Rapid pin pulling device of coal mining machine
By designing the rapid pin pulling device of the coal mining machine, and using adjustment, installation and inspection components, the pin pulling difficulty and structural damage caused by inaccurate alignment of the screw and pin shaft in the prior art are solved, precise alignment, convenient operation and timely detection and replacement are achieved, and pin pulling efficiency and safety are improved.
Patent Information
- Application Number
- CN202411783549.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-06
AI Technical Summary
When the existing coal mining machine pin pulling device is used, due to the lack of precise alignment of the screw and pin shaft, there is a deviation in the axis center line, which generates additional lateral force, increases the difficulty of pin pulling, and may damage the structure. In addition, prolonged friction leads to thread wear, reduced accuracy, and even thread tripping may occur.
A coal miner rapid pin pulling device is designed, including a mounting frame, vertical electric push rod, adjustment assembly, installation assembly and inspection assembly. By adjusting the assembly to automatically align the screw and pin position, the installation assembly will automatically screw into the screw, detect the screw wear and remind you to replace it.
Accurate alignment of the screw and the pin shaft is achieved, lateral forces and structural damage is avoided, operating strength is reduced, and the convenience of the device is improved. Timely detection and reminding of the replacement of the screw with severe wear is avoided, avoiding the problem of reduced thread accuracy and tripping.
Smart Images

Figure CN119641342A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of coal mining machines, and in particular relates to a quick pin pulling device for coal mining machines. Background Art
[0002] Coal mining machine is one of the main equipment of comprehensive mining equipment. Coal mining machine is developed from coal cutting machine. Coal mining machine is a large and complex system integrating mechanical, electrical and hydraulic functions. The working environment is harsh. During the mining process, due to the influence of geological structure during the recovery process of the comprehensive mining working face, some sections adopt the braking downward mining method for mining. However, this working method causes the guide shoes and walking wheels at the bottom of the coal mining machine to wear faster, which requires the use of a pin pulling device to remove the worn parts for repair or replacement. For example, a coal mining machine quick pin pulling device is proposed in patent announcement number CN216421582U.
[0003] When the existing pin pulling device is in use, it is necessary to spirally insert the screw rod into the thread groove of the pin shaft, and then the hydraulic equipment pulls the pin shaft out of the equipment through the screw rod. When the hydraulic equipment is used to pull the screw rod, the screw rod and the pin shaft are not accurately aligned, so that the axial center lines of the pin shaft and the screw rod deviate, and additional lateral force is generated in the process of pin pulling, which not only increases the difficulty of pin pulling, but also may damage the pin shaft or related structures of the pin pulling device. In addition, the screw rod on the surface of the pin pulling device continuously performs thread transmission with matching parts such as nuts during operation. Long-term friction will cause wear on the thread surface, and the thread may no longer be sharp and clear, and may become flat and rounded, which will reduce the matching accuracy between the screw rod and the pin shaft thread groove, and may even cause the thread to be disengaged, resulting in damage to the pin shaft thread groove.
[0004] Therefore, a coal mining machine quick pin pulling device is proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a coal mining machine quick pin pulling device in view of the above problems.
[0006] To achieve the above object, the present invention adopts the following technical solutions: a coal mining machine quick pin extraction device, comprising a mounting frame and a vertical electric push rod arranged on the side wall of the mounting frame, the movable end of the vertical electric push rod is fixedly connected to a lifting plate, the lower side wall of the vertical electric push rod is fixedly connected to a PLC controller, the right side wall of the mounting frame is fixedly connected to an operation panel, and further comprising:
[0007] An adjusting assembly is arranged on the upper side wall of the lifting plate, and the upper side wall of the lifting plate is connected to a pulling hydraulic cylinder through the adjusting assembly;
[0008] A mounting assembly, arranged at the moving end of the pulling hydraulic cylinder, for fixing the screw rod;
[0009] The detection component is arranged at the moving end of the drawing hydraulic cylinder and is used for detecting the positions of the pin shaft and the screw rod.
