Multifunctional machining combined forming cutter

By designing a multi-functional machining combined molding tool, the combination structure of the front double helix structural combined molding contour tool plus the rear left helix structural T-shaped tool is adopted, and combined with the design of multi-helix grooves, right-direction spiral edges and chip-sucking holes, the existing tools are solved for the low efficiency and unstable quality when processing complex workpieces, and efficient and stable multi-step cutting and reverse burr treatment are achieved.

CN119634794AInactive Publication Date: 2025-03-18HEI CHOW PRECISION TOOLS CO LTD
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Patent Information

Application Number
CN202510030166.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing multifunctional machining combined molding tools have low efficiency and unstable product quality when processing complex workpieces. The traditional tool structure is single, making it difficult to meet customers' high requirements for processing quality and efficiency.

Method used

A multifunctional machining combined molding tool is designed, using a combination structure of the front double helix structural combined molding profile tool plus a rear left helix structural T-shaped tool. Through the design of multi-helix grooves and right-oriented spiral edges, combined with the setting of chip suction holes and storage boxes, the cutting and reverse burr treatment of multiple steps and different outer diameters are achieved.

Benefits of technology

This tool can ensure the consistency of the front angle with multiple steps and different outer diameters, improve cutting efficiency, solve the problem of reverse burr, extend the service life, and improve the product's pass rate and appearance quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of machining, and discloses a multifunctional machining combined forming cutter which comprises a cutter head, a front end edge is arranged at one end of the cutter head, a contour edge is arranged on one side of the front end edge, a first step edge is arranged on one side of the contour edge, and a first connecting rod is fixedly installed on one side of the cutter head and located on one side of the first step edge. A second connecting rod is arranged on one side of the first connecting rod, a cutter handle is fixedly installed at one end of the second connecting rod, a second step blade is arranged on the outer side of the connecting end of the first connecting rod and the second connecting rod, a second step end blade is arranged on one side of the second step blade, a second step rear end blade is arranged on the other side of the second step blade, and a multi-spiral groove is formed in the outer side of the second step blade. By setting multi-step blade parameters, contour parameters and a multi-spiral slotting mode, the sharpness of the front and rear cutting edges and the cutting uniformity are guaranteed, multiple-position usability of one tool is achieved, the use efficiency of customers is achieved under the condition that the reasonable use performance of the tool is guaranteed, and the machining time in the use process is shortened.
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Description

Technical Field

[0001] The invention belongs to the technical field of mechanical processing, and in particular relates to a multifunctional processing combined forming knife. Background Art

[0002] Multifunctional processing combination forming cutters are an important part that is conducive to the growth of mechanical processing. With the development of the machinery industry, the complexity of the processing process, as well as users' requirements for product processing quality, processing reliability, processing efficiency, and tool delivery time have all put forward higher requirements. However, in the existing technology, traditional cutting tools usually use multiple cutting tools for processing when processing complex workpieces, and may even have to install the workpiece multiple times to meet the processing conditions. It is also difficult to control the matching dimensions, resulting in uneven processing life, low efficiency, poor appearance and other quality abnormalities. Due to various problems caused during processing, customer requirements cannot be met. In addition, the structure of traditional contour cutters is relatively simple, and they are often designed according to standard parameters. The processing conditions are limited, the processing is rough, the processing efficiency is low, and the processing time is increased, thereby delaying customer efficiency and failing to meet customer needs. Summary of the invention

[0003] The present invention aims at solving the problems in the prior art and proposes the following technical solutions:

[0004] A multifunctional processing combined forming knife comprises a knife head, a front end blade is arranged at one end of the knife head, a contour blade is arranged on one side of the front end blade, a first step blade is arranged on one side of the contour blade, a first connecting rod is fixedly installed on one side of the knife head and located on the side of the first step blade, a second connecting rod is arranged on one side of the first connecting rod, a knife handle is fixedly installed on one end of the second connecting rod, a second step blade is arranged on the outer side of the connecting end of the first connecting rod and the second connecting rod, a second step end blade is arranged on one side of the second step blade, and a second step rear end blade is arranged on the other side, and multiple spiral grooves are arranged on the outer side of the second step blade.

[0005] As a preferred embodiment of the above technical solution, the front end cutting edge includes a front end face, which is located at the end face of the front end cutting edge. The cutting edge surface opposite to the transition surface of the workpiece forms a front end face first rear angle, a front end face second rear angle, and a front end face rear angle finishing edge. The front end face rear angle finishing edge is an arc shape, and a first right-hand spiral cutting edge is provided on the outer circle of the front end cutting edge.

