Aluminum alloy cable for photovoltaic power generation system and preparation equipment thereof

By designing aluminum alloy cable preparation equipment for photovoltaic power generation systems, the problem of inaccurate bonding of fillers in the prior art is solved, uniform filling and bonding of cables is achieved, stable operation of photovoltaic power generation devices is ensured, and manufacturing costs are reduced through the recycling of glue.

CN119650207APending Publication Date: 2025-03-18金泰电缆有限公司
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Patent Information

Application Number
CN202411950609.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

It is difficult for existing manufacturing devices to quickly and accurately bond different fillers to the outer surface of the battery cell, resulting in local performance of the cable being reduced and easily damaged, which in turn affects the stable operation of the photovoltaic power generation device.

Method used

An aluminum alloy cable preparation equipment for photovoltaic power generation system was designed, including filling components and glue coating components. The filling assembly realizes accurate filling and fixing of the rubber insulating strips through the cooperation of multiple telescopic rods and the compression rod wheel; the glue coating assembly realizes the glue coating and reflow on the outside of the battery cell through the cooperation of the glue coating servo motor and the scraping rubber plate, ensuring uniform distribution and conservation of glue.

Benefits of technology

The cable is uniformly filled and bonded, preventing local damage, ensuring the stable operation of the cable in harsh environments, and reusing glue, reducing manufacturing costs and resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an aluminum alloy cable for a photovoltaic power generation system and preparation equipment thereof, and relates to the technical field of cable manufacturing, the aluminum alloy cable comprises a base plate, the top end of the base plate is provided with a plurality of fixing frames, the top ends of the fixing frames are welded with a fixing ring groove plate, the inner side of the fixing ring groove plate is embedded with a supporting bearing, and the inner side of the supporting bearing is embedded with a rotating pipe; a plurality of connecting and fixing plates are welded to one end of the outer side of the rotating pipe, a polygonal annular plate is welded to one end of each connecting and fixing plate, and the outer side of the positioning shaft is sleeved with a positive arc-shaped clamping groove plate. Therefore, an operator can conveniently and continuously add different types of fillers in sequence, then the closed primary arc-shaped clamping groove plate and the closed secondary arc-shaped clamping groove plate which are filled with the fillers are rotated to one side of a battery cell, seamless and accurate filling can be conveniently carried out, and cable damage caused by local damage is prevented; and stable and efficient operation of the photovoltaic power generation device is ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable manufacturing, and in particular to an aluminum alloy cable for a photovoltaic power generation system and a preparation device thereof. Background Art

[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect of semiconductor interfaces to directly convert light energy into electrical energy. It is mainly composed of three parts: solar panels, controllers and inverters. The main components are composed of electronic components. After the solar cells are connected in series and packaged for protection, they can form a large-area solar cell module. Combined with power controllers and other components, a photovoltaic power generation device is formed. The important device for connecting these devices in series is the cable. Aluminum alloy cables are often used in photovoltaic power generation systems that often rotate and bend due to their unique anti-bending properties. Photovoltaic anti-bending cables are often used in plateau areas with large temperature differences between day and night, so a large number of insulating and thermal insulation rubber strips need to be filled in the cables, and the cables also need to be alternately filled with some other types of rubber strips for support; However, it is difficult for existing manufacturing equipment to quickly and accurately bond different fillers to the outer surface of the battery core, resulting in a decrease in the local performance of the cable. Local damage during use can cause the entire power transmission device to shut down, thereby causing economic and power losses. In order to avoid the above-mentioned technical problems, it is indeed necessary to provide an aluminum alloy cable for a photovoltaic power generation system and its preparation equipment to overcome the above-mentioned defects in the prior art. Summary of the invention

