Conveying belt sweeper
By designing a conveyor belt cleaner that uses a rotating cleaning cloth cover and guide roller support, combined with the auxiliary cleaning of brush rollers, the problem of poor cleaning effect in the prior art is solved, and efficient cleaning of more stubborn cleaning objects is achieved.
Patent Information
- Application Number
- CN202411669194.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-03-18
AI Technical Summary
Existing conveyor belt cleaning technology is difficult to effectively remove more stubborn cleaning objects, and the cleaning effect is not good.
A conveyor belt cleaner is designed, which uses a rotating cleaning cloth sleeve to contact the surface of the conveyor belt, and ensures a stable contact between the cleaning cloth sleeve and the conveyor belt through the support of the guide roller. The rotation direction of the cleaning cloth cover is opposite to that of the conveyor belt, and the rotation speed is faster than that of the conveyor belt. Combined with the brush roller on the front side of the cleaning cloth cover, it can effectively clean the cleaning objects on the conveyor belt.
Effective cleaning of more stubborn cleaning objects is achieved, and the cleaning force is higher, ensuring the cleaning effect of the conveyor belt surface and avoiding the cleaning objects being stuck on the conveyor belt.
Smart Images

Figure CN119637398A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conveyor belt cleaning, in particular to a conveyor belt cleaner. Background Art
[0002] Belt conveyor, also known as rubber belt conveyor or belt conveyor, is a friction-driven machine that transports materials in a continuous manner. It is mainly composed of a frame, conveyor belt, rollers, drums, tensioning devices, transmission devices, etc., and is widely used in conveying equipment in various industries.
[0003] Depending on the conveyed objects, the conveyor belt may need to be cleaned after each conveying cycle. For example, in the food and pharmaceutical industries that have high hygiene requirements, the surface of the conveyor belt is currently cleaned mainly by brushes, which sweep away the objects on the surface with the rotating bristles. This cleaning method can provide a good cleaning effect for easily attached objects, but it is not effective for some stubborn objects such as stains. Summary of the invention
[0004] In view of the above shortcomings, the present invention provides a conveyor belt cleaner to solve the problems in the background technology.
[0005] The present invention provides the following technical solution: a conveyor belt cleaner, the technical key points of which are: a plurality of equally spaced square rods are provided on the lower surfaces of the first cross beam and the second cross beam, the two ends of the square rods are respectively connected with shaft sleeves with shaft holes, the square rods are sleeved with limit plates and baffles, and the square rods between the baffles and the limit plates are sleeved with a cleaning cloth sleeve that abuts against the conveyor belt; the square rods are respectively suspended on the lower surfaces of the first cross beam and the second cross beam through shaft seats installed on the shaft sleeves at both ends thereof, and the square rods are coaxially connected; the lower sprocket is provided At the connection of the two square rods, the linkage rod passing through the shaft sleeve is coaxially connected with the square rod. An upper sprocket is provided above the cross beam 1 and the cross beam 2 corresponding to the position of the lower sprocket. The upper sprocket is sleeved on one end of the transmission rod located on the upper surface of the cross beam 1 and the cross beam 2. The other end of the transmission rod is installed in the shaft seat 2. A transmission chain is wound between the upper sprocket and the lower sprocket. The upper surfaces of the cross beam 1 and the cross beam 2 are respectively installed with a motor 1. The shaft of the motor 1 is connected to the transmission rod at the corresponding position through a pin key. A cross beam three is provided directly below the cross beam one and the cross beam two, and a plurality of guide rollers opposite to the cleaning cloth cover are provided on the upper surface of the cross beam three, and a shaft seat three is provided at both ends of each guide roller, and both ends of the guide roller are sleeved into the bearings of the shaft seat three at the corresponding position to form a sleeve connection, and the shaft seat three is fixed to the top surface of the cross beam three, and a gap is reserved between the guide roller and the cleaning cloth cover for the conveyor belt to pass through.
[0006] Preferably, the rotation direction of the cleaning cloth cover is opposite to the rotation direction of the conveyor belt, and the rotation speed of the cleaning cloth cover is faster than the rotation speed of the conveyor belt.
[0007] Preferably, a brush roller is provided on the front side of the cross beam 1 in the approach direction of the conveyor belt, and the bristles on the brush roller are against the surface of the conveyor belt. Support frames 2 are provided at both ends of the brush roller, and shaft seats 4 are installed on the support frame 2 at the two end positions corresponding to the brush roller, and the two ends of the brush roller are sleeved on the bearings of the shaft seat 4 to form a sleeve connection, and a motor frame is installed on the outer side of the support frame 2 at one end of the brush roller, and a motor 2 is installed on the motor frame, and the shaft of the motor 2 is connected to the brush roller at the corresponding position through a coupling.