[0006] As a preferred embodiment of the above technical solution, the contour blade includes a second right-hand spiral cutting edge, which is located at one end of the contour blade close to the front end face and one end close to the second step edge. The cutting surface of the second right-hand spiral cutting edge opposite to the transition surface of the workpiece forms a first contour clearance angle, a second contour clearance angle, and a third contour clearance angle.

[0007] As a preferred embodiment of the above technical solution, the first step blade includes a third right-hand spiral cutting edge, which is located at one end of the first step blade close to the contour cutting edge and close to one end of the second step end blade, and the cutting surface of the third right-hand spiral cutting edge opposite to the workpiece transition surface forms a first clearance angle and a second clearance angle, and the second step end blade includes a first left-hand spiral cutting edge, which is located at one end of the second step end blade close to the first step cutting edge and close to one end of the second step cutting edge, and the cutting surface of the first left-hand spiral cutting edge opposite to the workpiece transition surface forms a first clearance angle and a second clearance angle.

[0008] As a preferred embodiment of the above technical solution, the second step blade includes a second left-hand spiral cutting edge, which is located at the end of the second step blade close to the second step end blade and close to the end of the second step rear end blade, and the second left-hand spiral cutting edge forms a third clearance angle and a fourth clearance angle on the blade surface opposite to the workpiece transition surface, and the second step rear end blade includes a third left-hand spiral cutting edge, which is close to the end of the second step blade and close to the end of the tool handle, and the third left-hand spiral cutting edge forms a third clearance angle and a fourth clearance angle on the blade surface opposite to the workpiece transition surface.

[0009] As a preferred embodiment of the above technical solution, a chip suction hole is provided at one end of the first connecting rod near the cutter head, a chip suction cavity is provided in the middle of the first connecting rod, one end of the chip suction cavity passes through the first connecting rod, the second step edge and the middle of the second connecting rod to extend to one end of the tool handle, a first mounting groove is provided on the side of the tool handle near the second connecting end, a first storage box is fixedly installed inside the first mounting groove, a chip discharge pipe is fixedly installed on the top of the first storage box, a first suction pump is fixedly installed on one side of the first storage box, a first chip suction pipe is fixedly installed on one side of the first suction pump, the first chip suction pipe is located inside the chip suction cavity, a through hole is provided on the side of the tool handle near the first mounting groove, one end of the chip discharge pipe passes through the first mounting groove and extends to the through hole, and a first protective block is rotatably connected to the outside of the through hole and located on the outside of the tool handle.

[0010] As a preferred embodiment of the above technical solution, a groove is provided in the middle part of the knife handle, a moving opening is provided on one side of the groove and located on the outside of the knife handle, a fixed block is fixedly installed inside the groove, a motor is arranged inside the fixed block, one side of the motor is fixedly installed with the inner wall of the groove, a threaded rod is transmission-connected with the output end of the motor, the threaded rod side is rotatably connected with the inner wall of the other side of the groove, a moving plate is threadedly connected with one end of the threaded rod close to the motor, both ends of the moving plate are movably connected with limiting rods, the upper and lower ends of the limiting rod are fixedly installed with the inner wall of the groove, both sides of the moving plate are hinged with rotating plates, moving grooves are provided on both sides of the fixed block, one end of the rotating plate is hinged with a connecting block through the moving groove, the connecting blocks are located on both sides of the fixed block, and one side of the connecting blocks is movably connected with the inner wall of the moving opening, and a moving block is fixedly installed on one side of the connecting block.

[0011] As a preferred embodiment of the above technical solution, the moving block is located inside the moving mouth, and its upper and lower sides are both in contact with the inner wall of the moving mouth, a fixed groove is provided on the side close to the moving block, a limiting groove is provided on the inner wall on one side of the fixed groove, a movable block is arranged inside the fixed groove, a limiting block is fixedly installed on one side of the bottom of the movable block, the limiting block is slidably connected to the limiting groove, a second mounting groove is provided on the side of the moving block away from the connecting block, a mounting hole is provided at the bottom of the second mounting groove and on the side of the moving block close to the connecting block, a second storage box is fixedly installed inside the second mounting groove, a second suction pump is fixedly installed on one side of the second storage box, and a second chip suction pipe is fixedly installed on one side of the second suction pump and inside the mounting hole.