[0003] The present invention provides an aluminum alloy cable for a photovoltaic power generation system and a preparation device thereof, which can effectively solve the problem proposed in the above background technology that the existing manufacturing device is difficult to quickly and accurately bond different fillers to the outer surface of the battery core, resulting in a decrease in the local performance of the cable. Local damage during use will cause the entire power transmission device to shut down, thereby causing economic and power losses.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: an aluminum alloy cable preparation device for a photovoltaic power generation system, comprising a base plate, a filling assembly being installed on one side of the top of the base plate; The filling assembly includes a fixing frame; A plurality of fixing frames are installed at the top of the base plate, a fixing ring groove plate is welded at the top of each fixing frame, a support bearing is embedded in the inner side of the fixing ring groove plate, a rotating tube is embedded in the inner side of the supporting bearing, a plurality of connecting fixing plates are welded at one end of the outer side of the rotating tube, and one end of the rotating tube is connected to the transmission end of the transmission box at the middle position of the outer side; A bottom mounting frame is welded to the bottom of the side end surface of the fixing frame, and a rotating servo motor is symmetrically mounted on the top of the bottom mounting frame; A polygonal ring plate is welded at one end of the plurality of connecting and fixing plates, and a positioning seat is symmetrically welded on the side end faces of the polygonal ring plates, and a positioning shaft is rotatably installed on the inner side of the positioning seat, and the side end faces of the polygonal ring plates are located on one side of the positioning seat and an open magnet is installed, and the outer side of the positioning shaft is sleeved with a positive arc-shaped clamping groove plate, and a secondary arc-shaped clamping groove plate is installed at a symmetrical position of the side end faces of the polygonal ring plates and the positive arc-shaped clamping groove plate, and closed magnets are installed at the bottom ends of the positive arc-shaped clamping groove plate and the secondary arc-shaped clamping groove plate, and a clamping cavity is provided on the inner sides of the positive arc-shaped clamping groove plate and the secondary arc-shaped clamping groove plate, and a rubber positioning sheet is bonded to the inner side of the clamping cavity, and a discharge groove is provided on the top ends of the positive arc-shaped clamping groove plate and the secondary arc-shaped clamping groove plate, and a telescopic groove is provided on the bottom ends of the positive arc-shaped clamping groove plate and the secondary arc-shaped clamping groove plate; A cross-plate is welded at the center of the two bottom mounting frames, an inclined plate is welded on the front side of the fixed ring groove plate, a center rod is welded at one end of the inclined plate, a mounting tube is installed on the inner side of the center rod, an electric push rod is embedded in the inner side of the mounting tube, a telescopic rod is welded at the telescopic end of the electric push rod, a rotating groove plate is welded at one end of the telescopic rod, a push piece is installed on the top of the rotating groove plate, a movable groove is opened on the inner side of the rotating groove, a clamping roller wheel is rotatably installed on the inner side of the movable groove, and a rubber extruder is installed on one side of the fixed frame at the top of the base plate.

[0005] According to the above technical solution, the fixing brackets are provided in two groups, and the two fixing brackets are symmetrically mounted on the two side end surfaces of the positive arc-shaped clamping slot plate; Two bottom mounting frames are provided, and the two bottom mounting frames are symmetrically welded to the inner end surfaces of the two groups of fixing frames, and the two bottom mounting frames are connected by a transverse connecting plate.

[0006] According to the above technical solution, a plurality of connecting and fixing plates are provided, and the plurality of connecting and fixing plates are welded at equal angles at the outer sides of the rotating tube, and the plurality of connecting and fixing plates are all welded to the polygonal ring plates.

[0007] According to the above technical solution, the positive arc-shaped snap-in groove plates and the secondary arc-shaped snap-in groove plates are grouped in pairs, and several groups of the positive arc-shaped snap-in groove plates and the secondary arc-shaped snap-in groove plates are arranged, and several groups of the positive arc-shaped snap-in groove plates and the secondary arc-shaped snap-in groove plates are installed at the outer side of the polygonal ring plate at equal angles.

[0008] According to the above technical solution, there are several mounting tubes, which are equidistantly mounted on the inner side of the center rod, and there are two push plates, which are symmetrically mounted on the outer end surface of the rotating groove plate.

[0009] According to the above technical solution, the two rotating servo motors rotate in opposite directions relative to each other, thereby driving the rotating tube to rotate in the same direction. The transmission ends of the rotating servo motors are connected to the linkage ends of the transmission box at corresponding positions, and the input ends of the rotating servo motors and the electric push rods are electrically connected to the output ends of the external controller.

[0010] According to the above technical solution, a glue coating component is installed on the other side of the top end of the base plate; The glue coating assembly includes a glue removing circular plate; The base plate is provided with a degumming circular plate, a degumming groove is provided on the inner side of the degumming circular plate, a transmission shaft is rotatably embedded in the inner side of the degumming groove, a transmission sleeve is sleeved on the outer side of the transmission shaft, a glue coating plate is welded on the outer side of the transmission sleeve, a glue coating brush is installed on one end face of the glue coating plate, a glue scraping rubber plate is bonded to the inner side of the degumming groove, a reflow groove is provided at the bottom end of the degumming circular plate and the corresponding position of the glue scraping rubber plate, a motor fixing groove plate is installed on the top of the degumming circular plate, and a glue coating servo motor is installed on the inner side of the motor fixing groove plate; A glue inlet hole is provided at the top of the glue removal circular plate, a flow collecting slot plate is installed at the top of the glue removal circular plate and at a position corresponding to the glue inlet hole, a supporting arc plate is welded at the bottom end of the glue removal circular plate, a funnel is welded at the bottom end of the supporting arc plate, an outflow hole is provided at the middle position of the bottom end of the funnel, and a support rod is installed at the bottom end of the funnel; A glue inlet pipe is installed at the bottom end of the funnel, a reflux pump is provided on one side of the support rod, a glue outlet pipe is installed at the liquid outlet end of the reflux pump, and a symmetrical glue applicator is installed at the top of the base plate and the symmetrical position of the glue removal circular plate; There are multiple support rods, and the support rods support the degumming circular plate through the funnel and place it on the base plate.

[0011] According to the above technical scheme, the glue coating plates are provided in several pieces, and the several glue coating plates are welded at equal angles on the outer side of the transmission sleeve, and the glue scraping rubber plates are provided in several pieces, and the several glue scraping rubber plates are embedded in the inner side of the glue removal groove at equal angles.

[0012] According to the above technical solution, the rubber inlet pipe is connected to the liquid inlet end of the reflux pump, and the input end of the reflux pump is electrically connected to the output end of the external controller.

