Electromagnetic shielding product production process and electromagnetic shielding product production equipment
By die-cutting and composite electromagnetic shielding materials, and wrapping them with the mandrel and tape, the complex and inefficient production problems in the prior art are solved, and efficient electromagnetic shielding product production is achieved.
Patent Information
- Application Number
- CN202411679383.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The production process of existing electromagnetic shielding products is complex and requires frequent transfer of materials, resulting in low production efficiency.
Die-cut double-sided adhesive, hot melt adhesive, tape and conductive cloth are used to form a composite tape, and directly wrap it with the mandrel and tape to form an electromagnetic shielding product. The entire process does not require the transfer of materials in the middle.
The continuous production of electromagnetic shielding products is realized, production efficiency is improved, and process flow is simplified.
Smart Images

Figure CN119636220A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of die-cutting technology, and in particular to an electromagnetic shielding product production process and electromagnetic shielding product production equipment. Background Art
[0002] Electromagnetic shielding products require the electromagnetic shielding material to be wound around a core rod, and the electromagnetic shielding material is supported by the core rod. In the related technology, it is necessary to die-cut the film material through a die-cutting device to form the electromagnetic shielding material, and then roll up the electromagnetic shielding material, and then put the rolled electromagnetic shielding material on the unwinder, and the unwinder outputs the electromagnetic shielding material to the wrapping device, and outputs the core rod to the wrapping jig, so that the electromagnetic shielding material is wrapped on the core rod, and then the electromagnetic shielding material wrapped on the core rod is manually cut into multiple sections, and then the multiple sections of electromagnetic shielding material are manually placed one by one on the release film. The production process is complicated, and the material needs to be continuously transported, and the production efficiency is low. Summary of the invention
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a production process for electromagnetic shielding products, which can directly produce electromagnetic shielding products without transporting materials.
[0004] The present application also proposes an electromagnetic shielding product production device having the above-mentioned electromagnetic shielding product production process.
[0005] According to the first aspect of the present application, the electromagnetic shielding product production process includes the following steps: Die-cutting the double-sided adhesive tape to form the double-sided adhesive tape into a set width; Die-cutting the hot melt adhesive to form the hot melt adhesive into a set width; Die-cutting the tape to form the tape into a set width; Die-cutting the conductive fabric to form the conductive fabric into a set width; The composite conductive cloth, double-sided adhesive, hot melt adhesive and adhesive tape form a composite material strip, wherein the double-sided adhesive is composited on the lower side of the conductive cloth, the hot melt adhesive and the adhesive tape are composited on the upper side of the conductive cloth, and the hot melt adhesive and the adhesive tape are located at both ends of the conductive cloth in the width direction; Die-cutting the composite material strip to cut off the composite material strip, so that the conductive cloth, the double-sided adhesive tape, the hot melt adhesive tape and the adhesive tape form a set length, and form a plurality of composite sections along the length direction; The core rod is compounded on the upper side of the compound section and adhered to the adhesive tape; The two ends of the composite section in the width direction are bent upward to form a wrapped piece, wherein one end of the conductive cloth attached with the hot melt adhesive is wrapped around the back side of the other end of the conductive cloth, the hot melt adhesive is attached to the back side of the other end of the conductive cloth, the conductive cloth wraps the adhesive tape and the core rod, and the bending of the conductive cloth drives the adhesive tape to bend and wrap the core rod; The wrapper is die-cut to allow the wrapper to be divided into a plurality of electromagnetic shielding products.
[0006] According to the electromagnetic shielding product production process of the first aspect embodiment of the present application, there are at least the following beneficial effects: die-cutting and compounding conductive cloth, double-sided adhesive, hot melt adhesive and tape to form a composite material strip, then directly die-cutting the composite material strip to form multiple composite sections, the composite sections are directly wrapped after being compounded with the core rod to form multiple wrapped pieces, and then die-cutting the wrapped pieces to form electromagnetic shielding products. The entire production process is continuous, and there is no need to transfer materials in the middle, and the production efficiency is high. In addition, by attaching double-sided adhesive to one end of the conductive cloth, after the conductive cloth is wrapped around the core rod, the two ends of the conductive cloth in the width direction are adhered to each other by the double-sided adhesive, so that the conductive cloth can maintain the posture of wrapping the core rod. By attaching adhesive tape to the other end of the conductive cloth, after the conductive cloth is transferred to wrap around the core rod, the adhesive tape is driven to wrap the core rod, and the adhesive tape is located between the core rod and the conductive cloth, and the adhesive tape can play a role in supporting the conductive cloth.