[0012] As a preferred embodiment of the above technical solution, two baffles are provided on the side of the moving block close to the second storage box, and the two baffles are located at both ends of the second storage box. A rotating rod is fixedly installed on one side of the two baffles, and one side of the rotating rod is rotatably connected to one side of the moving block. A sliding groove is provided on the side of the moving opening close to the baffle, and the two baffles are slidably connected to the sliding groove. Fixed plates are provided on both ends of the bottom of the second storage box, and one side of the fixed plate is movably connected to the inner wall of the second mounting groove. A compression spring is fixedly installed on the bottom of the fixed plate, and a mounting plate is fixedly installed on one end of the compression spring, and the mounting plate is fixedly installed on the inner wall of the second mounting groove.

[0013] The beneficial effects of the present invention are:

[0014] (1) The present invention provides a front double-helix structural combined forming contour cutter and a rear left-helix structural T-type cutter, which can ensure the consistency of the front angle under multiple steps with different outer diameters and more effectively perform normal cutting under different processing conditions. The left-helix design of the T-type cutter on the second step can more effectively solve the anti-burr problem in cutting to achieve a better surface finish of the workpiece, and can solve the problem of multiple processing dimensions mismatch when conventional tools are processing multiple steps. The qualified rate of the product is more effectively improved. By reasonably adjusting the parameter dimensions according to different working conditions, the problem can be solved more conveniently and effectively, thereby improving efficiency, and the surface of the processed product is brighter, eliminating a series of complicated processes such as multiple tool changes and multiple processing;

[0015] (2) The present invention effectively ensures chip removal and impact resistance of the front cutting edge by setting a right-hand spiral cutting edge and a multi-spiral groove design, greatly improving the processing service life, shortening time and reducing costs while effectively improving efficiency and quality;

[0016] (3) The present invention can absorb and store the debris generated near the cutter head through the arrangement of the chip suction hole, the first chip suction tube and the second storage box, and through the movement of the moving block, the second chip suction tube and the second storage box can absorb and store the debris splashed from the outside when the cutter head is used, thereby further improving the chip suction effect of the cutter head and preventing the accumulation and splashing of debris from affecting the use effect of the combined forming knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a schematic diagram of the overall structure of the embodiment;

[0018] Figure 2 What is shown is a side view of the overall structure of the embodiment;

[0019] Figure 3 What is shown is the front view of the overall structure of the embodiment;

[0020] Figure 4 Shown is a cross-sectional view of the first connecting rod, the second connecting rod and the first mounting groove of the embodiment;

[0021] Figure 5 Shown is a cross-sectional view of an embodiment of the knife handle;

[0022] Figure 6 What is shown is the internal structure diagram of the groove of the embodiment;

[0023] Figure 7 What is shown is a structural diagram of a moving block and a fixed block of an embodiment;

[0024] Figure 8 Shown is a cross-sectional view of a fixed block and a moving block of an embodiment;

[0025] Fig. 9 Shown is a cross-sectional view of an embodiment moving block;

[0026] Fig.10 Shown is a block diagram of a mobile block according to an embodiment.

[0027] In the figure: 1, front end blade; 101, front end face; 102, front end face first clearance angle; 103, front end face second clearance angle; 104, front end face clearance angle wiper blade; 105, first right-hand spiral blade; 2, contour blade; 201, second right-hand spiral blade; 202, first clearance angle of contour; 203, second clearance angle of contour; 204, third clearance angle of contour; 3, first step blade; 301, third right-hand spiral blade; 302, first clearance angle; 4, first connecting rod; 5, second connecting rod; 6, tool handle; 7, second step blade; 701, second left-hand spiral blade; 702, third clearance angle; 703, fourth clearance angle; 8, second step end blade; 801, first Left-hand spiral cutting edge; 802, first back angle; 9, rear end cutting edge of second step; 901, third left-hand spiral cutting edge; 902, third back angle; 10, multi-spiral groove; 11, first storage box; 12, chip discharge pipe; 13, first suction pump; 14, first chip suction pipe; 15, first protective block; 16, moving port; 17, fixed block; 18, motor; 19, threaded rod; 20, moving plate; 21, limiting rod; 22, rotating plate; 23, connecting block; 24, moving block; 25, movable block; 26, limiting block; 27, second storage box; 28, second suction pump; 29, second chip suction pipe; 30, baffle; 31, fixed plate; 32, mounting plate. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0029] The present invention provides a multifunctional processing combined forming knife, such as Figure 1 As shown, it includes a cutter head, a front end blade 1 is arranged at one end of the cutter head, a contour blade 2 is arranged on one side of the front end blade 1, a first step blade 3 is arranged on one side of the contour blade 2, a first connecting rod 4 is fixedly installed on one side of the cutter head and on the side of the first step blade 3, a second connecting rod 5 is arranged on one side of the first connecting rod 4, a tool handle 6 is fixedly installed on one end of the second connecting rod 5, a second step blade 7 is arranged on the outer side of the connecting end between the first connecting rod 4 and the second connecting rod 5, a second step end blade 8 is arranged on one side of the second step blade 7, and a second step rear end blade 9 is arranged on the other side, and multiple spiral grooves 10 are provided on the outer side of the second step blade 7.

