Motor production line
By designing the motor production line, using conveyor belts and transfer equipment to achieve automated production, and using riveting instead of bolt connections, the problems of low efficiency and loose connections in motor production are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411943346.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-18
AI Technical Summary
During the motor production process, the processes are independent of each other and rely on manual transportation, resulting in low production efficiency and the bolt connection is prone to loosening, resulting in motor failure.
A motor production assembly line was designed, including assembly tables, riveting equipment, testing equipment, finished tables, transfer equipment and conveyor belts. Each station is connected through the conveyor belt, and the automatic transfer and riveting connection of the motor housing is realized by using the transfer equipment, and the reel instead of bolt connection is used.
The automated operation of motor production is realized, production efficiency is improved, labor intensity is reduced, and the strength of motor connection is enhanced through riveting, reducing the failure rate.
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Figure CN119652041A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor production, and in particular to a motor production line. Background Art
[0002] During the motor production process, the applicant manually installed the excitation winding on the motor housing through gaskets and bolts, and then held the excitation winding with one hand and tightened the bolts with an electric screwdriver with the other hand to fix the excitation winding on the motor housing. Since there are generally multiple excitation windings in the motor, they need to be manually installed one by one, which increases the labor intensity of the personnel and has low production efficiency. The installed motor coil is then manually transferred to the resistance detection station for insulation testing. During this process, personnel are also required to repeatedly take the motor housing for insulation testing operations. It can be seen that the above-mentioned processes are independent of each other and rely on manual transportation, which has low production efficiency. Moreover, the bolts realize the fixed connection between the excitation winding and the motor housing. Due to the complex working environment of the motor during use, the bolts fixing the excitation winding will gradually loosen and fall off under the action of vibration, resulting in the displacement of the excitation winding and causing motor failure. Summary of the invention
[0003] The technical problem to be solved by the present invention is that various working procedures are independent of each other, materials are transported manually, the production efficiency is low and the bolts are easy to loosen during use.
[0004] In order to solve the above technical problems, the present invention provides a technical solution: a motor production line, including an assembly table, a rolling and riveting device, a testing device, a finished product table, a transfer device and a conveyor belt, characterized in that: The conveyor belt is used to convey the motor housing assembled on the assembly table to the rolling and riveting equipment for rolling and riveting connection, convey the motor housing after rolling and riveting to the testing equipment for testing, and convey the motor housing after testing to the finished product table; The assembly table is used to provide an operating platform for assembling gaskets, excitation coils and rivets in the motor housing, and to store the assembled motor housing; The rolling riveting equipment is used to rotate and press the rivets on the motor housing to achieve riveting of the excitation coil and the motor housing; The detection equipment is used to detect the insulation between the excitation coil and the motor housing after riveting; The finished product table is used to place the motor housing after testing; The transfer equipment is used to transfer the motor housing on the assembly table and the rolling and riveting equipment to the conveyor belt, and to transfer the motor housing on the conveyor belt to the rolling and riveting equipment and the finished product table; The assembly station, the rolling and riveting equipment and the finished product station are arranged on one side or both sides of the conveyor belt, and the number of the rolling and riveting equipment is one or at least two.
[0005] Furthermore, the conveyor belt includes a conveying track, a return track and a conversion device. The conveying track and the return track are laid correspondingly up and down and rotate in opposite directions. The conversion device is arranged at both ends of the conveying track and the return track to complete the end-to-end connection of the conveying track and the return track to realize the circular conveying of the pallet. Conveying position sensors and conveying limit blocks are arranged at positions on the conveying track corresponding to the assembly table, rolling and riveting equipment, testing equipment, and finished product table. The conveying limit blocks limit the pallet by extending and retracting up and down on the conveying track through the conveying cylinder.
[0006] Furthermore, the conversion device includes a conversion fixed frame, a conversion lifting frame, a conversion lifting cylinder, a conversion lifting guide rod, a conversion push-pull plate, a conversion push-pull cylinder, a conversion push-pull guide rail, a conversion hook and a conversion hanging cylinder, one end of the conversion lifting cylinder is arranged on the conversion fixed frame, the other end of the conversion lifting cylinder is arranged on the conversion lifting frame, and pushes the conversion lifting frame to be slidably arranged on the conversion fixed frame through the conversion lifting guide rod; one end of the conversion push-pull cylinder is arranged on the conversion lifting frame, the other end of the conversion push-pull cylinder is arranged on the conversion push-pull plate, and pushes the conversion push-pull plate to be slidably arranged on the conversion lifting frame through the conversion push-pull guide rail; the conversion hook is L-shaped, the corner of the conversion hook is hinged to the conversion push-pull plate, the hanging end of the conversion hook extends out of the conversion push-pull plate, the other end of the conversion hook is hinged to one end of the conversion hanging cylinder, and the other end of the conversion hanging cylinder is hinged to the conversion push-pull plate.
[0007] Furthermore, the rolling riveting equipment includes a rolling riveting fixing frame, a rolling riveting motor, a rolling riveting head, a rolling riveting fixing block, a rolling riveting limiting column, a rolling riveting supporting block, and the rolling riveting limiting column is arranged on one side of the rolling riveting fixing frame and is vertically rotated by the rolling riveting reversing motor. Rolling riveting guide rails are arranged on the rolling riveting fixing frames on opposite sides of the rolling riveting limiting column. The rolling riveting fixing block is arranged on the rolling riveting guide rails and reciprocates along the rolling riveting guide rails in the rolling riveting moving mechanism. The rolling riveting motor and the rolling riveting head are arranged on the rolling riveting fixing block and realize synchronous rotation of the two. The rolling riveting head is located close to one end of the rolling riveting limiting column. The four rolling riveting supporting blocks are arranged on the outside of the rolling riveting limiting column and are in head-to-tail contact. The four rolling riveting supporting blocks realize reciprocating movement along the radial direction of the rolling riveting limiting column through the rolling riveting driving mechanism.
[0008] Furthermore, the rolling rivet driving mechanism includes a rolling rivet driving cylinder, a rolling rivet guide rod and a rolling rivet annular elastic belt. The rolling rivet limiting column is a cylindrical structure. The rolling rivet driving cylinder is arranged on the other side of the rolling rivet fixing frame. The rolling rivet guide rod passes through the rolling rivet limiting column, the rolling rivet reversing motor and the rolling rivet fixing frame and is linked with the rolling rivet driving cylinder to realize the reciprocating movement of the rolling rivet guide rod up and down. The side wall of the rolling rivet limiting column is provided with four rolling rivet guide holes. The rolling rivet guide block on the rolling rivet support block extends from the outside to the inside into the rolling rivet limiting column through the rolling rivet guide holes and contacts the rolling rivet guide rod. The rolling rivet guide block and the rolling rivet support block are pushed outward by the conical section on the rolling rivet guide rod. The rolling rivet annular elastic belt is sleeved in the rolling rivet annular groove on the outside of the rolling rivet support block to realize the inward movement of the rolling rivet guide block and the rolling rivet support block.
