Squeezing production line linked with AGV (Automatic Guided Vehicle)

By introducing air cushion trolleys and lifting column systems linked to AGV trolleys in the pressing production line, the problem of insufficient manual operation dependence and automation of traditional pressing production lines is solved, efficient and safe material handling and pressing treatment are achieved, and production efficiency and product quality are improved.

CN119636148APending Publication Date: 2025-03-18LEE KUM KEE XIN HUI FOOD
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Patent Information

Application Number
CN202411692353.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

Traditional pressing production lines rely on manual operations, have high labor intensity, low production efficiency, and lack of automation and intelligent equipment support, making it difficult to ensure product quality.

Method used

A press production line linked to AGV trolley is designed. Through the combination of air cushion trolley and lifting column, the AGV trolley is able to transport materials to the base of the press, and drive the lifting column through the hydraulic cylinder to lift the air cushion trolley to avoid the damage caused by the working pressure of the press to the AGV trolley.

Benefits of technology

It improves the positioning accuracy and safety of material handling, significantly improves the automation level and production efficiency of the pressing production line, realizes unmanned production, reduces labor costs, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The squeezing production line linked with the AGV comprises a squeezer, the squeezer comprises a base and a squeezing assembly, and a driving assembly and a lifting column are installed on the base in an embedded mode; the air cushion trolley is suitable for bearing the bottom plate, the squeezing cage and the cinder ladle; the AGV trolley is suitable for entering the base, the AGV trolley can transport the air cushion trolley into the base, the driving assembly is connected with the lifting column, drives the lifting column to move upwards and bears the air cushion trolley so that the AGV trolley can exit from the squeezer, and after the AGV trolley exits from the squeezer, the squeezing assembly conducts squeezing treatment on the squeezing cage on the air cushion trolley. The AGV trolley can conveniently and safely transport the air cushion trolley loaded with the bottom plate, the squeezing cage and the cinder ladle into the base of the squeezer, then the air cushion trolley is borne through the lifting column and lifted to the preset height, the AGV trolley can be smoothly withdrawn, the situation that the AGV trolley is damaged by working pressure of the squeezer when the squeezing assembly conducts squeezing treatment can be avoided, and the working efficiency of the squeezer is improved. And the whole production process is more intelligent.
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Description

Technical Field

[0001] The present invention relates to the technical field of food processing equipment, and in particular to a pressing production line linked with an AGV trolley. Background Art

[0002] In the food processing industry, especially in the production of traditional condiments such as soy sauce and vinegar, pressing is a key step to extract juice or sauce from raw materials. Traditional pressing production lines usually rely on manual operation or simple mechanical equipment to complete the material handling and pressing operations. However, this method has many problems, which are mainly reflected in the following aspects: First, the traditional pressing production line requires a lot of manual operation, especially in the material handling and pressing process, the labor intensity is high, which is easy to cause worker fatigue and work-related accidents. Secondly, manual operation and simple mechanical equipment have slow handling speed and low production efficiency, which is difficult to meet the needs of large-scale industrial production. In addition, due to the lack of support from automation and intelligent equipment, the error rate in the production process is high and product quality is difficult to guarantee.

[0003] With the continuous development of the food processing industry, the requirements for production efficiency and product quality are getting higher and higher. In order to solve these problems, some advanced pressing production lines have introduced automation equipment, such as automatic guided vehicles (AGV) trolleys, for material handling. However, these automation equipment still face some challenges in practical applications. For example, the AGV trolley cannot directly enter the inside of the press. For another example, when the AGV trolley enters the inside of the press, it needs precise positioning. If the positioning is inaccurate, it may cause the press to fail to work properly or even damage the equipment. More importantly, the press needs to exert great pressure when working, usually up to 1,400 tons. This high-pressure environment places extremely high demands on the structure and control system of the AGV trolley. The existing AGV trolley cannot work stably for a long time in this environment. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a pressing production line linked with an AGV trolley, which improves the positioning accuracy and safety of material handling, significantly improves the automation level and production efficiency of the pressing production line, realizes unmanned production, reduces labor costs, and improves product quality.