[0013] According to the above technical solution, an aluminum alloy cable for a photovoltaic power generation system is provided, and a product is produced according to an aluminum alloy cable preparation device for a photovoltaic power generation system.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use: 1. A filling component is provided, and multiple telescopic rods are moved toward one side of the rubber extruder at the same time. The pressing roller wheel will pass through the telescopic slot and first contact the rubber insulating strip, and when the telescopic rod continues to extend, it will push the positive arc-shaped card slot plate and the secondary arc-shaped card slot plate to rotate and open at the same time, and the rubber insulating strip inside the card slot cavity will be pushed to one side of the battery cell inside the rubber extruder, so that the rubber insulating strip is pressed against one side of the battery cell by the pressing roller wheel, and then the battery cell and the filler are extruded to form a cable by the rubber extruder at the same time, and then the positive arc-shaped card slot plate and the secondary arc-shaped card slot plate are fixed by the opening magnet. When the polygonal ring plate rotates continuously, the positive arc-shaped card slot plate and the secondary arc-shaped card slot plate in the open state are opened. The snap-in slot plate will continuously rotate to the top of the polygonal ring plate, so that the operator can continuously add different types of fillers in sequence, and then rotate the closed positive arc snap-in slot plate and the secondary arc snap-in slot plate stuffed with fillers to one side of the battery cell to facilitate seamless and accurate filling, so that the entire cable evenly possesses the properties given by various fillers, preventing cable damage caused by local damage, ensuring stable and efficient operation of the photovoltaic power generation device, and filling components can be added at different angles on the outside of the battery cell to fill the outside of the same section of cable with various materials, so that the various properties of the cable can meet the photovoltaic power generation purposes in harsh environments.

[0015] 2. A glue coating component is provided, which continuously applies glue to the outside of the battery cell. On the one hand, it is convenient to fill the gap inside the cable and discharge the air inside the cable, thereby preventing the cable produced in the plain area from being damaged due to the air pressure difference when it arrives in the plateau area, thereby ensuring that the cable can be used normally in any position. Secondly, after applying glue on the outside of the battery cell, the rubber insulating strip can be quickly and preliminarily bonded and fixed during the subsequent installation of the rubber insulating strip, further facilitating the production and manufacturing of the cable. The glue scraping rubber plate can ensure that the glue applied is appropriate, preventing excessive overflow and insufficient filling. The scraped glue can flow back into the funnel through the reflux groove, thereby recycling the glue to save resources and reduce manufacturing costs.