[0030] Through the cooperation of the front end blade 1, the contour blade 2, the first step blade 3, the second step end blade 8, the second step blade 7 and the second step rear end blade 9, a double-helix structural combined contour knife plus a rear left spiral structural T-type knife is formed. A single tool can solve multiple processing conditions in many aspects, which is more effective and saves time to control costs. It can also be used according to different usage methods and different processing to achieve the maximum efficiency of processing. The chip removal effect is improved through the spiral grooving method, and the cutting front angle of the front tool face and the variable axial back angle method change the front and rear outer diameters to cause unequal cutting forces to meet customer requirements, thereby reducing customer costs, improving customer efficiency, solving the problem of poor stability of the existing traditional method, and improving tool quality.

[0031] like Figures 1 to 4 As shown, the front end blade 1 includes a front end face 101, the front end face 101 is located at the end face of the front end blade 1, the front end blade 1 is formed with a front end face first back angle 102, a front end face second back angle 103, and a front end face back angle wiper edge 104 on the blade face opposite to the workpiece transition surface, the front end face back angle wiper edge 104 is arc-shaped, the outer circle of the front end blade 1 is provided with a first right-hand spiral cutting edge 105, the contour blade 2 includes a second right-hand spiral cutting edge 201, and the second right-hand spiral cutting edge 201 is located near the front end of the contour blade 2 The first step edge 3 includes a third right-hand spiral cutting edge 301, which is located at one end of the first step edge 3 close to the contour cutting edge 2 and close to the second step end cutting edge 8. The third right-hand spiral cutting edge 301 is located at one end of the first step edge 3 close to the contour cutting edge 2 and close to the second step end cutting edge 8. The second right-hand spiral cutting edge 301 is located at the tool face opposite to the workpiece transition surface. A first clearance angle 302 and a second clearance angle are formed, the second step end blade 8 includes a first left-hand spiral cutting edge 801, the first left-hand spiral cutting edge 801 is located at the second step end blade 8 close to the first step blade 3 and close to the second step blade 7, the first left-hand spiral cutting edge 801 is formed with a first clearance angle 802 and a second clearance angle on the blade surface opposite to the workpiece transition surface, the second step blade 7 includes a second left-hand spiral cutting edge 701, the second left-hand spiral cutting edge 701 is located at the second step blade 7 close to the second step end blade 8 and close to the second step rear end blade 9, the second left-hand spiral cutting edge 701 is formed with a third clearance angle 702 and a fourth clearance angle 703 on the blade surface opposite to the workpiece transition surface, the second step rear end blade 9 includes a third left-hand spiral cutting edge 901, the third left-hand spiral cutting edge 901 is close to the second step blade 7 and close to the shank 6, the third left-hand spiral cutting edge 901 is formed with a third clearance angle 902 and a fourth clearance angle on the blade surface opposite to the workpiece transition surface.

[0032] A double helical structure is formed by the first right-hand spiral edge 105 of the front end blade 1, the second right-hand spiral edge 201 of the contour blade 2, the third right-hand spiral edge 301 of the first step blade 3, the first left-hand spiral edge 801 of the second step end blade 8, the second left-hand spiral edge 701 of the second step blade 7 and the third left-hand spiral edge 901 of the second step rear end blade 9. A T-shaped structure is formed by the front end blade 1, the contour blade 2, the first step blade 3 and the second step blade 7. By setting a front double helical structural combined molding contour knife and a rear left-hand spiral structural T-shaped knife, multiple grooving methods under different outer diameters of multiple steps can ensure the consistency of the front angle, and more effectively cut normally under different processing conditions. The second step T-type knife is designed with a left spiral, which can more effectively solve the anti-burr problem in cutting to achieve a better surface finish of the workpiece. It can solve the problem of multiple processing and mismatch of dimensions when conventional tools are processing multiple steps, and more effectively improve the qualified rate of products. At the same time, by reasonably adjusting the parameter size according to different working conditions, it is more convenient to solve the problem effectively, thereby improving efficiency. The surface of the processed product is brighter, eliminating multiple tool changes and multiple processing, and a series of complicated steps. The right-hand spiral cutting edge effectively guarantees chip removal and impact resistance of the front cutting edge, greatly improving the processing life, shortening time and reducing costs while effectively improving efficiency and quality.