[0010] Preferably, the adjusting assembly includes an adjusting plate and a first electric push rod, the adjusting plate is fixedly connected to the upper side wall of the lifting plate, the first electric push rod and the adjusting plate are fixedly connected, the upper side wall of the lifting plate is fixedly connected to the second electric push rod, the front side and the lower side of the pulling hydraulic cylinder are fixedly connected to the adjusting frame, the moving ends of the first electric push rod and the second electric push rod are both located in the adjusting frame and fixedly connected to two sliding pins, the side wall of the adjusting frame is provided with a sliding opening that matches the sliding pins, the upper side wall of the lifting plate is fixedly connected to an outer ring through a bracket, the inner wall of the outer ring is rotatably connected to an inner ring through a rotating shaft, and the inner wall of the inner ring is rotatably connected to the pulling hydraulic cylinder through a rotating shaft.
[0011] Preferably, the mounting assembly includes a mounting cylinder and a mounting cover, the mounting cylinder and the mounting cover are connected by a flange mechanism, the mounting cylinder is fixedly connected to the moving end of the pulling hydraulic cylinder, the side wall of the mounting cover is provided with a jack matching the screw rod, the right end of the screw rod is located in the mounting cover and is fixedly connected with a circular plate, the inner wall of the mounting cylinder is fixedly connected with a twisting motor through a small electric push rod, the output end of the twisting motor is fixedly connected with a cylinder, the cylinder is rotatably arranged in the cylinder, the upper and lower inner walls of the cylinder are fixedly connected with support plates, the rod wall of the cylinder located in the cylinder is symmetrically fixedly connected with two fixed plates front and back, the same spring is fixedly connected between the support plate and the fixed plate, the rear side wall of the fixed plate located on the rear side is fixedly connected with a conductive block, and the conductive block is electrically connected to an external power supply, the inner wall of the cylinder is inlaid with a conductive plate, and the conductive plate is electrically connected to a PLC controller.
[0012] Preferably, the detection component includes a mounting sleeve fixedly mounted on the moving end of the drawing hydraulic cylinder, the outer wall of the mounting sleeve is rotatably connected with a rotating ring through a bearing, the side wall of the mounting sleeve is fixedly connected with a driving motor, the output end of the driving motor is transmission-connected with the rotating ring through a gear ring transmission assembly, bent plates are fixedly connected on both sides of the rotating ring, the side walls of the two bent plates are connected with detection electric push rods, the moving end of the detection electric push rod located on the lower side passes through the bent plate and is fixedly connected with a detection cylinder, the inner wall of the detection cylinder is fixedly connected with a top frame through a spring, the upper end of the top frame extends out of the detection cylinder and is fixedly connected with a ball, the lower side wall of the top frame is fixedly connected with a trigger block, the trigger block is electrically connected to an external power supply, the inner wall of the detection cylinder is inlaid with a trigger plate, the right side wall of the bent plate located on the lower side is fixedly connected with a transfer block, the trigger plate and the transfer block are electrically connected, the moving end of the drawing hydraulic cylinder is fixedly provided with a positioning ring, the left side wall of the positioning ring is fixedly connected with four arc-shaped transfer plates, and the arc-shaped transfer plates are electrically connected to a PLC controller.
[0013] Preferably, the movable end of the detection electric push rod located on the upper side is fixedly connected to a vertical cylinder, and the upper inner wall of the vertical cylinder is fixedly connected to a placement rack through a spring, the lower end of the placement rack extends out of the vertical cylinder and is fixedly connected to a contact plate, the right side wall of the placement rack is fixedly connected to a metal block, the metal block is electrically connected to an external power supply, the inner wall of the vertical cylinder is inlaid with a resistor plate, and the upper end of the resistor plate is electrically connected to a PLC controller.
[0014] Preferably, the side wall of the bent plate is fixedly connected to a fixing sleeve through a bracket, a threaded cylinder is rotatably connected inside the fixing sleeve, a threaded rod is threadedly sleeved inside the threaded cylinder, the right end of the threaded rod is fixedly connected to a fixing frame, the fixing frame is a Z-shaped structure, the side wall of the bent plate is provided with a through opening that matches the fixing frame, the upper end of the fixing frame passes through the through opening and is hinged with a top block, the top block and the fixing frame are fixedly connected with the same spring, and the outer wall of the pin is fixedly connected with a top ring that matches the top block.
[0015] Preferably, a rough plate is fixedly connected to the left side wall of the threaded barrel, and the threaded rod and the threaded barrel have a self-locking function.
[0016] Preferably, a twisting plate is fixedly connected to the upper side wall of the cylinder, and a twisting block matching the twisting plate is fixedly connected to the side wall of the circular plate.