[0005] A pressing production line linked with an AGV trolley according to an embodiment of the present invention includes: A press, the press comprising a base and a pressing assembly, the base being embedded with a driving assembly and a lifting column; Air cushion trolley, suitable for carrying the bottom plate, pressing cage and slag bag; The AGV trolley is suitable for entering the base. The AGV trolley can transport the air cushion trolley into the base. The driving component connects and drives the lifting column to move upward and receive the air cushion trolley so that the AGV trolley can exit the press. After the AGV trolley exits the press, the pressing component presses the pressing cage on the air cushion trolley.

[0006] A pressing production line linked with an AGV trolley according to an embodiment of the present invention has at least the following beneficial effects: the friction between the air cushion trolley and the ground is extremely small, and it has good anti-vibration, anti-friction and anti-static performance. The AGV trolley can conveniently and safely transport the air cushion trolley loaded with a bottom plate, a pressing cage and a slag bag to the base of the press, and then the air cushion trolley is supported by the lifting column and lifted to a predetermined height, so that the AGV trolley can exit smoothly, and the working pressure of the press during the pressing process of the pressing component can be avoided. The damage to the AGV trolley; through the flexible scheduling of the AGV trolley, the entire pressing line can achieve accurate route planning and unmanned production. The AGV trolley can continue to perform other tasks after completing material handling, thereby improving the utilization rate and production efficiency of the equipment, making the entire production process more intelligent, reducing dependence on manual labor, reducing labor costs, and improving production quality and efficiency.

[0007] According to a pressing production line linked to an AGV trolley described in some embodiments of the present invention, the lifting column is slidably arranged on the base along a vertical direction, and the lifting column can move downward and be placed under the end surface of the base.

[0008] According to a pressing production line linked with an AGV trolley described in some embodiments of the present invention, there are two lifting columns, and the AGV trolley is suitable for entering between the two lifting columns.

[0009] According to a pressing production line linked with an AGV trolley described in some embodiments of the present invention, a positioning groove is provided at the end of the lifting column, and the positioning groove positions the air cushion trolley.

[0010] According to some embodiments of the present invention, a pressing production line linked with an AGV trolley is described, and a lifting device is also provided on the outside of the press, and the lifting device is suitable for lifting the pressing cage and the slag bag, and the AGV trolley can transport the air cushion trolley between the press and the lifting device.

[0011] According to some embodiments of the present invention, a pressing production line linked with an AGV trolley further includes a cloth washing machine. After the lifting device lifts the pressing cage, the AGV trolley can transport the corresponding air cushion trolley to the cloth washing machine, and the cloth washing machine is used to clean the slag bag.

[0012] According to some embodiments of the present invention, a pressing production line linked with an AGV cart is described, wherein the pressing machine includes a light-pressure press and a heavy-pressure press, the pressing cage includes a light-pressure press cage and a heavy-pressure press cage, the lifting device includes a light-cage lifting device and a heavy-cage lifting device, the light-cage lifting device, the light-pressure press cage and the light-pressure press are arranged correspondingly, and the heavy-cage lifting device, the heavy-pressure press cage and the heavy-pressure press are arranged correspondingly.

[0013] According to some embodiments of the present invention, a pressing production line linked with an AGV cart further includes a sauce spreading machine, which is used to spread sauce on the pressing cage. After the pressing cage is spread with sauce, the AGV cart transports the corresponding air cushion cart into the base.

[0014] According to a pressing production line linked to an AGV trolley described in some embodiments of the present invention, the driving assembly includes a hydraulic cylinder, and a driving shaft of the hydraulic cylinder is fixedly connected to the lifting column.

[0015] According to a pressing production line linked with an AGV trolley described in some embodiments of the present invention, the hydraulic cylinder and the press share a hydraulic system.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 This is a structural schematic diagram of a press machine of a press production line linked with an AGV trolley according to an embodiment of the present invention; Figure 2 It is a layout diagram of a press machine of a press production line linked with an AGV trolley; Figure 3 This is a schematic diagram of a sauce making machine in a pressing production line linked with an AGV cart.