[0009] Furthermore, the transfer equipment includes a transfer track frame, a transfer drive slider, a transfer telescopic motor, and a transfer clamp motor. The transfer drive slider is arranged on the transfer track frame, the fixed end of the transfer telescopic motor is connected to the transfer drive slider, and the telescopic end is connected to the transfer clamp motor. The transfer clamp motor is provided with an outer clamp capable of clamping the motor housing, and the outer clamp is provided with an inner clamp capable of clamping the fixed top core. The outer clamp is U-shaped, and the inner clamp is L-shaped. The top ends of at least three outer clamps are connected to the slider of the transfer clamp motor, and the openings of the outer clamps are oriented toward the axis of the transfer clamp motor. One end of the inner clamp is connected to the top end of the outer clamp, so that the opening of the inner clamp is oriented toward the outer clamp connected thereto. A transfer position sensor is provided on the transfer track frame.
[0010] Furthermore, the fixed top core is cylindrical, and an annular groove for the inner clamp to extend into is provided at both upper and lower ends of the inner wall, and an installation groove for assembling a gasket for fixing the excitation coil is provided on the circumference of the outer wall. The size of the fixed top core matches the size of the excitation coil and the motor casing, so that when the excitation coil and the gasket are installed between the outer wall of the fixed top core and the inner wall of the motor casing, the fixed top core, the excitation coil and the gasket will not slide out of the motor casing by their own gravity, and the number of the installation grooves is consistent with the number of the excitation coils that need to be installed.
[0011] Furthermore, an inclined slide is provided between the rolling and riveting equipment and the assembly table for the fixed top core to automatically slide from the rolling and riveting equipment to the assembly table under the action of gravity. The height of the rolling and riveting equipment end of the inclined slide is higher than the assembly table end of the inclined slide, and a funnel-shaped placement opening is provided at the rolling and riveting equipment end of the inclined slide.
[0012] Furthermore, the detection equipment includes a positive probe, a negative probe, a resistance tester and an insulating bracket. The insulating bracket is arranged in the conveyor belt and lifts the pallet from the conveyor belt. The positive probe and the negative probe are respectively connected to the positive and negative poles of the resistance tester. The positive probe and the negative probe are fixed above the insulating bracket through insulating rods. When the pallet is lifted, the positive probe and the negative probe are respectively in contact with the excitation wire coil on the pallet and the motor housing, thereby realizing the conduction of the resistance test circuit.
[0013] Furthermore, the insulating bracket includes an insulating frame and an insulating cylinder, one side of the insulating frame is provided with four protrusions, and the other side of the insulating frame is connected to the vertically arranged insulating cylinder.
[0014] The beneficial effects of the present invention are: 1. The present application connects the assembly table, rolling and riveting equipment, testing equipment and finished product table through a conveyor belt, and realizes the transfer of the motor casing between various workstations through the transfer equipment, realizes automatic rolling and riveting and testing operations on the motor casing, realizes automated production operations, and improves work efficiency. At the same time, the excitation coil and the motor casing are changed from bolt connection to riveting, which increases the connection strength between the two, reduces the problem of looseness during use, and increases product quality.
[0015] 2. In the present application, a conveying track and a return track with opposite rotation directions are laid correspondingly up and down through the bracket, and the pallet is transferred on the conveying track and the return track through a conversion device arranged at the end, and the reversing of the pallet moving device is realized, so that the pallet can automatically return from the finished product table to the assembly table, without the need for personnel to transfer, thereby reducing labor intensity. The conveying position sensor is used to detect whether a motor housing has arrived, and then the conveying limit block is used to limit the pallet with the motor housing placed on it, so that it stops moving with the conveying track, which is convenient for clamping, transferring and detecting the motor housing.
[0016] 3. In the present application, the conversion hook hooks the pallet at the tail of the conveying track, and then the conversion push-pull cylinder drives the conversion push-pull plate and the conversion hook to move, and drives the pallet to move to the conversion lifting frame together, and then drives the conversion push-pull cylinder and the pallet to move up and down through the conversion lifting cylinder. When the pallet moves to the head of the return track, the conversion push-pull cylinder drives the conversion push-pull plate and the pallet to move toward the head of the return track together. When the pallet moves to the head of the return track, the conversion hook releases the hooking of the pallet, and the pallet moves driven by the return track, thereby completing the reversal of the pallet movement and realizing the reversal automation; the conversion hook is L-shaped, and the corner of the conversion hook is hinged to the conversion push-pull plate downward, so when the conversion hanging cylinder is actuated, the hanging end of the conversion hook rotates up and down around the corner of the conversion hook, and the conversion hook cooperates with the protrusion at the bottom of the pallet to realize the conversion hook to hang the pallet, thereby realizing automated production.
[0017] 4. In the present application, the rolling rivet limit column is rotated by the rolling rivet reversing motor and is set on the rolling rivet fixing frame. Since the two rolling rivet heads clamp the rolling rivet limit column, when the rolling rivet head moves toward the rolling rivet limit column, the rivet at the motor pole hole on the rolling rivet limit column is rolled and riveted, thereby realizing the rolling and riveting connection between the pole coil and the motor casing, solving the problem that the bolt connection is easy to loosen and fall off, and the rolling rivet limit column and the motor casing are rotated 90 degrees under the drive of the rolling rivet reversing motor, which is convenient for rolling and riveting the remaining two pole coils, and the operation is convenient.
[0018] 5. In the present application, the rolling rivet driving cylinder drives the rolling rivet guide rod to move reciprocatingly up and down, and the rolling rivet guide block contacts the rolling rivet guide rod under the action of the rolling rivet annular elastic band, and pushes the rolling rivet guide block and the rolling rivet support block to move outward along the rolling rivet guide hole under the action of the conical section on the rolling rivet guide rod, so that the gasket and the magnetic pole coil are pressed against the inner wall of the motor casing, which is convenient for subsequent rolling rivet operations and ensures the quality of rolling rivets. After the rolling rivet is completed, the rolling rivet driving cylinder drives the rolling rivet guide rod to reset, and the rolling rivet guide block and the rolling rivet support block are reset under the action of the rolling rivet annular elastic band, releasing the gasket and magnetic pole coil. The pole coil is tightened to facilitate the removal of the motor casing; the conical section on the rolling rivet guide rod is coaxially connected to the rolling rivet guide rod near the rolling rivet driving cylinder, so that the limit end can move up and down under the action of the rolling rivet driving cylinder, and can also rotate axially. When the rolling rivet reversing motor drives the rolling rivet limit column and the motor casing to move as a whole, the conical section can rotate together; the rolling rivet support block is provided with a rolling rivet annular groove in which the rolling rivet annular elastic band is embedded, which protects the rolling rivet annular elastic band and facilitates the contact between the rolling rivet support block, the gasket and the magnetic pole coil to ensure the tightening stability.