[0033] like Figures 4 to 5 As shown, the first connecting rod 4 is provided with a chip suction hole near one end of the cutter head, and a chip suction cavity is provided in the middle of the first connecting rod 4, one end of the chip suction cavity passes through the first connecting rod 4, the second step edge 7 and the middle of the second connecting rod 5 to one end of the tool handle 6, and a first mounting groove is provided on the side of the tool handle 6 near the second connecting end, a first storage box 11 is fixedly installed inside the first mounting groove, a chip discharge pipe 12 is fixedly installed on the top of the first storage box 11, a first suction pump 13 is fixedly installed on one side of the first storage box 11, and a first chip suction pipe 14 is fixedly installed on one side of the first suction pump 13, the first chip suction pipe 14 is located inside the chip suction cavity, a through hole is provided on the side of the tool handle 6 near the first mounting groove, one end of the chip discharge pipe 12 passes through the first mounting groove and extends to the through hole, and a first protective block 15 is rotatably connected to the outside of the through hole and located on the outside of the tool handle 6.

[0034] By starting the first suction pump 13, the first chip suction pipe 14 is used to suck chips from the chip suction hole. The first chip suction pipe 14 is conveniently installed through the chip suction chamber, so that the debris generated when the cutter head is in use can enter the first chip suction pipe 14 from the chip suction hole and be collected by the first storage box 11, thereby improving the effect of debris processing at the cutter head, thereby preventing the accumulation of cutter head debris and affecting the use of the cutter head. The first protective block 15 is then rotated to expose the through hole, so that the chip discharge pipe 12 is exposed, and the debris inside the first storage box 11 is sucked out through the chip discharge pipe 12, and the debris is processed, thereby facilitating the first storage box 11 to collect it again. When the debris inside the first storage box 11 is processed, the first protective block 15 is rotated to the top of the through hole, and the chip discharge pipe 12 is shielded and protected to prevent the chip discharge pipe 12 from being damaged, and to prevent other debris and impurities from entering the first storage box 11 through the chip discharge pipe 12, thereby making it inconvenient for the first chip suction pipe 14 to absorb the debris into the first storage box 11 for storage.

[0035] like Figures 5 to 7 As shown, a groove is provided in the middle of the knife handle 6, and a moving opening 16 is provided on one side of the groove and located on the outer side of the knife handle 6. A fixed block 17 is fixedly installed inside the groove, and a motor 18 is arranged inside the fixed block 17. One side of the motor 18 is fixedly installed with the inner wall of the groove, and a threaded rod 19 is transmission-connected with the output end of the motor 18, and the side of the threaded rod 19 is rotatably connected with the inner wall of the other side of the groove. A moving plate 20 is threadedly connected to one end of the threaded rod 19 close to the motor 18, and both ends of the moving plate 20 are movably connected with limiting rods 21, and the upper and lower ends of the limiting rod 21 are fixedly installed with the inner wall of the groove, and rotating plates 22 are hinged on both sides of the moving plate 20. Moving grooves are provided on both sides of the fixed block 17, and one end of the rotating plate 22 is hinged with a connecting block 23 through the moving groove. The connecting block 23 is located on both sides of the fixed block 17, and one side thereof is movably connected with the inner wall of the moving opening 16, and a moving block 24 is fixedly installed on one side of the connecting block 23.

[0036] Starting the motor 18 causes the motor 18 to drive the threaded rod 19 to rotate along the inner wall of the groove. Through the action of the limiting rod 21, the movable plate 20 moves along the threaded rod 19 in the direction away from the motor 18. When the movable plate 20 moves, the rotating plate 22 deflects, thereby pushing the connecting block 23 to move along the inner wall of the movable opening, so that the connecting block 23 drives the movable block 24 to move from the movable opening to both sides of the tool handle 6, so that the second chip suction pipe 29 on one side of the movable block 24 can collect the splashed debris generated when the cutter head is used, thereby further improving the effect of debris absorption.