[0018] Description of Figure Numbers: Press 100; light pressure press 101; heavy pressure press 102; base 110; press assembly 120; lifting column 130; Air cushion trolley 200; bottom plate 210; pressing cage 220; light pressure pressing cage 221; heavy pressure pressing cage 222; slag bag 230; Light cage lifting device 310; heavy cage lifting device 320; Sauce machine 400. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0020] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0022] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0023] In the description of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0024] In the food processing industry, especially in the production of traditional condiments such as soy sauce and vinegar, pressing is a key step to extract juice or sauce from raw materials. Traditional pressing production lines usually rely on manual operation or simple mechanical equipment to complete the material handling and pressing operations. However, this method has many problems, which are mainly reflected in the following aspects: First, the traditional pressing production line requires a lot of manual operation, especially in the material handling and pressing process, the labor intensity is high, which is easy to cause worker fatigue and work-related accidents. Secondly, manual operation and simple mechanical equipment have slow handling speed and low production efficiency, which is difficult to meet the needs of large-scale industrial production. In addition, due to the lack of support from automation and intelligent equipment, the error rate in the production process is high and product quality is difficult to guarantee.

[0025] With the continuous development of the food processing industry, the requirements for production efficiency and product quality are getting higher and higher. In order to solve these problems, some advanced pressing production lines have introduced automation equipment, such as automatic guided vehicles (AGV) trolleys, for material handling. However, these automation equipment still face some challenges in practical applications. For example, the AGV trolley cannot directly enter the inside of the press. For another example, when the AGV trolley enters the inside of the press, it needs precise positioning. If the positioning is inaccurate, it may cause the press to fail to work properly or even damage the equipment. More importantly, the press needs to exert great pressure when working, usually up to 1,400 tons. This high-pressure environment places extremely high demands on the structure and control system of the AGV trolley. The existing AGV trolley cannot work stably for a long time in this environment.

[0026] For this reason, Figure 1 and Figure 2As shown, a pressing production line linked with an AGV trolley proposed by the present invention includes a press 100, an air cushion trolley 200 and an AGV trolley, wherein the air cushion trolley 200 is suitable for carrying a bottom plate 210, a pressing cage 220 and a slag bag 230. It should be noted that the air cushion trolley 200 is used in each work section as an independent material module, wherein the bottom plate 210 is placed on the air cushion trolley 200, the pressing cage 220 is placed on the bottom plate 210, and the slag bag 230 is a filter cloth containing soy sauce. Specifically, the press 100 includes a base 110 and a pressing assembly 120. The AGV is suitable for entering the base 110. During application, the AGV can transport the air cushion cart 200 into the base 110. Furthermore, the base 110 is embedded with a drive assembly and a lifting column 130. After the AGV transports the air cushion cart 200 into the base 110, the drive assembly connects and drives the lifting column 130 to move upward and receive the air cushion cart 200, so that the AGV exits the press 100. Moreover, after the AGV exits the press 100, the pressing assembly 120 presses the pressing cage 220 on the air cushion cart 200. It should be noted that the friction between the air cushion cart 200 and the ground is extremely small, and it has good shock-proof, friction-proof and anti-static properties. The AGV cart can conveniently and safely transport the air cushion cart 200 loaded with the bottom plate 210, the pressing cage 220 and the slag bag 230 to the base 110 of the press 100, and then the air cushion cart 200 is received by the lifting column 130 and lifted to a predetermined height, so that the AGV cart can exit smoothly, and the working pressure of the press 100 during the pressing process of the pressing component 120 can be avoided. The AGV cart is damaged; through the flexible scheduling of the AGV cart, the entire pressing line can achieve accurate route planning and unmanned production. The AGV cart can continue to perform other tasks after completing material handling, thereby improving the utilization rate and production efficiency of the equipment, making the entire production process more intelligent, reducing dependence on manual labor, reducing labor costs, and improving production quality and efficiency.