[0019] 6. In the present application, the transfer drive slider realizes movement in the horizontal space by driving the movement of the motor on the transfer track frame, realizes movement in the vertical direction by the extension and retraction of the transfer telescopic motor, realizes the tightening and loosening of the motor casing by the transfer clamp motor to perform gripping operation, and realizes the transfer of the motor casing between the assembly table, the conveying track, the rolling and riveting equipment and the finished product table. At the same time, when the motor casing is placed on the rolling and riveting limit column in the rolling and riveting equipment, the motor casing is sleeved on the rolling and riveting limit column, and the fixed top core is pushed out of the motor casing. After the motor casing is placed, the transfer clamp motor continues to move downward, and the fixed top core is taken out of the motor casing by using the inner clamp on the transfer clamp motor. No manual participation is required in the whole process, and mechanized operation is convenient for assembly line work, saving working time and improving work efficiency.
[0020] 7. In the present application, the fixed top core is placed in the motor casing where the excitation coil needs to be installed. When placed, each installation groove corresponds to the outer rivet hole on the motor casing for fixing the excitation coil. At this time, all the excitation coils are placed in the predetermined position, and a gasket with a rivet is placed in the installation groove so that the outer rivet hole and the rivet are fixed on the same straight line. The rivet is inserted into the outer rivet hole, which is convenient for later use of the rivet setting to rivet the rivet to fix the excitation coil in the motor casing. There is no need to manually hold the excitation coil, and the required excitation coil can be confined in the motor casing at one time, saving time and effort, saving labor, and improving production efficiency.
[0021] 8. In the present application, the inclined slide connects the rolling and riveting equipment with the assembly table. Since the height of the rolling and riveting equipment end of the inclined slide is higher than the assembly table end of the inclined slide, when the fixed top core is placed in the inclined slide at the rolling and riveting equipment by the transfer clamp motor, the fixed top core automatically slides from the rolling and riveting equipment to the assembly table under the action of gravity, thereby realizing automatic transfer of the fixed top core without the need for personnel to transfer, thereby improving work efficiency and reducing labor intensity. The rolling and riveting equipment end of the inclined slide is provided with a funnel-shaped placement opening to facilitate placing the fixed top core in the inclined slide.
[0022] 9. In the present application, the insulating bracket is arranged between the two guide rails in the conveying track, and the tray is lifted up from the conveyor belt to break away from the contact with the conveying track, so that the positive probe and the negative probe are respectively connected to the positive and negative poles of the resistance tester, so that the resistance test circuit is turned on and the resistance test is completed. Since the insulating bracket is made of insulating material, the stability of the resistance measurement is guaranteed. Since the positive probe and the negative probe are above the motor housing, the movement of the motor housing is not affected.
[0023] 10. In the present application, the insulating cylinder is vertically arranged so that the insulating bracket drives the insulating frame to move up and down. The protrusion on the insulating bracket increases the height of the tray and reduces the production cost of the insulating bracket. The insulating bracket is made of insulating material to ensure the accuracy of the detection.
[0024] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only seventeen of the drawings of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is a schematic diagram of the structure of this application.
[0027] Figure 2 Schematic diagram of the conveyor belt structure.
[0028] Figure 3 This is a schematic diagram of the structure of the transfer equipment.
[0029] Figure 4 This is a schematic diagram of the structure in which the outer clamp clamps the motor housing.
[0030] Figure 5 It is a schematic diagram of the structure of the inner clamp for fixed top core transportation.
[0031] Figure 6 It is a schematic diagram of the structure of fixing the top core.
[0032] Figure 7 It is a schematic diagram of the structure in which the fixed top core is embedded in the motor housing.
[0033] Figure 8 It is a structural diagram of the rolling riveting equipment.
[0034] Fig. 9 It is a structural schematic diagram of the rolling riveting drive mechanism.
[0035] Fig.10 It is a schematic diagram of the structure in which the conical section pushes the rolling rivet support block to move outward.
[0036] Fig.11 for Fig.10 Enlarged view of D in the middle.
[0037] Fig.12 It is a structural diagram of the detection equipment.
[0038] Fig.13 This is a schematic diagram of the structure for resistance measurement.
[0039] Fig.14 This is a physical picture of the conveyor belt.
[0040] Fig.15 This is a physical picture of the inclined slide.
[0041] Fig.16 This is a physical picture of the rolling and riveting equipment and the transfer equipment.
[0042] Fig.17 This is a physical picture of the testing equipment.
[0043] In the figure, 1-assembly table, 2-rolling and riveting equipment, 3-testing equipment, 4-finished product table, 5-transfer equipment, 6-conveyor belt, 7-tray, 8-conveyor limit block, 9-conveyor position sensor; 201-rolling rivet fixing frame, 202-rolling rivet motor, 203-rolling rivet head, 204-rolling rivet fixing block, 205-rolling rivet limiting column, 206-rolling rivet supporting block, 207-rolling rivet reversing motor, 208-rolling rivet guide rail, 209-rolling rivet driving cylinder, 210-rolling rivet guide rod, 211-rolling rivet annular elastic belt, 212-rolling rivet annular groove, 213-rolling rivet moving mechanism, 214-conical section; 301-positive electrode probe, 302-negative electrode probe, 303-insulating frame, 304-insulating cylinder; 501-transport track frame, 502-transport drive slider, 503-transport telescopic motor, 504-transport clamping motor, 505-outer clamping jaw, 506-inner clamping jaw, 507-fixed top core, 508-annular groove, 509-installation groove, 510-inclined slideway; 61-transport track, 62-return track, 63-conversion device; 630-conversion fixed frame, 631-conversion lifting frame, 632-conversion lifting cylinder, 633-conversion lifting guide rod, 634-conversion push-pull plate, 635-conversion push-pull cylinder, 636-conversion push-pull guide rail, 637-conversion hook, 638-conversion hanging cylinder; A-motor housing, B-excitation coil, C-gasket. DETAILED DESCRIPTION
[0044] Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.
[0045] It should be understood that the various steps described in the method embodiments of the present invention may be performed in different orders and / or in parallel. In addition, the method embodiments may include additional steps and / or omit the steps shown. The scope of the present invention is not limited in this respect.