[0017] Compared with the existing technology, the advantages of a coal mining machine quick pin pulling device are:
[0018] 1. By setting up the adjustment component, the placement position of the screw rod and the pin can be automatically adjusted before the screw rod is inserted into the pin shaft, so that the axis center lines of the screw rod and the pin shaft are aligned, thereby avoiding the deviation of the axis center lines of the pin shaft and the screw rod, which will generate additional lateral force during the pin pulling process and damage the pin shaft or the pin pulling device.
[0019] 2. Through the installation assembly, suitable screw rods can be installed according to different types of pin shafts, and the screw rods can be automatically screwed into the threaded grooves of the pin shafts. The operator does not need to manually screw the screw rods, thereby reducing the operator's work intensity and improving the convenience of using the pin pulling device.
[0020] 3. By setting up the vertical cylinder, placement rack, contact plate, metal block and resistance plate, when the screw rod is worn for a long time and the thread becomes flat and rounded, this situation can be detected in time and reminded to the operator, who can replace the severely worn screw rod in time, thus avoiding the problem that the matching accuracy between the screw rod and the pin thread groove is reduced after the screw rod is worn, resulting in thread disengagement and damage to the pin thread groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a coal mining machine quick pin extraction device provided by the present invention;
[0022] Figure 2 It is a schematic diagram of the structure of a detection component in a quick pin extraction device for a coal mining machine provided by the present invention;
[0023] Figure 3 It is a structural schematic diagram of an installation component in a coal mining machine quick pin extraction device provided by the present invention;
[0024] Figure 4 It is a schematic diagram of the internal structure of a cylinder in a coal mining machine quick pin extraction device provided by the present invention;
[0025] Figure 5 It is a schematic diagram of the internal structure of a detection cylinder in a coal mining machine quick pin extraction device provided by the present invention;
[0026] Figure 6 It is a schematic diagram of the internal structure of a vertical cylinder in a coal mining machine quick pin extraction device provided by the present invention;
[0027] Figure 7 It is a schematic diagram of the connection relationship between the outer ring and the inner ring in a coal mining machine quick pin extraction device provided by the present invention;
[0028] Figure 8 The present invention is a schematic structural diagram of an adjustment component in a quick pin extraction device for a coal mining machine.
[0029] In the figure: 1 mounting frame, 2 vertical electric push rod, 3 lifting plate, 4 PLC controller, 5 operation panel, 6 drawing hydraulic cylinder, 7 screw rod, 8 pin shaft, 9 adjustment component, 91 adjustment plate, 92 first electric push rod, 10 second electric push rod, 11 adjustment frame, 12 sliding pin, 13 outer ring, 14 inner ring, 15 mounting component, 151 mounting cylinder, 152 mounting cover, 16 round plate, 17 twisting motor, 18 cylinder, 19 support plate, 20 fixing plate, 21 conductive block, 22 conductive plate, 23 detection component, 23 1 mounting sleeve, 232 rotating ring, 24 driving motor, 25 bending plate, 26 detection electric push rod, 27 detection cylinder, 28 top frame, 29 ball, 30 trigger block, 31 trigger plate, 32 transfer block, 33 positioning ring, 34 arc transfer plate, 35 vertical cylinder, 36 placement frame, 37 contact plate, 38 metal block, 39 resistance plate, 40 fixing sleeve, 41 threaded cylinder, 42 threaded rod, 43 fixing frame, 44 top block, 45 top ring, 46 rough plate, 47 screw plate, 48 screw block, 49 cylinder, 50 small electric push rod. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0031] like Figure 1-Figure 8 As shown, a coal mining machine quick pin extraction device includes a mounting frame 1 and a vertical electric push rod 2 arranged on the side wall of the mounting frame 1, the moving end of the vertical electric push rod 2 is fixedly connected to a lifting plate 3, the lower side wall of the vertical electric push rod 2 is fixedly connected to a PLC controller 4, and the right side wall of the mounting frame 1 is fixedly connected to an operation panel 5, and also includes:
[0032] The adjusting assembly 9 is arranged on the upper side wall of the lifting plate 3. The upper side wall of the lifting plate 3 is connected to the pulling hydraulic cylinder 6 through the adjusting assembly 9. The adjusting assembly 9 includes an adjusting plate 91 and a first electric push rod 92. The adjusting plate 91 is fixedly connected to the upper side wall of the lifting plate 3. The first electric push rod 92 is fixedly connected to the adjusting plate 91. The upper side wall of the lifting plate 3 is fixedly connected to the second electric push rod 10. The front side and the lower side of the pulling hydraulic cylinder 6 are fixedly connected to the adjusting frame 11. The moving ends of the first electric push rod 92 and the second electric push rod 10 are both located on the adjusting frame 11. The inner side of the adjusting frame 11 is provided with a sliding opening that matches the sliding pin 12. The upper side wall of the lifting plate 3 is fixedly connected with an outer ring 13 through a bracket. The inner wall of the outer ring 13 is rotatably connected with an inner ring 14 through a rotating shaft. The inner wall of the inner ring 14 is rotatably connected with the pulling hydraulic cylinder 6 through a rotating shaft, so that the axis lines of the screw rod 7 and the pin shaft 8 can be aligned, thereby avoiding the deviation of the axis lines of the pin shaft 8 and the screw rod 7, which will generate additional lateral force during the pin pulling process and damage the pin shaft 8 or the pin pulling device.