[0007] According to some embodiments of the present application, the following steps are also included: The composite segments are asynchronously arranged so that the composite segments are spaced apart along the length.
[0008] According to some embodiments of the present application, die-cutting the package comprises the following steps: Die cutting is performed between the two wrapping pieces to cut off the core rod between the two wrapping pieces.
[0009] According to some embodiments of the present application, the following steps are also included: affixing a protective film to the lower side of the composite section; Die-cutting the protective film so that the protective film is divided into a plurality of side edges along a width direction; After both ends of the conductive cloth in the width direction are bent, the plurality of side edges are wrapped around the outside of the conductive cloth.
[0010] According to some embodiments of the present application, the side edges include a first side edge, a second side edge, a third side edge, a fourth side edge, and a fifth side edge. The first side edge is attached to the bottom side of the conductive cloth, the second side edge and the third side edge are attached to both sides of the conductive cloth in the width direction, and the fourth side edge and the fifth side edge are attached to the upper side of the conductive cloth.
[0011] According to some embodiments of the present application, the following steps are also included: attaching foam to the outer side of the wrapping piece; The foam is die-cut to form the foam into a corresponding shape.
[0012] According to some embodiments of the present application, the following steps are also included: Compounding the hot melt adhesive and the first silicone film; Die-cutting the hot melt adhesive on the first silicone film to form the hot melt adhesive into a set width; Compounding the adhesive tape and the first silicone film with the hot melt adhesive attached thereto, wherein the adhesive tape and the hot melt adhesive are parallelly distributed on the first silicone film; Die-cutting the adhesive tape on the first silicone film to form the adhesive tape into a set width and forming a first semi-finished product; Compounding the first base film, the first blue release film and the double-sided adhesive tape, so that the first base film, the first blue release film and the double-sided adhesive tape are compounded in sequence from top to bottom; Die-cutting the double-sided adhesive tape on the first blue release film to form the double-sided adhesive tape into a set width; Compounding the conductive cloth on the upper side of the double-sided adhesive to form a second semi-finished product; Compounding the first semi-finished product and the second semi-finished product so that the hot melt adhesive and the adhesive tape are compounded on the upper side of the conductive cloth to form the composite tape; Compounding a second backing film on the lower side of the first backing film; Die-cutting the composite material strip for the first time to form the conductive fabric into a set width; removing the first silicone film and waste; Compounding a transfer film on the upper side of the adhesive tape and the hot melt adhesive; The composite material strip is die-cut for the second time to cut off the composite material strip, so that the conductive cloth, the double-sided adhesive, the hot melt adhesive and the tape form a set length, form several composite sections along the length direction, and form through holes on the conductive cloth.
[0013] According to some embodiments of the present application, the following steps are also included: Rolling up the second base film; The third backing film is unwound, and the first backing film is rewound, so that the composite section is asynchronous to the third backing film.
[0014] According to some embodiments of the present application, the following steps are also included: Unwinding the waste discharge film so that the waste discharge film and the upper side of the transfer film are composited; Rewinding the third base film and waste materials; Composite the fourth base film and the protective film; Die-cutting the protective film on the fourth base film so that the protective film is divided into a plurality of side edges along a width direction to form a third semi-finished product; Compounding the third semi-finished product on the lower side of the conductive cloth; The waste discharge film, the transfer film and the waste materials are rolled up.
[0015] According to the electromagnetic shielding product production equipment of the second embodiment of the present application, the electromagnetic shielding product production process of the first embodiment is applied to produce electromagnetic shielding products.
[0016] The electromagnetic shielding product production equipment according to the second aspect embodiment of the present application has at least the following beneficial effects: including all the beneficial effects of the electromagnetic shielding product production process of the first aspect embodiment, which will not be repeated here.
