assembly is arranged at the discharge end of the material transport assembly, and the material gripping assembly is used to sort and transfer the materials transported by the material transport assembly;
[0010] The material transport component, the photoelectric sensor, the inductive sensor, the first cylinder, the second cylinder, and the material clamping component are all electrically connected to the programmable controller.
[0011] As a preferred solution of a single-time single-material sorting, conveying and grasping mechanism based on the collaboration of inductive and photoelectric sensors, the material transportation component includes a first mounting seat, a second mounting seat, a material conveyor belt and a conveying drive motor; the first mounting seat is fixed to the upper end of the first support column, the second mounting seat is fixed to the upper end of the second support column, the material conveyor belt runs between the first mounting seat and the second mounting seat, and the driving end of the material conveyor belt is connected to the conveying drive motor.
[0012] As a preferred solution for a single-time single-material sorting, conveying and grasping mechanism based on the collaboration of inductive and photoelectric sensors, a material transport arrival detection optical fiber is provided on the upper part of the first mounting seat, and the detection optical fiber is electrically connected to the programmable controller. The programmable controller controls the action of the conveying drive motor according to the material arrival signal detected by the detection optical fiber.
[0013] As a preferred solution for a single-time single-material sorting, conveying and grasping mechanism based on the coordination of inductive and photoelectric sensors, the sensor mounting frame includes a vertical part and a horizontal part, the photoelectric sensor is fixed on the vertical part, and the inductive sensor is fixed on the horizontal part.
[0014] As a preferred solution of a single-time single-material sorting, conveying and grabbing mechanism based on the coordination of inductive and photoelectric sensors, the material gripping assembly includes a lifting drive cylinder, a rotating drive cylinder, a material gripping cylinder and a material gripper;
[0015] The driving end of the lifting driving cylinder is connected to the rotating driving cylinder, the driving end of the rotating driving cylinder is connected to the material clamping cylinder, and the driving end of the material clamping cylinder is connected to the material clamping claw.
[0016] As a preferred solution of a single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration, the head of the first cylinder is connected to a first plate body, and the first plate body extends into the interior of the storage bin;
[0017] The second cylinder is located below the first cylinder, the head of the second cylinder is connected to a second plate, and the second plate extends into the interior of the storage bin.
[0018] As a preferred solution of a single-time single-material sorting, conveying and grasping mechanism based on the coordination of inductive and photoelectric sensors, in the initial state, the material transport component is in a stopped state, the first plate connected to the first cylinder is in a retracted state, the second plate connected to the second cylinder is in an extended state, and the material to be discharged from the storage bin is on the second plate.
[0019] As a preferred solution for a single-time single-material sorting, conveying and grabbing mechanism based on the coordination of inductive and photoelectric sensors, when the material transport component starts to operate:
[0020] The first plate changes from a retracted state to an extended state to block the material inside the storage bin;
[0021] The second plate body changes from an extended state to a retracted state, so that the material to be discharged on the second plate body falls down and is output from the discharge port to the material transport component.
[0022] As a preferred solution of a single-time single-material sorting, conveying and grabbing mechanism based on the coordination of inductive and photoelectric sensors, when the material on the material transport component passes through the inductive sensor and the photoelectric sensor, if the material on the material transport component is a metal material, the inductive sensor sends a signal to the programmable controller to return the first cylinder and the second cylinder to their initial states;
[0023] When the material on the material transport component touches the contact of the detection optical fiber, the programmable controller controls the material transport component to stop running, and triggers the material gripping component to grip and transfer the material on the material transport component;
[0024] When the material on the material transport component is clamped and transferred, the material transport component enters the running state from the stopped running state.
[0025] As a preferred solution of a single-time single-material sorting, conveying and grabbing mechanism based on the coordination of inductive and photoelectric sensors, if the material on the material transport component is a non-metallic material, the photoelectric sensor sends a signal to the programmable controller to return the first cylinder and the second cylinder to their initial states;
[0026] If the non-metallic material on the material transport component is white, the programmable controller detects that the white contact is turned on and simultaneously resets the first cylinder and the second cylinder;
[0027] If the non-metallic material on the material transport component is black, the programmable controller detects that the black contact is turned on and resets the first cylinder and the second cylinder at the same time.