[0033] The mounting assembly 15 is arranged at the moving end of the pulling hydraulic cylinder 6 and is used to fix the screw rod 7. The mounting assembly 15 includes a mounting cylinder 151 and a mounting cover 152. The mounting cylinder 151 and the mounting cover 152 are connected by a flange mechanism. The mounting cylinder 151 is fixedly connected to the moving end of the pulling hydraulic cylinder 6. The side wall of the mounting cover 152 is provided with a socket that matches the screw rod 7. The right end of the screw rod 7 is located in the mounting cover 152 and is fixedly connected with a circular plate 16. The inner wall of the mounting cylinder 151 is fixedly connected with a twisting motor 17 through a small electric push rod 50. The output end of the twisting motor 17 is fixedly connected with a cylinder 18. The cylinder 18 is rotatably arranged in the cylinder 49. The inner walls of the upper and lower sides of the cylinder 49 are The cylinder 18 is fixedly connected with a support plate 19, and the rod wall of the cylinder 18 in the cylinder 49 is symmetrically fixedly connected with two fixing plates 20. The same spring is fixedly connected between the support plate 19 and the fixing plate 20. The rear wall of the rear fixing plate 20 is fixedly connected with a conductive block 21, and the conductive block 21 is electrically connected to an external power supply. The inner wall of the cylinder 49 is inlaid with a conductive plate 22, and the conductive plate 22 is electrically connected to the PLC controller 4. Suitable screw rods 7 can be installed according to different types of pin shafts 8, and the screw rods 7 can be automatically screwed into the thread grooves of the pin shafts 8, without the need for operators to manually screw the screw rods 7, thereby reducing the operator's work intensity and improving the convenience of using the pin pulling device;
[0034] The detection component 23 is arranged at the moving end of the drawing hydraulic cylinder 6 and is used for detecting the positions of the pin shaft 8 and the screw rod 7. The detection component 23 includes a mounting sleeve 231 fixedly mounted at the moving end of the drawing hydraulic cylinder 6. The outer wall of the mounting sleeve 231 is rotatably connected with a rotating ring 232 through a bearing. The side wall of the mounting sleeve 231 is fixedly connected with a driving motor 24. The output end of the driving motor 24 is transmission-connected with the rotating ring 232 through a gear ring transmission assembly. Both sides of the rotating ring 232 are fixedly connected with bent plates 25. The side walls of the two bent plates 25 are connected with detection electric push rods 26. The moving end of the detection electric push rod 26 located at the lower side passes through the bent plate 25 and is fixedly connected with a detection cylinder 27. The inner wall of the detection cylinder 27 is fixedly connected to the top frame 28 through a spring, the upper end of the top frame 28 extends out of the detection cylinder 27 and is fixedly connected to a ball 29, the lower side wall of the top frame 28 is fixedly connected to a trigger block 30, the trigger block 30 is electrically connected to an external power supply, the inner wall of the detection cylinder 27 is inlaid with a trigger plate 31, the right side wall of the lower bent plate 25 is fixedly connected to a transfer block 32, the trigger plate 31 and the transfer block 32 are electrically connected, the moving end fixed sleeve of the pulling hydraulic cylinder 6 is provided with a positioning ring 33, the left side wall of the positioning ring 33 is fixedly connected to four arc-shaped transfer plates 34, the arc-shaped transfer plates 34 are electrically connected to the PLC controller 4, and can detect whether the pin shaft 8 and the screw rod 7 are aligned.