[0017] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present application is further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a material flow diagram of the production process of the electromagnetic shielding product of the embodiment of the present application; Figure 2 for Figure 1 Middle part material flow diagram; Figure 3 for Figure 1 Another part of the material flow diagram; Figure 4 A cross-sectional view of a composite material strip in the production process of an electromagnetic shielding product according to an embodiment of the present application; Figure 5 This is a cross-sectional view of a package in the production process of an electromagnetic shielding product according to an embodiment of the present application.
[0019] Reference numerals: Double-sided tape 100; Hot melt adhesive 200; Tape 300; Conductive fabric 400; Mandrel 500; Protective film 600; first side 610; second side 620; third side 630; fourth side 640; fifth side 650; A first blue release film 700; Composite material strip 810; wrapping piece 820; Stripping knife 910; receiving tray 920; wrapping jig 930. DETAILED DESCRIPTION
[0020] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0021] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0022] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0023] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0024] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0025] Reference Figures 1 to 5 According to the first aspect of the present application, the electromagnetic shielding product production process comprises the following steps: Die-cutting the double-sided adhesive tape 100 to form the double-sided adhesive tape 100 into a set width; Die-cutting the hot melt adhesive 200 to form the hot melt adhesive 200 into a set width; Die-cutting the tape 300 to form the tape 300 into a set width; Die-cutting the conductive fabric 400 to form the conductive fabric 400 into a set width; The composite conductive cloth 400, the double-sided adhesive 100, the hot melt adhesive 200 and the adhesive tape 300 form a composite material strip 810, wherein the double-sided adhesive 100 is composited on the lower side of the conductive cloth 400, the hot melt adhesive 200 and the adhesive tape 300 are composited on the upper side of the conductive cloth 400, and the hot melt adhesive 200 and the adhesive tape 300 are located at both ends of the conductive cloth 400 in the width direction; Die-cutting the composite material strip 810 to cut the composite material strip 810 so that the conductive fabric 400, the double-sided adhesive tape 100, the hot melt adhesive tape 200 and the adhesive tape 300 form a set length to form a plurality of composite sections along the length direction; The mandrel 500 is compounded on the upper side of the compound section and adhered to the adhesive tape 300; The two ends of the composite section in the width direction are bent upward to form a wrapping member 820 of the composite section, wherein one end of the conductive cloth 400 attached with the hot melt adhesive 200 is wrapped around the back side of the other end of the conductive cloth 400, the hot melt adhesive 200 is attached to the back side of the other end of the conductive cloth 400, the conductive cloth 400 wraps the adhesive tape 300 and the core rod 500, and the bending of the conductive cloth 400 drives the adhesive tape 300 to bend and wrap the core rod 500; The package 820 is die-cut to allow the package 820 to be divided into a plurality of electromagnetic shielding products.
[0026] It can be understood that the double-sided adhesive 100, the hot melt adhesive 200, the tape 300 and the conductive cloth 400 are first die-cut separately so that the double-sided adhesive 100, the hot melt adhesive 200, the tape 300 and the conductive cloth 400 form set widths respectively. The set width can be the required width size of the double-sided adhesive 100, the hot melt adhesive 200, the tape 300 and the conductive cloth 400 in the electromagnetic shielding product. Then, the double-sided adhesive 100, the hot melt adhesive 200, the adhesive tape 300 and the conductive cloth 400 are compounded. It should be understood that the conductive cloth 400 is used to achieve the effect of electromagnetic shielding, and the hot melt adhesive 200 is used to adhere to both sides of the conductive cloth 400 in the width direction after the conductive cloth 400 is wound and wrapped, so as to keep the conductive cloth 400 in a wound state, and the adhesive tape 300 has a certain elasticity and can play a role in supporting the conductive cloth 400. Therefore, the hot melt adhesive 200 is attached to one end of the conductive cloth 400 in the width direction, so that the hot melt adhesive 200 can adhere to both ends of the conductive cloth 400 in the width direction after the conductive cloth 