[0037] like Figures 7 and 8As shown, the moving block 24 is located inside the moving port 16, and its upper and lower sides are both in contact with the inner wall of the moving port 16, a fixed groove is provided on the side close to the moving block 24, a limiting groove is provided on the inner wall of one side of the fixed groove, a movable block 25 is arranged inside the fixed groove, a limiting block 26 is fixedly installed on one side of the bottom of the movable block 25, and the limiting block 26 is slidably connected to the limiting groove, a second mounting groove is provided on the side of the moving block 24 away from the connecting block 23, a mounting hole is provided at the bottom of the second mounting groove and on the side of the moving block 24 close to the connecting block 23, a second storage box 27 is fixedly installed inside the second mounting groove, a second suction pump 28 is fixedly installed on one side of the second storage box 27, and a second chip suction pipe 29 is fixedly installed on one side of the second suction pump 28 and inside the mounting hole.

[0038] When the connecting block 23 drives the moving block 24 to move outward along the moving opening 16, the limiting block 26 at the bottom of the movable block 25 moves along the limiting groove. When the moving block 24 moves to the outside of the moving opening 16, the second chip suction pipe 29 inside the installation opening is exposed, and then the second suction pump 28 is started to allow the second chip suction pipe 29 to absorb the splashing debris generated when the cutter head is used, so that the debris is collected by the second storage box 27, further improving the effect of debris absorption when the cutter head is used, thereby facilitating improving the use effect of the cutter head.

[0039] like Figures 8 to 10 As shown, two baffles 30 are provided on one side of the moving block 24 close to the second storage box 27, and the two baffles 30 are located at both ends of the second storage box 27. A rotating rod is fixedly installed on one side of the two baffles 30, and one side of the rotating rod is rotatably connected to one side of the moving block 24. A sliding groove is opened on the side of the moving opening 16 close to the baffle 30, and the two baffles 30 are slidably connected to the sliding groove. Fixed plates 31 are provided on both ends of the bottom of the second storage box 27, and one side of the fixed plate 31 is movably connected to the inner wall of the second mounting groove. A compression spring is fixedly installed on the bottom of the fixed plate 31, and a mounting plate 32 is fixedly installed on one end of the compression spring, and the mounting plate 32 is fixedly installed on the inner wall of the second mounting groove.

[0040] The second storage box 27 is conveniently supported and fixed by the mounting plate 32, the compression spring and the fixing plate 31, so that the second storage box 27 can be installed inside the second mounting groove. The baffle plate 30 is rotated, and the fixing plate 31 is pushed away from the mounting plate 32 by the elastic action of the compression spring, so that the fixing plate 31 pushes one end of the second storage box 27 to move out of the second mounting groove, and then the second storage box 27 is taken out for replacement, so that the debris can be easily absorbed by the second storage box 27 and the second chip suction tube 29, thereby increasing the service life of the cutter head and facilitating the use of the combined forming knife.

[0041] Working principle: When in use, by setting the front double-helix structural combined forming contour knife and the rear left-helix structural T-knife, multiple grooving methods can be guaranteed to ensure the consistency of the front angle under multiple steps with different outer diameters, and more effectively cut normally under different processing conditions. The third step T-knife is designed with a left-helix method, which is more effective in solving the anti-burr problem in cutting to achieve a better surface finish of the workpiece, and can solve the problem of multiple processing and size mismatch of conventional tools when processing multiple steps. The spiral grooving method ensures the cutting front angle of the front tool face and the variable axial back angle method changes the cutting force caused by the unequal front and rear outer diameters, thereby improving the stability of the tool quality.

[0042] When the cutter head generates debris during use, the right-hand spiral cutting edge and the groove design of the multi-spiral groove 10 are improved to effectively ensure the chip removal and impact resistance of the front cutting edge. At the same time, the first suction pump 13 is started to drive the debris generated when the cutter head is used into the first chip suction pipe 14 through the chip suction hole, and the debris is collected by the first storage box 11, so as to improve the effect of chip treatment at the cutter head. Then, the motor 18 is started so that the motor 18 drives the threaded rod 19 to rotate along the inner wall of the groove. Through the action of the limiting rod 21, the movable plate 20 moves along the threaded rod 19 in the direction away from the motor 18. When the movable plate 20 moves, the rotating plate 22 is deflected. Thereby, the connecting block 23 is pushed to move along the inner wall of the movable opening, so that the connecting block 23 drives the moving block 24 to move from the movable opening to the two sides of the tool handle 6. When the connecting block 23 drives the moving block 24 to move outward along the movable opening 16, the limiting block 26 at the bottom of the movable block 25 moves along the limiting groove. When the moving block 24 moves to the outside of the movable opening 16, the second chip suction pipe 29 inside the installation opening is exposed, and then the second suction pump 28 is started so that the second chip suction pipe 29 absorbs the splashing debris generated when the cutter head is in use, so that the debris is collected by the second storage box 27, thereby further improving the effect of debris absorption when the cutter head is in use.