[0035] The movable end of the upper detection electric push rod 26 is fixedly connected to a vertical cylinder 35, and the upper inner wall of the vertical cylinder 35 is fixedly connected to a placement rack 36 through a spring, the lower end of the placement rack 36 extends out of the vertical cylinder 35, and is fixedly connected to a contact plate 37, and the right side wall of the placement rack 36 is fixedly connected to a metal block 38, the metal block 38 is electrically connected to an external power supply, the inner wall of the vertical cylinder 35 is inlaid with a resistor plate 39, and the upper end of the resistor plate 39 is electrically connected to the PLC controller 4. After the screw rod 7 is worn for a long time and causes the thread to become flat and round, this situation can be detected in time and the operator can be reminded, so that the operator can replace the severely worn screw rod 7 in time, thereby avoiding the problem that the matching accuracy between the screw rod 7 and the thread groove of the pin shaft 8 is reduced after the screw rod 7 is worn, resulting in thread disengagement and damage to the thread groove of the pin shaft 8.
[0036] The side wall of the bent plate 25 is fixedly connected to a fixing sleeve 40 through a bracket, a threaded cylinder 41 is rotatably connected inside the fixing sleeve 40, a threaded rod 42 is threadedly sleeved inside the threaded cylinder 41, and a fixing frame 43 is fixedly connected to the right end of the threaded rod 42. The fixing frame 43 is a Z-shaped structure, and a through opening matching the fixing frame 43 is opened on the side wall of the bent plate 25. The upper end of the fixing frame 43 passes through the through opening and is hinged with a top block 44. The top block 44 and the fixing frame 43 are fixedly connected with the same spring, and the outer wall of the pin shaft 8 is fixedly connected with a top ring 45 matching the top block 44, thereby increasing the connection strength between the pin pulling device and the pin shaft 8.
[0037] A rough plate 46 is fixedly connected to the left side wall of the threaded barrel 41 , and the threaded rod 42 and the threaded barrel 41 have a self-locking function, which improves the stability of the placement of the threaded rod 42 .
[0038] The upper side wall of the cylinder 49 is fixedly connected with a screw plate 47 , and the side wall of the circular plate 16 is fixedly connected with a screw block 48 that matches the screw plate 47 , so that the cylinder 49 can drive the circular plate 16 to rotate.
[0039] The operating principle of the present invention is now described as follows: the pin pulling device is placed on one side of the pin shaft 8 to be pulled out, and then the operator selects a suitable screw rod 7 according to the size of the threaded groove at the end of the pin shaft 8, inserts the screw rod 7 into the mounting cover 152, and then combines the mounting cylinder 151 and the mounting cover 152, and fixes the mounting cover 152 and the mounting cylinder 151 through the flange, and then the operator adjusts the placement position of the mounting frame 1 (the placement angles of the mounting frame 1, the pulling hydraulic cylinder 6 and the screw rod 7 can be preliminarily adjusted by adding a wedge-shaped pad) , so that the thread grooves on the surfaces of the screw rod 7 and the pin 8 are roughly aligned, and then the position of the mounting frame 1 is fixed by using components such as pins. At this time, the detection cylinder 27 is on one side of the pin 8. Then, the operator controls the detection electric push rod 26 connected to the detection cylinder 27 through the operation panel 5 according to the diameter of the pin 8, so that the detection electric push rod 26 drives the detection cylinder 27 and the ball 29 to move to the set position in the direction close to the pin 8. In the subsequent process of the circumferential rotation of the ball 29, the diameter of the circle formed by the rotation of the ball 29 is the same as the diameter of the pin 8;