[0008] Preferably, the brush roller is disposed obliquely, and the oblique angle with the conveyor belt is 110°-120°.
[0009] Preferably, support frame 1 is welded and installed at both ends of cross beam 1 and cross beam 2, and both ends of cross beam 3 are fixed to support frame 1 at the corresponding position by bolts, and upper fixing plates are installed at the bottom of support frame 1 and support frame 2, and a lower clamping plate is provided directly below the upper fixing plate, and multiple fastening bolts are passed between the upper fixing plate and the lower clamping plate, and the upper fixing plate and the lower clamping plate are clamped to the belt conveyor frame for fixation.
[0010] Preferably, the cleaning cloth covers on the first cross beam and the second cross beam are staggered in position and the paths at both ends are partially overlapped, and the width of the overlapped path is not less than two centimeters. Beneficial Effects
[0011] Compared with the prior art, the present invention provides a conveyor belt cleaner having the following beneficial effects: a rotating cleaning cloth cover is provided to contact the surface of the conveyor belt, and the surface is swept and cleaned by its rotation. Compared with the cleaning by the transmission brush, the cleaning force is higher, and a good cleaning effect is also achieved on the more stubborn cleaning objects; the conveyor belt is supported from below by the guide roller, so that the cleaning cloth cover can stably and reliably contact the surface of the conveyor belt, thereby ensuring sufficient cleaning force; by additionally providing a brush roller on the front side of the cleaning cloth cover, some cleaning objects that are easier to clean can be swept away in advance, so that the cleaning cloth cover can focus on the more stubborn cleaning objects, so as to comprehensively ensure the cleaning effect; by tilting the brush roller, the cleaning objects can be pushed to the outside of the conveyor belt, thereby making them fall off the conveyor belt, thereby preventing them from staying on the surface of the conveyor belt and affecting the subsequent cleaning of the brush roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1This is an appearance diagram of the present invention; Figure 2 A bottom view of the first cross beam and the second cross beam in the present invention; Figure 3 It is a schematic diagram of the installation of the transmission rod in the present invention; Figure 4 It is a schematic diagram of the installation of the linkage rod in the present invention; Figure 5 This is a schematic diagram of the installation of the chain in the present invention; Figure 6 It is a schematic diagram of the application installation of the present invention.
[0014] In the figure: 1. cross beam one; 2. cross beam two; 3. square rod; 4. shaft sleeve; 5. limit plate; 6. stop plate; 7. cleaning cloth cover; 8. shaft seat one; 9. lower sprocket; 10. upper sprocket; 11. chain; 12. linkage rod; 13. shaft hole; 14. transmission rod; 15. shaft seat two; 16. motor one; 17. support frame one; 18. upper fixing plate; 19. lower clamping plate; 20. fastening bolt; 21. cross beam three; 22. guide roller; 23. shaft seat three; 24. brush roller; 25. support frame two; 26. shaft seat four; 27. motor two; 28. motor frame; 29. belt conveyor frame; 30. conveyor belt. DETAILED DESCRIPTION
[0015] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0016] See also Figure 1-6 A conveyor belt cleaner comprises a cross beam 1 and a cross beam 2. The bottom surfaces of the cross beam 1 and the cross beam 2 are provided with a plurality of equally spaced square rods 3. Both ends of each square rod 3 are integrally connected with a shaft sleeve 4. The shaft sleeve 4 is provided with a shaft hole 13. The shaft hole 13 is a polygonal hole. One end of the square rod 3 is integrally connected with a limit plate 5 at a connection position corresponding to the shaft sleeve 4. The other end of the square rod 3 is bolted with a stop plate 6 at a connection position corresponding to the shaft sleeve. A cleaning cloth cover 7 is sleeved on the square rod 3 between the stop plate 6 and the limit plate 5. The lower surfaces of the cross beam 1 and the cross beam 2 are bolted with a shaft seat 1 8 at the shaft sleeve 4 positions at both ends of the square rod 3. The shaft sleeve 4 is sleeved on the bearing of the shaft seat 1 8 at the corresponding position to form a sleeve connection and fixation.
[0017] In this embodiment, the square bars 3 are coaxially connected, and the linkage rod 12 is inserted into the shaft hole 13 to form a transmission fixation with the shaft sleeve 4 and the square bars 3. The connection between the front two square bars 3 and the connection between the rear two square bars 3 are coaxially connected to the sprocket wheel 9, and the upper sprocket wheel 10 is provided above the cross beam 1 and the cross beam 2 at the position corresponding to the lower sprocket wheel 9. A transmission chain 11 is wound between the upper sprocket wheel 10 and the lower sprocket wheel 9. A transmission rod 14 is passed through the upper sprocket wheel 10 above the cross beam 1 and the cross beam 2. A shaft seat 2 15 is bolted to the cross beam 1 and the cross beam 2 at the position corresponding to the transmission rod 14. The transmission rod 14 is sleeved on the bearing of the shaft seat 2 15 to form a sleeve connection fixation. A motor 16 is bolted to the top of the cross beam 1 and the cross beam 2 at the position corresponding to one end of the transmission rod 14. The shaft of the motor 16 is connected to the transmission rod 14 at the corresponding position by a pin key. A support frame 17 is welded and installed at both ends of the cross beam 1 and the cross beam 2, and an upper fixing plate 18 is welded and installed at the bottom of the support frame 17. A lower clamping plate 19 is provided directly below the upper fixing plate 18, and multiple fastening bolts 20 are passed between the upper fixing plate 18 and the lower clamping plate 19.