[0016] To summarize, after glue is applied to the outside of the battery cell by the glue coating assembly, multiple telescopic rods move toward one side of the rubber extruder at the same time, the clamping roller wheel passes through the telescopic groove and first contacts the rubber insulating strip, and when the telescopic rod continues to extend, the rubber insulating strip is pressed against one side of the battery cell by the clamping roller wheel. At this time, since the surface of the battery cell is coated with glue, the rubber insulating strip will adhere to the outside of the battery cell, thereby completing the fixation and under the extrusion of multiple clamping roller wheels, the rubber insulating strip will be tightly pressed and adhered to the outside of the battery cell, ensuring the consistency of cable manufacturing and preventing air residue. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0018] In the attached picture: Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 is a schematic structural diagram of a filling assembly of the present invention; Figure 3 It is a schematic diagram of the installation structure of the rotating tube of the present invention; Figure 4 It is a schematic diagram of the installation structure of the polygonal ring plate of the present invention; Figure 5 It is a schematic diagram of the installation structure of the rubber positioning sheet of the present invention; Figure 6 It is a schematic diagram of the opening of the discharge chute of the present invention; Figure 7 It is a schematic diagram of the installation structure of the center rod of the present invention; Figure 8 The present invention Figure 7 Schematic diagram of area A in the middle; Fig. 9 It is a schematic diagram of the installation structure of the glue coating assembly of the present invention; Fig.10 It is a schematic diagram of the installation structure of the glue-coated plate of the present invention; Fig.11 It is a schematic diagram of the installation structure of the glue coating servo motor of the present invention; Fig.12 It is a schematic diagram of the installation structure of the reflux pump of the present invention; Numbers in the figure: 1. Base plate; 2. Filling assembly; 201. Fixing frame; 202. Fixing ring groove plate; 203. Support bearing; 204. Rotating tube; 205. Connecting fixing plate; 206. Transmission box; 207. Bottom mounting frame; 208. Rotating servo motor; 209. Polygonal ring plate; 210. Positioning seat; 211. Positioning shaft; 212. Open magnet; 213. Positive arc-shaped snap-fitting groove plate; 214. Sub-arc-shaped snap-fitting groove plate; 215. Closed magnet; 216. Snap-fitting cavity; 217. Rubber positioning sheet; 218. Discharging trough; 219. Telescopic groove; 220. Horizontal connecting plate; 221. Inclined plate; 222. Center rod; 223. Mounting cylinder; 224. Electric push rod; 225. Telescopic rod; 226. Rotating groove plate; 227. Pushing sheet; 228. Movable groove; 229. Pressing roller wheel; 230. Rubber extruder; 3. Glue coating assembly; 301. Glue removal circular plate; 302. Glue removal groove; 303. Drive shaft; 304. Drive sleeve; 305. Glue coating plate; 306. Glue coating brush; 307. Glue scraping rubber plate; 308. Reflux groove; 309. Motor fixing groove plate; 310. Glue coating servo motor; 311. Glue inlet hole; 312. Flow collecting groove plate; 313. Support arc plate; 314. Funnel; 315. Outflow hole; 316. Support rod; 317. Glue inlet pipe; 318. Reflux pump; 319. Glue outlet pipe; 320. Symmetrical glue coating device. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0020] Example: Figure 1-12 As shown, the present invention provides a technical solution, an aluminum alloy cable for a photovoltaic power generation system and a preparation device thereof, comprising a base plate 1, a filling component 2 is installed on one side of the top of the base plate 1; The filling assembly 2 includes a fixing frame 201, a fixing ring groove plate 202, a supporting bearing 203, a rotating tube 204, a connecting fixing plate 205, a transmission box 206, a bottom mounting frame 207, a rotating servo motor 208, a polygonal ring plate 209, a positioning seat 210, a positioning shaft 211, an open magnet 212, a positive arc-shaped snap-fitting groove plate 213, a secondary arc-shaped snap-fitting groove plate 214, a closed magnet 215, a snap-fitting cavity 216, a rubber positioning piece 217, a discharging groove 218, a telescopic groove 219, a transverse plate 220, an inclined plate 221, a center rod 222, a mounting cylinder 223, an electric push rod 224, a telescopic rod 225, a rotating groove plate 226, a pushing piece 227, a movable groove 228, a pressing roller wheel 229 and a rubber extruder 230; A plurality of fixing frames 201 are installed on the top of the base plate 1, a fixing ring groove plate 202 is welded on the top of the fixing frame 201, a supporting bearing 203 is embedded inside the fixing ring groove plate 202, a rotating tube 204 is embedded inside the supporting bearing 203, a plurality of connecting fixing plates 205 are welded on one end of the outer side of the rotating tube 204, a transmission box 206 is sleeved at the middle position of the outer side of the rotating tube 204, and one end of the rotating tube 204 is connected to the transmission end of the transmission box 206 at the middle position of the outer side; A bottom mounting frame 207 is welded to the bottom of the side end surface of the fixing frame 201. Two groups of fixing frames 201 are provided. The two fixing frames 201 are symmetrically installed on the end surfaces of both sides of the positive arc-shaped clamping groove plate 213. Two bottom mounting frames 207 are provided. The two bottom mounting frames 207 are symmetrically welded to the inner end surfaces of the two groups of fixing frames 201. The two bottom mounting frames 207 are connected by a cross-connecting plate 220, which is convenient for installing a rotating servo motor 208. The top of the bottom mounting frame 207 is symmetrically installed with a rotating servo motor 208. The two rotating servo motors 208 rotate in opposite directions, thereby driving the rotating tube 204 to rotate in one direction. The transmission ends of the rotating servo motors 208 are connected to the linkage ends of the transmission box 206 at the corresponding positions. The input ends of the rotating servo motors 208 and the electric push rod 224 are electrically connected to the output ends of the external controller, which is convenient for pushing the filler. A polygonal ring plate 209 is welded to one end of the connecting and fixing plate 205, and a plurality of connecting and fixing plates 205 are provided. The plurality of connecting and fixing plates 205 are welded at equal angles at the outer position of the rotating tube 204, and the plurality of connecting and fixing plates 205 are welded to the polygonal ring plate 209 to facilitate driving the polygonal ring plate 209 to rotate. A positioning seat 210 is symmetrically welded to the side end surface of the polygonal ring plate 209, and a positioning shaft 211 is rotatably installed on the inner side of the positioning seat 210. An opening magnet 212 is installed on one side of the positioning seat 210, and a positive arc-shaped clamping groove plate 213 is sleeved on the outer side of the positioning shaft 211. A secondary arc-shaped clamping groove plate 214 is installed at a symmetrical position between the side end surface of the polygonal ring plate 209 and the positive arc-shaped clamping groove plate 213, and the positive arc-shaped clamping groove plate 213 and the secondary arc-shaped clamping groove plate 214 are installed. Every two arc-shaped snap-in slot plates 214 form a group, and a plurality of groups of positive arc-shaped snap-in slot plates 213 and secondary arc-shaped snap-in slot plates 214 are provided. A plurality of groups of positive arc-shaped snap-in slot plates 213 and secondary arc-shaped snap-in slot plates 214 are installed at equal angles at the outer position of the polygonal ring plate 209, which is conducive to filling various different insulating materials. The bottom ends of the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 are both installed with closed magnets 215, and the inner sides of the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 are both provided with snap-in cavities 216, and the inner sides of the snap-in cavities 216 are bonded with rubber positioning sheets 217, and the top ends of the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 are both provided with discharge slots 218, and the bottom ends of the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 are both provided with telescopic slots 219; A cross-connecting plate 220 is welded at the center of the bottom mounting frame 207, an inclined plate 221 is welded on the front of the fixed ring groove plate 202, a center rod 222 is welded at one end of the inclined plate 221, a mounting cylinder 223 is mounted on the inner side of the center rod 222, an electric push rod 224 is embedded in the inner side of the mounting cylinder 223, a telescopic rod 225 is welded to the telescopic end of the electric push rod 224, a rotating groove plate 226 is welded at one end of the telescopic rod 225, a push piece 227 is mounted on the top of the rotating groove plate 226, and the mounting cylinder 223 is provided with a plurality of Several mounting cylinders 223 are equidistantly mounted at the inner side of the center rod 222, two push plates 227 are provided, and the two push plates 227 are symmetrically mounted on the outer end surface of the rotating groove plate 226, which is beneficial to changing the closed state of the positive arc-shaped clamping groove plate 213 and the secondary arc-shaped clamping groove plate 214. A movable groove 228 is provided on the inner side of the rotating groove plate 226, and a clamping roller wheel 229 is rotatably mounted on the inner side of the movable groove 228. A rubber extruder 230 is installed on one side of the fixed frame 201 at the top of the base plate 1.