[0027] Refer to Figure 1In some embodiments of the present invention, the lifting column 130 is slidably arranged on the base 110 in the vertical direction. In application, the lifting column 130 can move downward and be placed under the end surface of the base 110. This design not only significantly enhances the flexibility of the lifting column 130, but also allows it to be lowered when not in use, thereby saving space and protecting the lifting column 130 from the influence of the external environment. In some applications, the lifting column 130 receives the air cushion trolley 200 and after the AGV trolley is safely withdrawn, the lifting column 130 can lower the air cushion trolley 200, which is convenient for the subsequent pressing component 120 to press the pressing cage 220, ensuring the safe operation of the equipment. Further, there are two lifting columns 130, and the AGV trolley is suitable for entering between the two lifting columns 130, allowing the AGV trolley to smoothly enter and exit between the two lifting columns 130, which not only ensures the stability and safety of the air cushion trolley 200 during transportation, but also optimizes the operation path of the AGV trolley, reduces unnecessary steering and adjustments, and improves the consistency and efficiency of the entire production process. In addition, the design of the double lifting column 130 also provides better support for the air cushion trolley 200, ensuring the stability and precision during the pressing process. Optionally, in addition to supporting the air cushion trolley 200, the lifting column 130 can also position the air cushion trolley 200, which can correct the positioning error of the AGV. For example, the bottom plate 210 is provided with a positioning hole corresponding to the lifting column 130. For another example, the end of the lifting column 130 is provided with a positioning groove, which positions the air cushion trolley 200 and plays a key role in the precise positioning of the air cushion trolley 200. Through the positioning hole or positioning groove, the air cushion trolley 200 can maintain the correct position during the lifting process, preventing the failure of pressing or damage to the equipment due to position offset, which not only improves the success rate of the pressing process, but also ensures the quality and consistency of the final product, and reduces the risk and uncertainty in the production process. Optionally, the drive assembly includes a hydraulic cylinder, and the drive shaft of the hydraulic cylinder is fixedly connected to the lifting column 130. It should be noted that the driving component adopts the design of hydraulic cylinder, and utilizes the powerful output capacity and stable performance of the hydraulic system to ensure the reliable operation of the lifting column 130 in a high-pressure environment. In addition, the use of the hydraulic cylinder not only improves the movement accuracy and response speed of the lifting column 130, but also extends the service life of the equipment and reduces maintenance costs. In further applications, the hydraulic cylinder and the press 100 share a set of hydraulic systems, which not only simplifies the equipment structure, reduces the complexity and maintenance costs of the system, but also improves energy utilization efficiency and reduces energy consumption, meeting the environmental protection requirements of energy conservation and emission reduction. The solution of sharing the hydraulic system helps to reduce the footprint of the equipment and improve space utilization. It also facilitates system integration and management, providing strong support for the efficient operation of the production line.

[0028] Refer to Figure 2In some embodiments of the present invention, a lifting device is provided outside the press 100, and the lifting device is suitable for lifting the press cage 220 and the slag bag 230, providing an efficient treatment solution for the press cage 220 and the slag bag 230 after pressing. In addition, the AGV trolley can transport the air cushion trolley 200 between the press 100 and the lifting device. In terms of overall application, it not only simplifies the subsequent cleaning process, reduces the labor intensity of workers, improves production efficiency, ensures the continuous automatic operation of the production line, greatly improves the automation level of production, reduces the probability of human error, but also ensures the safety of workers. Specifically, the press 100 includes a light pressure press 101 and a heavy pressure press 102, the pressing cage 220 includes a light pressure pressing cage 221 and a heavy pressure pressing cage 222, the lifting device includes a light cage lifting device 310 and a heavy cage lifting device 320, the light cage lifting device 310, the light pressure pressing cage 221 and the light pressure press 101 are arranged correspondingly, and the heavy cage lifting device 320, the heavy pressure pressing cage 222 and the heavy pressure press 102 are arranged correspondingly. In addition, the different requirements of different materials for the pressing force are met, and the adaptability and flexibility of the production line are improved. This classification processing method not only helps to improve the quality and output of the finished product, but also provides convenience for the expansion and upgrading of the production line, so that it can cope with a wider range of production needs.