400 is wound, and then the adhesive tape 300 is set at the other end of the conductive cloth 400, and the adhesive tape 300 has a longer width, which can support the conductive cloth 400 with a large area after the conductive cloth 400 is wound. After the conductive cloth 400, the double-sided adhesive 100, the hot melt adhesive 200 and the tape 300 are attached to form the composite tape 810, the composite tape 810 continues to be output forward, and then the composite tape 810 is cut by a circular knife to form the conductive cloth 400, the double-sided adhesive 100, the hot melt adhesive 200 and the tape 300 to a set length. The set length can be the length required by the double-sided adhesive 100, the hot melt adhesive 200, the tape 300 and the conductive cloth 400 in the electromagnetic shielding product to form multiple composite sections along the length direction. It should be understood that in order to facilitate the continuous transmission of multiple composite sections, multiple composite sections can be supported by a carrier tape or other tapes. Subsequently, the mandrel 500 is compounded with the composite section, the mandrel 500 is compounded on the upper side of the tape 300, and the mandrel 500 is outputted into the wrapping jig 930 together. The two ends of the composite section in the width direction are bent by the wrapping jig 930, so that the two ends of the conductive cloth 400 in the composite section are wound inward, and the tape 300 and the mandrel 500 originally located above the conductive cloth 400 are wrapped, and the end of the conductive cloth 400 attached with the tape 300 is first wound around the upper side of the mandrel 500, and then the end of the double-sided tape 100 is wound around the conductive cloth 400 attached with the tape 300. The back side of one end of the tape 300 is adhered to the two ends of the conductive cloth 400 by double-sided tape 100, so that the conductive cloth 400 remains wound and wrapped around the core rod 500. The tape 300 is relatively long, and the tape 300 can also bend with the conductive cloth 400 and wrap the core rod 500 during the bending of the conductive cloth 400, so that the tape 300 is on the outside of the core rod 500, and the conductive cloth 400 is wrapped around the outside of the tape 300. The tape 300 cooperates with the core rod 500 to support the conductive cloth 400 and form a wrapping piece 820.It should be understood that the core rod 500 is a continuous long strip, and one core rod 500 is inserted into multiple wrapping pieces 820 distributed along the length direction. Therefore, the wrapping pieces 820 are die-cut to cut off the core rod 500, so that the wrapping pieces 820 are independent of each other, thereby forming an electromagnetic shielding product.
[0027] It can be understood that the conductive cloth 400, double-sided adhesive 100, hot melt adhesive 200 and adhesive tape 300 are die-cut and composited to form a composite material strip 810, and then the composite material strip 810 is directly die-cut to form multiple composite sections, and the composite sections are directly wrapped with the core rod 500 to form multiple wrapping pieces 820, and then the wrapping pieces 820 are die-cut to form an electromagnetic shielding product. The entire production process is continuous, and there is no need to transfer materials in the middle, so the production efficiency is high. In addition, by attaching double-sided adhesive 100 to one end of the conductive cloth 400, after the conductive cloth 400 is wound around the core rod 500, the two ends of the conductive cloth 400 in the width direction are adhered by the double-sided adhesive 100, so that the conductive cloth 400 can maintain the posture of wrapping the core rod 500. By attaching the tape 300 to the other end of the conductive cloth 400 and moving the conductive cloth 400 around the core rod 500, the tape 300 is driven to wrap the core rod 500. The tape 300 is located between the core rod 500 and the conductive cloth 400, and the tape 300 can play a role in supporting the conductive cloth 400.
[0028] Reference Figures 1 to 3 According to some embodiments of the present application, the following steps are also included: Asynchronous compound segments to space compound segments along their length.
[0029] It is understandable that in order to avoid mutual interference between the composite segments, after the composite material strip 810 is cut into a plurality of composite segments, the spacing between the composite segments is increased through an asynchronous process.
[0030] Reference Figures 1 to 3 According to some embodiments of the present application, die-cutting the package 820 includes the following steps: The die cut is performed between the two wrapping pieces 820 to cut off the core rod 500 between the two wrapping pieces 820 .