[0040] Then the operator transmits an electrical signal to the PLC controller 4 through the operation panel 5. After receiving the electrical signal, the PLC controller 4 controls the driving motor 24 to work. The driving motor 24 controls the rotating ring 232 to rotate through the gear ring transmission assembly. The rotating ring 232 drives the curved plates 25 on both sides to rotate. For example, when the axis line of the pin shaft 8 is in the horizontal direction and the axis pin of the screw rod 7 is tilted downward, after the curved plate 25 drives the ball 29 to rotate to the bottom of the pin shaft 8, the ball 29 will contact the lower rod wall of the pin shaft 8, and the ball 29 will drive the top frame 28 and the trigger block 30 to move downward together, so that the trigger block 30 contacts the trigger plate 31, the trigger block 30 is electrically connected to the external power supply, the trigger plate 31 is electrically connected to the transmission block 32, and the transmission block 32 is driven by the lower curved plate 25 to contact the lower arc-shaped transmission plate 3 4 contact, the arc transmission plate 34 is electrically connected with the positive circuit of the second electric push rod 10, so that the external power is transmitted to the positive circuit of the second electric push rod 10, so that the second electric push rod 10 drives the two sliding pins 12 below to move upward, and the sliding cooperation between the sliding pins 12 and the sliding openings on both sides of the adjustment frame 11 drives the right end of the drawing hydraulic cylinder 6 to move upward, and the left cylinder body of the drawing hydraulic cylinder 6 drives the inner ring 14 to rotate upward in the outer ring 13 by a certain angle, so that the moving end of the drawing hydraulic cylinder 6 drives the pin shaft 8, the bending plate 25 and the ball 29 to rotate together by a certain angle until the axis of the pin shaft 8 and the screw rod 7 coincide, and the ball 29 will not press down the top frame 28 and the trigger block 30, so that the second electric push rod 10 stops working. Similarly, when the axis of the screw rod 7 and the pin shaft 8 deviates in any direction, calibration can be performed;
[0041] After the axis lines of the screw rod 7 and the pin shaft 8 are calibrated, the PLC controller 4 will control the small electric push rod 50 and the twisting motor 17 to work simultaneously, and the small electric push rod 50 will push the twisting motor 17, the cylinder 18 and the barrel 49 to move to the left together, so that the barrel 49 pushes the circular plate 16 and moves to the left together with the screw rod 7 (the side wall of the mounting cover 152 is connected with a guide sleeve, which can keep the screw rod 7 moving in a straight line to avoid the axis line of the screw rod 7 and the pin shaft 8 from shifting during the movement), and the twisting motor 17 will drive the cylinder 18 to rotate, and the cylinder 18 will drive the front and rear fixed plates 20 to rotate, and the spring between the fixed plate 20 and the support plate 19 will push the support plate 19 and the cylinder 49 to rotate, and the cylinder 49 will drive the twisting plate 47 to push the twisting block 4 8. The screw block 48 rotates through the circular plate 16 and the screw rod 7, so that the screw rod 7 is rotated and inserted into the thread groove of the pin shaft 8. When the screw rod 7 is screwed into the thread groove of the pin shaft 8 to a set depth, it will stop rotating due to interference, thereby interfering with the rotation of the cylinder 49. The screwing of the bolt will drive the cylinder 18 to continue rotating. The cylinder 18 will drive the fixed plate 20 and the conductive block 21 to rotate and contact with the conductive plate 22. The conductive block 21 is electrically connected to the external power supply, and the conductive plate 22 is electrically connected to the PLC controller 4. When the conductive plate 22 and the conductive block 21 are in contact, an electrical signal will be transmitted to the PLC controller 4, and the PLC controller 4 will control the alarm device to work (the alarm device can be a buzzer) to remind the operator that the pin shaft 8 and the screw rod 7 have been rotated and connected;
[0042] After hearing the alarm, the operator first rotates the two rough plates 46, which will drive the threaded barrel 41 to rotate, and drive the two threaded rods 42 to move through the threaded fit, and the threaded rods 42 will drive the top block 44 to move to the left through the fixed frame 43. When the top block 44 passes the top ring 45, it will rotate a certain angle. When the top block 44 and the top ring 45 are separated, the operator needs to reversely rotate the rough plates 46 to control the top block 44 to contact the left side wall of the top ring 45. Then the operator controls the pulling hydraulic cylinder 6 to work through the operation panel 5, so that the pulling hydraulic cylinder 6 drives the screw rod 7 and the top block 44 to move to the right together, and pulls out the pin 8;