[0046] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes, and are not used to limit the scope of these messages or information. Embodiment 1
[0047] like Figure 1-2 As shown, a motor production line includes an assembly table 1, a rolling and riveting device 2, a testing device 3, a finished product table 4, a transfer device 5 and a conveyor belt 6. Conveyor belt 6: used to convey the motor housing A assembled on the assembly table 1 to the rolling and riveting device 2 for rolling and riveting connection, convey the motor housing A after rolling and riveting to the testing device 3 for testing, and convey the motor housing A after testing to the finished product table 4; Assembly table 1: used to provide an operating platform for assembling gasket C, excitation coil B and rivets in motor housing A, and to store the assembled motor housing A; Rolling and riveting equipment 2: used to rotate and press the rivets on the motor housing A to achieve riveting of the excitation coil B and the motor housing A; Testing equipment 3: used to detect the insulation between the excitation coil B and the motor housing A after riveting; Finished product table 4: used to place the motor housing A after inspection; Transfer equipment 5: used to transfer the motor housing A on the assembly table 1 and the rolling and riveting device 2 to the conveyor belt 6, and to transfer the motor housing A on the conveyor belt 6 to the rolling and riveting device 2 and the finished product table 4; The assembly table 1, the rolling and riveting equipment 2 and the finished product table 4 are arranged on one side or both sides of the conveyor belt 6, and the rolling and riveting equipment 2 is one or at least two; the assembly table 1, the rolling and riveting equipment 2, the testing equipment 3 and the finished product table 4 are connected by the conveyor belt 6, and the motor housing A is transferred between the various stations by the transfer equipment 5, so that the motor housing A can be automatically rolled, riveted and tested, and automated production operations are realized to improve work efficiency. At the same time, the excitation coil B and the motor housing A are changed from bolt connection to riveting, which increases the connection strength between the two, reduces the problem of looseness during use, and improves product quality.
[0048] The conveyor belt 6 includes a conveying track 61, a return track 62 and a conversion device 63. The conveying track 61 and the return track 62 are laid correspondingly up and down and rotate in opposite directions. The conversion device 63 is arranged at both ends of the conveying track 61 and the return track 62 to complete the end-to-end connection of the conveying track 61 and the return track 62 to realize the circular conveying of the pallet 7. The conveying position sensor 9 and the conveying limit block 8 are arranged at the positions corresponding to the assembly table 1, the rolling and riveting equipment 2, the testing equipment 3 and the finished product table 4 on the conveying track 61. The conveying limit block 8 is extended and retracted up and down on the conveying track 61 by the conveying cylinder to limit the pallet 7; The conveying track 61 and the return track 62 in opposite directions are laid correspondingly up and down through the bracket, and the conversion device 63 arranged at the end is used to realize the transfer of the pallet 7 on the conveying track 61 and the return track 62, so as to realize the reversal of the pallet 7 moving device, so that the pallet 7 can automatically return from the end of the finished product table 4 to the assembly table 1, without the need for personnel to transfer, thereby reducing labor intensity; the conveying position sensor is used to detect whether the motor housing A has arrived, and then the conveying limit block is used to limit the pallet 7 with the motor housing A placed thereon, so that it stops moving with the conveying track 61, so as to facilitate the operations such as clamping, transferring and detecting the motor housing A.
[0049] The rolling riveting device 2 includes a rolling riveting fixed frame 201, a rolling riveting motor 202, a rolling riveting head 203, a rolling riveting fixed block 204, a rolling riveting limiting column 205, a rolling riveting support block 206, and the rolling riveting limiting column 205 is vertically rotated on one side of the rolling riveting fixed frame 201 through a rolling riveting reversing motor 207. Rolling riveting guide rails 208 are arranged on the rolling riveting fixed frame 201 on opposite sides of the rolling riveting limiting column 205. The rolling riveting fixed block 204 is arranged on the rolling riveting guide rails 208 and reciprocates along the rolling riveting guide rails 208 at the rolling riveting moving mechanism 213. The rolling riveting motor 202 and the rolling riveting head 203 are arranged on the rolling riveting fixed block 204 and realize synchronous rotation of the two. The rolling riveting head 203 is located near one end of the rolling riveting limiting column 205. Four rolling riveting support blocks 206 are arranged on the rolling riveting limiting column 20 5 outside and in end-to-end contact, the four rolling rivet support blocks 206 are reciprocated along the radial direction of the rolling rivet limit column 205 through the rolling rivet driving mechanism; the rolling rivet limit column 205 is rotatably arranged on the rolling rivet fixing frame 201 through the rolling rivet reversing motor 207, because the two rolling rivet heads 203 clamp the rolling rivet limit column 205, when the rolling rivet head 203 moves toward the rolling rivet limit column 205, the rivet at the motor magnetic pole hole on the rolling rivet limit column 205 is rolled and riveted, so as to realize the rolling and riveting connection between the magnetic pole coil and the motor housing, solve the problem that the bolt connection is easy to loosen and fall off, and under the drive of the rolling and riveting reversing motor 207, the rolling and riveting limit column 205 and the motor housing are rotated 90 degrees, so as to facilitate the rolling and riveting connection of the remaining two magnetic pole coils, and the operation is convenient.
[0050] The transfer device 5 includes a transfer track frame 501, a transfer drive slider 502, a transfer telescopic motor 503, and a transfer clamping motor 504. The transfer drive slider 502 is arranged on the transfer track frame 501. The fixed end of the transfer telescopic motor 503 is connected to the transfer drive slider 502, and the telescopic end is connected to the transfer clamping motor 504. The transfer clamping motor 504 is provided with an outer clamping jaw 505 capable of clamping the motor housing, and the outer clamping jaw 505 is provided with an inner clamping jaw capable of clamping the fixed top core 507. The outer jaw 505 is in a U-shaped structure, and the inner jaw 506 is in an L-shaped structure. The top ends of at least three outer jaws 505 are connected to the slider of the transport jaw motor 504, and the openings of the outer jaws 505 are oriented toward the axis of the transport jaw motor 504. One end of the inner jaw 506 is connected to the top end of the outer jaw 505, so that the opening of the inner jaw 506 is oriented toward the outer jaw 505 connected thereto. A transport position sensor is provided on the transport track frame 501; the transport drive slider 502 is driven by The movement of the motor on the transfer track frame 501 realizes movement in the horizontal space, and the vertical movement is realized by the extension and retraction of the transfer telescopic motor 503. The transfer clamping jaw motor 504 realizes the tightening and loosening of the motor casing to perform a gripping operation, and realizes the transfer of the motor casing A between the assembly table 1, the conveying track 61, the rolling and riveting equipment 2 and the finished product table 4. At the same time, when the motor casing A is placed on the rolling and riveting limit column 205 in the rolling and riveting equipment 2, the motor casing A is sleeved on the rolling and riveting limit column 205, and the fixed top core 507 is pushed out from the motor casing. After the motor casing is placed, the transfer clamping jaw motor 504 continues to move downward, and the fixed top core 507 is taken out of the motor casing by using the inner clamping jaw 506 on the transfer clamping jaw motor 504. No manual participation is required throughout the process, and mechanized operation is convenient for assembly line work, saving working time and improving work efficiency. A conveying position sensor 9 is also provided on the transfer track frame 501 to detect the position of the transfer drive slider 502.