[0031] It is understandable that the core rod 500 is in the shape of a long strip, and a core rod 500 will be passed through multiple wrapping pieces 820. The core rod 500 is cut by die-cutting between two wrapping pieces 820, so that the wrapping pieces 820 are independent of each other. It is also understandable that, since the composite sections are spaced apart by an asynchronous process, it is easy to cut the core rod 500, avoiding the risk of cutting the wrapping piece 820 by mistake. In addition, since there is a certain distance between the composite sections, part of the core rod 500 can be exposed outside the wrapping piece 820. After the core rod 500 is cut, part of the core rod 500 in the electromagnetic shielding product formed will be exposed outside the conductive cloth 400, so that the core rod 500 can be pulled out when in use.
[0032] Reference Figure 4 and Figure 5 According to some embodiments of the present application, the following steps are also included: A protective film 600 is attached to the lower side of the composite section; Die-cutting the protective film 600 so that the protective film 600 is divided into a plurality of side edges along a width direction; After both ends of the conductive cloth 400 in the width direction are bent, a plurality of side edges are wrapped around the outside of the conductive cloth 400 .
[0033] It can be understood that after the composite section is formed, a protective film 600 is attached to the lower side of the composite section, and then the protective film 600 is die-cut into multiple side edges. In the process of the conductive cloth 400 bending and wrapping the core rod 500, the side edges can play a role in protecting the conductive cloth 400, and the side edges have a certain hardness and can support the conductive cloth 400.
[0034] Reference Figure 4 and Figure 5 According to some embodiments of the present application, the side edges include a first side edge 610, a second side edge 620, a third side edge 630, a fourth side edge 640, and a fifth side edge 650. The first side edge 610 is attached to the bottom side of the conductive cloth 400, the second side edge 620 and the third side edge 630 are attached to both sides of the conductive cloth 400 in the width direction, and the fourth side edge 640 and the fifth side edge 650 are attached to the upper side of the conductive cloth 400.
[0035] It can be understood that after the conductive cloth 400 is bent and wrapped around the core rod 500, a bottom side, two sides in the width direction and an upper side will be formed. The first side 610 is longer and is attached to the bottom side of the conductive cloth 400. The second side 620 and the third side 630 are attached to the two sides in the width direction of the conductive cloth 400. The fourth side 640 and the fifth side 650 will be attached to the upper side of the conductive cloth 400 respectively.
[0036] Specifically, the fourth side 640 and the fifth side 650 are respectively attached to the two ends of the conductive cloth 400 in the width direction, wherein the fourth side 640 corresponds to the end of the conductive cloth 400 with the double-sided tape 100, and the fifth side 650 corresponds to the end of the conductive cloth 400 with the tape 300. Because the end of the conductive cloth 400 with the double-sided tape 100 will be attached to the back side of the end of the conductive cloth 400 with the tape 300, in order to avoid the fifth side 650 interfering with the attachment of the double-sided tape 100, the fifth side 650 can be rolled up before the conductive cloth 400 is completely wrapped.
[0037] Reference Figures 1 to 3 According to some embodiments of the present application, the following steps are also included: Attaching foam to the outer side of the wrapping member 820; Die cut the foam to form the foam into the desired shape.
[0038] It is understandable that the foam is attached to the outer side of the wrapping member 820 and die-cut to form the foam into a corresponding shape, which may be the shape of the foam in the electromagnetic shielding product. By attaching the foam to the outer side of the wrapping member 820, the foam can play a supporting and protective role after the wrapping member 820 forms a battery shielding product.
[0039] Reference Figures 1 to 3 According to some embodiments of the present application, the following steps are also included: The hot melt adhesive 200 and the first silicone film are composited; specifically, the hot melt adhesive 200 is unwound through the U6 guide roller, the first silicone film is unwound through the U7 guide roller, and the waste of the first silicone is recovered through the U5 guide roller.
[0040] The hot melt adhesive 200 on the first silicone film is die-cut to form the hot melt adhesive 200 to a set width; specifically, the hot melt adhesive 200 is die-cut by a C knife die, and waste is recovered by a U5 guide roller.
[0041] The composite adhesive tape 300 and the first silicone film attached with the hot melt adhesive 200, the adhesive tape 300 and the hot melt adhesive 200 are distributed in parallel on the first silicone film; specifically, the adhesive tape 300 is unwound by the U4 guide roller.