[0021] A glue coating component 3 is installed on the other side of the top of the base plate 1; The glue coating assembly 3 includes a glue removal circular plate 301, a glue removal groove 302, a transmission shaft 303, a transmission sleeve 304, a glue coating plate 305, a glue coating brush 306, a glue scraping rubber plate 307, a reflux groove 308, a motor fixing groove plate 309, a glue coating servo motor 310, a glue inlet hole 311, a flow collecting groove plate 312, a supporting arc plate 313, a funnel 314, an outflow hole 315, a support rod 316, a glue inlet pipe 317, a reflux pump 318, a glue outlet pipe 319 and a symmetrical glue coating device 320; The base plate 1 is provided with a degumming circular plate 301, a degumming groove 302 is provided on the inner side of the degumming circular plate 301, a transmission shaft 303 is rotatably embedded in the inner side of the degumming groove 302, a transmission sleeve 304 is sleeved on the outer side of the transmission shaft 303, a glue coating plate 305 is welded on the outer side of the transmission sleeve 304, a plurality of glue coating plates 305 are provided, and a plurality of glue coating plates 305 are welded at equal angles at the outer side of the transmission sleeve 304, and a scraping rubber plate 307 is provided There are several pieces of rubber scraping plates 307 embedded at equal angles in the inner side of the glue removal groove 302 to facilitate controlling the amount of glue applied. A glue brush 306 is installed on one end face of the glue coating plate 305. The inner side of the glue removal groove 302 is bonded with a rubber scraping plate 307. A reflux groove 308 is opened at the bottom end of the glue removal circular plate 301 and the corresponding position of the rubber scraping plate 307. A motor fixing groove plate 309 is installed on the top of the glue removal circular plate 301. The motor fixing groove plate 309 is installed on the motor fixing groove plate 309. A glue coating servo motor 310 is installed on the inner side of 09, a glue inlet hole 311 is opened at the top of the glue removal circular plate 301, a flow collecting slot plate 312 is installed at the top of the glue removal circular plate 301 and the corresponding position of the glue inlet hole 311, a supporting arc plate 313 is welded to the bottom end of the glue removal circular plate 301, a funnel 314 is welded to the bottom end of the supporting arc plate 313, an outflow hole 315 is opened at the middle position of the bottom end of the funnel 314, and a support rod 314 is installed at the bottom end of the funnel 314. 16, a glue inlet pipe 317 is installed at the bottom end of the funnel 314, a reflux pump 318 is arranged on one side of the support rod 316, the glue inlet pipe 317 is connected to the liquid inlet end of the reflux pump 318, the input end of the reflux pump 318 is electrically connected to the output end of the external controller, so as to facilitate the glue flow control, a glue outlet pipe 319 is installed at the liquid outlet end of the reflux pump 318, and a symmetrical glue applicator 320 is installed at the symmetrical position between the top of the base plate 1 and the glue removal circular plate 301, Meanwhile, a plurality of support rods 316 are provided, and the support rods 316 support the adhesive removal circular plate 301 through the funnel 314 to be placed on the base plate 1 .

[0022] According to the above technical solution, an aluminum alloy cable for a photovoltaic power generation system is provided, and a product is produced according to an aluminum alloy cable preparation device for a photovoltaic power generation system.