[0018] Before use, loosen the fastening bolts 20, then place the upper fixing plate 18 above the belt conveyor frame 29, push the lower clamping plate 19 to the bottom of the frame at the corresponding position, and then tighten the fastening bolts 20 to clamp and fix it, so that the cleaning cloth cover 7 can be attached to the surface of the conveyor belt 30. According to the different specifications of the conveyor belt, the cross beam 1 and the cross beam 2 are also preset with different models of corresponding specifications. When in use, turn on the motor 16, and the motor 16 rotates through the transmission relationship of the transmission rod 14-upper sprocket 10-chain 11-lower sprocket 9-linkage rod 12-square rod 3 to drive the cleaning cloth cover 7 to rotate. The rotation direction of the cleaning cloth cover 7 is opposite to the rotation direction of the conveyor belt 30, and the rotation speed is faster than the rotation speed of the conveyor belt 30, so that the cleaning cloth cover 7 attached to the surface of the conveyor belt 30 cleans its surface through rotation.
[0019] In this embodiment, a cross beam three 21 is provided at a position directly below the cross beam one 1 and the cross beam two 2. The two ends of the cross beam three 21 are fixed to the support frame one 17 at the corresponding position by bolts. A plurality of guide rollers 22 are provided on the top surface of the cross beam three 21. Both ends of each guide roller 22 are provided with an axle seat three 23. The two ends of the guide roller 22 are sleeved into the bearings of the axle seat three 23 at the corresponding position to form a sleeve connection. The axle seat three 23 is fixed to the top surface of the cross beam three 21 by bolts. A gap is reserved between the guide roller 22 and the cleaning cloth cover 7 for the conveyor belt 30 to pass through.
[0020] During installation, the conveyor belt 30 passes through the gap between the guide roller 22 and the cleaning cloth cover 7, and the guide roller 22 supports the conveyor belt 30 from the bottom, thereby ensuring that the cleaning cloth cover 7 can stably and reliably contact the surface of the conveyor belt 30, thereby ensuring that there is sufficient contact force for cleaning during rotation.
[0021] In this embodiment, the cleaning cloth covers 7 on the first cross beam 1 and the second cross beam 2 are staggered and the paths at both ends are partially overlapped, and the width of the overlapped path is not less than 2 centimeters.
[0022] There are inevitably gaps between adjacent cleaning cloth covers 7. By staggering and overlapping the paths, the gaps between them can be covered to ensure a cleansing effect without dead angles on the surface of the conveyor belt 30.
[0023] In this embodiment, a brush roller 24 is provided on the front side of the cross beam 1 in the approaching direction of the conveyor belt 30, and support frames 25 are provided at both ends of the brush roller 24. The bottom of the support frame 25 is also provided with an upper fixing plate 18, a lower clamping plate 19 and a fastening bolt 20 of the same structure, and an axle seat 4 26 is boltedly installed on the support frame 25 at the two end positions corresponding to the brush roller 24. The two ends of the brush roller 24 are sleeved on the bearings of the axle seat 4 26 to form a sleeve connection, and a motor frame 28 is welded and installed on the outer side of the support frame 25 at one end of the brush roller 24. A motor 27 is bolted on the motor frame 28, and the shaft of the motor 27 is connected to the brush roller 24 at the corresponding position through a coupling transmission, and the bristles on the brush roller 24 are against the surface of the conveyor belt 30.
[0024] After the support frame 17 is installed, the support frame 25 can be installed. In this way, when cleaning, the motor 27 is used to drive the brush roller 24 to rotate, so that the bristles on the surface of the brush roller 24 can be used to clean the surface of the conveyor belt 30 in advance, which is suitable for cleaning residual materials or foreign objects that are simply attached to the surface, so as to avoid excessive contamination of the cleaning cloth cover 7, which leads to an increase in the frequency of replacement and the resulting increase in cost. The rotation direction of the brush roller 24 is the same as that of the cleaning cloth cover 7, which is opposite to the rotation direction of the conveyor belt 30.
[0025] In this embodiment, the brush roller 24 is disposed obliquely, and the oblique angle between the brush roller 24 and the conveyor belt 30 is 110°-120°.