[0042] The adhesive tape 300 on the first silicone film is die-cut to form the adhesive tape 300 to a set width and to form a first semi-finished product; specifically, the adhesive tape 300 is die-cut by an E-knife die.
[0043] The first base film, the first blue release film 700 and the double-sided adhesive tape 100 are compounded so as to be compounded in sequence from top to bottom; specifically, the double-sided adhesive tape 100 is unrolled by the U1 guide roller, and the waste of the double-sided adhesive tape 100 is recovered by the Z3 guide roller, the first blue release film 700 is unrolled by the Z1 guide roller, and the first base film is unrolled by the L1 guide roller, and then the double-sided adhesive tape 100, the first blue release film 700 and the first base film are compounded by the M1 station.
[0044] The double-sided adhesive tape 100 on the first blue release film 700 is die-cut to form the double-sided adhesive tape 100 to a set width; specifically, the double-sided adhesive tape 100 is die-cut by an A-knife die.
[0045] The conductive cloth 400 is compounded on the upper side of the double-sided tape 100 to form a second semi-finished product; specifically, the conductive cloth 400 is unwound by the Q1 guide roller.
[0046] The first semi-finished product and the second semi-finished product are compounded so that the hot melt adhesive 200 and the adhesive tape 300 are compounded on the upper side of the conductive cloth 400 to form a composite material tape 810; specifically, the first semi-finished product and the second semi-finished product are compounded by the M3 station.
[0047] The second backing film is laminated on the lower side of the first backing film; specifically, the second backing film is unwound by the L2 guide roller.
[0048] The composite material strip 810 is die-cut for the first time to form the conductive fabric 400 into a set width; specifically, the conductive fabric 400 is die-cut by a D-knife die.
[0049] The first silicone film and waste are eliminated; specifically, the first silicone film is rolled up by the U8 guide roller and the edge waste is generated during the D knife die cutting process.
[0050] A transfer film is compounded on the upper side of the adhesive tape 300 and the hot melt adhesive 200; specifically, the transfer film is unwound by the U9 guide roller.
[0051] The composite material strip 810 is die-cut for the second time to cut the composite material strip 810, so that the conductive cloth 400, the double-sided adhesive 100, the hot melt adhesive 200 and the adhesive tape 300 form a set length, form a plurality of composite sections along the length direction, and form through holes on the conductive cloth 400. Specifically, the composite material strip 810 is die-cut by an E-knife die.
[0052] Reference Figures 1 to 3 According to some embodiments of the present application, the following steps are also included: The second base film is rolled up; specifically, the second base film is rolled up by the L3 guide roller, and waste generated by the E-knife die-cutting process is eliminated.
[0053] The third support film is unwound, and the first support film is rewound, so that the composite section is asynchronously transferred to the third support film. Specifically, the first support film is unwound through the L4 guide roller, and the third support film is unwound through the L5 guide roller, and the first support film and the third support film are passed between two scrapers, so that the composite section on the first support film can be transferred to the third support film. Then, the rotation speed of the L4 guide roller and the L5 guide roller is controlled to asynchronously transfer the composite section to the third support film, and the distance between the composite sections is increased.
[0054] Reference Figures 1 to 3 According to some embodiments of the present application, the following steps are also included: The waste film is unwound to compound the waste film with the upper side of the transfer film; specifically, the waste film is unwound by the Q2 guide roller.
[0055] The third support film and the waste are rolled up; specifically, the third support film and the waste are rolled up by the L6 guide roller.
[0056] The fourth supporting film and the protective film 600 are compounded; specifically, the fourth supporting film is unrolled by the L9 guide roller, the protective film 600 is unrolled by the L8 guide roller, and the fourth supporting film and the protective film 600 are compounded at the M11 station.
[0057] The protective film 600 on the fourth base film is die-cut to divide the protective film 600 into a plurality of side edges along the width direction and form a third semi-finished product; specifically, the fourth base film is die-cut by an F knife die, and the protective film 600 and waste are recovered by an L7 guide roller.
[0058] The third semi-finished product is compounded on the lower side of the conductive cloth 400; specifically, the third semi-finished product and the conductive cloth 400 are compounded at the M10 station.