[0023] The working principle and use process of the present invention are as follows: first, driven by the rotating servo motor 208, one group of the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 will rotate to the top position of the polygonal ring plate 209, and then people can bend the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 to both sides, so that the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 are adsorbed at the top positions of the opening magnets 212 on both sides, and then the operator first puts the rubber insulating strip to be filled into the snap-in cavity 216 in the middle of the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214. At this time, under the action of the gravity of the rubber strip, the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 214 will be pressed down, so that the positive arc-shaped snap-in slot plates 213 and the secondary arc-shaped snap-in slot plates 2 14 will rotate on the inner side of the positioning seat 210 through the positioning shaft 211, so that the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 are closed, and the rubber positioning piece 217 inside the card slot cavity 216 will squeeze and fix the rubber insulating strips of different shapes and lengths, and after the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 are closed, the multiple closed magnets 215 at the bottom thereof will be magnetically adsorbed on the edge ends of the polygonal ring plate 209, so that the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 can be fixed, and the position of the rubber insulating strips to be filled can be fixed, and when different cable materials need to be alternated, the rubber insulating strips can be placed in sequence on the inner sides of multiple groups of positive arc-shaped card slot plates 213 and the secondary arc-shaped card slot plates 214, so as to meet the needs of different cables; Next, the two rotating servo motors 208 are controlled to rotate, thereby driving the transmission box 206 through the rotating servo motors 208. Under the drive of the transmission box 206, the rotating tube 204 will rotate on the inner side of the supporting bearing 203, and when the rotating tube 204 rotates, it will drive the multiple connecting and fixing plates 205 on the outer side thereof to rotate, and then drive the polygonal ring plate 209 to rotate through the connecting and fixing plates 205, so that the positive arc-shaped clamping groove plate 213 and the secondary arc-shaped clamping groove plate 214 filled with the rubber insulating strip on the top of the polygonal ring plate 209 can be rotated to the outer side of the battery cell at the feeding end of the rubber extruder 230; At this time, the multiple electric push rods 224 inside the multiple installation cylinders 223 are controlled to start at the same time, so that the multiple telescopic rods 225 move toward the side of the rubber extruder 230 at the same time, and the pressing roller wheel 229 will pass through the telescopic groove 219 and first contact the rubber insulating strip, and the pushing piece 227 will contact the bottom ends of the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 at the same time, and when the telescopic rod 225 continues to extend, it will push the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 to rotate and open at the same time, and the rubber insulating strip inside the card cavity 216 will be pushed to the side of the inner battery cell of the rubber extruder 230, so that the rubber insulating strip is pressed by the pressing roller wheel 229. The strip is pressed against one side of the battery cell. Then, when the rubber extruder 230 extrudes the outer insulating sleeve, the rubber insulating strip is driven to move inside the rubber extruder 230. At this time, the pressing roller wheel 229 rotates on the inner side of the rotating groove plate 226 and presses the rubber insulating strip at the same time. When the rubber insulating strip is about to be completely immersed in the rubber extruder 230, the telescopic rod 225 is retracted and the polygonal ring plate 209 is rotated at the same time to rotate the next filler to one side of the rubber extruder 230. At this time, when the rubber insulating strip is completely immersed in the rubber extruder 230, the telescopic rod 225 is extended again to push the new filler to one side of the battery cell, so as to facilitate the next stage of filling and manufacturing. The opened positive arc-shaped snap-fitting slot plate 213 and the secondary arc-shaped snap-fitting slot plate 214 will be fixed by the open magnet 212, and under the rotation of the polygonal ring plate 209, the opened positive arc-shaped snap-fitting slot plate 213 and the secondary arc-shaped snap-fitting slot plate 214 will continuously rotate to the top of the polygonal ring plate 209 to facilitate the operator to add fillers; By moving multiple telescopic rods 225 toward one side of the rubber extruder 230 at the same time, the clamping roller wheel 229 will pass through the telescopic slot 219 and first contact the rubber insulating strip, and when the telescopic rod 225 continues to extend, it will push the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 to rotate and open at the same time, and the rubber insulating strip inside the card slot cavity 216 will be pushed to one side of the battery cell inside the rubber extruder 230, so that the rubber insulating strip is pressed against one side of the battery cell by the clamping roller wheel 229, and then the rubber extruder 230 is used to extrude the battery cell and the filler at the same time to form a cable, and then the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 are adsorbed and fixed by the opening magnet 212, and the positive arc-shaped card slot plate 213 and the secondary arc-shaped card slot plate 214 are opened when the polygonal ring plate 209 rotates continuously. The positive arc-shaped snap-fitting slot plate 213 and the secondary arc-shaped snap-fitting slot plate 214 will continuously rotate to the top of the polygonal ring plate 209, so that the operator can continuously add different types of fillers in sequence, and then rotate the closed positive arc-shaped snap-fitting slot plate 213 and the secondary arc-shaped snap-fitting slot plate 214 with the fillers inserted to one side of the battery core to facilitate seamless and accurate filling, so that the entire cable has the properties given by various fillers evenly, preventing cable damage caused by local damage, ensuring stable and efficient operation of the photovoltaic power generation device, and can add filling components 2 at different angles outside the battery core to fill the outside of the same section of cable with various materials, so that the various properties of the cable can meet the photovoltaic power generation purpose in harsh environments; Finally, when the battery cells continuously enter the inner side of the rubber extruder 230, the adhesive glue is added to the inner side of the funnel 314. At this time, the reflux pump 318 is turned on to pump the glue inside the funnel 314 through the glue inlet pipe 317, and then the glue is pressurized to the inside of the glue outlet pipe 319 through the reflux pump 318. Then, the glue is added to the inside of the converging trough plate 312 through the glue outlet pipe 319. Then, the glue will flow to the inner side of the glue removal tank 302 through the glue inlet hole 311. After the glue coating servo motor 310 is turned on, the glue coating servo motor 310 will drive the transmission shaft 303 to rotate, and then drive the transmission sleeve 304 through the transmission shaft 303. The glue coating plate 305 and the glue coating brush 306 rotate inside the glue removal groove 302 under the drive of the transmission sleeve 304. When the glue coating brush 306 rotates to the bottom position of the glue inlet hole 311, the glue will adhere to the outside of the glue coating brush 306. With the continuous rotation of the glue coating plate 305, the glue coating brush 306 will pass through all the scraping rubber plates 307 inside the glue removal groove 302, thereby removing the excess glue on the surface of the glue coating brush 306, so that only an appropriate amount of glue remains on the surface of the glue coating brush 306, and the brushed glue will flow back from the reflux groove 308 to the top of the funnel 314, so as to facilitate the glue to participate in the next coating work; Driven by the glue-applying servo motor 310, the glue-applying plate 305 will continuously drive the glue-applying brush 306 to apply glue to the outside of the battery cell, and the symmetrical glue applicator 320 will be opened to continuously apply glue from both sides of the battery cell. By continuously applying glue to the outside of the battery cell, it is convenient to fill the gap inside the cable and discharge the air inside the cable, thereby preventing the cable produced in the plain area from being damaged due to the air pressure difference when it arrives in the plateau area, thereby ensuring that the cable can be used normally in any position. Secondly, after applying glue to the outside of the battery cell, the rubber insulating strip can be quickly and preliminarily bonded and fixed during the subsequent installation of the rubber insulating strip, further facilitating the production and manufacturing of the cable, and the glue-scraping rubber plate 307 can ensure that the amount of glue applied is appropriate, preventing excessive overflow and insufficient filling. The scraped glue can flow back to the funnel 314 through the reflux groove 308, thereby recycling the glue to save resources and reduce manufacturing costs.