[0043] After the pin shaft 8 is pulled out, the operator rotates and removes the pin shaft 8 and the screw rod 7, and then transmits a control signal to the PLC controller 4 through the operation panel 5 according to the diameter of the thread on the surface of the screw rod 7. The PLC controller 4 first controls the detection electric push rod 26 connected to the vertical cylinder 35 to work, so that the detection electric push rod 26 drives the vertical cylinder 35 and the contact plate 37 to move to the set position in the direction close to the screw rod 7. After the contact plate 37 contacts the screw rod 7, it will stop moving, and the vertical cylinder 35 will continue to move under the action of the detection electric push rod 26, so that the contact plate 37 drives the placement frame 36 and the metal block 38 to slide relative to each other in the vertical cylinder 35, and the metal block 38 will contact a certain point of the resistor plate 39. When the detection electric push rod 26 stops working, the PLC controller 4 will control the metal block 38 and the external power supply to be energized for one second, and the external current will pass through the metal block 38 and the electric The resistance plate 39 is transmitted to the PLC controller 4, and the PLC controller 4 analyzes the current signal. When the surface thread of the screw rod 7 is severely worn, the contact plate 37 needs to move a long distance towards the direction close to the screw rod 7 to contact the surface thread of the screw rod 7. When the vertical cylinder 35 stops moving, the metal block 38 will contact the resistance plate 39 near the lower end. When the external voltage remains unchanged, the resistance value of the resistor on the contact circuit is relatively large, so that the current signal transmitted to the PLC controller 4 is smaller than the standard value (the standard value is recorded inside the PLC controller 4). The PLC controller 4 will control the external sound and light alarm to work to remind the operator. The operator can replace the severely worn screw rod 7 in time, thereby avoiding the problem that the matching accuracy between the screw rod 7 and the thread groove of the pin shaft 8 is reduced after the screw rod 7 is worn, resulting in thread disengagement and damage to the thread groove of the pin shaft 8.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A coal mining machine quick pin extraction device, comprising a mounting frame (1) and a vertical electric push rod (2) arranged on the side wall of the mounting frame (1), the movable end of the vertical electric push rod (2) is fixedly connected to a lifting plate (3), the lower side wall of the vertical electric push rod (2) is fixedly connected to a PLC controller (4), and the right side wall of the mounting frame (1) is fixedly connected to an operation panel (5), characterized in that: Also includes: An adjusting component (9) is arranged on the upper side wall of the lifting plate (3), and the upper side wall of the lifting plate (3) is connected to a pulling hydraulic cylinder (6) via the adjusting component (9); A mounting assembly (15) is arranged at the moving end of the pulling hydraulic cylinder (6) and is used to fix the screw rod (7); A detection component (23) is arranged at the moving end of the drawing hydraulic cylinder (6) and is used for detecting the positions of the pin shaft (8) and the screw rod (7).
2. A coal mining machine quick pin extraction device according to claim 1, characterized in that: The adjustment assembly (9) comprises an adjustment plate (91) and a first electric push rod (92); the adjustment plate (91) is fixedly connected to the upper side wall of the lifting plate (3); the first electric push rod (92) and the adjustment plate (91) are fixedly connected; the upper side wall of the lifting plate (3) is fixedly connected to a second electric push rod (10); the front side and the lower side of the pulling hydraulic cylinder (6) are fixedly connected to an adjustment frame (11); the movable ends of the first electric push rod (92) and the second electric push rod (10) are both located in the adjustment frame (11) and are fixedly connected to two sliding pins (12); the side wall of the adjustment frame (11) is provided with a sliding opening that matches the sliding pins (12); the upper side wall of the lifting plate (3) is fixedly connected to an outer ring (13) through a bracket; the inner wall of the outer ring (13) is rotationally connected to an inner ring (14) through a rotating shaft; the inner wall of the inner ring (14) is rotationally connected to the pulling hydraulic cylinder (6) through a rotating shaft.