[0059] Rewinding waste film, transfer film and waste materials. Specifically, the waste film, transfer film and other waste materials are recovered through the U10 guide roller.
[0060] Furthermore, the fourth support film and the outer frame waste of the protective film 600 are rolled up by the L10 guide roller.
[0061] Further, the mandrel 500 is unwound through the U10 guide roller and the U11 guide roller.
[0062] Furthermore, the core rod 500 and the composite section enter the wrapping jig 930 together and are composited.
[0063] Furthermore, the wrapping jig 930 bends the composite section so that the composite section wraps the mandrel 500 .
[0064] Furthermore, the fifth side edge 650 and the first blue release film 700 are recovered by the U14 guide roller.
[0065] Furthermore, the low-viscosity film is unwound by the guide roller U16, and the low-viscosity film is attached to the upper side of the package 820. The low-viscosity film and the second side edge 620 and the third side edge 630 are rolled up by U17, and the fourth side edge 640 is rolled up by U18.
[0066] Furthermore, the fifth bottom supporting film is unwound by the L11 guide roller, and the fifth bottom supporting film is attached to the lower side of the wrapping member 820. The fifth bottom supporting film and the first side edge 610 are reeled up by the L12 guide roller.
[0067] Further, the green silicone tape is unrolled to the lower side of the wrapping piece 820 through the L13 guide roller, and the sixth process bottom film is unrolled to the lower side of the green silicone tape through the L14 guide roller.
[0068] Furthermore, the foam is unrolled to the upper side of the wrapping piece 820 through the U13 guide roller, the foam shape is die-cut by the G knife die at the M17 work station, and the core rod 500 between the two wrapping pieces 820 is cut off to separate the two wrapping pieces 820 and form an electromagnetic shielding product, and the foam waste is recovered through the U15 guide roller.
[0069] Further, the second blue release film is unrolled through the U19 guide roller, the anti-fool strip is passed through the U20 guide roller, the seventh base film is unrolled through the U21 guide roller, and it is compounded through the M19 work station, and then the second blue release film is die-cut by the H knife die to form a fourth semi-finished product.
[0070] Further, the fourth semi-finished product and the electromagnetic shielding product are compounded at the M19 station, wherein the second blue release film and the upper side of the electromagnetic shielding product are attached.
[0071] Further, the sixth process bottom film and the green silicone tape are rolled up by the L16 guide roller to form a finished material tape.
[0072] Furthermore, the finished material tape is rolled up and made to pass around the stripping knife 910 . The material receiving tray 920 is arranged below the stripping knife 910 . The stripping knife 910 scrapes off the electromagnetic shielding product.
[0073] Reference Figures 1 to 3 According to the electromagnetic shielding product production equipment of the second embodiment of the present application, the electromagnetic shielding product production process of the first embodiment is applied to produce electromagnetic shielding products.
[0074] The electromagnetic shielding product production equipment according to the second aspect embodiment of the present application has at least the following beneficial effects: including all the beneficial effects of the electromagnetic shielding product production process of the first aspect embodiment, which will not be repeated here.
[0075] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
Claims
1. The production process of electromagnetic shielding products is characterized by: The steps include: Die-cutting the double-sided adhesive tape to form the double-sided adhesive tape into a set width; Die-cutting the hot melt adhesive to form the hot melt adhesive into a set width; Die-cutting the tape to form the tape into a set width; Die-cutting the conductive fabric to form the conductive fabric into a set width; The composite conductive cloth, double-sided adhesive, hot melt adhesive and adhesive tape form a composite material strip, wherein the double-sided adhesive is composited on the lower side of the conductive cloth, the hot melt adhesive and the adhesive tape are composited on the upper side of the conductive cloth, and the hot melt adhesive and the adhesive tape are located at both ends of the conductive cloth in the width direction; Die-cutting the composite material strip to cut off the composite material strip, so that the conductive cloth, the double-sided adhesive tape, the hot melt adhesive tape and the adhesive tape form a set length, and form a plurality of composite sections along the length direction; The core rod is compounded on the upper side of the compound section and adhered to the adhesive tape; The two ends of the composite section in the width direction are bent upward to form a wrapped piece, wherein one end of the conductive cloth attached with the hot melt adhesive is wrapped around the back side of the other end of the conductive cloth, the hot melt adhesive is attached to the back side of the other end of the conductive cloth, the conductive cloth wraps the adhesive tape and the core rod, and the bending of the conductive cloth drives the adhesive tape to bend and wrap the core rod; The wrapper is die-cut to allow the wrapper to be divided into a plurality of electromagnetic shielding products.