[0051] The detection device 3 includes a positive probe 301, a negative probe 302, a resistance tester and an insulating bracket. The insulating bracket is arranged in the conveyor belt 6 and lifts the tray 7 from the conveyor belt 6. The positive probe 301 and the negative probe 302 are respectively connected to the positive and negative poles of the resistance tester. The positive probe 301 and the negative probe 302 are fixed above the insulating bracket through insulating rods. When the tray 7 is lifted, the positive probe 301 and the negative probe 302 are respectively in contact with the tray 7 and the excitation wire coil on the motor housing A to achieve resistance. The test circuit is turned on; the insulating bracket is arranged between the two guide rails in the conveying track 61, and lifts the tray 7 from the conveyor belt 6 to break away from the contact with the conveying track 61, so that the positive probe 301 and the negative probe 302 are respectively connected to the positive and negative poles of the resistance tester, so that the resistance test circuit is turned on and the resistance test is completed. Since the insulating bracket is made of insulating material, the stability of the resistance measurement is guaranteed. Since the positive probe 301 and the negative probe 302 are above the motor housing A, the movement of the motor housing A is not affected. Embodiment 2
[0052] This embodiment is obtained by further describing the technical features such as the conversion device 63 on the basis of the first embodiment. The remaining technical features are the same as those of the first embodiment, and the similarities are not repeated here. Among them, the difference between this embodiment and the first embodiment is that the conversion device 63 includes a conversion fixing frame 630, a conversion lifting frame 631, a conversion lifting cylinder 632, a conversion lifting guide rod 633, a conversion push-pull plate 634, a conversion push-pull cylinder 635, a conversion push-pull guide rail 636, a conversion hook 637 and a conversion hanging cylinder 638. One end of the conversion lifting cylinder 632 is arranged on the conversion fixing frame 630, and the other end of the conversion lifting cylinder 632 is arranged on the conversion lifting frame 631, and pushes the conversion lifting cylinder 638 to move the conversion lifting cylinder 638. The conversion lifting frame 631 is slidably set on the conversion fixed frame 630 through the conversion lifting guide rod 633; one end of the conversion push-pull cylinder 635 is set on the conversion lifting frame 631, and the other end of the conversion push-pull cylinder 635 is set on the conversion push-pull plate 634, and pushes the conversion push-pull plate 634 to be slidably set on the conversion lifting frame 631 through the conversion push-pull guide rail 636; the conversion hook 637 is L-shaped, the corner of the conversion hook 637 is hinged to the conversion push-pull plate 634, the hanging end of the conversion hook 637 extends out of the conversion push-pull plate 634, the other end of the conversion hook 637 is hinged to one end of the conversion hanging cylinder 638, and the other end of the conversion hanging cylinder 638 is hinged to the conversion push-pull plate 634.
[0053] In this embodiment, the middle conversion hook 637 hooks the pallet 7 at the tail of the conveying track 61, and then the conversion push-pull cylinder 635 drives the conversion push-pull plate 634 and the conversion hook 637 to move, and drives the pallet 7 to move to the conversion lifting frame 631, and then the conversion lifting cylinder 632 drives the conversion push-pull cylinder 635 and the pallet 7 to move up and down. When the pallet 7 moves to the head of the return track 62, the conversion push-pull cylinder 635 pushes the conversion push-pull plate 634 and the pallet 7 to move to the head of the return track 62. When the conversion hook 637 is on the top, the conversion hook 637 releases the hanging of the pallet 7, and the pallet 7 moves driven by the return track 62, thereby completing the reversal of the movement of the pallet 7 and realizing the automatic reversal; the conversion hook 637 is L-shaped, and the corner of the conversion hook 637 is hinged to the conversion push-pull plate 634 downward, so when the conversion hanging cylinder 638 is actuated, the hanging end of the conversion hook 637 revolves around the corner of the conversion hook 637 and rotates up and down, and the conversion hook 637 is coordinated with the protrusion on the bottom of the pallet 7 to realize the conversion hook 637 to hang the pallet 7, thereby realizing automated production. Embodiment 3
[0054] This embodiment is obtained by further describing the technical features such as the rolling rivet driving mechanism on the basis of the second embodiment. The remaining technical features are the same as those of the second embodiment, and the similarities are not repeated here. Among them, the difference between this embodiment and the second embodiment is that the rolling rivet driving mechanism includes a rolling rivet driving cylinder 209, a rolling rivet guide rod 210 and a rolling rivet annular elastic belt 211, the rolling rivet limiting column 205 is a cylindrical structure, the rolling rivet driving cylinder 209 is arranged on the other side of the rolling rivet fixing frame 201, and the rolling rivet guide rod 210 passes through the rolling rivet limiting column 205, the rolling rivet reversing motor 207 and the rolling rivet fixing frame 20 The rivet guide rod 210 is linked with the rivet driving cylinder 209 to realize the reciprocating movement of the rivet guide rod 210 up and down. The side wall of the rivet limiting column 205 is provided with four rivet guide holes. The rivet guide block on the rivet supporting block 206 extends from the outside to the inside into the rivet limiting column 205 through the rivet guide holes and contacts with the rivet guide rod 210. The rivet guide block and the rivet supporting block 206 are pushed to move outward by the tapered section 214 on the rivet guide rod 210. The rivet annular elastic band 211 is sleeved in the rivet annular groove 212 on the outside of the rivet supporting block 206 to realize the inward movement of the rivet guide block and the rivet supporting block 206.