[0043] When the first storage box 11 needs to be replaced, the first protective block 15 is rotated to expose the through hole, and the debris inside the first storage box 11 is sucked out through the chip discharge pipe 12, and the debris is processed, so as to facilitate the first storage box 11 to collect again. When the debris inside the first storage box 11 is processed, the first protective block 15 is rotated to the top of the through hole to cover and protect the chip discharge pipe 12 to prevent the chip discharge pipe 12 from being damaged. When the second storage box 27 needs to be replaced, the baffle 30 is rotated to push the fixed plate 31 away from the mounting plate 32 through the elastic action of the compression spring, so that the fixed plate 31 pushes one end of the second storage box 27 out of the second mounting groove, and then the second storage box 27 is taken out for replacement, so as to facilitate the second storage box 27 and the second chip suction pipe 29 to absorb the debris, thereby increasing the service life of the cutter head and facilitating the use of the combined forming knife.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them.

Claims

1. A multifunctional processing combined forming knife, comprising a knife head, characterized in that: A front end blade (1) is provided at one end of the cutter head, a contour blade (2) is provided on one side of the front end blade (1), a first step blade (3) is provided on one side of the contour blade (2), a first connecting rod (4) is fixedly mounted on one side of the cutter head and located on one side of the first step blade (3), a second connecting rod (5) is provided on one side of the first connecting rod (4), a knife handle (6) is fixedly mounted on one end of the second connecting rod (5), a second step blade (7) is provided on the outer side of the connecting end between the first connecting rod (4) and the second connecting rod (5), a second step end blade (8) is provided on one side of the second step blade (7), and a second step rear end blade (9) is provided on the other side thereof, and a plurality of spiral grooves (10) are provided on the outer side of the second step blade (7).

2. The multifunctional processing combined forming knife according to claim 1, characterized in that: The front end blade (1) comprises a front end face (101), the front end face (101) being located at the end face of the front end blade (1), the blade face of the front end blade (1) opposite to the transition surface of the workpiece is formed with a front end face first clearance angle (102), a front end face second clearance angle (103), and a front end face clearance angle wiper edge (104), the front end face clearance angle wiper edge (104) being in an arc shape, and a first right-hand spiral cutting edge (105) is formed on the outer circle of the front end blade (1).

3. The multifunctional processing combined forming knife according to claim 1, characterized in that: The contour cutting edge (2) comprises a second right-hand spiral cutting edge (201), the second right-hand spiral cutting edge (201) being located at one end of the contour cutting edge (2) close to the front end face (101) and one end close to the second step cutting edge (7), and a cutting surface of the second right-hand spiral cutting edge (201) opposite to the transition surface of the workpiece is formed with a first contour clearance angle (202), a second contour clearance angle (203), and a third contour clearance angle (204).

4. The multifunctional processing combined forming knife according to claim 1, characterized in that: The first step edge (3) comprises a third right-hand spiral cutting edge (301), the third right-hand spiral cutting edge (301) is located at one end of the first step edge (3) close to the contour edge (2) and one end close to the second step end edge (8), and the blade surface of the third right-hand spiral cutting edge (301) opposite to the workpiece transition surface forms a first clearance angle (302) and a second clearance angle, and the second step end edge (8) comprises a first left-hand spiral cutting edge (801), the first left-hand spiral cutting edge (801) is located at one end of the second step end edge (8) close to the first step edge (3) and one end close to the second step edge (7), and the blade surface of the first left-hand spiral cutting edge (801) opposite to the workpiece transition surface forms a first clearance angle (802) and a second clearance angle.