2. The electromagnetic shielding product production process according to claim 1, characterized in that: The following steps are also included: The composite segments are asynchronously arranged so that the composite segments are spaced apart along the length.
3. The electromagnetic shielding product production process according to claim 2, characterized in that: The die-cutting of the package comprises the following steps: Die cutting is performed between the two wrapping pieces to cut off the core rod between the two wrapping pieces.
4. The electromagnetic shielding product production process according to claim 3, characterized in that: The following steps are also included: affixing a protective film to the lower side of the composite section; Die-cutting the protective film so that the protective film is divided into a plurality of side edges along a width direction; After both ends of the conductive cloth in the width direction are bent, the plurality of side edges are wrapped around the outside of the conductive cloth.
5. The electromagnetic shielding product production process according to claim 4, characterized in that: The side edges include a first side edge, a second side edge, a third side edge, a fourth side edge, and a fifth side edge. The first side edge is attached to the bottom side of the conductive cloth, the second side edge and the third side edge are attached to both sides of the conductive cloth in the width direction, and the fourth side edge and the fifth side edge are attached to the upper side of the conductive cloth.
6. The electromagnetic shielding product production process according to claim 5, characterized in that: The following steps are also included: attaching foam to the outer side of the wrapping piece; The foam is die-cut to form the foam into a corresponding shape.
7. The electromagnetic shielding product production process according to claim 6, characterized in that: The following steps are also included: Compounding the hot melt adhesive and the first silicone film; Die-cutting the hot melt adhesive on the first silicone film to form the hot melt adhesive into a set width; Compounding the adhesive tape and the first silicone film with the hot melt adhesive attached thereto, wherein the adhesive tape and the hot melt adhesive are parallelly distributed on the first silicone film; Die-cutting the adhesive tape on the first silicone film to form the adhesive tape into a set width and forming a first semi-finished product; Compounding the first base film, the first blue release film and the double-sided adhesive tape, so that the first base film, the first blue release film and the double-sided adhesive tape are compounded in sequence from top to bottom; Die-cutting the double-sided adhesive tape on the first blue release film to form the double-sided adhesive tape into a set width; Compounding the conductive cloth on the upper side of the double-sided adhesive to form a second semi-finished product; Compounding the first semi-finished product and the second semi-finished product so that the hot melt adhesive and the adhesive tape are compounded on the upper side of the conductive cloth to form the composite tape; Compounding a second backing film on the lower side of the first backing film; Die-cutting the composite material strip for the first time to form the conductive fabric into a set width; removing the first silicone film and waste; Compounding a transfer film on the upper side of the adhesive tape and the hot melt adhesive; The composite material strip is die-cut for the second time to cut off the composite material strip, so that the conductive cloth, the double-sided adhesive, the hot melt adhesive and the tape form a set length, form several composite sections along the length direction, and form through holes on the conductive cloth.
8. The electromagnetic shielding product production process according to claim 7, characterized in that: The following steps are also included: Rolling up the second base film; The third backing film is unwound, and the first backing film is rewound, so that the composite section is asynchronous to the third backing film.
9. The electromagnetic shielding product production process according to claim 8, characterized in that: The following steps are also included: Unwinding the waste discharge film so that the waste discharge film and the upper side of the transfer film are composited; Rewinding the third base film and waste materials; Composite the fourth base film and the protective film; Die-cutting the protective film on the fourth base film so that the protective film is divided into a plurality of side edges along a width direction to form a third semi-finished product; Compounding the third semi-finished product on the lower side of the conductive cloth; The waste discharge film, the transfer film and the waste materials are rolled up.
10. Electromagnetic shielding product production equipment, characterized in that: Electromagnetic shielding products are produced using the electromagnetic shielding product production process described in any one of claims 1 to 9.
Citation Information
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