[0028] The beneficial effects of the present invention are as follows: since the sensor mounting frame is connected with an inductive sensor and a photoelectric sensor, the metal property of the material on the material transport component is detected by the inductive sensor; the color of the material on the material transport component is detected by the photoelectric sensor, that is, through the coordination of inductive and photoelectric sensors, the first cylinder and the second cylinder are used to control the material at the discharge port through telescopic actions to only flow out one at a time; the material gripping component is used to sort and transfer the material transported on the material transport component. The present invention avoids the mixing of materials, unknown incoming materials, and multiple incoming materials on the production line, and does not require manual screening, which greatly reduces the labor cost of the enterprise and completely solves the probability of incoming material errors on the enterprise production line. The design of the first cylinder and the second cylinder saves the enterprise's production line space, improves the enterprise's open space utilization rate and value, and can use compressed air as a power source to save energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the drawings required for the implementation methods or the prior art descriptions are briefly introduced below. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0030] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0031] Figure 1 A first-perspective stereoscopic schematic diagram of a single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration provided by an embodiment of the present invention;
[0032] Figure 2 A second-angle stereoscopic schematic diagram of a single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration provided by an embodiment of the present invention;
[0033] Figure 3 A third-perspective stereoscopic schematic diagram of a single-time single-material sorting, conveying and grasping mechanism based on inductive and photoelectric sensing collaboration provided in an embodiment of the present invention.
[0034] In the figure, 1. material transport component; 2. first support column; 3. second support column; 4. storage bin; 5. sensor mounting frame; 6. photoelectric sensor; 7. inductive sensor; 8. cylinder mounting frame; 9. first cylinder; 10. second cylinder; 11. material clamping component; 12. discharge port; 13. first mounting seat; 14. second mounting seat; 15. material conveyor belt; 16. conveying drive motor; 17. detection optical fiber; 18. lifting drive cylinder; 19. rotation drive cylinder; 20. material clamping cylinder; 21. material clamping claw; 22. first plate body; 23. second plate body. DETAILED DESCRIPTION
[0035] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] See also Figure 1 , Figure 2 and Figure 3 , the embodiment of the present invention provides a single-time single-material sorting, conveying and grabbing mechanism based on inductive photoelectric sensing collaboration, including a material transport component 1, a first support column 2, a second support column 3, a storage bin 4, a sensor mounting frame 5, a photoelectric sensor 6, an inductive sensor 7, a cylinder mounting frame 8, a first cylinder 9, a second cylinder 10, a material gripping component 11 and a programmable controller (not shown, the position layout can be performed as needed);
[0037] Among them, the material transport component 1 is arranged at the upper ends of the first support column 2 and the second support column 3, and the storage bin 4 is connected to the feed end of the material transport component 1; the storage bin 4 is formed with a discharge port 12 at a position close to the material transport component 1; the sensor mounting frame 5 is fixed to the side of the material transport component 1, and the sensor mounting frame 5 is connected with an inductive sensor 7 and a photoelectric sensor 6, and the inductive sensor 7 is used to detect the metal properties of the material on the material transport component 1; the photoelectric sensor 6 is used to detect the color of the material on the material transport component 1;
[0038] Among them, the cylinder mounting frame 8 is fixed to the side of the material transport component 1, the first cylinder 9 and the second cylinder 10 are connected to the cylinder mounting frame 8, the first cylinder 9 and the second cylinder 10 are opposite through telescopic action, and the first cylinder 9 and the second cylinder 10 are used to control the outflow of materials from the discharge port 12; the material clamping component 11 is arranged at the discharge end of the material transport component 1, and the material clamping component 11 is used to sort and transfer the materials transported on the material transport component 1;
[0039] Among them, the material transport component 1, the photoelectric sensor 6, the inductive sensor 7, the first cylinder 9, the second cylinder 10, and the material gripping component 11 are all electrically connected to the programmable controller.
[0040] In this embodiment, the material transport assembly 1 includes a first mounting seat 13, a second mounting seat 14, a material conveyor belt 15 and a conveying drive motor 16; the first mounting seat 13 is fixed to the upper end of the first support column 2, the second mounting seat 14 is fixed to the upper end of the second support column 3, the material conveyor belt 15 runs between the first mounting seat 13 and the second mounting seat 14, and the driving end of the material conveyor belt 15 is connected to the conveying drive motor 16.