3. A coal mining machine quick pin extraction device according to claim 1, characterized in that: The mounting assembly (15) comprises a mounting cylinder (151) and a mounting cover (152), wherein the mounting cylinder (151) and the mounting cover (152) are connected via a flange mechanism, the mounting cylinder (151) is fixedly connected to the movable end of the pulling hydraulic cylinder (6), the side wall of the mounting cover (152) is provided with a plug hole that matches the screw rod (7), the right end of the screw rod (7) is located in the mounting cover (152) and is fixedly connected to a circular plate (16), the inner wall of the mounting cylinder (151) is fixedly connected to a twisting motor (17) via a small electric push rod (50), and the output end of the twisting motor (17) is fixedly connected to a cylindrical (16) 8), the cylinder (18) is rotatably arranged in a cylinder (49), the inner walls on both upper and lower sides of the cylinder (49) are fixedly connected with support plates (19), the rod wall of the cylinder (18) located in the cylinder (49) is symmetrically fixedly connected with two fixed plates (20) in the front and rear, the same spring is fixedly connected between the support plate (19) and the fixed plate (20), the rear side wall of the fixed plate (20) located at the rear side is fixedly connected with a conductive block (21), and the conductive block (21) is electrically connected to an external power supply, the inner wall of the cylinder (49) is inlaid with a conductive plate (22), and the conductive plate (22) is electrically connected to a PLC controller (4).
4. A coal mining machine quick pin extraction device according to claim 1, characterized in that: The detection assembly (23) comprises a mounting sleeve (231) fixedly mounted on the movable end of the pulling hydraulic cylinder (6); the outer wall of the mounting sleeve (231) is rotatably connected to a rotating ring (232) via a bearing; the side wall of the mounting sleeve (231) is fixedly connected to a driving motor (24); the output end of the driving motor (24) is transmission-connected to the rotating ring (232) via a gear ring transmission assembly; both sides of the rotating ring (232) are fixedly connected to bent plates (25); the side walls of the two bent plates (25) are connected to detection electric push rods (26); the movable end of the detection electric push rod (26) located on the lower side passes through the bent plate (25) and is fixedly connected to a detection cylinder (27); the inner wall of the detection cylinder (27) is spring-loaded A top frame (28) is fixedly connected, the upper end of the top frame (28) extends out of the detection tube (27) and is fixedly connected with a ball (29), the lower side wall of the top frame (28) is fixedly connected with a trigger block (30), the trigger block (30) is electrically connected to an external power supply, the inner wall of the detection tube (27) is inlaid with a trigger plate (31), the right side wall of the bent plate (25) located at the lower side is fixedly connected with a transfer block (32), the trigger plate (31) and the transfer block (32) are electrically connected, the moving end of the pulling hydraulic cylinder (6) is fixedly sleeved with a positioning ring (33), the left side wall of the positioning ring (33) is fixedly connected with four arc-shaped transfer plates (34), and the arc-shaped transfer plates (34) are electrically connected to the PLC controller (4).
5. A coal mining machine quick pin extraction device according to claim 4, characterized in that: The movable end of the detection electric push rod (26) located on the upper side is fixedly connected to a vertical cylinder (35), and the upper inner wall of the vertical cylinder (35) is fixedly connected to a placement rack (36) through a spring, the lower end of the placement rack (36) extends out of the vertical cylinder (35) and is fixedly connected to a contact plate (37), the right side wall of the placement rack (36) is fixedly connected to a metal block (38), the metal block (38) is electrically connected to an external power supply, the inner wall of the vertical cylinder (35) is inlaid with a resistor plate (39), and the upper end of the resistor plate (39) is electrically connected to a PLC controller (4).
6. A coal mining machine quick pin extraction device according to claim 4, characterized in that: The side wall of the bent plate (25) is fixedly connected to a fixing sleeve (40) through a bracket, a threaded cylinder (41) is rotatably connected inside the fixing sleeve (40), a threaded rod (42) is threadedly sleeved inside the threaded cylinder (41), a fixing frame (43) is fixedly connected to the right end of the threaded rod (42), the fixing frame (43) is of a Z-shaped structure, a through opening matching the fixing frame (43) is opened on the side wall of the bent plate (25), an upper end of the fixing frame (43) passes through the through opening and is hinged with a top block (44), a same spring is fixedly connected between the top block (44) and the fixing frame (43), and a top ring (45) matching the top block (44) is fixedly connected to the outer wall of the pin shaft (8).
7. A coal mining machine quick pin extraction device according to claim 6, characterized in that: A rough plate (46) is fixedly connected to the left side wall of the threaded barrel (41), and the threaded rod (42) and the threaded barrel (41) have a self-locking function.
8. A coal mining machine quick pin extraction device according to claim 3, characterized in that: The upper side wall of the cylinder (49) is fixedly connected with a twisting plate (47), and the side wall of the circular plate (16) is fixedly connected with a twisting block (48) that matches the twisting plate (47).
Citation Information
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