[0029] In some applications, in the pressing production line, the previous stage of the pressing process is the sauce processing. For details, refer to Figure 3 The pressing production line also includes a sauce spreading machine 400, which is used to spread sauce on the pressing cage 220. After the pressing cage 220 is spread with sauce, the AGV trolley transports the corresponding air cushion trolley 200 to the base 110, thereby realizing the automation of the sauce spreading process on the pressing cage 220 before pressing, reducing human intervention, and improving production efficiency and product quality consistency. The automation of this link further improves the intelligence level of the entire production line, reduces uncertain factors in the production process, and ensures the continuity and stability of production. In addition, in some applications, in the pressing production line, the latter stage of the pressing process is the cloth washing process. Specifically, the pressing production line also includes a cloth washing machine (not shown in the figure). After the lifting device lifts the pressing cage 220, the AGV trolley can transport the corresponding air cushion trolley 200 to the cloth washing machine. The cloth washing machine is used to clean the slag bag 230, which provides an automated solution for cleaning the slag bag 230 after pressing. The AGV trolley transports the air cushion trolley 200 to the cloth washing machine, achieving a seamless connection of the cleaning process, ensuring the cleanliness of the slag bag 230, and avoiding the risk of cross contamination, which is crucial to food safety. This design not only improves the cleaning efficiency, but also reduces the investment in human resources, further improving the automation level of the production line.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A pressing production line linked with an AGV trolley, characterized in that: include: A press, the press comprising a base and a pressing assembly, the base being embedded with a driving assembly and a lifting column; Air cushion trolley, suitable for carrying bottom plate, pressing cage and slag bag; The AGV trolley is suitable for entering the base. The AGV trolley can transport the air cushion trolley into the base. The driving component connects and drives the lifting column to move upward and receive the air cushion trolley so that the AGV trolley can exit the press. After the AGV trolley exits the press, the pressing component presses the pressing cage on the air cushion trolley.

2. According to claim 1, a pressing production line linked with an AGV trolley is characterized in that: The lifting column is slidably arranged on the base in a vertical direction, and the lifting column can move downward and be placed under the end surface of the base.

3. According to claim 1, a pressing production line linked with an AGV trolley is characterized in that: There are two lifting columns, and the AGV trolley is suitable for entering between the two lifting columns.

4. A pressing production line linked with an AGV trolley according to any one of claims 1 to 3, characterized in that: The end of the lifting column is provided with a positioning groove, and the positioning groove is used to position the air cushion vehicle.

5. The pressing production line linked with the AGV trolley according to claim 1 is characterized in that: A lifting device is also provided outside the press, and the lifting device is suitable for lifting the press cage and the slag bag. The AGV trolley can transport the air cushion trolley between the press and the lifting device.

6. The pressing production line linked with the AGV trolley according to claim 5 is characterized in that: It also includes a cloth washing machine. After the lifting device lifts the pressing cage, the AGV trolley can transport the corresponding air cushion trolley to the cloth washing machine, and the cloth washing machine is used to clean the slag bag.

7. The pressing production line linked with the AGV according to claim 5 is characterized in that: The press includes a light-pressure press and a heavy-pressure press, the pressing cage includes a light-pressure pressing cage and a heavy-pressure pressing cage, the lifting device includes a light-cage lifting device and a heavy-cage lifting device, the light-cage lifting device, the light-pressure pressing cage and the light-pressure press are arranged correspondingly, and the heavy-cage lifting device, the heavy-pressure pressing cage and the heavy-pressure press are arranged correspondingly.

8. The pressing production line linked with the AGV trolley according to claim 1 is characterized in that: It also includes a sauce spreading machine, which is used to spread the sauce on the pressing cage. After the pressing cage is spread with the sauce, the AGV trolley transports the corresponding air cushion trolley to the base.

9. The pressing production line linked with the AGV trolley according to claim 1, characterized in that: The driving assembly comprises a hydraulic cylinder, a driving shaft of which is fixedly connected to the lifting column.

10. The pressing production line linked with the AGV trolley according to claim 9, characterized in that: The hydraulic cylinder and the press share a hydraulic system.