[0041] Specifically, the material transport component 1 is installed above the first support column 2 and the second support column 3 through the first mounting seat 13 and the second mounting seat 14. At the same time, the material conveyor belt 15 runs between the first mounting seat 13 and the second mounting seat 14 through the driving shaft and the driven shaft configured at both ends. The driving shaft of the material conveyor belt 15 is driven by the conveying drive motor 16, thereby realizing the material conveying function of the material conveyor belt 15. The material transport component 1 itself can adopt a material conveyor. Among them, the conveying drive motor 16 adopts a stepper motor, which has low noise, small size, low energy consumption, high power utilization rate, and low maintenance cost.
[0042] In this embodiment, a material delivery arrival detection optical fiber 17 is provided on the upper portion of the first mounting seat 13. The detection optical fiber 17 is electrically connected to a programmable controller, and the programmable controller controls the action of the conveying drive motor 16 according to the material arrival signal detected by the detection optical fiber 17. The principle of the detection optical fiber 17 to detect materials is based on optical sensing technology, and the optical fiber sensor interacts with the material to measure the change in the propagation characteristics of light in the optical fiber to obtain relevant information about the material.
[0043] In this embodiment, the sensor mounting frame 5 includes a vertical portion and a horizontal portion, the photoelectric sensor 6 is fixed on the vertical portion, and the inductive sensor 7 is fixed on the horizontal portion. The color of the non-metallic material can be sensed by the photoelectric sensor 6. When the material passes through the inductive sensor 7 and the photoelectric sensor 6, if it is a non-metallic white material passing through, only the photoelectric sensor 6 will send a signal to the programmable controller, and the programmable controller will detect that the white contact is connected. If it is a non-metallic black material passing through, only the photoelectric sensor 6 will send a signal to the programmable controller, and the programmable controller will detect that the black contact is connected. If it is a metal material, only the inductive sensor 7 will send a signal to the programmable controller, and the programmable controller will detect that the metal contact is connected. There are related technologies for the inductive sensor 7 and the photoelectric sensor 6 themselves, which will not be repeated here.
[0044] In this embodiment, the material clamping assembly 11 includes a lifting drive cylinder 18, a rotating drive cylinder 19, a material clamping cylinder 20 and a material clamping claw 21; the driving end of the lifting drive cylinder 18 is connected to the rotating drive cylinder 19, the driving end of the rotating drive cylinder 19 is connected to the material clamping cylinder 20, and the driving end of the material clamping cylinder 20 is connected to the material clamping claw 21.
[0045] Specifically, the lifting drive cylinder 18 can drive the rotating drive cylinder 19, the material clamping cylinder 20 and the material clamping claw 21 to lift and lower as a whole, while the rotating drive cylinder 19 can drive the material clamping cylinder 20 and the material clamping claw 21 to rotate, and the material clamping cylinder 20 can drive the material clamping claw 21 to clamp the material, thereby sorting and transferring the material on the material transport component 1.
[0046] In this embodiment, the head of the first cylinder 9 is connected to the first plate 22, and the first plate 22 extends into the interior of the storage bin 4; the second cylinder 10 is located below the first cylinder 9, and the head of the second cylinder 10 is connected to the second plate 23, and the second plate 23 extends into the interior of the storage bin 4; in the initial state, the material transportation component 1 is in a stopped state, the first plate 22 connected to the first cylinder 9 is in a retracted state, and the second plate 23 connected to the second cylinder 10 is in an extended state, and the material to be discharged from the storage bin 4 is on the second plate 23; when the material transportation component 1 starts to run: the first plate 22 changes from a retracted state to an extended state to block the material inside the storage bin 4; the second plate 23 changes from an extended state to a retracted state, so that the material to be discharged on the second plate 23 falls down and is output from the discharge port 12 to the material transportation component 1.
[0047] Among them, when the material on the material transport component 1 passes through the inductive sensor 7 and the photoelectric sensor 6, if the material on the material transport component 1 is a metal material, the inductive sensor 7 sends a signal to the programmable controller to return the first cylinder 9 and the second cylinder 10 to the initial state; when the material on the material transport component 1 touches the contact of the detection optical fiber 17, the programmable controller controls the material transport component 1 to stop running, and triggers the material clamping component 11 to clamp and transfer the material on the material transport component 1; after the material on the material transport component 1 is clamped and transferred, the material transport component 1 enters the running state from the stopped state.
[0048] Among them, if the material on the material transport component 1 is a non-metallic material, the photoelectric sensor 6 sends a signal to the programmable controller to return the first cylinder 9 and the second cylinder 10 to the initial state; if the non-metallic material on the material transport component 1 is white, the programmable controller detects that the white contact is connected, and resets the first cylinder 9 and the second cylinder 10 at the same time; if the non-metallic material on the material transport component 1 is black, the programmable controller detects that the black contact is connected, and resets the first cylinder 9 and the second cylinder 10 at the same time.