[0055] In this embodiment, the rolling rivet driving cylinder 209 drives the rolling rivet guide rod 210 to move back and forth up and down, and the rolling rivet guide block contacts the rolling rivet guide rod 210 under the action of the rolling rivet annular elastic band 211, and pushes the rolling rivet guide block and the rolling rivet support block 206 to move outward along the rolling rivet guide hole under the action of the conical section on the rolling rivet guide rod 210, so that the gasket C and the magnetic pole coil are pressed against the inner wall of the motor housing, which is convenient for subsequent rolling rivet operations and ensures the quality of rolling rivets. After the rolling rivet is completed, the rolling rivet driving cylinder 209 drives the rolling rivet guide rod 210 to reset, and the rolling rivet guide block and the rolling rivet support block 206 are reset under the action of the rolling rivet annular elastic band 211, releasing the gasket C and the magnetic pole coil. The pole coil is tightened to facilitate the removal of the motor casing; the conical section on the rolling rivet guide rod 210 is coaxially connected to the rolling rivet guide rod 210 near the rolling rivet drive cylinder 209, so that the limit end can move up and down under the action of the rolling rivet drive cylinder 209, and can also rotate axially. When the rolling rivet reversing motor 207 drives the rolling rivet limit column 205 and the motor casing to move as a whole, the conical section rotates together; the rolling rivet support block 206 is provided with a rolling rivet annular groove 212 in which the rolling rivet annular elastic band 211 is embedded, which protects the rolling rivet annular elastic band 211 and facilitates the contact between the rolling rivet support block 206 and the gasket C and the pole coil to ensure the tightening stability. Embodiment 4
[0056] This embodiment is obtained by further describing technical features such as the fixed top core 507 on the basis of the third embodiment. The remaining technical features are the same as those of the third embodiment, and the similarities are not repeated here. The difference between this embodiment and the third embodiment is that the fixed top core 507 is cylindrical, and an annular groove 508 for the inner clamping claw 506 to extend into is provided at both the upper and lower ends of the inner wall, and an installation groove 509 for assembling the gasket C of the fixed excitation coil B is provided on the circumference of the outer wall. The size of the fixed top core 507 matches the size of the excitation coil B and the motor housing, so that when the excitation coil B and the gasket C are installed between the outer wall of the fixed top core 507 and the inner wall of the motor housing, the fixed top core 507, the excitation coil B and the gasket C will not slide out of the motor housing by their own gravity, and the number of installation grooves 509 is consistent with the number of excitation coils B that need to be installed.
[0057] In this embodiment, the fixed top core 507 is placed in the motor casing where the excitation coil B needs to be installed. When placed, each installation groove 509 corresponds to the external rivet hole on the motor casing for fixing the excitation coil B. At this time, all the excitation coils B are placed at the predetermined position, and a gasket C with rivets is placed in the installation groove 509, so that the external rivet hole and the rivet are fixed on the same straight line, which is convenient for later use of the rivet setting to rivet the rivet, and fix the excitation coil B in the motor casing. There is no need to manually hold the excitation coil B, and the required excitation coil B can be confined in the motor casing A at one time, saving time and effort, saving labor, and improving production efficiency. Embodiment 5
[0058] This embodiment is obtained by adding technical features such as an inclined slide 510 on the basis of the fourth embodiment. The remaining technical features are the same as those of the fourth embodiment, and the similarities are not repeated here. The difference between this embodiment and the fourth embodiment is that an inclined slide 510 is provided between the rolling and riveting equipment 2 and the assembly table 1 for the fixed top core 507 to automatically slide from the rolling and riveting equipment 2 to the assembly table 1 under the action of gravity. The height of the rolling and riveting equipment 2 end of the inclined slide 510 is higher than the assembly table 1 end of the inclined slide 510, and a funnel-shaped placement opening is provided at the rolling and riveting equipment 2 end of the inclined slide 510.
[0059] In this embodiment, the inclined slide 510 connects the rolling and riveting equipment 2 and the assembly table 1. Since the height of the rolling and riveting equipment 2 end of the inclined slide 510 is higher than that of the assembly table 1 end of the inclined slide 510, when the fixed top core 507 is placed in the inclined slide 510 at the rolling and riveting equipment 2 by the transfer jaw motor 504, the fixed top core 507 automatically slides from the rolling and riveting equipment 2 to the assembly table 1 under the action of gravity, thereby realizing the automatic transfer of the fixed top core 507 without the need for personnel to transfer, thereby improving work efficiency and reducing labor intensity of personnel. The rolling and riveting equipment 2 end of the inclined slide 510 is provided with a funnel-shaped placement opening, which is convenient for placing the fixed top core 507 in the inclined slide 510. Embodiment 6
[0060] This embodiment is obtained by further describing technical features such as the insulating bracket on the basis of the fifth embodiment. The remaining technical features are the same as those of the fifth embodiment, and the similarities are not repeated here. Among them, the difference between this embodiment and the fifth embodiment is that the insulating bracket includes an insulating frame 303 and an insulating cylinder 304, four protrusions are arranged on one side of the insulating frame 303, and the other side of the insulating frame 303 is connected to the vertically arranged insulating cylinder 304.
[0061] In this embodiment, the insulating cylinder 304 is vertically arranged to enable the insulating bracket to drive the insulating frame 303 to move up and down. The protrusion on the insulating bracket increases the height of the tray 7 and reduces the production cost of the insulating bracket. The insulating bracket is made of insulating material to ensure the accuracy of detection.
[0062] The transfer drive slider 502 realizes movement in the horizontal space by driving the motor to move on the transfer track frame 501, realizes movement in the vertical direction by the extension and retraction of the transfer telescopic motor 503, realizes the tightening and loosening of the motor casing by the transfer clamp motor 504 to perform a gripping operation, and realizes the transfer of the motor casing A between the assembly table 1, the conveying track 61, the rolling and riveting equipment 2 and the finished product table 4. At the same time, when the motor casing A is placed on the rolling and riveting limit column 205 in the rolling and riveting equipment 2, the motor casing A is sleeved on the rolling and riveting limit column 205, and the fixed top core 507 is pushed out from the motor casing. After the motor casing is placed, the transfer clamp motor 504 continues to move downward, and the fixed top core 507 is taken out of the motor casing by using the inner clamp 506 on the transfer clamp motor 504. No manual participation is required throughout the process, and mechanized operation is convenient for assembly line work, saving working time and improving work efficiency.
[0063] The process of using the overall technical solution formed by the above embodiment is as follows: The assembly process of the motor housing A is as follows: the fixed top core 507 is installed at the center of the motor housing, each mounting groove 509 corresponds to an external riveting hole on the motor housing, and the four excitation coils B to be assembled are evenly installed in the gap between the fixed top core 507 and the motor housing, and each excitation coil B corresponds to a mounting groove 509. After the installation is completed, a gasket C with a rivet is placed in each mounting groove 509. After the gasket C is in place, the external riveting hole and the rivet are in the same straight line. At this time, the fixed top core 507 is fixed in the motor housing by its own friction force and the friction force between the gasket C and the excitation coil B. In the absence of external force, it will not slide out of the motor housing by relying on its own gravity. Then the assembled motor housing A is placed on the assembly table 1 in the position to be clamped.