[0024] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for preparing an aluminum alloy cable for a photovoltaic power generation system, comprising a base plate (1), characterized in that: A filling assembly (2) is installed on one side of the top of the base plate (1); The filling assembly (2) comprises a fixing frame (201); A plurality of fixing frames (201) are installed at the top of the base plate (1), a fixing ring groove plate (202) is welded to the top of each fixing frame (201), a supporting bearing (203) is embedded inside the fixing ring groove plate (202), a rotating tube (204) is embedded inside the supporting bearing (203), a plurality of connecting fixing plates (205) are welded to one end of the outer side of the rotating tube (204), and one end of the rotating tube (204) is connected to the transmission end of a transmission box (206) at the middle position of the outer side; A bottom mounting frame (207) is welded to the bottom of the side end surface of the fixing frame (201), and a rotation servo motor (208) is symmetrically mounted on the top of the bottom mounting frame (207); A polygonal ring plate (209) is welded to one end of the plurality of connecting and fixing plates (205); a positioning seat (210) is symmetrically welded to the side end surface of the polygonal ring plate (209); a positioning shaft (211) is rotatably mounted on the inner side of each of the positioning seats (210); an opening magnet (212) is mounted on the side end surface of the polygonal ring plate (209) located on one side of the positioning seat (210); a positive arc-shaped clamping groove plate (213) is sleeved on the outer side of the positioning shaft (211); and a secondary arc-shaped clamping groove plate is mounted at a position symmetrical to the side end surface of the polygonal ring plate (209) and the positive arc-shaped clamping groove plate (213). (214), the bottom ends of the positive arc-shaped snap-fit ​​groove plate (213) and the secondary arc-shaped snap-fit ​​groove plate (214) are both installed with closed magnets (215), the inner sides of the positive arc-shaped snap-fit ​​groove plate (213) and the secondary arc-shaped snap-fit ​​groove plate (214) are both provided with snap-fit ​​cavities (216), the inner sides of the snap-fit ​​cavities (216) are bonded with rubber positioning sheets (217), the top ends of the positive arc-shaped snap-fit ​​groove plate (213) and the secondary arc-shaped snap-fit ​​groove plate (214) are both provided with discharge grooves (218), and the bottom ends of the positive arc-shaped snap-fit ​​groove plate (213) and the secondary arc-shaped snap-fit ​​groove plate (214) are both provided with telescopic grooves (219); A cross-connecting plate (220) is welded at the center of the two bottom mounting frames (207); an inclined plate (221) is welded on the front of the fixed ring groove plate (202); a center rod (222) is welded at one end of the inclined plate (221); a mounting tube (223) is mounted on the inner side of the center rod (222); an electric push rod (224) is embedded in the inner side of the mounting tube (223); a telescopic rod (225) is welded at the telescopic end of the electric push rod (224); a rotating groove plate (226) is welded at one end of the telescopic rod (225); a push piece (227) is mounted on the top of the rotating groove plate (226); a movable groove (228) is provided on the inner side of the rotating groove plate (226); a pressure roller wheel (229) is rotatably mounted on the inner side of the movable groove (228); and a rubber extruder (230) is mounted on the top of the base plate (1) located on one side of the fixed frame (201).