[0049] The operating principle of the present invention is as follows:
[0050] In the initial state: there is material in the storage bin 4, the programmable controller is powered on and there is no alarm, the magnetic switch on the first cylinder 9 detects that the first cylinder 9 is in a retracted state, the second cylinder 10 is in an extended state, and the step-type material transport component 1 is in a stopped state.
[0051] When the start button of the material transport component 1 is pressed, the first cylinder 9 changes from retracting to extending, and the second cylinder 10 changes from extending to retracting. After the two cylinders have completed the operation, the programmable controller delays 0.5S to trigger the material transport component 1 to run with the material. When the material passes through the inductive sensor 7 and the photoelectric sensor 6, if it is a metal material, only the inductive sensor 7 will send a signal to the programmable controller. The programmable controller detects that the metal contact is connected and resets the two pen-shaped cylinders at the same time, that is, the first cylinder 9 changes to retracting and the second cylinder 10 changes to extending. The set numbers are saved through the MOVE instruction inside the programmable logic controller, and the number is counted as 1. The material transport component 1 continues to move forward with the material until the material touches the amplifier contact of the detection optical fiber 17 at the end. The material transport component 1 stops running, and then triggers the material clamping component 11 to clamp the material. After the material is clamped and leaves, the equipment operation condition is triggered again;
[0052] Next, the first cylinder 9 changes from retracting to extending, and the second cylinder 10 changes from extending to retracting. After the two cylinders have completed the operation, the programmable controller delays for 0.5S and then triggers the material transport component 1 to carry the material to run. When the material passes through the inductive sensor 7 and the photoelectric sensor 6, if it is a white material, only the photoelectric sensor 6 will send a signal to the programmable controller. The programmable controller detects that the white contact is connected and resets the two pen-shaped cylinders at the same time, that is, the first cylinder 9 becomes retracted and the second cylinder 10 becomes extended. The set number is saved through the MOVE instruction inside the programmable logic controller, and the number is counted as 1. The material transport component 1 continues to move forward with the material until the material touches the amplifier contact of the detection optical fiber 17 at the end. The material transport component 1 stops running, and then triggers the material clamping component 11 to clamp the material. After the material is clamped and leaves, the equipment operation condition is triggered again;
[0053] Next, the first cylinder 9 changes from retracting to extending, and the second cylinder 10 changes from extending to retracting. After the two cylinders have completed the operation, the programmable controller delays for 0.5S and then triggers the material transport component 1 to carry the material. When the material passes through the inductive sensor 7 and the photoelectric sensor 6, if it is a black material, neither the inductive sensor 7 nor the photoelectric sensor 6 sends a signal to the programmable controller. The programmable controller detects that the black contact is connected and resets the two pen-shaped cylinders at the same time, that is, the first cylinder 9 changes to retracting and the second cylinder 10 changes to extending. The set numbers are saved through the MOVE instruction inside the programmable logic controller, and the number is counted as 1. The material transport component 1 continues to move forward with the material until the material touches the amplifier contact of the detection optical fiber 17 at the end. The material transport component 1 stops running, and then triggers the material clamping component 11 to clamp the material. After the material is clamped and leaves, the equipment operation conditions are triggered again.