[0064] The process of transferring the motor housing A from the conveying track 61 to the rolling rivet limiting column 205 is as follows: using the transfer driving slider 502 to drive the clamping motor to run above the rolling rivet placement point on the conveying track 61, extending the transfer telescopic motor 503 to lower the transfer clamping motor 504 to the motor housing, and using the transfer clamping motor 504 to control the outer clamping jaw 505 to clamp the motor housing. After clamping, retract the transfer telescopic motor 503 to lift the motor housing, and use the transfer driving slider 502 to drive the motor housing to move on the transfer track frame 501, and move it to the position above the rolling rivet limiting column 205, and extend the rolling rivet telescopic motor to lower the motor housing onto the rolling rivet limiting column 205. When the motor housing moves downward and is sleeved on the rolling rivet limiting column 205, the rolling rivet limiting column 205 will fix the top core 50 in the motor housing. 7 ejects the motor casing. At this time, the rolling rivet clamp motor controls the outer clamp 505 to loosen the motor casing, and further extends the rolling rivet telescopic motor to move downward, so that the inner clamp 506 moves to the inside of the fixed top core 507 and is flush with the annular groove 508 inside the fixed top core 507. After being flush, the rolling rivet clamp motor controls the inner clamp 506 to further pull outward, so that the L-shaped inner clamp 506 enters the inside of the annular groove 508 and is fixed. Finally, the inner clamp 506 telescopic motor is retracted to pull up the fixed top core 507. After the fixed top core 507 is completely out of the working area of the rolling rivet workbench, the rolling rivet driving slider is moved along the rolling rivet track frame to the funnel-shaped placement port of the inclined slide 510. The fixed top core 507 automatically slides from the rolling rivet equipment 2 to the assembly table 1 under the action of gravity, realizing the automatic transportation of the fixed top core 507.
[0065] The process of rolling riveting the motor housing A is as follows: the rolling riveting driving cylinder 209 drives the rolling riveting guide rod 210 to move downward, and the conical section 16 pushes the rolling riveting guide block 15 to move outward along the rolling riveting guide hole 14, pressing the gasket C and the magnetic pole coil B against the inner wall of the motor housing A. At this time, the rolling riveting annular elastic belt 211 undergoes energy storage elastic deformation, and the rolling riveting moving mechanism drives the rolling riveting head 203 to move toward the motor housing A. The rolling riveting motor 202 also drives the rolling riveting head 203 to rotate, completing the rolling riveting connection of the two relative magnetic pole coils B. After the rolling riveting head 203 is reset under the action of the rolling riveting moving mechanism, the rolling riveting reversing motor 207 drives the rolling riveting limit The position column 205 and the pole coil B rotate 90 degrees together, and the riveting moving mechanism pushes the riveting head 203 to move toward the motor housing A again to complete the riveting connection of the remaining two relative pole coils B. After the riveting head 203 is reset again, the riveting reversing motor 207 drives the riveting limit column 205 and the pole coil B to rotate 90 degrees in the opposite direction to reset, and the riveting driving cylinder 209 drives the riveting guide rod 210 to move upward, and the conical section releases the thrust on the riveting guide block. The riveting support block 206 and the riveting guide block are reset under the action of the riveting annular elastic band 211 to complete the riveting connection of the pole coil B on the motor housing A.
[0066] The process of detecting the motor housing A is as follows: when the conveying position sensor detects that the pallet 7 drives the motor housing A that has been riveted to the detection position, the conveying limit block blocks and limits the pallet 7, and the insulating bracket moves upward under the action of the insulating cylinder 304, and lifts the pallet 7 from the conveyor belt 6, breaking away from the contact with the conveying track 61, so that the positive probe 301 and the negative probe 302 are respectively connected to the positive and negative poles of the resistance tester, so that the resistance test circuit is turned on, the resistance test is completed, the test results are recorded and the motor housing A is recorded, so that the qualified and unqualified motor housings A are placed at different positions on the finished product table 4 through the clamping motor in the future. After the test is completed, the insulating bracket is reset, the conveying limit block is reset, and the pallet 7 contacts the conveying track 61 and moves with the conveying track 61.
[0067] The process of pallet 7 moving on the conveying track 61 and the return track 62 is as follows: when pallet 7 moves from the assembly table 1 to the finished product table 4, when the moving position sensor detects that pallet 7 has arrived, the conversion hook 637 hangs the pallet 7 at the tail of the conveying track 61, and then the conversion push-pull cylinder 635 drives the conversion push-pull plate 634 and the conversion hook 637 to move, and drives the pallet 7 to move to the conversion lifting frame 631, and then the conversion lifting cylinder 632 drives the conversion push-pull cylinder 635 and the pallet 7 to move up and down. When the pallet 7 moves to the head of the return track 62, the conversion push-pull cylinder 635 pushes the conversion push-pull plate 634 and the pallet 7 to move toward the head of the return track 62. When the pallet 7 moves to the head of the return track 62, the conversion hook 637 releases the hanging of the pallet 7, and the pallet 7 moves under the drive of the return track 62 and returns to the assembly table 1, thereby completing the reversal of the movement of the pallet 7 and realizing the reversal automation.
[0068] The process of transferring the motor housing A between the assembly table 1, the conveying track 61, the riveting limit column 205 and the finished product table 4, and the pallet 7 between the conveying track 61 and the return track 62 is as follows: the conveying position sensor is used to detect whether a motor housing A has arrived at a specified position, and then the pallet 7 with the motor housing A is limited by the conveying limit block to stop it from moving with the conveying track 61, so as to facilitate the operations of clamping, transferring and detecting the motor housing A.
[0069] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A motor production line, including an assembly table, a rolling and riveting device, a testing device, a finished product table, a transfer device and a conveyor belt, characterized in that: The conveyor belt is used to convey the motor housing assembled on the assembly table to the rolling and riveting equipment for rolling and riveting connection, convey the motor housing after rolling and riveting to the testing equipment for testing, and convey the motor housing after testing to the finished product table; The assembly table is used to provide an operating platform for assembling gaskets, excitation coils and rivets in the motor housing, and to store the assembled motor housing; The rolling riveting equipment is used to rotate and press the rivets on the motor housing to achieve riveting of the excitation coil and the motor housing; The detection equipment is used to detect the insulation between the excitation coil and the motor housing after riveting; The finished product table is used to place the motor housing after testing; The transfer equipment is used to transfer the motor housing on the assembly table and the rolling and riveting equipment to the conveyor belt, and to transfer the motor housing on the conveyor belt to the rolling and riveting equipment and the finished product table; The assembly station, the rolling and riveting equipment and the finished product station are arranged on one side or both sides of the conveyor belt, and the number of the rolling and riveting equipment is one or at least two.