[0026] The oblique angle setting allows the brush roller 24 to push the cleaned material to the outside of the conveyor belt 30 through the mutual friction resistance with the cleaned material when rotating for cleaning, thereby making it escape from the conveyor belt 30, avoiding it from being retained on the surface of the conveyor belt 30 and affecting the subsequent cleaning of the brush roller 24.
[0027] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A conveyor belt cleaner, comprising a first cross beam (1) and a second cross beam (2) fixed on a belt conveyor frame (29), characterized in that: The lower surfaces of the first cross beam (1) and the second cross beam (2) are provided with a plurality of square rods (3) at equal intervals, and the two ends of the square rods (3) are respectively connected to shaft sleeves (4) with shaft holes (13), and the square rods (3) are sleeved with limit plates (5) and stop plates (6), and the square rods (3) between the stop plates (6) and the limit plates (5) are sleeved with a cleaning cloth sleeve (7) that abuts against the conveyor belt (30); the square rods (3) are respectively suspended on the lower surfaces of the first cross beam (1) and the second cross beam (2) through shaft seats (8) installed on the shaft sleeves (4) at both ends thereof, and the square rods (3) are coaxially connected; the lower sprocket (9) is arranged at the connection between the two square rods (3) and passes through the shaft sleeves (4) to pass through the lower sprocket (9 ... ) is coaxially connected with the square rod (3); an upper sprocket (10) is provided above the cross beam (1) and the cross beam (2) at a position corresponding to the lower sprocket (9); the upper sprocket (10) is sleeved on one end of a transmission rod (14) located on the upper surface of the cross beam (1) and the cross beam (2); the other end of the transmission rod (14) is installed in the shaft seat (15); a transmission chain (11) is wound between the upper sprocket (10) and the lower sprocket (9); a motor (16) is installed on the upper surface of the cross beam (1) and the cross beam (2), respectively; and a machine shaft of the motor (16) is connected to the transmission rod (14) at the corresponding position by a pin key; A cross beam three (21) is provided directly below the cross beam one (1) and the cross beam two (2); a plurality of guide rollers (22) are provided on the upper surface of the cross beam three (21) and are opposite to the cleaning cloth sleeve (7); a shaft seat three (23) is provided at both ends of each guide roller (22); both ends of the guide roller (22) are sleeved into the bearings of the shaft seat three (23) at the corresponding position to form a sleeve connection; the shaft seat three (23) is fixed on the top surface of the cross beam three (21); and a gap is reserved between the guide roller (22) and the cleaning cloth sleeve (7) for the conveyor belt (30) to pass through.
2. A conveyor belt cleaner according to claim 1, characterized in that: The cleaning cloth covers (7) on the first cross beam (1) and the second cross beam (2) are staggered in position and the paths at both ends are partially overlapped, and the width of the overlapped path is not less than two centimeters.
3. A conveyor belt cleaner according to claim 1 or 2, characterized in that: The rotation direction of the cleaning cloth sleeve (7) is opposite to the rotation direction of the conveyor belt (30), and the rotation speed of the cleaning cloth sleeve (7) is faster than the rotation speed of the conveyor belt (30).
4. A conveyor belt cleaner according to claim 1, characterized in that: A brush roller (24) is provided on the front side of the first cross beam (1) in the direction in which the conveyor belt (30) approaches. The bristles on the brush roller (24) abut against the surface of the conveyor belt (30). Support frames (25) are provided at both ends of the brush roller (24). Axle seats (26) are installed on the second support frame (25) at positions corresponding to the two ends of the brush roller (24). The two ends of the brush roller (24) are sleeved onto the bearings of the fourth support frame (26) to form a sleeve connection. A motor frame (28) is installed on the outer side of the second support frame (25) at one end of the brush roller (24). A second motor (27) is installed on the motor frame (28). The shaft of the second motor (27) is connected to the brush roller (24) at the corresponding position through a coupling.
5. A conveyor belt cleaner according to claim 4, characterized in that: The brush roller (24) is disposed obliquely, and the oblique angle between the brush roller (24) and the conveyor belt (30) is in the range of 110°-120°.
6. A conveyor belt cleaner according to claim 1, characterized in that: The two ends of the cross beam 1 (1) and the two cross beams (2) are both welded with support frames 1 (17), the two ends of the cross beam 3 (21) are fixed to the support frames 1 (17) at the corresponding positions by bolts, the bottoms of the support frames 1 (17) and the two support frames (25) are both installed with upper fixing plates (18), a lower clamping plate (19) is provided directly below the upper fixing plate (18), a plurality of fastening bolts (20) are passed between the upper fixing plate (18) and the lower clamping plate (19), and the upper fixing plate (18) and the lower clamping plate (19) are clamped to the belt conveyor frame (29) for fixing.