[0054] In summary, the present invention includes a material transport component 1, a first support column 2, a second support column 3, a storage bin 4, a sensor mounting frame 5, a photoelectric sensor 6, an inductive sensor 7, a cylinder mounting frame 8, a first cylinder 9, a second cylinder 10, a material clamping component 11 and a programmable controller; the material transport component 1 is arranged at the upper ends of the first support column 2 and the second support column 3, and the storage bin 4 is connected to the feeding end of the material transport component 1; the storage bin 4 is formed with a discharge port 12 at a position close to the material transport component 1; the sensor mounting frame 5 is fixed to the side of the material transport component 1, and the sensor mounting frame 5 is connected to the inductive sensor 7 and the photoelectric sensor 6, and the inductive sensor 7 is used to detect the material on the material transport component 1 The metal properties are detected; the photoelectric sensor 6 is used to detect the color of the material on the material transport component 1; the cylinder mounting frame 8 is fixed to the side of the material transport component 1, the first cylinder 9 and the second cylinder 10 are connected to the cylinder mounting frame 8, the first cylinder 9 and the second cylinder 10 are opposite through telescopic movements, the first cylinder 9 and the second cylinder 10 are used to control the outflow of materials from the discharge port 12; the material clamping component 11 is arranged at the discharge end of the material transport component 1, and the material clamping component 11 is used to sort and transfer the materials transported on the material transport component 1; the material transport component 1, the photoelectric sensor 6, the inductive sensor 7, the first cylinder 9, the second cylinder 10, and the material clamping component 11 are all electrically connected to the programmable controller. The head of the first cylinder 9 is connected to the first plate 22, and the first plate 22 extends into the interior of the storage bin 4; the second cylinder 10 is located below the first cylinder 9, and the head of the second cylinder 10 is connected to the second plate 23, and the second plate 23 extends into the interior of the storage bin 4; in the initial state, the material transportation component 1 is in a stopped state, the first plate 22 connected to the first cylinder 9 is in a retracted state, and the second plate 23 connected to the second cylinder 10 is in an extended state, and the material to be discharged from the storage bin 4 is on the second plate 23; when the material transportation component 1 starts to run: the first plate 22 changes from a retracted state to an extended state to block the material inside the storage bin 4; the second plate 23 changes from an extended state to a retracted state, so that the material to be discharged on the second plate 23 falls down and is output from the discharge port 12 to the material transportation component 1. When the material on the material transport component 1 passes through the inductive sensor 7 and the photoelectric sensor 6, if the material on the material transport component 1 is a metal material, the inductive sensor 7 sends a signal to the programmable controller to return the first cylinder 9 and the second cylinder 10 to the initial state; when the material on the material transport component 1 touches the contact of the detection optical fiber 17, the programmable controller controls the material transport component 1 to stop running, and triggers the material clamping component 11 to clamp and transfer the material on the material transport component 1; after the material on the material transport component 1 is clamped and transferred, the material transport component 1 enters the running state from the stopped state.If the material on the material transport component 1 is a non-metallic material, the photoelectric sensor 6 sends a signal to the programmable controller to return the first cylinder 9 and the second cylinder 10 to their initial state; if the non-metallic material on the material transport component 1 is white, the programmable controller detects that the white contact is connected, and resets the first cylinder 9 and the second cylinder 10 at the same time; if the non-metallic material on the material transport component 1 is black, the programmable controller detects that the black contact is connected, and resets the first cylinder 9 and the second cylinder 10 at the same time. In the present invention, since the sensor mounting frame 5 is connected with the inductive sensor 7 and the photoelectric sensor 6, the metal property of the material on the material transport component 1 is detected by the inductive sensor 7; the color of the material on the material transport component 1 is detected by the photoelectric sensor 6, that is, through the coordination of inductive and photoelectric sensors, the first cylinder 9 and the second cylinder 10 are used to control the material at the discharge port 12 through the telescopic action in the opposite way so that the material can only flow out one by one; and the material gripping component 11 is used to sort and transfer the material transported on the material transport component 1. The present invention avoids the phenomenon of mixed materials, unknown incoming materials, and multiple incoming materials appearing at one time on the production line, and does not require manual screening, which greatly reduces the labor cost of the enterprise and completely solves the probability of wrong incoming materials on the enterprise production line. The design of the first cylinder 9 and the second cylinder 10 saves the enterprise production line space, improves the enterprise's open space utilization rate and value, and can use compressed air as a power source to save energy consumption.
[0055] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. A single-time single-material sorting, conveying and grabbing mechanism based on the coordination of inductive and photoelectric sensors, characterized in that: It comprises a material transport component (1), a first support column (2), a second support column (3), a material storage bin (4), a sensor mounting frame (5), a photoelectric sensor (6), an inductive sensor (7), a cylinder mounting frame (8), a first cylinder (9), a second cylinder (10), a material gripping component (11) and a programmable controller; The material transport component (1) is arranged at the upper ends of the first support column (2) and the second support column (3), and the storage bin (4) is connected to the feed end of the material transport component (1); the storage bin (4) is formed with a discharge port (12) at a position close to the material transport component (1); The sensor mounting frame (5) is fixed on the side of the material transport component (1), and the sensor mounting frame (5) is connected to an inductive sensor (7) and a photoelectric sensor (6), wherein the inductive sensor (7) is used to detect the metal property of the material on the material transport component (1); and the photoelectric sensor (6) is used to detect the color of the material on the material transport component (1); The cylinder mounting frame (8) is fixed to the side of the material transport assembly (1), the first cylinder (9) and the second cylinder (10) are both connected to the cylinder mounting frame (8), the first cylinder (9) and the second cylinder (10) have opposite telescopic movements, and the first cylinder (9) and the second cylinder (10) are used to control the outflow of materials from the discharge port (12); The material gripping component (11) is arranged at the discharge end of the material transport component (1), and the material gripping component (11) is used to sort and transfer the material transported by the material transport component (1); The material transport component (1), the photoelectric sensor (6), the inductive sensor (7), the first air cylinder (9), the second air cylinder (10), and the material gripping component (11) are all electrically connected to the programmable controller.
2. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 1 is characterized in that: The material transport assembly (1) comprises a first mounting seat (13), a second mounting seat (14), a material conveyor belt (15) and a conveying drive motor (16); the first mounting seat (13) is fixed to the upper end of the first support column (2), the second mounting seat (14) is fixed to the upper end of the second support column (3), the material conveyor belt (15) runs between the first mounting seat (13) and the second mounting seat (14), and the driving end of the material conveyor belt (15) is connected to the conveying drive motor (16).
3. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 2 is characterized in that: A material transport arrival detection optical fiber (17) is provided on the upper portion of the first mounting seat (13); the detection optical fiber (17) is electrically connected to the programmable controller; the programmable controller controls the action of the conveying drive motor (16) according to a material arrival signal detected by the detection optical fiber (17).
4. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 1 is characterized in that: The sensor mounting frame (5) comprises a vertical portion and a horizontal portion, the photoelectric sensor (6) is fixed on the vertical portion, and the inductive sensor (7) is fixed on the horizontal portion.
5. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 1 is characterized in that: The material gripping assembly (11) comprises a lifting drive cylinder (18), a rotation drive cylinder (19), a material gripping cylinder (20) and a material gripping claw (21); The driving end of the lifting driving cylinder (18) is connected to the rotating driving cylinder (19), the driving end of the rotating driving cylinder (19) is connected to the material clamping cylinder (20), and the driving end of the material clamping cylinder (20) is connected to the material clamping claw (21).
6. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 1 is characterized in that: The head of the first cylinder (9) is connected to a first plate (22), and the first plate (22) extends into the interior of the storage bin (4); The second cylinder (10) is located below the first cylinder (9), the head of the second cylinder (10) is connected to a second plate (23), and the second plate (23) extends into the interior of the storage bin (4).
7. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 6 is characterized in that: In the initial state, the material transport component (1) is in a stopped state, the first plate body (22) connected to the first cylinder (9) is in a retracted state, the second plate body (23) connected to the second cylinder (10) is in an extended state, and the material to be discharged inside the storage bin (4) is on the second plate body (23).
8. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 7 is characterized in that: When the material transport component (1) starts to operate: The first plate (22) changes from a retracted state to an extended state to block the material inside the storage bin (4); The second plate body (23) changes from an extended state to a retracted state, so that the material to be discharged on the second plate body (23) falls down and is discharged from the discharge port (12) to the material transport component (1).
9. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 8 is characterized in that: When the material on the material transport component (1) passes through the inductive sensor (7) and the photoelectric sensor (6), if the material on the material transport component (1) is a metal material, the inductive sensor (7) sends a signal to the programmable controller to return the first cylinder (9) and the second cylinder (10) to their initial states; When the material on the material transport component (1) touches the contact of the detection optical fiber (17), the programmable controller controls the material transport component (1) to stop running, and triggers the material gripping component (11) to grip and transfer the material on the material transport component (1); After the material on the material transport component (1) is clamped and transferred, the material transport component (1) enters the operating state from the stopped operating state.
10. The single-time single-material sorting, conveying and grabbing mechanism based on inductive and photoelectric sensing collaboration according to claim 9 is characterized in that: If the material on the material transport component (1) is a non-metallic material, the photoelectric sensor (6) sends a signal to the programmable controller to return the first cylinder (9) and the second cylinder (10) to their initial states; If the non-metallic material on the material transport component (1) is white, the programmable controller detects that the white contact is connected and simultaneously resets the first cylinder (9) and the second cylinder (10); If the non-metallic material on the material transport component (1) is black, the programmable controller detects that the black contact is connected and simultaneously resets the first cylinder (9) and the second cylinder (10).