2. The aluminum alloy cable manufacturing equipment for photovoltaic power generation system according to claim 1, characterized in that: The fixing frames (201) are provided in two groups, and the two fixing frames (201) are symmetrically mounted on the two side end surfaces of the positive arc-shaped clamping groove plate (213); Two bottom mounting frames (207) are provided, and the two bottom mounting frames (207) are symmetrically welded to the inner end surfaces of the two sets of fixing frames (201), and the two bottom mounting frames (207) are connected via a transverse connecting plate (220).

3. The aluminum alloy cable manufacturing equipment for photovoltaic power generation system according to claim 1, characterized in that: A plurality of the connecting and fixing plates (205) are provided, and the plurality of connecting and fixing plates (205) are welded at equal angles at the outer sides of the rotating tube (204), and the plurality of connecting and fixing plates (205) are all welded to the polygonal ring plate (209).

4. The aluminum alloy cable manufacturing equipment for photovoltaic power generation system according to claim 1, characterized in that: The positive arc-shaped snap-fit ​​groove plates (213) and the secondary arc-shaped snap-fit ​​groove plates (214) are arranged in groups of two each. The positive arc-shaped snap-fit ​​groove plates (213) and the secondary arc-shaped snap-fit ​​groove plates (214) are provided in a plurality of groups. The plurality of groups of positive arc-shaped snap-fit ​​groove plates (213) and the secondary arc-shaped snap-fit ​​groove plates (214) are installed at equal angles at the outer sides of the polygonal ring plate (209).

5. The aluminum alloy cable manufacturing equipment for photovoltaic power generation system according to claim 1, characterized in that: A plurality of the mounting cylinders (223) are provided, and the plurality of mounting cylinders (223) are equidistantly installed at inner positions of the center rod (222). Two pushing plates (227) are provided, and the two pushing plates (227) are symmetrically installed on the outer end surface of the rotating groove plate (226).

6. The aluminum alloy cable manufacturing equipment for photovoltaic power generation system according to claim 5, characterized in that: The two rotating servo motors (208) rotate in opposite directions relative to each other, thereby driving the rotating tube (204) to rotate in the same direction. The transmission ends of the rotating servo motors (208) are connected to the linkage ends of the transmission box (206) at corresponding positions. The input ends of the rotating servo motors (208) and the electric push rod (224) are electrically connected to the output end of the external controller.

7. The equipment for preparing aluminum alloy cables for photovoltaic power generation systems according to claim 5, characterized in that: A glue coating component (3) is installed on the other side of the top end of the base plate (1); The glue coating component (3) comprises a glue removing circular plate (301); The base plate (1) is provided with a glue removal circular plate (301), a glue removal groove (302) is provided on the inner side of the glue removal circular plate (301), a transmission shaft (303) is rotatably embedded in the inner side of the glue removal groove (302), a transmission sleeve (304) is sleeved on the outer side of the transmission shaft (303), a glue coating plate (305) is welded on the outer side of the transmission sleeve (304), a glue coating brush (306) is installed on one end surface of the glue coating plate (305), a glue scraping rubber plate (307) is bonded on the inner side of the glue removal groove (302), a reflow groove (308) is provided at the bottom end of the glue removal circular plate (301) and at a position corresponding to the glue scraping rubber plate (307), a motor fixing groove plate (309) is installed on the top end of the glue removal circular plate (301), and a glue coating servo motor (310) is installed on the inner side of the motor fixing groove plate (309); A glue inlet hole (311) is provided at the top of the glue removal circular plate (301), a flow collecting trough plate (312) is installed at a position corresponding to the glue inlet hole (311) at the top of the glue removal circular plate (301), a supporting arc plate (313) is welded to the bottom of the glue removal circular plate (301), a funnel (314) is welded to the bottom of the supporting arc plate (313), an outflow hole (315) is provided at the middle position of the bottom of the funnel (314), and a support rod (316) is installed at the bottom of the funnel (314); A glue inlet pipe (317) is installed at the bottom end of the funnel (314), a reflux pump (318) is provided on one side of the support rod (316), a glue outlet pipe (319) is installed at the liquid outlet end of the reflux pump (318), and a symmetrical glue applicator (320) is installed at a symmetrical position between the top end of the base plate (1) and the glue removal circular plate (301); A plurality of support rods (316) are provided, and the support rods (316) support the adhesive removal circular plate (301) through the funnel (314) and place it on the base plate (1).

8. The equipment for preparing aluminum alloy cables for photovoltaic power generation systems according to claim 5, characterized in that: The glue coating plates (305) are provided in a plurality of pieces, and the plurality of glue coating plates (305) are welded at equal angles on the outer side of the transmission sleeve (304). The glue scraping rubber plates (307) are provided in a plurality of pieces, and the plurality of glue scraping rubber plates (307) are embedded at equal angles on the inner side of the glue removal groove (302).

9. The equipment for preparing aluminum alloy cables for photovoltaic power generation systems according to claim 5, characterized in that: The rubber inlet pipe (317) is connected to the liquid inlet end of the reflux pump (318), and the input end of the reflux pump (318) is electrically connected to the output end of the external controller.

10. An aluminum alloy cable for a photovoltaic power generation system, characterized in that: A product made using an aluminum alloy cable preparation device for a photovoltaic power generation system according to any one of claims 1 to 9.