2. The motor production line according to claim 1 is characterized in that: The conveyor belt includes a conveying track, a return track and a conversion device. The conveying track and the return track are laid correspondingly up and down and rotate in opposite directions. The conversion device is arranged at both ends of the conveying track and the return track to complete the end-to-end connection of the conveying track and the return track to realize the circular conveying of the pallet. Conveying position sensors and conveying limit blocks are arranged at positions on the conveying track corresponding to the assembly table, rolling and riveting equipment, testing equipment, and finished product table. The conveying limit blocks are extended and retracted up and down on the conveying track by the conveying cylinder to limit the pallet.
3. The motor production line according to claim 2 is characterized in that: The conversion device includes a conversion fixed frame, a conversion lifting frame, a conversion lifting cylinder, a conversion lifting guide rod, a conversion push-pull plate, a conversion push-pull cylinder, a conversion push-pull guide rail, a conversion hook and a conversion hanging cylinder. One end of the conversion lifting cylinder is arranged on the conversion fixed frame, and the other end of the conversion lifting cylinder is arranged on the conversion lifting frame, and pushes the conversion lifting frame to be slidably arranged on the conversion fixed frame through the conversion lifting guide rod; one end of the conversion push-pull cylinder is arranged on the conversion lifting frame, and the other end of the conversion push-pull cylinder is arranged on the conversion push-pull plate, and pushes the conversion push-pull plate to be slidably arranged on the conversion lifting frame through the conversion push-pull guide rail; the conversion hook is L-shaped, the corner of the conversion hook is hinged to the conversion push-pull plate, the hanging end of the conversion hook extends out of the conversion push-pull plate, the other end of the conversion hook is hinged to one end of the conversion hanging cylinder, and the other end of the conversion hanging cylinder is hinged to the conversion push-pull plate.
4. The motor production line according to claim 1 is characterized in that: The rolling riveting equipment includes a rolling riveting fixing frame, a rolling riveting motor, a rolling riveting head, a rolling riveting fixing block, a rolling riveting limiting column, a rolling riveting supporting block, and the rolling riveting limiting column is arranged on one side of the rolling riveting fixing frame and is vertically rotated by a rolling riveting reversing motor. Rolling riveting guide rails are arranged on the rolling riveting fixing frames on opposite sides of the rolling riveting limiting column. The rolling riveting fixing block is arranged on the rolling riveting guide rails and reciprocates along the rolling riveting guide rails in a rolling riveting moving mechanism. The rolling riveting motor and the rolling riveting head are arranged on the rolling riveting fixing block and realize synchronous rotation of the two. The rolling riveting head is located close to one end of the rolling riveting limiting column. The four rolling riveting supporting blocks are arranged on the outside of the rolling riveting limiting column and are in end-to-end contact. The four rolling riveting supporting blocks realize reciprocating movement along the radial direction of the rolling riveting limiting column through a rolling riveting driving mechanism.
5. The motor production line according to claim 4 is characterized in that: The rolling rivet driving mechanism includes a rolling rivet driving cylinder, a rolling rivet guide rod and a rolling rivet annular elastic belt. The rolling rivet limiting column is a cylindrical structure. The rolling rivet driving cylinder is arranged on the other side of the rolling rivet fixing frame. The rolling rivet guide rod passes through the rolling rivet limiting column, the rolling rivet reversing motor and the rolling rivet fixing frame and is linked with the rolling rivet driving cylinder to realize the reciprocating movement of the rolling rivet guide rod up and down. The side wall of the rolling rivet limiting column is provided with four rolling rivet guide holes. The rolling rivet guide block on the rolling rivet support block extends from the outside to the inside into the rolling rivet limiting column through the rolling rivet guide holes and contacts the rolling rivet guide rod. The rolling rivet guide block and the rolling rivet support block are pushed to move outward by the conical section on the rolling rivet guide rod. The rolling rivet annular elastic belt is sleeved in the rolling rivet annular groove on the outside of the rolling rivet support block to realize the inward movement of the rolling rivet guide block and the rolling rivet support block.
6. The motor production line according to claim 1 is characterized in that: The transfer equipment includes a transfer track frame, a transfer drive slider, a transfer telescopic motor, and a transfer clamp motor. The transfer drive slider is arranged on the transfer track frame, the fixed end of the transfer telescopic motor is connected to the transfer drive slider, and the telescopic end is connected to the transfer clamp motor. The transfer clamp motor is provided with an outer clamp capable of clamping the motor housing, and the outer clamp is provided with an inner clamp capable of clamping the fixed top core. The outer clamp is U-shaped, and the inner clamp is L-shaped. The top ends of at least three outer clamps are connected to the slider of the transfer clamp motor, and the openings of the outer clamps are oriented toward the axis of the transfer clamp motor. One end of the inner clamp is connected to the top end of the outer clamp, so that the opening of the inner clamp is oriented toward the outer clamp connected thereto. A transfer position sensor is provided on the transfer track frame.
7. The motor production line according to claim 6 is characterized in that: The fixed top core is cylindrical, and an annular groove for the inner clamp to extend into is provided at the upper and lower ends of the inner wall, and an installation groove for assembling a gasket for fixing the excitation coil is provided on the circumference of the outer wall. The size of the fixed top core matches the size of the excitation coil and the motor housing, so that when the excitation coil and the gasket are installed between the outer wall of the fixed top core and the inner wall of the motor housing, the fixed top core, the excitation coil and the gasket will not slide out of the motor housing by their own gravity, and the number of the installation grooves is consistent with the number of the excitation coils that need to be installed.
8. The motor production line according to claim 6 is characterized in that: An inclined slide is provided between the rolling and riveting equipment and the assembly table for the fixed top core to automatically slide from the rolling and riveting equipment to the assembly table under the action of gravity. The height of the rolling and riveting equipment end of the inclined slide is higher than the assembly table end of the inclined slide. The rolling and riveting equipment end of the inclined slide is provided with a funnel-shaped placement opening.
9. The motor production line according to claim 1 is characterized in that: The detection equipment includes a positive probe, a negative probe, a resistance tester and an insulating bracket. The insulating bracket is arranged in the conveyor belt and lifts the pallet from the conveyor belt. The positive probe and the negative probe are respectively connected to the positive pole and the negative pole of the resistance tester. The positive probe and the negative probe are fixed above the insulating bracket through insulating rods. When the pallet is lifted, the positive probe and the negative probe are respectively in contact with the excitation wire coil on the pallet and the motor housing to realize the conduction of the resistance test circuit.
10. The motor production line according to claim 9, characterized in that: The insulating bracket comprises an insulating frame and an insulating cylinder. Four protrusions are arranged on one side of the insulating frame, and the other side of the insulating frame is connected to the vertically arranged insulating cylinder.