5. The multifunctional processing combined forming knife according to claim 1, characterized in that: The second step cutting edge (7) comprises a second left-hand spiral cutting edge (701), the second left-hand spiral cutting edge (701) is located at one end of the second step cutting edge (7) close to the second step end cutting edge (8) and one end of the second step rear end cutting edge (9), the second left-hand spiral cutting edge (701) forms a third clearance angle (702) and a fourth clearance angle (703) on the cutting surface opposite to the workpiece transition surface, the second step rear end cutting edge (9) comprises a third left-hand spiral cutting edge (901), the third left-hand spiral cutting edge (901) is located at one end of the second step cutting edge (7) and one end of the tool holder (6), the third left-hand spiral cutting edge (901) forms a third clearance angle (902) and a fourth clearance angle on the cutting surface opposite to the workpiece transition surface.

6. The multifunctional processing combined forming knife according to claim 1, characterized in that: The first connecting rod (4) is provided with a chip suction hole near one end of the cutter head, and the first connecting rod (4) is provided with a chip suction cavity in the middle, and one end of the chip suction cavity passes through the first connecting rod (4), the second step edge (7) and the middle of the second connecting rod (5) to extend to one end of the shank (6); the shank (6) is provided with a first installation groove near the second connecting end, and a first storage box (11) is fixedly installed inside the first installation groove, and a chip discharge pipe (12) is fixedly installed on the top of the first storage box (11), and a first suction pump (13) is fixedly installed on one side of the first storage box (11), and a first chip suction pipe (14) is fixedly installed on one side of the first suction pump (13), and the first chip suction pipe (14) is located inside the chip suction cavity; a through hole is provided on one side of the shank (6) near the first installation groove, and one end of the chip discharge pipe (12) passes through the first installation groove and extends to the through hole, and a first protective block (15) is rotatably connected to the outside of the through hole and located outside the shank (6).

7. The multifunctional processing combined forming knife according to claim 6, characterized in that: A groove is provided in the middle of the knife handle (6), a movable opening (16) is provided on one side of the groove and located outside the knife handle (6), a fixed block (17) is fixedly installed inside the groove, a motor (18) is arranged inside the fixed block (17), one side of the motor (18) is fixedly installed with the inner wall of the groove, a threaded rod (19) is drivingly connected to the output end of the motor (18), one side of the threaded rod (19) is rotatably connected to the inner wall of the other side of the groove, and one end of the threaded rod (19) close to the motor (18) is threadedly connected to a movable plate (20) Both ends of the movable plate (20) are movably connected with limiting rods (21), and the upper and lower ends of the limiting rods (21) are fixedly installed on the inner wall of the groove. Both sides of the movable plate (20) are hinged with rotating plates (22). Both sides of the fixed block (17) are provided with movable grooves. One end of the rotating plate (22) passes through the movable groove and is hinged with a connecting block (23). The connecting block (23) is located on both sides of the fixed block (17), and one side of the connecting block (23) is movably connected with the inner wall of the movable opening (16). A movable block (24) is fixedly installed on one side of the connecting block (23).

8. The multifunctional processing combined forming knife according to claim 7, characterized in that: The moving block (24) is located inside the moving opening (16), and its upper and lower sides are both in contact with the inner wall of the moving opening (16); a fixing groove is provided on the side close to the moving block (24); a limiting groove is provided on the inner wall of one side of the fixing groove; a movable block (25) is arranged inside the fixed groove; a limiting block (26) is fixedly installed on one side of the bottom of the movable block (25); the limiting block (26) is slidably connected to the limiting groove; a second mounting groove is provided on the side of the moving block (24) away from the connecting block (23); a mounting hole is provided at the bottom of the second mounting groove and located on the side of the moving block (24) close to the connecting block (23); a second storage box (27) is fixedly installed inside the second mounting groove; a second suction pump (28) is fixedly installed on one side of the second storage box (27); and a second chip suction pipe (29) is fixedly installed on one side of the second suction pump (28) and located inside the mounting hole.

9. The multifunctional processing combined forming knife according to claim 8, characterized in that: Two baffles (30) are provided on one side of the moving block (24) close to the second storage box (27), and the two baffles (30) are located at both ends of the second storage box (27). A rotating rod is fixedly installed on one side of the two baffles (30), and one side of the rotating rod is rotatably connected to one side of the moving block (24). A sliding groove is opened on the side of the moving opening (16) close to the baffle (30), and the two baffles (30) are slidably connected to the sliding groove. Fixed plates (31) are provided at both ends of the bottom of the second storage box (27), and one side of the fixed plate (31) is movably connected to the inner wall of the second installation groove. A compression spring is fixedly installed on the bottom of the fixed plate (31), and a mounting plate (32) is fixedly installed on one end of the compression spring, and the mounting plate (32) is fixedly installed on the inner wall of the second installation groove.